D-108108 / Rev.

0 / 2023-04-27

Operating Manual
SERIE LIMAX2M NEO
Magnetic Absolute Shaft Information System
(Translation of the original operating manual)

 Position measuring for lifting heights up to 130 meters

 Resolution up to 1000 µm (CANopen), 62.5 µm (SSI)
 Travel speed up to 4 m/s
 Insensitive to dirt, smoke and humidity
 Easy and flexible mounting
 No referencing necessary
 Magnetic tape may be installed vertically freely suspended or horizontally
 Wear-free, contactless and noiseless measuring principle
 Publisher ELGO Batscale AG
Föhrenweg 20
FL-9496 Balzers

Technical Support  +49 (0) 7731 9339 – 0

 +49 (0) 7731 2 13 11
 [email protected]

Document- No. D-108108

Document - Name D-108108_17-23

Article Number 799001005

Document- Revision Rev. 0

Issue Date 2023-04-27

Copyright © 2023, ELGO Batscale AG

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 Contents

1 Contents
1 Contents ............................................................................................. 3

2 General .............................................................................................. 5
2.1 Information Operating Manual ............................................................................. 5
2.2 Terms and Abbreviations ...................................................................................... 5
2.3 Explanation of Symbols ........................................................................................ 6
2.4 Statement of Warranties ....................................................................................... 6
2.5 Demounting and Disposal .................................................................................... 7

3 Safety ................................................................................................. 8
3.1 General Causes of Risk........................................................................................ 8
3.2 Personal Protective Equipment............................................................................... 8
3.3 Conventional Use ............................................................................................... 9

4 Transport and Storage .................................................................... 10

4.1 Safety Instructions for Transport, Unpacking and Loading ........................................ 10
4.2 Handling of Packaging Material .......................................................................... 10
4.3 Inspection of Transport ...................................................................................... 10
4.4 Storage ........................................................................................................... 10

5 Product Features .............................................................................. 11

5.1 Functional principle ........................................................................................... 11
5.2 Sensor Construction .......................................................................................... 11

6 Technical Data ................................................................................. 12

6.1 Identification .................................................................................................... 12
6.2 Dimensions Sensor ............................................................................................ 13
6.3 Technical Data Sensor ....................................................................................... 14
6.4 Technical Data Magnetic Tape ............................................................................ 15

7 Type Designation ............................................................................. 16

8 Installation and First Start-Up ......................................................... 17

8.1 Operating Area ................................................................................................ 17
8.2 Description Mounting / Installation of the Sensor.................................................... 18
8.3 Description installation / Mounting of the Magnetic Tape ........................................ 19

9 Connections and Interfaces ............................................................. 25

9.1 LEDs (Operating Status and Notices) .................................................................... 25
9.2 CAN Interface .................................................................................................. 26
9.3 SSI Interface ..................................................................................................... 32

10 Accessories ....................................................................................... 33

11 Disturbances .................................................................................... 34
11.1 Fault Clearance ................................................................................................ 34
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 Contents

11.2 Re-start after Fault Clearance.............................................................................. 35

12 Maintenance .................................................................................... 36

13 Cleaning ........................................................................................... 36

14 Index ................................................................................................ 39

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 General

2 General

2.1 Information Operating Manual

This manual contains important information regarding the handling of the device.
For your own safety and operational safety, please observe all safety warnings and instructions.

Precondition for safe operation is the compliance with the specified safety and handling instructions.
Moreover, the existing local accident prevention regulations and the general safety rules at the site of operation
have to be observed.

Please read the operating manual carefully before starting to work with the device!
It is part of the product and should be kept close to the device and accessible for the staff at any time. The illus-
trations in the manual are for better demonstration of the facts. They are not necessarily to scale and can slightly
differ from the actual design.

2.2 Terms and Abbreviations

Abbreviation/
Explanation
Term
LSB Least Significant Bit
MSB Most Significant Bit

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 General

2.3 Explanation of Symbols

Special notes in this manual are characterized by symbols.
The notes are introduced by signal words which express the magnitude of danger.
Please follow this advice and act carefully in order to avoid accidents and damage and injuries.

Warning notes:

DANGER!
This symbol in connection with the signal word “Danger” indicates an
immediate danger for the life and health of persons.
Failure to heed these instructions can result in serious damage to
health and even fatal injury.

WARNING!
This symbol in connection with the word „Warning” means a possibly
impending danger for the life and health of persons.
Failure to heed these instructions can result in serious damage to
health and even fatal injury.

CAUTION!
This symbol in connection with the signal word “Caution” indicates a
possibly dangerous situation. Failure to heed these instructions can
lead to injuries or damage of property.

Special safety instructions:

DANGER!
This symbol in connection with the signal word “Danger” indicates an
immediate danger for the life and health of persons due to voltage.
Failure to heed these instructions can result in serious damage to
health and even fatal injury. The operations may only be carried out by
a professional electrician.

Tips and recommendations:

NOTE!
… points out useful tips and recommendations as well as information
for an efficient and trouble-free operation.

References:
( 1.2) Marks a reference to chapter 1.2 of this manual.
( DOC 3.4) Marks a reference to chapter 3.4 of the document DOC.

2.4 Statement of Warranties

The statement of warranties is enclosed separately in the sales documents.

Guarantee
The producer guarantees the functional capability of the process engineering and the selected parameters. The
period of warranty is one year and begins with the date of delivery.

