Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

W-446 SINGLE-ACTING TRIPLEX

MUD PUMP

OPERATION & MAINTENANCE

MANUAL

17
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

CONTENT
ⅠSpecification ............................................................................................................................................... 4
ⅡStructure character ................................................................................................................................... 4
Ⅲ Performance parameter table................................................................................................................. 6
Ⅳ Installation and operation ....................................................................................................................... 6
VI. Maintenance............................................................................................................................................. 9
VII. Storage .................................................................................................................................................. 10
VIII. Bearing model list for W-446 Pump ................................................................................................. 11
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

W-446 PUMP DIMENSION

Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

ⅠSpecification
Rated input power 367.5kw(500HP)
Rated stroke per minute 320 stroke/minute(320SPM)
Stroke 152.4mm(6″)
Gear Ratio 4.578：1
Max. Operation pressure 35Mpa
Valve chamber API 4#
Max. Liner Size 6″
Max. Liner mud pressure 9.14Mpa
Dia. of suction manifold, 8″ Flange
Dia. of discharge manifold 3″ (900#) Flange
Dia. pinion shaft 95.25 mm (3.75″)
Key 22.174x15.9mm
Dimension：（No included base）, 2479X1219X1103 mm
Weight 4513 kg

ⅡStructure character
The pump is compact structure, small volume, lightweight, integrated herringbone gear
pair, large transmit torque and smooth run. Crankshaft is welding forged and light
weight without libration.
W-446 Single-acting Triplex Pump can be used widely in oilfield operation. Liner size
from 4 1/2"---6" is better-adopted piston structure for workover operation and low well
drilling operation.
Power End
Frame Frame is weld structure and anneal treatment is adopted to release weld
stress to improve rigidity and strength. Bearings of crankshaft and main bearings are
strengthened with ribs.
Crankshaft Large gear rim, pitmen and bearings are installed on the crankshaft,
Gear type of large gear rim is integrated herringbone. Inner hole of large gear rim and
crankshaft are interference match, and are fastened with bolts & lock nuts. Large ends
of pitmen are installed on the three eccentric axils of crankshaft through single-raw
short cylindrical roller bearings. While small ends are installed on the crosshead pins
through double raw long cylindrical roller bearings. Crankshaft is supported by two
double raw annular ball bearings.
Pinion shaft Pinion shaft is forge alloy steel. There is a herringbone gear, which
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
is middle hardness. In order to easy to repair, single raw long cylindrical roller bearing
is adopted, which is no baffle. The two ends of pinion shaft extend to outside of the
shell and pulley can be installed on each end of it.

Crosshead Crosshead is spherical graphite cast iron and has good wear resistance
performance. Top and bottom guide plate are adopted, and concentricity can be
adjusted through bottom plate plus spacer. Connection between crosshead and central
pull rod is flanged connection, which is pin-matched hole. This rigid connection can
ensure concentricity between central rod and crosshead. The central rod is connected
with piston rod through hub and this light hub can ensure reliable connection between
them.
Fluid End
Fluid end Cylinder is alloy steel forged. Through structure design, which is valve on
valve, can reduce cylinder volume and improve volume efficiency, Cylinder surface can
be coated nickel to improve its corrosion resistance performance.
Valve Assembly API 4# valve is used for 446 mud pumps. Suction valve is
interchangeable with discharge valve.
Liner and Piston For mud pump with piston structure, liner & piston size from 4 1/2"、
4 3/4"、5"、5 1/4"、5 1/2"、5 3/4"、6" and piston rod is conform to API 7K SA-2. Outer
diameter of liner for all sizes is same and liner is fixed with cylinder through square liner
head and bolts. Seal between liner and cylinder is rectangular rubber washer.
Suction outlet There are suction outlets on both end of suction pipe and to be
connected with 8″flange with O-ring 185X7 (GB/T3452.1).
Discharge outlet 3″ASME 900 flange is adopted on discharge pipe and gasket is
R31 (API).
Lubrication System
Pressure lubrication combining splash lubrication is adopted for power end. Pressure
oil pumped by gear oil pump in the oil tank is transmitted to crosshead, middle pull rod,
crosshead guide and bearings through lubrication pipe line. Working condition of gear
oil pump can be watched from pressure gauge in the back of the frame.
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
Ⅲ Performance parameter table
LINE D/S Relational table between discharge capacity and pressure
R 160 180 200 220 240 260
Size
in L/S L/s MPa L/s MPa L/s MPa L/s MPa L/s MPa L/s MPa
6 8.33 22.21 14.86 24.99 13.21 27.77 11.88 30.54 10.81 33.32 9.90 36.10 9.14
5 3/4 7.65 20.4 16.18 22.95 14.38 25.5 12.94 28.05 11.77 30.6 10.78 33.15 9.95
5 1/2 7.00 18.67 17.67 21.00 15.71 23.33 14.14 25.67 12.86 28.00 11.79 30.33 10.88
5 1/4 6.38 17.01 19.4 19.14 15.52 21.27 15.51 23.39 14.11 25.52 12.94 27.65 11.93
5 5.79 15.41 21.41 17.37 19.00 19.30 17.10 21.23 15.54 23.16 14.25 25.09 13.15
4 3/4 5.23 13.95 23.66 15.69 21.04 17.43 18.93 19.18 17.21 20.92 15.77 22.66 14.56
4 1/2 4.69 12.50 26.40 14.07 23.45 15.63 21.11 17.20 19.19 18.76 17.59 20.32 16.24
4 3.71 9.89 33.37 11.13 29.65 12.37 26.68 13.60 24.26 14.84 22.24 16.08 20.52
3 1/2 2.84 7.57 35 8.52 35 9.47 34.85 10.41 31.70 11.36 29.05 12.31 26.81

