3.2.

14 Evacuation and dehydrating Boiling point of water (˚C) Atmospheric pressure(mmHg) Vacuum degree(mmHg)
After repairing refrigeration system, vacuate system 40 55 –705
before charging. 30 36 –724
Evacuation is performed to remove moisture from 26.7 25 –735
refrigeration system using the vacuum pump. 24.4 23 –737
As the pressure lowers below normal atmosphere 22.2 20 –740
(760mmHg), the boiling point of water drops. If the 20.6 18 –742
boiling point drops beyond the atmospheric 17.8 15 –745
temperature, water will be vaporized. 15.0 13 –747
Example: If the atmospheric temperature is 7.2 ˚C 11.7 10 –750
(45 ˚F), evacuation will be impossible 7.2 8 –752
unless pressure goes lower than 0 5 –755
–752mmHg. Important to maintain (Reference) Kinds of vacuum pumps and achievable vacuum degree
vacuum pump for optimized evacuation. Achievable vacuum degree Application
Type
Displacement For vacuum-dehydrating For air exhausting

0 760mmHg Oil rotary type –759.98mmHg

60 700
600
Applicable Applicable
160
260 500 (oil-necessary type) 100r/min.
400
360
–750mmHg
460 300 Inapplicable Inapplicable
Oil less rotary type 50r/min.
560 200
(oil-unnecessary type) –759.98mmHg
Applicable Applicable
Absolute pressure (mmHg)
Gauge pressure (–mmHg)

660 100 40r/min.

670 90
680 70
690
700
60
50
Take care that this type is often used as the
710
720 Required 40 most convenient type.
730 Vacuum 30
When using an oil type pump, it is important to
740 degree 20
replace the oil and check the achievability every
10
1 to 2 months.
Ambient (2) Evacuation procedure
Freezing temperature
755
point range 5 There are two evacuation procedures,
normal and special. Normal evacuation is
used most often. If there is any moisture in
the refrigeration system use special
760
–20 –10 0 10 20 30 40 50 60 70 80
0mmHg
evacuation practices.
Temperature (°C) qVacuum-dehydrating(first time)
(1) Vacuum pump selection Connect the gauge manifold to the service
When selecting a vacuum pump consider. ports of the liquid line and the outlet of
qSelect a vacuum pump whose vacuum discharge pressure regulator. Evacuate to
achievability is excellent. –755mmHg or lower.
(A vacuum degree of –755mmHg or lower If a pressure of –755mmHg or lower can not be
achieved even after evacuating for 2 hours,
can be achieved.)
moisture or leakage may exist in the system. In
wThe displacement must be relatively large
this case, run the pump another hour or more.
(approx. 40r/min. or more). If a pressure of –755mmHg or lower can not be
Before evacuation, be sure to confirm that achieved even after evacuating for 3 hours or
the pump can achieve of –755mmHg or more, check for leakage.
lower by using a micron gauge. Note: Evacuate the system from service
ports r of both liquid and outlet of
the check valve t, because the
liquid solenoid valve is closed .

3-20
w Evacuation Holing Test qEvacuation-dehydrating (first time)
Hold the system at a pressure of ..... 2 hours
–755mmHg or lower for 1 hour or longer wEvacuation-breaking (first time)
and confirm that the vacuum reading does Insert nitrogen gas pressurized to
not rise on the vacuum gauge. If it rises, 0.5kg/cm2 from the service port on suction
moisture or leakage may exist in the pipe. Since nitrogen gas breaks the
system. However, take care not to leak air vacuum the effect of the vacuum-
from the gauge manifold. If air enters, it is dehydrating is enhanced. However, if there
recommended to use the copper tube is a lot of moisture, it can not be removed
directly instead of gauge manifold. by this method. Therefore, do not allow
e Charging of refrigerant water entry or produce water during the
After the evacuation-holding test, make refrigerant piping work.
the circuit vacuous again for approx. 10 eEvacuation-dehydrating (second time)
minutes. Then, charge the specified Run the vacuum pump. (The achievable
amount of refrigerant through the service vacuum must be –755mmHg or lower.)
port on the liquid line using the charging If pressure of –755mmHg or lower can not
cylinder. be achieved even after evacuation, repeat
step w vacuum-breaking and e
Time chart of normal vacuum-dehydrating Evacuation-dehydrating.
rVacuum holding test ..... 1 hour ⎫ Same as normal
+0.5kg/cm2
Positive
pressure ⎬ vacuum-
tAdditional charge of refrigerant ⎭ dehydrating
Atmospheric
pressure
0kg/cm2
Note: Make sure to use nitrogen gas for
–200mmHg vacuum-breaking. (If any oxygen gas is
Vacuum
used, it may explode.)
–400mmHg

Time chart of special vacuum-dehydrating

–600mmHg +0.5kg/cm2
Additional
–755mmHg pressure
–700mmHg
–760mmHg
Atmospheric
Charge of pressure
refrigerant 0kg/cm2
Vacuum-dehydrating Vacuum
leaving
test
(2 hours) (1 hours)
Totally 3 hours –200mmHg