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 General

2.5 Demounting and Disposal

Unless acceptance and disposal of returned goods are agreed upon, demount the device considering the safety
instructions of this manual and dispose it with respect to the environment.

Before demounting:
Disconnect the power supply and secure against re-start. Then disconnect the supply lines physically and dis-
charge remaining energy. Remove operational supplies and other material.

Disposal:
Recycle the decomposed elements:
 Metal components in scrap metal
 Electronic components in electronic scrap
 Recycle plastic components
 Dispose the remaining components according to their material consistence

CAUTION!
Wrong disposal causes environmental damages!
Electronic scrap, electronic components, lubricants and other auxiliary
materials are subject to special refuse and can only be disposed by
authorized specialists!

Local authorities and waste management facilities provide information about environmentally sound disposal.

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 Safety

3 Safety

CAUTION!
Please read the operating manual carefully, before using the device!
Observe the installation instructions!
Only start up the device if you have understood the operating manual.

The operating company is obliged to take appropriate safety measure.

The initial operation may only be performed by qualified and trained
staff.

Selection and installation of the devices as well as their embedding into

the controlling system require qualified knowledge of the applicable
laws and normative requirements on the part of the machine manufac-
turer.

3.1 General Causes of Risk

This chapter gives an overview of all important safety aspects to guarantee an optimal protection of employees
and a safe and trouble-free operation.
Non-observance of the instructions mentioned in this operating manual can result in hazardous situations.

3.2 Personal Protective Equipment

Employees have to wear protective clothing during the installation of the device to minimize danger of health.

Therefore:
Change into protective clothing before performing the works and wear them throughout the process.
Additionally observe the labels regarding protective clothing in the operating area.

Protective clothing:

PROTECTIVE CLOTHING
… is close-fitting working clothing with light tear strength, tight sleeves
and without distant parts. It serves preliminarily for protection against
being gripped by flexible machine parts.
Do not wear rings, necklaces or other jewellery.

PROTECTIVE GLOVES
… for protecting the hands against abrasion, wear and other injury of
the skin.

PROTECTIVE HELMET
… for protection against injuries of the head.

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 Safety

3.3 Conventional Use

The product described in this manual is designed to detect the position of the elevator car in the shaft with high
precision. It is the responsibility of the manufacturer of a machine or installation to ensure the proper operation
of the system. The ELGO-device is conceived only for the intended use described in this manual.

The LIMAX2M NEO - ELGO- length measuring system serves only to measure
lengths.

CAUTION!
Danger through non-conventional use!

Non-intended use and non-observance of this operating manual can

lead to dangerous situations.

Therefore:
 Only use the device as described
 Strictly follow the instructions of this manual

Avoid in particular:
 Remodelling, refitting or changing of the construction or single
components with the intention to alter the functionality or scope
of the device.

Claims resulting from damages due to non-conventional use are not possible.
Only the operator is liable for damages caused by non-conventional use.

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 Transport and Storage

4 Transport and Storage

4.1 Safety Instructions for Transport, Unpacking and Loading

CAUTION!
Transport the package (box, palette etc.) professionally.
Do not throw, hit or fold it.

4.2 Handling of Packaging Material

Notes for proper disposal:  2.5

4.3 Inspection of Transport

Check the delivery immediately after the receipt for completeness and transport damage.
In case of externally recognizable transport damages:
 Do not accept the delivery or only accept under reserve.
 Note the extent of damages on the transportation documents or delivery note.
 File complaint immediately.

NOTE!
Claim any damage immediately after recognizing it. The claims for
damage must be filed in the lawful reclaim periods.

4.4 Storage
Store the device only under the following conditions:
 Do not store outside
 Keep dry and dust-free
 Do not expose to aggressive media
 Protect from direct sun light
 Avoid mechanical shocks
 Storage temperature ( 6 Technical Data) needs to be observed
 Relative humidity ( 6 Technical Data) must not be exceeded
 Inspect packages regularly if stored for an extensive period of time (>3 months)

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 Product Features

5 Product Features

The absolute shaft information system LIMAX2M NEO with its significant advantages is a particularly affordable,
non-sensitive and easy-to-install alternative to conventional shaft information systems. Due to the absolute
measurement principle, referencing is not required after commissioning.
Compared to other shaft information systems, LIMAX2M NEO is characterized by an extraordinarily low price.
LIMAX2M NEO is able to cover lifting heights up to 130 meters and speeds up to 4 m/s. The standard interfaces
are CAN or SSI. We also provide customized solutions on request.
This measuring system provides smallest sensor of the entire LIMAX series. With these small space requirements,
LIMAX2M NEO is ideal for remodelling and modernization.
A simple and flexible mounting ensures quick installation or replacement of the measuring system.
Features:
 Robust measuring principle to dirt, smoke and humidity
 Easy and flexible mounting
 No reference necessary
 Wear-free, contactless and noiseless measuring principle

5.1 Functional principle

The tape carries the unique positioning information as a magnetic code. It is installed free hanging in the eleva-
tor shaft by use of a mounting kit. The sensor head is mounted to the elevator car. While the actual measure-
ment is contactless the tape must be kept within a maximum distance to the sensor head. Therefore, the tape is
guided along the sensor by use of the polymer tape guide which is an integral component of the sensor head.
The magnetic measurement principle is extremely robust. Dust, dirt and humidity do not affect the measurement
in any way. Also, smoke and even higher temperatures have no influence on the measuring quality. Therefore,
LIMAX2M NEO is particularly suited for application in fire fighter elevators. Also is the tape robust enough to
withstand the sometimes-harsh conditions in elevator shafts.