Mechanical Efficiencyη=90%，Fill factorα=100%，Volume Efficiency:100%

Ⅳ Installation and operation

Spray system ：I t is necessary to equip the working pump with spray pump for cooling
and lubricating liner and piston, and with the pump are equipped the water box and
spray pipe, the connection face screw of water box is NPT 1 1/2, and that of spray pipe
is NPT 3/4.
When it is working， you should pay attention to the cooling fluid enough in the
liner and piston. And the interrupt of cooling fluid will damage the piston rubbers and
the liners. Cool fluid is on the base of water adding antirust.
Spray pump must be started earlier than mud pump or at one time least, otherwise
piston or liner will be damaged. And check the spray pipe often to ensure that fluid
spurt out on the piston directly.
Pulsation Dampener Pulsation dampener is effective assistant equipment to make
pressure on power end smoothly and reduce pulsation on the discharge manifold.
Security valve Security valve should be equipped on discharge manifold to avoid
system pressure rising sharply to damage mud pump and manifold due to over load.
Mud pump base The installment of the pump must be done horizontal and the
strength must be enough so that it can bare the weight of the pump itself and weight
the pump produce when it works. The pump must be put horizontally prevent frame
being distorted or declined.
Transmit No matter tri-angle belts or multi-row chain used from mud pump to prime
power should be installed carefully to ensure transmission liability to avoid stopping
work due to transmission accident.
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
Start and operation of the pump
1、 Preparation of power end your pump has been completely assembled and
tested by working overtime before being shipped to the field. The lubrication is
drained from the power end. Before operating the pump, the following must be
performed or checked.
When starting a new pump or restart a pump which has not been used for a long
time, before adding lubrication into the power end, you must open inspection door in
cover and check oil reservoir for possible accumulation of condensation & drain and
flush by removing the pipe plugs in each side of pump. Add the proper type and
quantity of lubrication into the power end, then drive the pump for several round by
hands, ensure the pump get a good lubricating in time after starting the pump
In winter: Please use N150 sulfur-phosphorous type medium EP gear oil and add
10% of 4# compounding antirust additive (Or Mild Ep 2# recommended by AGMA).
In summer: Please use N320# sulfur-phosphorous type medium EP gear oil and
add 10% of 4# compounding antirust additive (Or Mild Ep 6# recommended by AGMA).
Oil volume for adding: up to the high oil level of oil rod, about 146 liter.
After operating about 15 minutes, check the oil level again, stop the pump about 5
minutes to calm the oil. There may be some oil stopped on the crosshead and ram
cavities.
So add some oil when needed.

