DATA SHEET FOR DUCTILE IRON

PIPES, FITTINGS AND ACCESSORIES

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC

1 Sep-2015 Comply with revised specificatation W-P-SS-001 SKN AMD

0 02-02-2002 Approved Issue
rev. date Description/issued for prepared authorised
client: ADWEA
project: STANDARD SPECIFICATIONS FOR WATER WORKS
title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 0 sheet: 1 of: 13

 Item : Ductile Iron Pipes & Fittings Page 1 of 4

Item Description Unit Data to be filled

Manufacturer:
• Name of Manufacturer *
1. • Place of Manufacture (City & *
Country)
• Name of Local Agent *
• Phone/Fax No. of Local Agent *

2. Applicable Standards
• Pipe & fitting material Ductile Iron-ISO 2531/EN 545
• Wall thickness calculation mm ISO 2531/ EN 545
• Cement lining ISO 4179 and EN 545
• Rubber gaskets for joints ISO 4633
• Flange drilling ISO 7005-2/EN 1092-2, raised face

3. Pipe and fitting class/size/length:

• Pipe class K9 according to EN 545: 2006/ C- Class
according to EN 545: 2010, table 16.
• Fittings class Dimensions according to ISO 2531
• Size (shall be metric sizes) m As required
• Length 5.5m (min) for DN < 800
6m (min) for > DN 800

4. Type of pipe joints

• Push-on joint *
• Locked push-on joint *
• Flanged joints **

5. Rubber gasket material:

• Fitting socket joints EPDM or equivalent suitable for drinking
• Flanged joints water
EPDM or equivalent suitable for drinking
water gasket with metal reinforcement
insert for pressure rating of 16 bar and
higher.

Notes: (Common to all pages)

1) * These variables to be filled by Vendor /Contractor

2) ** These variables to be filled by the issuer

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 2 of: 13

 Item : Ductile Iron Pipes & Fittings Page 2 of 4

Item Description Unit Data to be filled

6. Surface protection

6.1 Internal protection for pipes

• material
• application method:- OPC or SRC cement mortar lining
- for pipes
- Centrifugal process cast inside the pipe
• thickness As per ISO 4179 (production &
quality)***
• finish coat No seal coat

6.2 Internal protection for fittings Non toxic fusion bonded epoxy coating
DFT minimum 300 microns
Or
Cement mortar lining applied by
projection/ spray method.

6.3 Internal socket ends of pipe Layer of zinc rich paint 150 g/m2 (zinc
content > 85%) plus a layer of non-toxic
bituminous paint to min. total (DFT) of
100 microns and total mean (DFT) of
120 microns.
OR
Solvent free non-toxic epoxy coating
DFT 300 microns except for gasket seat
area where it can be 100 microns
6.4 External Protection (Pipes)
a. Pipe Layer of metallic zinc (200 g/m²) coating
covered with a bituminous varnish coat
(100 microns)
OR
Solvent free polyurethane with nominal
average thickness : 2mm.

2
b. External spigot ends of pipes Layer of metallic zinc > 200 g/m plus
layer of non-toxic bituminous paint (100
microns)
OR
Solvent free non-toxic epoxy coating
DFT 300 microns (in case of external
polyurethane coating for pipes).

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 3 of: 13

 Item : Ductile Iron Pipes & Fittings Page 3 of 4

Item Description Unit Data to be filled

c. Flanges (Flanged branches of Zinc rich paint with bituminous coating

buried socket fittings) OR
Epoxy coating (100 microns) –
polyurethane coated pipes and Epoxy
fittings.

6.5 External Protection of Socketed Fittings Layer of zinc rich paint (> 150 g/m², zinc
content > 85%), plus layer of non-toxic
bituminous paint to a min. total (DFT) of
100 microns and total mean (DFT) of 120
microns.
OR
Non toxic fusion bonded epoxy coating
DFT minimum 300 microns

OR

Solvent free polyurethane min. DFT 1.5mm

6.6 Additional protection on site - Black polyethylene sleeve (250

microns) according to ISO 8180:2006
for dry soil conditions.