5.2 Sensor Construction

The LIMAX2M NEO sensor consists of the following components:
 Sensor housing with integrated signal LEDs for signaling various states.
 Connector for power supply and communication with the lift control.
 Guide rail with plastic underlay (keeps the magnetic tape at a defined distance from the sensor).
 Holding plate for mechanical fixation of the polymer guide rail.

Sensor housing

Holding plate for guide rail

Guide unit:

Guide rail

Underlay

Signal LEDs
Figure 1: Sensor Assembly

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 Technical Data

6 Technical Data

6.1 Identification
The type label serves for the identification of the unit. It is located on the housing of the sensor and gives the
exact type designation (=order reference, see type designation, chapter 7) with the corresponding part number.
Furthermore, the type label contains a unique, traceable device number, the production date as well as the
hardware and software versions.
When corresponding with ELGO always indicate this data.

Additional information Type designation Traceability code

Hardware & SW Version Serial number Production date Item number

Fig. 1: Type label for identification of the sensor

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 Technical Data

6.2 Dimensions Sensor

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 Technical Data

6.3 Technical Data Sensor

LIMAX2M NEO (Standard version)
Mechanical Data
Measuring principle: absolute
Measurement: linear
Maximum measuring length 130 m
Speed: max. 4 m/s
Resolution:  7 Type Designation
Repeat accuracy: +/- 1 Increment
+/- (1000 µm + 50 µm x L[m])
System accuracy at 20°C:
L = measuring length in meter
Distance from sensor to magnetic
4 mm
tape
Dimensions (without cable): L x B x H = 247 x 54 x 27 mm
Housing material: aluminium
RJ45 socket
Connection: Round plug M12 (5-pole; 8-pole depending on the interface)
(more options 7 Type Designation)
Sensor cable: Available as an accessory
Weight: approx. 320 g without cable (cable approx. 60 g/m)
Magnetic tape
Necessary type: AB20-80-10-1-R-D-15-BK80
Conditions
Storage temperature: -20 °C … +85 °C
-10 °C … +70 °C
Operation temperature:
(-25 °C … +85 °C upon request)
Humidity: max. 95 %, non-condensing
IP53 (RJ45 – version, according to EN 60529)
IP55 (M12M – version, according to EN 60529)
Protection class:
IP67 (M12M – version, pressure compensation element with membrane,
according to EN 60529)
Operation height: max. 3000 absolute altitude
EMC transient emission/immunity: according to EN 12015 / EN 12016
Vibration/shock resistance: according to EN 60068-2-6 / EN60068-2-27, EN60068-2-29
Electrical Data
Supply voltage: + 10 … 30 VDC (stabilized)
Residual ripple: < 200 mVpp
Reverse voltage protection: integrated
Power input: max. 200 mA @ 24 VDC
CANopen (CiA 406 or CiA 417),
Interfaces:
SSI gray- and binary code
Protection of the outputs/ interfac-
not short-circuit-proof
es:

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 Technical Data

6.4 Technical Data Magnetic Tape

The magnetic tape consists of two components:
 The actual magnetic tape which carries the position information
 A mechanical stainless steel back iron

TEMPLATE Magnetic Tape AB20-80-10-1-R-D-15-BK80

Coding: absolute, ELGO 15 Bit
Basic pole pitch: 8 mm (+/- 0,05 mm)
Maximum tape length: 262 m per role
Maximum length error: +/- 100 µm/m
Operation temperature: -20 °C … +70 °C
short-run: -40 °C … +85 °C
Storage temperature:
medium-run: -20 °C … +70 °C
Relative humidity: max. 95 %, non-condensing
Dimensions: B / B1 x H = 10 mm (+/- 0,1) / 8 mm (+/- 0,2) x 1,35 mm (+/- 0,1)
-6
Linear expansion coefficient:   16 x 10 1/K
∆L[m] = L[m] x [1/K] x ∆[K]
Linear thermal expansion:
(L = tape length in meter, ∆ = relative change in temperature)
Bend radius: min. 50 mm
Weight of magnetic tape ca. 52 g/m
Tape imprint ELGO Standard, colour black, front size >= 5 mm
External magnetic fields shall not exceed 64 mT (640 Oe; 52 kA/m),
External magnet:
otherwise the magnetic coding will be damaged or destroyed.
Protection: Back iron stainless steel

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 Type Designation

7 Type Designation

Type designation: LIMAX2M - X0 - BBB - 1000 - CO0T - M12M

Version:
10 = Standard ELGO Batscale
20 = Standard ELGO Electronic

Signal cable length:

CON = without cable (standard)

Resolution:
62N5 = 62.5 µm (SSI – Interface)
0500 = 500 µm (CAN – Interface)
1000 = 1000 µm (CAN – Interface)

Interface*:
COX = CANopen [special protocol separatelydefined by version number]
CO0 = CANopen [Encoder Profil CiA 406]
CO1 = CANopen [Elevator Profil CiA 417]

SSGX = SSI [special protocol separatelydefined by version number]

SSG0 = SSI [25 Bit gray code / position]

*other on request

NOTE:
1. assembly CAN-termination resistor selectable
2. SSI-Interface is basically terminated