2. Preparation for fluid end

Check the cylinder, piston and valve of fluid end, ensure they have been installed
correctly, the discharge valve of drilling pump have been opened.
Before starting the pump, you must fill the cylinder with mud or water, in case of
the air cavity being taken place. For the pump the air cavity having been taken place,
you can not eliminate the air cavity under pressure, you must open the valve to pump
and run the pump in “small circulating” until all the air have been eliminated, in this
case, we can make the pump running smoothly and the life of the pump will be longer.
Check the safe pin, ensure the pin have been inserted to the proper pin hole of
cylinder for a special pressure. See the indication of safe valve in details.
Spray pump must be started earlier than mud pump or at one time lest piston or liner
will be burned. Before the start of the spray pump, pump must be filled with water to
avoid air cavity.
 Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
3. Operation after start-up
In order to let the liquid in the suction pipe catch the speed of the piston and avoid
the air cavity, it is better to speed up the pump slowly.
Under the natural suction, the highest speed of the pump is determined by the fill
factor in the stroke length, this limited speed is different in different cases, it is changed
according to the design and efficient pressure head, it still determined by the mud
(such as gravity, viscosity of mud and the air quantity in the mud), operator can judge
the running condition of the pump (good or the air cavity having been taken place or the
suction condition is not good), so as to take measures in time.
Check all the bearings of power end, the temperature and sound of guide plate,
the rising of oil temperature is less than 45℃.

4. Lubrication
Proper lubrication of the moving parts in any piece of machinery is the most
important single factor affecting its ultimate life. To obtain maximum trouble-free service
life from the power end of the pump, it is necessary to perform routine maintenance
care and inspection to insure the proper amount of clean lubricant is being provided.
The mud pump utilizes the controlled flow oil bath splash and pressure system to
lubricate the entire power end. The gear pump placed in the oil bank provide the
pressure oil to crosshead, extension rod, guide plate of crosshead and all the bearings
of the pump through oil line individually, so as to obtain the compulsory lubrication for
the pump. The working condition of the gear pump can be seen from the pressure
gauge at the post of the pump body.
Have a check of the oil level everyday when the pump works, make sure the oil
level gauge is at the full position.
There are sedimentation tanks at two sides of the crosshead of power end. the oil
splashed to the oil pool should be deposited. The oil discharge cover is at the two sides
of pump body under the inspecting door of crosshead, it should be checked once a
month, open the oil discharge cover on the two sides, discharge the sediment from
tanks, that will loss some lubricant, so you should add certain quantity of lubricant.
Have a check every 6 months. If there is any grind chip or corrosive compound in
the oil, discharge it completely, wash the oil pool and add new oil. The discharge spout
is just in the behind of the frame. When washing, pay more attention to the oil grooves
and oil chamber on cross head guide. Have a look at the position of the lubricant
periodically, there are humidity, water, dust and mud which will affect the oil, and you
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
have to change it often.

VI. Maintenance

1. Daily maintenance
1）Have a look at the oil level of the power end anytime when you stop the pump.
2）Check the liners and pistons when they are working to see if there is any obviously
wear and tear.
3）Check the cooling fluid of the cylinder liner and piston often, add it if need , change it
if dirty. Because the dirty one may sharpen the wear of cooling pump and short its life.
4）Check the nozzle of liners everyday to see if it is locked, and make sure the liners
and pistons have enough adequate cooling and lubricant supplement.
5）Several hours after you first start the pump you should have a look at the tight
moment of piston clamp.
6）Loose the piston rod clamp daily, and turn the piston quarter round then tight the
clamp in order to make piston wear symmetrically and prolong the life of liners and
pistons.
7）Check the pressure of the discharge pulsation dampener everyday to make sure it
meet the demand of the standard.

2. Weekly maintenance
1) Open the cap of valve box and clean the sundries on cap screws and cap flange
screws, and then put thread oil on cleaned screw avoiding screw abrasion, scrape and
bad mesh (lead base thread is advised).
2）Check rubber guide sleeves of valve guid and change them if they wear out.
Not-round or ellipse guide sleeve will make bad valve guide guiding function and speed
up the valves abrasion.
3）Check valves and seats abrasion condition and change the wear-out or damaged
seats. Tight the valve nuts if they are loose.
4）Change the liners and pistons if they are worn out or damage.
5）Change the pistons’ locking nut if they are damaged, rusted or unable to lock.