- Heat shrinkable collars for all the joints

between pipes and pipes or pipes and
fittings (in case of external coating for
pipes and fittings of polyurethane).
7 Hydrostatic testing :

7.1 Pipes at manufacturer’s plant Bar As per ISO 2531/ EN 545

7.2 Fittings at manufacturer’s plant Bar 1 bar air in accordance with ISO 2531

7.3 Pipes and Fittings at site Bar **

Notes: 1) *** Refer to technical specifications of D.I. Pipes & Fittings for thickness and tolerances
of cement lining.

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 4 of: 13

 Item : Ductile Iron Pipes & Fittings Page 4 of 4

Item Description Unit Data to be filled

8 Inspection :
• standard/codes In accordance with all above mentioned
standards and with ISO 9002 (Quality
Systems - Model for quality assurance in
production installation) and ISO 9001
(Quality System - Models for Quality
assurance in design, development,
production, installation and servicing)

9 Material Physical properties

Pipe Fittings
Min. tensile strength MPa 420 420
Min. yield strength MPa 300 (i) 300 (i)
Min. elongation at break % 10 (DN 40 to 1000) 5
7 (DN 1100 to 2000) 5
Max. Brinell hardness HB 230 250
(i) values of Rp0.2 is not less than 270
MPa when A > 12% for DN ≤ 1000 or
when A > 10% for DN > 1000.

10 Marking:
• Pipes & fittings (general) shall have Name of the manufacturer, month and
cast-on/cold stamped or painted year of manufacture, DN in mm, type of
marking listing : socket and class
Encircled with a factory painted on white
• Spigot ends of pipes shall be: stripe to ensure joints are correctly made

11 Calibration of pipes : All pipes shall be truly circular but

calibrated pipes should be marked.

12 Delivery period Weeks *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 5 of: 13

 Item : Protective Material for Pipes, Fittings and Joints Page 1 of 2

Item Description Unit Data to be filled

1.0 Wrapping Tape

1.1 Manufacturer/Local Agent:

• Name of Manufacturer *
• Place of Manufacture / (City & *
Country)
• Model No.(s) *
• Name of Local Agent *
• Phone/Fax No. of Local Agent *

1.2 Type of tape *

1.3 Total tape thickness Mm *

1.4 Thickness of carrier Mm *

1.5 Overlap % 55

1.6 Material / properties:

• Tensile strength N/mm 10
• Elongation % 260
• Impact resistance (55% overlap) Nm 15
• Adhesion to pipe and self (180 deg.) N/mm 2.75
• Dielectric strength KV 30
• Insulation resistance
12
Ohm Min 10
• Cathodic disbondment mm radius <10
• Application temperature range °C 0 to +75
• Tear resistance N 35

2.0 Moulding Compound & Primer

2.1 Manufacturer:
• Name of Manufacturer *
• Place of Manufacture (City & *
Country)
• Name of Local Agent *
• Phone / Fax No. of Local Agent *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 6 of: 13

 Item : Protective Material for Pipes, Fittings and Joints Page 2 of 2

Item Description Unit Data to be filled

2.2 Moulding compound:

• Type *
• Composition *
• Adhesion N/mm *
• Shrinkage *
• Application *

2.3 Primer
• Type *
• Weight solids % *
• Viscosity cP *
• Coverage m2/l *

Note:
• Moulding compound to be
compatable with wrapping tape used

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 7 of: 13

 Item : Polyethylene sleeves Page 1 of 1

Item Description Unit Data to be filled

1. Manufacturer:
• Name of Manufacturer *
• Place of Manufacture (city & country) *
• Name of Local Agent *
• Phone/Fax No. of Local Agent *

2. Type of material Virgin polyethylene material acc.

ASTM D-1248 black colour.

3. Applicable Standards ISO 8180

4. Material properties
• Thickness Microns 250
• Density g/ml 0.915 - 0.925
• Melt flow index <10
• Tensile strength
2
N/mm *
• Elongation at break % *
• Tear strength g/in. *
• Burst strength
2
kg/cm *
• Impact strength g *

5. Delivery Period Weeks *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 8 of: 13

 Item : Dismantling Joints Page 1 of 1

Item Description Unit Data to be filled

1. Manufacturer:
• Name of Manufacturer *
• Place of Manufacture (city & country) *
• Name of Local Agent *
• Phone/Fax No. of Local Agent *