Without galvanic
CAN- Interface isolation
With glavanic isolation (G)

With termination 120R (T) CO0T (Standard) CO0TG

Without termination CO0 CO0G
With termination 120R (T) CO1T (Standard) CO1TG
Without termination CO1 CO1G

Connection options:
M12M = M12F5 = 5-pin M12-Round plug [CAN] (IP55)
M12F8 = 8-pin M12-Round plug [SSI] (IP55)
RJ45 = RJ45 socket (IP53)

Additional information:
CANopen CiA417 (IP53) = CANopen with lift profile CiA 417 and protection class IP53*
CANopen CiA406 (IP53) = CANopen with encoder profile CiA 406 and protection class IP53*
SSI gray (IP53) = SSI with gray code and protection class IP53*
SSI binary (IP53) = SSI with binär code and protection class IP53*

SSI gray (IP55) = SSI with gray code and protection class IP55**
SSI binary (IP55) = SSI with binary code and protection class IP55**
CANopen CiA417 (IP55) = CANopen with lift profile CiA 417 and protection class IP55**
CANopen CiA406 (IP55) = CANopen with encoder profile CiA 406 and protection class IP55**

* Only available with connection - option RJ45

**Only available with connection - option M12M

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 Installation and First Start-Up

8 Installation and First Start-Up

CAUTION
Please read the operating manual carefully before using the device!
Strictly observe the Installation instructions!
In case of damage caused by failure to observe this operating manual,
the warranty expires.

ELGO is not liable for any secondary damage and for damage to per-
sons, property or assets.

Der Betreiber ist dazu verpflichtet, geeignete sicherheitsrelevante Maß-

nahmen zu ergreifen und durchzuführen.

The operator is obliged to take appropriate safety measures. The first

start-up may only be performed by staff that has been trained and au-
thorized by the operator.

8.1 Operating Area

WARNING!
Do not use the device in explosive or corrosive environments!
The device must not be installed close to sources of strong inductive or
capacitive interference or strong electrostatic fields!

CAUTION!
The electrical connections must be made by suitably qualified person-
nel in accordance with local regulations.

The device may be designed for switchboard mounting. During work

on the switchboard, all components must be de-energized if there is a
danger of touching the energized parts!
(protection against contacts)

Wiring works may only be performed in the de-energized state!

Thin cable strands have to be equipped with end sleeves!

Before switching on the device, connections and plug connectors have

to be checked!

The device must be mounted in a way that it is protected against harm-

ful environmental influences such as splashing water, solvents, vibra-
tion, shock and severe pollution and the operating temperature must
not be exceeded.

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 Installation and First Start-Up

8.2 Description Mounting / Installation of the Sensor

8.2.1 Installation Principle

Upper tape fixation

Upper tape fixation

Sensor Sensor

Magnetic tape Magnetic tape

Guide rail Guide rail

Sway guard
Spring
Tension weight

Figure 2: Installation with tension weight Figure 3: Installation with spring

LIMAX2M NEO can be installed at any position in the shaft, depending on space situation and layout of the
particular elevator installation.

The magnetic tape is installed freely suspended in the shaft. It can be fixed with the RMS mounting kit (available
as option) on the guide rail. Alternatively fixation in the shaft head is either on beams or directly bolted into the
ceiling. The necessary tension in the tape is provided by a tension weight of about 5kg. A sway guard at the
bottom is recommended. This will keep the tape from swaying in an uncontrolled manner which may cause
damage to the tape or other components in the shaft. Alternatively the magnetic tape can be tensioned by a
spring.

The sensor head can be mounted onto the car body or car frame – again depending on the specific conditions
of the elevator.

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 Installation and First Start-Up

8.2.1 Installation of the Sensor

The sensor is fixated on the cabin or on the car frame. The mounting position is basically determined by the
condition.

The integrated mounting notch on the housing of the

sensor head allow for a very simple and self-
explanatory installation from one side. You can either
use M6 hexagon head screws (DIN 933) or M6
square nuts (DIN 562), to mount the system at the
desired position.
Figure 4: Mounting groove on the sensor

NOTE
During installation of the magnetic tape in the sensor, pay attention to the marks on the mag-
netic tape and on the sensor head.

Wrong orientation of tape vs. Sensor head will yield incorrect position readings!
The arrows printed on the magnetic tape and sensor head point in positive counting direction
(in the direction of the shaft head)!

8.3 Description installation / Mounting of the Magnetic Tape

NOTE External Magnetic Fields

The influence of the magnetic tape by magnetic fields must be avoided!
The magnetic tape must not come into direct contact with other magnetic fields (e.g. per-
manent magnets, magnetic clamps, electromagnets, magnetic stands)! This may cause
irreparable damage, which will compromise the measuring accuracy or even the function-
ing.

8.3.1 General Information

The technology has proven to be highly robust.LIMAX2M NEO will work under the most adverse environmental
conditions. Extreme temperatures, high moisture and excessive soiling will not alter the information coded onto
the tape nor will these conditions affect reading precision of the sensor. Even weak magnetic fields such as they
are generated by door magnets can be tolerated.

If some basic rules and guidelines are followed LIMAX2M NEO systems require a minimum amount of installa-
tion and maintenance effort while offering maximum lifetime.