3. Monthly maintenance
1）Let out the dirty oil in the deposit pool of power end (under the cross head) per six
months and clean it, then re-fill it with new oil.
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
2）Always have a look at gaskets and seal rings of the power end. If broken, change it.
Fasten the bolt if it loose. Especially pay attention to the bolt on the pulley.
3）Check the gap between the guide plate and cross head and adjust it if the gap is too
large.
4）Check all double end bolts and nuts of fluid end including cap flange to cylinder,
cylinder to frame, liner seat to cylinder and keep them tightness enough.

4. Annual maintenance
About one or two years, check the tightness of crankshaft bearing, connecting rod
bearing, transmit shaft bearing, cross head bearing, cross guide plate. You should have
a throughout check if you find any problem.
VII. Storage
Power end: If you want to have the pump stop over a month, you should make the
pump lean to power end, then empty the oil grooves and deposit pool and clean
them.
Fluid end: After disassembling valves, pistons, piston rod and liners, thoroughly clean
all inner parts of cylinders and parts. Coat the cylinder valve and parts with
rust-assistant grease. Clean up the liner spray system and liner chamber and
inject some lubricant into liner spray system avoiding rust.
Check the pump monthly and rotate the gear once. Re-put rust-assistant oil if it is
necessary.

Restart after storage

You must have a thorough check to make sure the parts are good assembly and
installed rightly before you restart the pump. (No matter the pump is a new one or it has
been used). Please pay attention to the following items in order to prevent some
serious problems.
1. Open the covers of power end and fluid end and check the pump thoroughly, clean
all parts, machining surface and bearings insuring that all the parts are clean and good.
Add lubricant oil into power end to specified level. Add the oil into lubricant dispatch
grooves and make the oil flow into bearings.
2. Valves, pistons, liners and all parts of fluid end must be installed properly and have
a good condition. The bolts, nuts and universal joints should be tightened.
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

VIII. Bearing model list for W-440 Pump

No Description Location Model （International） Model （Chinese）
Circular roller Gear shaft NU3221M
1
bearing assembly
Eccentric sheave
Circular roller
2 of crankshaft
bearing
assembly
Crank shaft end of 23226CAK/W33
Adjustable roller
3 crank shaft
bearing
assembly
Double –row long NNAL 6/69.85 M/
4 circular roller Cross head C4W33XYA
bearing
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

W-446 TRIPLEX PUMP ASSEMBLY

SRN PN DESCRIPTION QTY

1 W-446.01.00 Fluid End Assy 1
2 W-440.02.00 Skid 1
3 W-440.03 Water Tank 1
4 W-440.04.00 Crosshead Assy 3
5 W-446.05.00 Crankshaft Assy 1
6 W-446.06.00 Pinion Shaft 1
7 W-446.07.00 Frame Assy 1
8 W-440.08.00 Lubrication Assy 1
9 W0001 Stud 7/8-9UNCx2 1/2 8
10 W-440.01.012 Nut 7/8-9UNC-2B 8
11 W-440.09.00 Shim Set REQUIRES
12 W-440.10.00 Cover Assy 1
13 W-440.11.00 Baffle Plate 1
14 W-440.12.00 Spray Pipe Assy 1
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

