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How_To_Select_the_Proper_Backshell_31

The document outlines the process for selecting the appropriate backshell for interconnect solutions based on application requirements, environmental conditions, and connector specifications. It categorizes backshell types into non-environmental, environmental, non-environmental EMI/RFI, and environmental EMI/RFI, and provides guidance on determining the correct shape and coupling style. Additionally, it discusses accessories that can enhance connector performance and offers custom solutions for specific needs.

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8 views

How_To_Select_the_Proper_Backshell_31

The document outlines the process for selecting the appropriate backshell for interconnect solutions based on application requirements, environmental conditions, and connector specifications. It categorizes backshell types into non-environmental, environmental, non-environmental EMI/RFI, and environmental EMI/RFI, and provides guidance on determining the correct shape and coupling style. Additionally, it discusses accessories that can enhance connector performance and offers custom solutions for specific needs.

Uploaded by

kblyaslan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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How To Select the Proper Backshell

1. Successful backshell selection begins with identifying the application, based on


how the completed interconnect solution will be used. Factors to define are:

Intended environment of use (exposure to dirt, moisture, electrical or radio


interference)
Connector type (size, shape)
Cable diameter
Size, shape or cable routing restrictions
Mil-spec performance requirements

2. Based on the design and application demands, select the backshell type you’ll
need from one of the following families:

Non-Environmental: Will be used where no harsh environment will be


present (dust, dirt, moisture, fluids, salt.) Suitable for an inside the
box/climate controlled room application or where there is a requirement for
additional space between the rear of the connector and the strain relief to
allow for cable service loops, jumping, filter networks, etc.

Environmental: Will be used in a harsh environment (dust, dirt, moisture,


fluids, salt, temperature extremes.) Most common military specification
cylindrical connectors are designed so that they will be enviromentally
sealed once the backshell or strain relief is secured.

Non-Environmental EMI/RFI: Will be used in an area susceptible to the


reception of Electromagnetic Interference (EMI) and Radio Frequency
Interference (RFI) where no harsh environment will be present (dust, dirt,
moisture, fluids, salt.) EMIs and RFIs originate from coils, electromagnets,
electric motors, transformers, fluorescent lighting, high power radar,
broadcast stations and other communications circuits.

Environmental EMI/RFI: Will be used in a harsh environment(dust, dirt,


moisture, fluids, salt) area succeptible to the reception of Electromagnetic
Interference (EMI) and Radio Frequency Interference (RFI.) EMIs and
RFIs originate from coils, electromagnets, electric motors, transformers,
fluorescent lighting, high power radar, broadcast stations and other
communications circuits.

3. Determine most appropriate shape and coupling style that meets your cable
routing or space requirements (see Backshell Shapes and Coupling Types .)
4. Find the connector you will be using in “Connector Group Tables” and match it up
to the backshell group (J – N) in which it will fit. All groups are available in
configurations that meet your previously determined environmental and EMI/RFI
filtration requirements.

5. Go to the respective environmental group you’ve selected (Non-Environmental


Backshell , Environmental Backshell, Non-Environmental EMI/RFI Backshell,
Environmental EMI/RFI Backshell ) and look for the backshell group that you have
determined will match your connector. Choose the backshell that corresponds to
your connector size, cable diameter and shape requirements. Finishes are explained
here .

6. Before finalizing your choice, see “What Accessories Do I Need?” for suggestions
as how to optimize the performance of your connector assembly or address specific
needs for specialized requirements.

If none of the standard Amphenol PCD backshells fit your specific needs, CDM can
help you with a custom solution – call (877) 386-8200 or email us with your
specifications.
Backshell Shapes

Straight 45° Bent


90° Bent
Backshell Profile Backshell
Profile Backshell

Coupling Types

Spin Coupling
This style allows free rotation of the coupling nut onto the backshell and avoids turning the entire
backshell body. Lock wire holes are provided on the coupling nut to prevent accidental de-coupling.
Self-Lock Coupling
In self-lock style, the free movement of the coupling nut is stopped so that accidental de-coupling is
prevented when used in an environment with moderate vibration levels.

Direct coupling
The coupling nut is eliminated in this design, as the coupling end of the backshell fits directly onto the
connector. This coupling type is used where direct connectivity is sufficient (no adverse environmental
conditions or vibration are present.)

Back to “How To Select the Proper Backshell”


Pickup Pages

7 – 11 of existing
How to select a Backshell, Materials & Finishes, Torque

Back to “How To Select the Proper Backshell”


Pickup Page

12 of existing
How to select a Backshell, Materials & Finishes, Torque

Back to “How to Select the Proper Backshell”


What Accessories Do I Need?
Depending upon the application, some backshell types can be used without any
additional protection or cable support. However, many connector assemblies are
subject to harsh environmental conditions, vibration, or regular handling. The
accessories shown below can be used with virtually all Amphenol PCD backshells to
optimize performance and longevity.

Shrink Boot Adapter


This is a good option when unshielded cables are terminated with heat shrink boots. It has a groove
on which the boot lip holds, and provides good grip along with space inside for the cable looping. It is
available only in straight version.

Crimp Ring Adapter

Useful where heat shrink boots are used but screens are present. A ring is crimped to the back shell
body holding the screens in between. A conventional crimping tool is used for 360° shield termination.
Crimp Ring terminations give a low dc resistance.
Band Lock Adapter
This is another useful accessory for terminating screens by use of a band. A design option is to cover
the band by heat shrink boot or some other method. Banded terminations give a low dc resistance.

Quick Clamp
Used in applications where minimum cable support is required or weight of the overall connector
assembly is a concern.
Strain Relief Clamp
The purpose of this device is to hold or grip the cable fast anterior to the location where any damage
to terminations can potentially occur. This is used where environmental protection is not a concern.

If you don’t see the accessory that your connector assembly requires, call (877) 386-
8200 or email us with your specifications.

Back to “How To Select the Proper Backshell”

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