One important issue to consider is the protection of the magnet tape against mechanical wear. The LIMAX2M
NEO tape consists of two components:

 The magnetic tape which actually carries the position information

 A protective steel tape which gives the mechanical properties

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 Installation and First Start-Up

8.3.2 Installation Concept

8.3.2.1 Basic principle for the mounting

NOTE!
The magnetic tape itself is not designed to withstand excessive mechanical wear. It is there-
fore important to ensure that the system is installed such that the mechanical contact between
tape and sensor head is mainly between the steel tape and the polymer sensor guide. These
two materials have been specifically paired for this application.

Avoiding contact between the magnetic side and the sensor could be achieved with a perfectly perpendicular
installation of the band. Yet, in reality this is not practicable. It is therefore preferable to install the tape with a
horizontal offset from the sensor. During operation this method will result in a forced contact between the steel
side of the band and the polymer guide of the sensor which guarantees an optimal operation of the system.

Tape touches the Tape touches the

guide with the guide with the
magnetized side steel side

Wrong Tolerable Recomended

Constanc contact between Vertical alignment minimal Enforced contact between
magnetized side and sensor contact between tape and steel tape and polymer
housing lead to abrasion. sensor. housing.
Figure 5: Assessment of the pretention of the magnetic tape

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 Installation and First Start-Up

8.3.3 Installation Procedure

1. Attach the top end of the tape in the shaft head. Ideally use an ELGO Mounting Kit. Check for correct
orientation of the tape. The arrows on the magnetic side must point in upward direction.
Shaft head Shaft pit

Figure 6: Correct orientation of the magnetic tape

2. The magnetic side of the tape must face the sensor body. In most situations this means that the steel side
points to the shaft wall.
3. Drive down the shaft with inspection speed and unroll the tape. The ELGO tape packaging system has
been specifically designed for this purpose. The tape can be unwound directly from the box without open-
ing.
4. Attach the tension weight (about 7.5 kg) at the bottom end of the tape in the shaft. Secure the tape with a
sway guard. Pay attention to a proper vertical mounting of the tape.
If you use dowels to fix the tape in the shaft, tighten the spring such, that the according tractions results to
minimum 7.5 kg. When using the ELGO Mounting Kit RMS/RMS90 this is equivalent to a spring elonga-
tion of about 90mm.
Note that slightly higher tensile forces are never a problem, but avoid under-tensioning. In higher build-
ings it may even be preferable to slightly increase the tension in order to prevent flapping of the tape dur-
ing operation. However, if correctly installed tensile forces of more than 10 kg should never be necessary.
5. Drive the car to the middle of the shaft.
6. Attach the sensor to the car. The side with the cable outlet and the LED’s must face upward.
7. Adjust the sensor using the tape as a reference. First, align sensor and magnet band on their centerline.

Magnetic Tape

Sensor

Mounting Angle

Car

Figure 7: Distance and orientation of the magnetic tape in relation to the sensor

8. Adjust now the distance between sensor and tape. Up to a travel height of 50m we recommend an offset
of at least 7 mm. This will ensure steady contact between steel side of the band and the polymer guide of
the sensor. This level can be increased later, if it turns out that the band still rubbing with the magnetic
side on the sensor.
In higher installations this distance may be increased by the initial assembly up to 5 cm.
Pay attention to a perpendicular alignment of the sensor. Misalignment will lead to increased wear.
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 Installation and First Start-Up

9. Pass the tape through the sensor. Loosen the splint-pin and release the polymer guide. Insert the tape and
re-attach the guide with the tape in its position.
10. Pay attention that the pad does not slip after removal of the polymer guide from the aluminium guide out
and drops down in the shaft.
11. Check for proper alignment of band vs. sensor. Any angular offset should be corrected.

Tape is Tape is
Tape is flat
skewed in skewed in
in the guide
the guide the guide

Figure 8: Assessment of the guiding rail of the tape in the sensor - twisted magnetic tape

Tape is Tape is Tape is

centered in skewed in skewed in
the guide the guide the guide

Figure 9: Assessment of the guiding rail of the tape in the sensor - skewed mounting of the magnetic tape

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 Installation and First Start-Up

12. IMPORTANT: Installation Check!

Values for tape tension and offset between tape and sensor are guidelines based on experience. But in
any case, a proper check after installation is mandatory. It must absolutely be avoided that the magnetic
side constantly grinds on the sensor body during operation.
Run an inspection trip along the complete shaft. Observe the system and pay attention to the respective
positions of band and sensor. You have achieved an optimal installation if the steel side of the tape is
constantly pressed slightly against the polymer guide of the sensor. At some points in the shaft also dou-
ble-check on the bottom side of the sensor. If the sensor is tilted it may look good on top but the tape can
still grind along the bottom edge of the sensor.

Recomended Wrong vertical alignment

Figure 10: Assessment of the vertical alignment of the sensor

13. If the installations check reveals that the tape slides on magnetic side, start to increase the offset between
sensor and tape. Values of up to 5 cm are acceptable. If this measure does not solve the problem it is
very likely that the tape is not plumb in the shaft. This is easy to check for, provided your elevator control
allows for inspection trips without the absolute position signal: Just take the tape out of the sensor and
run an inspection trip along the shaft. Observe the distance between sensor and tape along the travel.
Misalignments will become obvious.
Also ensure that the tension on the tape is sufficient. A loosely tensioned tape will hinder proper guiding.
14. After completion of the installation clean the tape. Beginning at the top of the shaft drive down the com-
plete travel distance pulling the magnet tape through a dry clean cloth.