FLUID ENDS ASSEMBLY

Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

FLUID END ASSEMBLY LIST

SRN PN DESCRIPTION QTY SRN PN DESCRIPTION QTY

1 B-440343 Cylinder Plug 6 26 GB/T3452.1 O-Ring47.5x5.3 3
2 B-440309 Cylinder Head 3 27 D-440325 Discharge Manifold 1
3 D-440342 Cylinder Flange 6 28 W-440.01.013 Double End Studs3/4-10UNCx6 6
4 W-440.01.001 Cylinder Seal 3 29 W-440.01.014 Nut 3/4-10UNC-2B 6
5 B-440321 Suction Valve Guid 3 30 W-440.01.017 Blank Flange 1
6 W-440.01.002 Seat Valve 6 31 W-440.01.018 900# Welding Neck Flange 3” 1
7 GB/T3452.1 O-Ring 6 32 W-440.01.019 Double End Studs 8
8 W-440.01.03.00 Valve Assy 6 33 SY5279.3 Baking Ring R31 2
9 W-440.01.004 Valve Spring 34 GB/T3452.1 O-Ring 150x5.3 3
10 W-446.01.001 Liner Plug 3 35 W0101 Stud 3/4-10UNCx1 11/16 12
11 W-446.01.002 Double Eng Studs 12 36 D-440326 Suction Manifold 1
12 W-440.01.006 Nut 12 37 GB/T3452.1 O-Ring 230x7 2
13 B-440227 Clamp 3 38 W-446.01.007 8” Flange 1
14 B-440308 Piston Rod 3 39 NF1-1 Nut 1-8UNC 40
15 W-440.01.007 Lock Nut 3 40 W-440.01.016 Stud 1-8UNCx3 1/4 24
16 W-446.01.16.00 Piston 3 41 RS11311.05.28 Suction Dampener 1
17 GB/T3452.1 O-Ring 3 42 RS11311.05.24 Cover 1
18 W-446.01.003 Liner Seal 3 43
19 W-446.01.004 Liner Seal 3 44
20 W-440.01.009 SOC. HD. Cap Screw 12 45
21 W-446.01.005 Fluid End 3 46
22 W-440.01.010 Valve Cover Seal 3 47
23 B-440323 Valve Cover Plug 3 48
24 W-440.01.011 Double End Studs 36 49
25 W-440.01.012 Nut7/8-9UNC-2B 36 50

17
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

CROSSHEAD ASSEMBLY
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

SRN PN DESCRIPTION QTY

1 B-440226 Extension Rod 1
2 B-440224 Baffle Plate 1
3 B-440235 Gland End 1
4 B-440233 Gland 1
5 B-440243 Gland Seal 1
6 B-440228 Crosshead Guid 2
7 B-440213 Crosshead 1
8 B-440222 Baffle Plate of Cros/pin 1
9 W0401 Stud5/8-11UNCx1.575 2
10 W0402 Stud5/8-11UNCx2 4
11 Steel Wire Dia. 1.5 requires
12 W0403 Stud5/8-11UNCx1 11/16 4
13 W0404 Stud 1/2-13UNCx1 1/4 4
14 W-440.04.002 Dia. 13 Seal 4
15 GB/T97.1 Dia. 12 Gasket 4
16 W0405 Stud 3/8-16UNCx1.125 6
17 GB/T97.1 Dia. 10 Gasket 6
18 W-440.04.003 Seal Dia. 10 6
19 W-440.04.005 Double-Lip Oil Seal 3x4x0.5 2
20 W-440.04.006 Oil Seal Ring 1
21 GB3452.1 O-Ring75x5.3 1
22 W-440.04.001 Wedge 8
23 W0406 Stud 1/2-13UNCx1 1/2 8
24 W-440.04.004 Adjust Shim set 1
25 V-440219 Crosshead Pin 1
26 W-3361-C Needle Roller Bearing 1
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

CRANKSHAFT ASSEMBLY
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

SRN PN DESCRIPTION QTY

1 W-446.05.001 Connecting Rod 3
2 W-446.05.002 Bull Gear 1
3 B-440223 Eccentric Retainer Ring 3
4 W0501 Stud1/2-13UNCx1 3/16 36
5 GB/T862.2 Lock Gasket 14 36
6 Eccentric Bearing 3
7 W-446.05.003 Crankshaft 1
8 W0502 Stud 5/8-11UNCx2.5 16
9 W-440.05.001 Copper Backing 16
10 W-440.05.004 Cover Backing, Main Bearing 2
11 D-440141 Cover Main Bearing 2
12 W-446.05.005 Crankshaft End Cover 2
13 W-446.05.006 Crankshaft End Cover Gasket requires
14 W0503 Stud 1/2-13UNCx2 8
15 23226CAK/W33 Main Bearing 2
16 W0504 Stud 1/2-13UNCx1.5 12
17 W-440.05.004 Copper Backing Dia. 14/Dia.35x2 12
18 W-446.05.007 Right Bearing Block 1
19 W-446.05.008 Bearing Block Gasket 2
20 W0505 Stud 3/4-10UNCx3 12
21 W-440.05.005 Lock Nut3/4-10UNC 12
22 W-440.05.006 Bearing Duck, Connecting Rod 12
23 W-446.05.009 Lock Iron Wire requires
24 W-446.05.010 Left Bearing Block 1
25 W-446.05.010 Main Bearing Retainer Ring 1
26 LOCTITE requires
27 W0506 Head Stud1/2-13UNCx1 3/16 30
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