2. Applicable Standards ISO, BS, DIN

3. Type Tied/Restrained

4. Material :
• Body, ring and sleeve Steel grade S275 to BS EN 10025 or
Ductile Iron grade 420/12 to BS EN
1563
• Spigot Steel as for body
• Nuts, bolts, studs, tie rods Stainless Steel 316
• Gasket EPDM to BS 4633 suitable for drinking
water

5. Coating Approved non-toxic fusion bonded

epoxy 300 microns DFT
OR
Non-toxic Rilsan Nylon 11DFT of 300
micron

6. Type of Connection Flanged

7. Pressure Rating **

8. Size As required

9. Delivery Period Week *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 9 of: 13

 Item : Flange Adaptors Page 1 of 1

Item Description Unit Data to be filled

1. Manufacturer:
• Name of Manufacturer *
• Place of Manufacture (City & *
Country)
• Model No.(s) *
• Name of Local Agent *
• Phone/Fax No. of Agent *

2. Applicable Standards ISO, BS, DIN

3. Material :
• Body, ring and sleeve Steel grade S275 to BS EN 10025 or
Ductile Iron grade 420/12 to BS EN
1563
• Spigot Steel as for body
• Nuts, bolts, studs, tie rods Stainless Steel 316
• Gasket EPDM to BS 4633 suitable for drinking
water

4. Coating Approved non-toxic fusion bonded

epoxy 300 microns DFT
OR
Rilsan Nylon 11DFT of 300 micron

5. Type of Connection Flanged

6. Pressure Rating **

7. Size As required

8. Delivery Period Week *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 10 of: 13

 Item : Stepped Couplings Page 1 of 1

Item Description Unit Data to be filled

1. Manufacturer:
• Name of Manufacturer *
• Place of Manufacture (City & *
Country)
• Model No.(s) *
• Name of Local Agent *
• Phone/Fax No. of Agent *

2. Applicable Standards ISO, BS, DIN

3. Material :
• Body, ring and sleeve Steel grade S275 to BS EN 10025 or
Ductile Iron grade 420/12 to BS EN
1563
• Nuts, bolts, studs, tie rods Stainless Steel 316
• Gasket EPDM to BS 4633 suitable for drinking
water

4. Coating Approved non-toxic fusion bonded

epoxy 300 microns DFT
OR
Rilsan Nylon 11DFT of 300 micron

5. Type of Connection Flanged

6. Pressure Rating **

7. Size As required

8. Delivery Period Week *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 11 of: 13

 Item : D.I. Covers, Frames and Surface Boxes Page 1 of 2

Item Description Unit Data to be filled

1. Valve Chamber Covers and Frames

1.1 Manufacturer:
• Name of Manufacturer *
• Place of Manufacturer (City & *
Country) *
• Name of Local Agent *
• Phone/Fax No. of Agent

1.2 Applicable Standards *

1.3 Material/duty/loading *

1.4 Clear opening dimensions mm *

1.5 Weight cover Kg

1.6 Marking As per the detailed Tender Drawings

1.7 Corrosion protection

• Type *
• Thickness Microns *

1.8 Delivery Period Weeks *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 12 of: 13

 Item : D.I. Covers, Frames and Surface Boxes Page 2 of 2

Item Description Unit Data to be filled

2. Surface Boxes

2.1 Manufacturer:
• Name of Manufacturer *
• Place of Manufacturer (City & *
Country) *
• Name of Local Agent *
• Phone/Fax No. of Agent

2.2 Applicable Standards *

2.3 Material/duty/loading *

2.4 Clear opening dimensions mm *

2.5 Weight cover Kg *

2.6 Marking

2.7 Corrosion protection

• Type *
• Thickness Microns *

2.8 Delivery Period Weeks *

I:\WATER STANDARD SPECIFICATION\ADWEA SPEC REVIEW\SPEC REVIEW 24 DI PIPE & FITTING DATA SHEET & QCP\DI PIPE DATA SHEET & QCP\W-P-SD-001 REV 1 200514 SN.DOC
Client ADWEA
Project: STANDARD SPECIFICATIONS FOR WATER WORKS
Title: DATA SHEET FOR DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES

tender: project: document: W-P-SD-001 rev: 1 sheet: 13 of: 13