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 Installation and First Start-Up

NOTE!
Be specifically alert if steel construction work is taking place in the shaft. Steel particles
released by grinding, welding or such work will adhere to the magnetic tape. The tape is
insensitive to fine metal dust. However, coarser metal chips can cause problems. Clean
this debris off instantly. Repeat the cleaning process before putting the elevator into
operation after complete installation.

DO NOT USE A MAGNET FOR CLEANING!

Never use a magnet to remove metal chips from the magnetic tape.
This will destroy the magnetic code and thus the magnetic tape.

PROTECTIVE GLOVES!
Always wear protective gloves when cleaning the magnetic tape.

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 Connections and Interfaces

9 Connections and Interfaces

9.1 LEDs (Operating Status and Notices)
The LED’s located on the front serve for monitoring of operating conditions.

Figure 11: LED signals on the upper side of the sensor

RUN GREEN
For CANopen device = RUN-LED according to DR 303-3
Other devices = Interface state, flashes during active communication

ERR RED
For CANopen device = ERR-LED according to DR303-3
Other devices = Error message
ON = State error, system not operational
OFF = State OK, system ready for operation

TAPE YELLOW  Indicator for magnet tape

ON = Magnet tape missing
OFF = Magnet tape available

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 Connections and Interfaces

9.2 CAN Interface

The standardized encoder profile CiA 406 and lift profile CiA 417 are available for LIMAX2M NEO. The factory
configuration can be found in the separate document D-106013, LIMAX2M CANopen specification. The docu-
ment is available for download in the customer area.

9.2.1 Pin Assignment CAN

Table 1: Pin Assignment option M12M
5-pin M12 connector Function
1 CAN-GND
2 +24 VDC
3 0V / GND
4 CAN_H
5 CAN_L
Housing Shield
*) please connect shield only at control unit side!

Tabelle 1: Pin Assignment option RJ45

8-pin RJ45 socket Function
1 CAN_H
2 CAN_L
3 CAN-GND
4 N.C.
5 N.C.
6 N.C.
7 0V / GND
8 +24 VDC
Housing Shield
*) please connect shield only at control unit side!

9.2.2 Command Descriptions

9.2.2.1 Initial Operation

After starting the CANopen device is in the Pre-operational Mode ( 9.2.4.2) and therefore doesn’t send any
position data. In order to achieve this, the device needs to be set into Operational Mode ( 9.2.4.1) and if
necessary the sending cycle of the position data has to be adjusted ( 9.2.2.4).

9.2.2.2 Normal Mode

Note!
The commands which are described in section 9.2.2.2 Normal Mode are only processed by
the CANopen device in the Operational and Pre-Operational mode.

9.2.2.3 Setting the Heartbeat Cycle Duration

A CANopen device sends the heartbeat cyclically. This message communicates the current Operating Mode to
the other bus sharing units.

1. Change into the Operational or Pre-operational Mode, if necessary

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 Connections and Interfaces

2. The following illustration shows the CAN-message, which should be transmitted to the CANopen device
and the following answer.
CANopen
Master
device
Set Heartbeat cycle time
ID: XXX DLC: 8
2B 17 10 00 YY ZZ 00 00
XXX = 600h + node-ID
Example: 604h for the device node-ID 4

YY = LSB of cycle time in milliseconds

ZZ = MSB of cycle time in milliseconds
Example: for a cycle time of 500ms (1F4h) is
YY = F4h and ZZ = 01h

Acknowledgment of the CANopen device

ID: XXX DLC: 8
60 17 10 00 00 00 00 00
XXX = 580h + node-ID
Example: 584h for the device node-ID 4
Figure 12: Setting the Heartbeat Cycle Duration

3. If the setting should be maintained in the case of a power failure, the changes have to be saved, as
described in section 9.2.3.

9.2.2.4 Setting the Sending Cycle for the position data

The position data are sent cyclically by the device, therefore the device has to be in the Operational Mode (
9.2.4.1)
The settings of the cycle duration takes place in the device profile DS406 in the object 1800h, Sub-index 5 and
for devices with DS417 profile in object 1906h, Sub-index 5.

1. Change into the Operational or Pre-operational Mode, if necessary.

2. The following figure shows the CAN-message, which should be transmitted to the CANopen device and
the following answer.

CANopen
Master
device
Set cycle time for position data
ID: XXX DLC: 8
2B UU VV 05 YY ZZ 00 00
XXX = 600h + node-ID
Example.: 604h for the device with node-ID 4

UU = 00h (DS406), 06h(DS417)

VV = 18h (DS406), 19h(DS417)
YY = LSB of cycle time in milliseconds
ZZ = MSB of cycle time in milliseconds
Example: for a cycle time of 10ms (Ah) is
YY = 0Ah and ZZ = 00h

Acknowledgment of the CANopen device

ID: XXX DLC: 8
60 UU VV 05 00 00 00 00
XXX = 580h + node-ID
Example: 584h for the device node-ID 4
Figure 13: Setting the Sending Cycle for the position data

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 Connections and Interfaces

3. If the settings should be maintained in case of a power failure, the changes have to be saved, as de-
scribed in section  9.2.3.

9.2.3 Saving the Parameters

In the normal case the settings are lost at power failure. In order to avoid this, they need to be saved according
to the following procedure.