PINION SHAFT ASSEMBLY

SRN PN DESCRIPTION QTY

1 W-446.06.001 Pinion Shaft 1
2 B-440232 Bushing 2
3 W-446.06.002 Bearing Block 2
4 GB/T893.2 Snap Ring 190 2
5 NU3221M Bearing 2
6 W-446.06.003 Outside Framework Oil Seal 4
7 W-440.06.001 Flat Key 1
8 W0502 Stud 5/8-1UNCx2 1/2 16
9 W440.05.001 Copper Backing 16
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

FRAME ASSEMBLY

SRN PN DESCRIPTION QTY SRN PN DESCRIPTION QTY

1 D-440134 Frame 1 15 W0701 Stud 4
2 W-440.07.01.00 Oil Level Assy. 1 16 W0702 Hexagon Nut 4
3 W-440.07.03.00 Oil Filter 1 17 B-440164 Hold Block 8
4 D-440119 Bottom Cover of Oil Pump 1 18 B-440129 Crosshead Hole 2
Cover
5 D-440119 Bottom Cover Gasket 1 19 B-440142 Hole Cover Gasket 2
6 W0504 Hexagon Bolt 24 20 W0704 Screw 12
7 GB/T97.1 Plate Gasket 12 18 21 D-440134-2 Connecting Plate 3
8 Y60-Z Double Scale pressure 1 22 B-440253 Gland Seal Plate 3
Gauge,6MPa Y60-Z
9 Rubber Bar 1 23 D-440134-1 Connecting Plate A 3
10 B-440136 Upper Cover 1 24 W0703 Stud 1/2-13UNCx2.5 12
11 B-440166 Inspect Cover Gasket 1 25 GB/T 93 Spring Washers 14 24
12 B-440165 Inspect Cover Hole 1 26 GB/T 97.1 Flat Gasket 14 24
13 W-440.07.02.00 Air Bleeder Cap 1 27 W-440.04.002 Gasket 13 24
14 GB/T 93 Spring Gasket 12 6
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

LUBRICATION SYSTEM
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

SRN PN DESCRIPTION QTY SRN PN DESCRIPTION QTY

1 W-440.08.001 Adapter NOT 3/4 1 31 Copper Pipe Φ 8x1 2
2 GB/T14626 Three Linkages 5 32 W-440.08.013
L=54 Connective Socket 4 1
3 W-440.08.002 Pup Joint NPT 3/4 1 33 W-440.08.014 Joint NPT 1/4-M12x1.5 7
4 JB/ZQ4410 Elbow A8 7 34 Copper PipeΦ12x1 L=650 1
5 GB/T14626 Extension Piece NPT 4 35 Copper PipeΦ12x1 L=840 1
6 GB/T14626 Three Linkages
1/4-NPT1/2 2 36 JB/ZQ4408 Through Joint B20 2
7 GB/T14626 90 Equal Elbow 4 37 Copper PipeΦ20x1.5 L=540 1
8 W-440.08.003 Joint 3 38 W-440.08.015 Elbow NPT 2
9 W-440.08.004 Pup Joint NPT 1/4 4 39 W-440.08.016 Suction Hose
3/4-M27x1.5 1
10 GB/T14626 90 Equal Elbow 4 40 W-440.08.17.00 Oil Pump, Gear 1
11 Copper PipeΦ8X1 L=780 2 41 W-440.08.018 Oil Pump Base 1
12 W-440.08.05.00 Oil Injection Pipe 3 42 W-440.08.019 Joint NPT 3/4-M27x1.5 1
13 W-440.08.006 Joint NPT 3/4 4 43 JB/ZQ4410 Elbow A16 2
14 GB/T14626 Extension Piece NPT 3 44 Copper PipeΦ16x1.5 L=240 1
15 GB/T14626 Fourway Pipe
1/4-NPT 3/4 1 45 GB/T14626 Double Collar 1
16 W-440.08.07.00 Socket 4 46 W-440.08.020 Joint NPT 3/4 1
17 W-440.08.008a Adapter NPT 3/4 1 47 W-440.08.021 Discharge Soft Pipe 1
18 Copper PipeΦ8X1 L=400 1 48 Copper PipeΦ8x1 L=75 1
19 Copper PipeΦ8X1 L=650 1 49 W-440.08.022 Connective Plate 1
20 JB/ZQ4408 Through Joint A12 4 50 W-440.08.023 Joint Base 5 3
21 W-440.08.009 Joint NPT 3/8 2 51 GB/T14626 Extension Piece NPT 2
22 W-440.08.010 Connective Socket 1 2 52 GB/T14626 Extension
3/8-NPT 3/4Piece NPT 1
23 Copper PipeΦ20x1.5 L=95.5 4 53 W-440.08.023 Gear Oil Pump
1/2-NPT 3/4 1
24 Copper PipeΦ20x1.5 L=101 2 54 W-440.08.17.001 Shaft Sleeve, Oil Pump 1
25 W-440.08.011 Connective Socket 2 2 55 B-440212 Gear, Oil Pump 1
26 JB/ZQ4408 Through Joint A8 9 56 W0801 Stud 1/4-20UNCx1 1/2 3
27 Copper PipeΦ8x1 L=162 2 57 W0802 Stud 3/8-16UNCx1 1/2 8
28 W-440.08.012 Connective Socket 3 2 58
29 Copper PipeΦ8x1 L=60 2 59
30 GB5639.1 Three Linkages A8 2 60
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