1. Change into the Operational or Pre-operational Mode, if necessary.

2. The following figure shows the CAN-message, which should be transmitted to the CANopen device and
the following answer.
CANopen
Master
device
Saving all parameters
ID: XXX DLC: 8
23 10 10 01 73 61 76 65
XXX = 600h + node-ID
Example: 604h for the device node-ID 4

Acknowledgment of the CANopen device

ID: XXX DLC: 8
60 10 10 01 00 00 00 00
XXX = 580h + node-ID
Example: 584h for the device with node-ID 4
Figure 14: Saving the parameters

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 Connections and Interfaces

9.2.4 Changing the Operating Modes

9.2.4.1 Changing the device into the Operational Mode

In the Operational Mode the communication of the device is fully functional.

The following CAN-message causes the change of all CANopen participants into the Operational Mode.
CANopen
Master
device
Changing all participants into the Operational Mode
ID: 000 DLC: 2
01 00

Figure 15: Changing the device into the Operational Mode

9.2.4.2 Changing the device into the Pre-operational Mode

In the Pre-operational Mode the communicating settings of the device are adjusted.

The following CAN-message causes the change of all CANopen participants into the Pre-Operational mode.

CANopen
Master
device
Changing all participants into Pre-Operational Mode
ID: 000 DLC: 2
80 00

Figure 16: Changing the device into the Pre-operational Mode

9.2.4.3 Changing the device into the Stopped Mode

Bus sharing units in the Stopped Mode are passive participants. In this mode all the communication is turned off,
except the monitoring activity (e.g. heartbeat).

The following CAN-message causes the change of all CANopen participants into the Stopped Mode.
CANopen
Master
device
Changing all participants into Stopped Mode
ID: 000 DLC: 2
02 00

Figure 17: Changing the device into the Stopped Mode

9.2.5 LSS Configuration

Basic settings like node-ID and baud rate have to be adjusted with the Layer Setting Services (LSS).

9.2.5.1 Changing into the LSS Configuration Mode

In order to be able to change the Parameter (node-ID, bit rate), the device has to be changed into the LSS Con-
figuration Mode.

ATTENTION!
With the following command all the bus sharing units which are in the Stopped Mode are
changed into the LSS Configuration Mode. Use this command, if only one device is connected
to the bus, because other devices could be affected in their function.

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 Connections and Interfaces

The following CAN-message causes the change into the LSS Configuration Mode.

CANopen
Master
device
Changing all participants into LSS Configuration Mode
ID: 7E5 DLC: 8
04 01 00 00 00 00 00 00

Figure 18: Changing into the LSS Configuration Mode

9.2.5.2 Saving the parameters in the LSS Mode

In order not to lose the changes in case of a power failure, they have to be saved in the non-volatile memory of
the CANopen device.

The following figure shows the necessary message for this procedure.

CANopen
Master
device
Saving the parameters
ID: 7E5 DLC: 8
17 00 00 00 00 00 00 00

ID: 7E4 DLC: 8

17 00 00 00 00 00 00 00

Figure 19: Saving the parameters in the LSS Mode

ATTENTION!
During the saving procedure the device is not accessible over a period of a few milliseconds.

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 Connections and Interfaces

9.2.6 Setting the Baud rate

1. Change the device into the Stopped mode (see section  9.2.4.3)
2. Change the device into the LSS Configuration Mode (see section  9.2.5.1)
3. Change baud rate according to the following command:
CANopen
Master
device
Adjusting the baud rate
ID: 7E5 DLC: 8
13 00 XX 00 00 00 00 00
Values for XX:
0 = 1 MBit/s 3 = 250 kBit/s 6 = 50 kBit/s
1 = 800 kBit/s 4 = 125 kBit/s 7 = 20 kBit/s
2 = 500 kBit/s 5 = reserved 8 = 10 kBit/s

ID: 7E4 DLC: 8

13 00 00 00 00 00 00 00

Figure 20: Setting the Baud rate

4. Save parameter as described in section  9.2.5.2.

5. Turn the device off and restart it again.

9.2.7 Setting the node-ID

1. Change the device into the Stopped Mode (see section 9.2.4.3)
2. Change the device into the LSS Configuration Mode (see section 9.2.5.1)
3. Change node-ID with the following message:
CANopen
Master
device
Changing the node-ID
ID: 7E5 DLC: 8
11 XX 00 00 00 00 00 00
XX = new node-ID in the range 01h .. 7Fh

ID: 7E4 DLC: 8

11 00 00 00 00 00 00 00
Figure 21: Setting the node-ID

4. Save parameter as described in section 9.2.5.2.

5. Turn the device off and restart it again.

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 Connections and Interfaces

9.3 SSI Interface

9.3.1 Function Principle

If the clock is not interrupted for the time Tm-T/2 (output of further 25 periods), the shift register clocks once
again the same data value (error recognition in the evaluation). Some encoders contain a Power Failure Bit
(PFB). Attention: With the LIMAX2M NEO the PFB is always “LOW”!

9.3.2 Data Protocol

SSI - Clock

23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

24 Data bits/3 Bytes PFB

PFB = Power Failure Bit
T = length of clock signal
Tm = monostable multivibrator time > 10µs

Figure 22: Data Protocol SSI

9.3.3 Pin Assignment SSI

Table 2: Pin Assignment option RJ45

8-pin RJ45 socket Function
1 DAT-
2 DAT+
3 GND
4 CLK-
5 CLK+
6 VCC
7 GND
8 VCC

Table 3: Pin Assignment option M12M

8-pin M12 connector Function
1 GND
2 VCC
3 CLK+
4 CLK-
5 DAT+
6 DAT-
7 N.C.
8 N.C.