SPRAY SYSTEM

SRN PN DESCRIPTION QTY

1 GB/T14626 Plug NPT 3/4 2
2 GB/T14626 Three Linkages DN20 NPT 3/4 3
3 W-440.08.07.00 Socket 2
4 W-440.12.001 Connective Pipe NPT 3/4 2
5 GB/T14626 Extension Piece NPT 1/4-3/4 3
6 JB/ZQ4408 Through Joint A8 3
7 Spray Copper Pipe Dia. 8x1 3
8

MUD BUFFLE PLATE

SRN PN DESCRIPTION QTY

1 W-440.00.001 Connective Block 2
2 W-440.11.002 Butterfly Bolt 2
3 W-440.11.003 Baffle Plate 1
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump
RUBBER PARTS LIST
SRN PN DESCRIPTION QTY
1 W-446.06.003 Outside Framework Oil Seal 4

2 B-440167 Bottom Cover of Oil Pump 1

3 Rubber Bart 10 1
4 B-440142 Hole Cover Gasket t3 2
22 B-440253 Gland Seal Plate t3 3

5 B-440244 Baffle Plate 3

6 B-440243 Gland Seal 3
7 W-440.04.002 Gasket Dia. 13 12
8 W-440.04.003 Gasket Dia. 10 18
9 W-440.04.005 Double Lip Seal 3x4x0.5 6
23 GB/T3452.1 O-Seal 75x5.3 3

10 GB/T3452.1 O-Seal 100x3.5 6

11 GB/T3452.1 O-Seal 28x3.55 3
12 GB/T3452.1 O-Seal 47.5x5.3 3
13 GB/T3452.1 O-Seal 150x5.3 3
14 GB/T3452.1 O-Seal 230x7 2
15 W-440.01.001 Cylinder Seal 3
16 W-446.01.004 Liner Gasket 3
17 W-440.01.010 Valve Cover Seal 3
18 Piston Rubber 4 1/2K 3
19 Piston Rubber 5B 3
20 Piston Rubber 5 1/2B 3
21 Piston Rubber 6B 3
Operation & Maintenance Manual for W-446 Single-acting Triplex Pump

PARTS WITH PUMP LIST

SRN PN DESCRIPTION QTY

1 W-440.04.005 Framework Oil Seal 4x3x0.5” 4
2 GB/T3452.1 O-Seal 75x5.3 4
3 W-446.06.003 Framework Oil Seal 5.5x4.5x0.5” 4
4 GB/T3452.1 O-Seal 100x3.5 6
5 GB/T3452.1 O-Seal 25x3.55 3
6 GB/T3452.1 O-Seal 47.5x5.3 3
7 GB/T3452.1 O-Seal 150x5.3 3
8 GB/T3452.1 O-Seal230x7 2
9 W-440.01.001 Cylinder Seal 3
10 W-446.01.004 Liner Gasket 3
11 W-440.01.010 Valve Cover Seal 3
12 B440321 Suction valve Guide 1
13 W-440.01.002 Seat Valve 2
14 W-440.01.03 Valve Body 2
15 W-440.01.004 Valve Spring 2
16 Piston 5 1/2” 1SET