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 Accessories

10 Accessories
Order Designation Description
AB20-80-10-1-R-D-15-BK80 Magnetic tape for series LIMAX2M NEO
Guidance LIMAX2M complete Set with guide rail with underlay and holding plate with screw
Installation kit
LIMAX RMS  For centrally guided lift cars
Installation kit
LIMAX RMS 90  Angled for cabins with rucksack layout
Installation kit
LIMAX S-RMS  With safety position switch

10.1.1 Mounting Angle

Figure 23: Mounting angle

Order Designation Description

LIMAX2M-MW Mounting angle for LIMAX02-M

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 Disturbances

11 Disturbances
This chapter describes possible causes for disturbances and measures for their removal. In case of increased
disturbances, please follow the measures for fault clearance in chapter 11.1.
In case of disturbances that cannot be eliminated by following the advice and the fault clearance measures giv-
en here, please contact the manufacturer (see second page).

11.1 Fault Clearance

CAUTION!
The device, the connection line and the signal cable must not be in-
stalled next to sources of interference that emit strong inductive or ca-
pacitive interference or strong electrostatic fields.

External perturbations can be avoided through suitable cable routing.

The shield of the signal output cable should only be connected to the
following circuit on one side. The shield should not be grounded on
both sides. Signal cables always have to be routed separately from the
load power line. A safety distance of at least 0.5 m has to be kept from
inductive and capacitive sources of interference such as contactors,
relays, motors, switching power supplies, clocked controllers etc.!

If interferences occur in spite of all the items stated above being ob-
served, please proceed as follows:
1. Installation of RC-circuits via contactor coils of AC-contactors
(e.g. 0,1 µF / 100 Ω)
2. Installation of recovery diodes via DC-inductors
3. Installation of RC-circuits via the different motor phases (in the
terminal box of the motor)
4. Do not connect protective earth and ground
5. Connect a mains filter ahead of the external power pack

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 Disturbances

11.2 Re-start after Fault Clearance

After the fault clearance:
1. Reset the emergency stop mechanism if necessary
2. Reset the error report at the super-ordinate system if necessary.
3. Ensure that there are no persons in the danger area.
4. Follow the instructions from chapter 8.

WARNING!
Danger of injury through non-conventional fault clearance!

Non-conventional fault clearance can lead to severe injuries and dam-

age of property.

Therefore:
 Any work to clear the faults may only be performed by sufficient-
ly qualified staff
 Arrange enough space before starting the works
 Make sure that the mounting area is clean and tidy. Loose com-
ponents and tools are sources of accidents.
If components need to be replaced:
 Pay attention to a correct installation of the spare parts.
 Reinstall all the fixing elements properly
 Before turning on the device, ensure that all covers and safety
equipment is installed correctly and works properly

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 Maintenance

12 Maintenance
The device is maintenance-free.

WARNING!
Danger through non-conventional maintenance!

Non-conventional maintenance can lead to severe injuries and dam-

age of property.

Therefore:
Maintenance works may only be completed by staff that has been au-
thorized and trained by the operator.

13 Cleaning
WARNING!
The device can only be cleaned with a damp cloth, do not use aggres-
sive cleanser!

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Notes:

- 37 -
Notes:

- 38 -
 Index

14 Index
Abbreviations .................................................... 5 Technical data ............................................. 15
Accessories ..................................................... 33 Maintenance ................................................... 36
Accident prevention regulations........................... 5 Operating area ............................................... 17
CAN Interface and Protocols ............................. 26 Operational safety ............................................. 5
Causes of risk .................................................... 8 Order reference .............................................. 12
Changing the Operating Modes ....................... 29 Packaging material .......................................... 10
Cleaning ......................................................... 36 Product features .............................................. 11
Connections .................................................... 25 Protection against contact ................................ 17
Conventional use ............................................... 9 Protective equipment ......................................... 8
Demounting ...................................................... 7 Safety ........................................................... 5, 8
Device number ................................................ 12 Safety instructions .............................................. 5
Dimensions ..................................................... 13 Safety rules ....................................................... 5
Disposal............................................................ 7 Sensor
Disturbances ................................................... 34 Technical data ............................................. 14
Explanation of symbols ....................................... 6 Sensor construction ......................................... 11
Fault clearance .......................................... 34, 35 SSI Interface .................................................... 32
First start-up .................................................... 17 Start-up .......................................................... 17
Identification ................................................... 12 Statement of warranties ...................................... 6
Installation ...................................................... 17 Storage .......................................................... 10
Installation of the Sensor .................................. 19 Terms ............................................................... 5
Interfaces ........................................................ 25 Transport ........................................................ 10
LED status notice ............................................. 25 Transport damage ........................................... 10
Magnetic tape Type designation ....................................... 12, 16
Structure ...................................................... 15

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Document- No.: D-108108 / Rev. 0 ELGO Batscale AG
Measuring | Positioning | Control
Document- Name : D-108108_17-23
Föhrenweg 20, FL-9496 Balzers
Subject to change - © 2023 Fon.:+423 (0) 380 02 22, Fax.:+423 (0) 380 02 24
ELGO Batscale AG Internet: www.elgo.li, Mail: [email protected]
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