Vacuum
–400mmHg
[Special evacuation-dehydrating]
Evacuation-breaking process with nitrogen
–600mmHg
gas is integrated one time or more in the –755
mmHg
–755
–700mmHg mmHg
same way as normal evacuation- –760mmHg

dehydrating process.
Vacuum-dehydrating
2 hours

Vacuum-breaking
Vacuum-dehydrating
1 hour
Vacuum-holding
test 1 hour
Charge of refrigerant

Totally 4 hours

(1mmHg=0.0013kg/cm2=0.133kPa)

3-21
3.3 Periodic inspection items
Always to operate the unit as specified, conduct periodic inspections of each part in addition to pre-
operation and make adjustments or repairs where necessary.
The following table shows an example of inspection plan.

Inspection item Inspection content 2nd year 4th year 8th year
Inspect for physical damage
Loose mounting bolts
Condition of panels,
hinges and locks
1) Cover seal inspection and replacement
Control box inspection 2) Loose cable gland
general structure

3) Internal cleaning
Casing frame sealing Air leakage and clearance
holes condition
Seal inspection and Ventilator cover seals
replacement
1) Compressor
2) Water-cooled condenser/liquid receiver
Painted area recondition
3) Solenoid valve (coil cap)
4) Unit frame
1) Compressor
2) Water-cooled condenser/liquid receiver
Repainting
3) Condenser fan motor
4) Condenser fan
Refrigerant leaks
Compressor Water entering to compressor electrical terminals
Drier Visual check
Function inspection and
replacement of Sight glass
Refrigerant system

Condition of refrigerant
lines and gauge lines
clamp hardware
Condition of refrigerant
line thermal insulation
Evaporator coil cleaning
(BY water)
1) Water-cleaning
Condenser coil cleaning 2) Steam-cleaning (after pumping
down the refrigerant)
Water-cooled condenser 1) Water-leakage inspection
inspection 2) Operation of water pressure switch
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual
for the Marine type Container Refrigeration Unit.

3-22
 Inspection item Inspection content 2nd year 4th year 8th year
Damage of power cable
and plug
Inspect condition of
internal wiring
Terminal looseness 1) Magnetic switch
inspection and retighten 2) Electronic controller terminal block
if necessary 3) Terminal block
Condition of monitoring
receptacle cap
Condition of personal
computer receptacle cap
Fuse conditions Good or Bad
1) Contact point inspection
Magnetic contactor
2) Replace compressor contactor
inspection and
3) Replace condenser fan contactor
Electrical system

replacement
4) Replace evaporator fan contactor
1) Power cable and plug
2) Compressor
Electrical insulation check
3) Condenser fan motor
4) Evaporator fan motor
1) Installation condition of sensors
2) Inspection of sensor and sensor
Thermo sensor lead for damage
3) Display error inspection and
replacement
PT/CT (voltage and current)
indication error inspection
Pressure sensor indication
error inspection
Electronic controller LCD panel replacement
Evaporator fan motor Inspect bearings
Condenser fan motor Inspect bearings
Deformation and damage
Evaporator fan
inspection
Deformation and damage
Condenser fan
inspection
It is recommended to manually turn the rotating shafts once every three months.
This is to prevent poor lubrication of rotating shaft parts.

3-23
3.4 Wiring diagram for external 3.4.3 Remote monitoring connector
junction port (RM) (Optional)
● Location (Seen from front on)
3.4.1 Power plug (P1)
● Location

● Wiring diagram

● Wiring diagram 3.4.4 USDA sensor 1-3 junction port

(USDA1-3) (Optional)
Cargo temperature sensor
junction port
(CTR) (Optional)
● Location (Seen from front on)

3.4.2 PC port (PPR1,2)

● Location (Seen from front on)

● Wiring diagram

● Wiring diagram

3-24
4. OPTIONAL DEVICES
The following optional devices are available for some models. For other optional devices, refer to the
"Optional function" manual and parts list.

4.1 Cold treatment transport

Models equipped with USDA sensor and receptacle (optional for both) can perform cold treatment transport.

4.1.1 Setting the number of USDA sensor connections

It is necessary to set the number of USDA sensor connections prior to cold treatment transport. The setting
procedures are described below

Setting the number of USDA sensor connections Setting the number of USDA sensor connections
The number of USDA sensor connections can be 3 or 4. Set "3" USDA setting Number of
or "4" in accordance with the number of connections based on "OFF", "3", "4" connections
the cold treatment transport standards (USDA). If there is no When there is no
OFF
USDA transportation, set "OFF" USDA transportation
3 3
Note 1: For the setting procedures of the number of USDA 4 4
sensor connections, refer to 2.2.2 (10. Optional function setting mode)

4.1.2 USDA sensor calibration

USDA sensors must be calibrated for each trip. Connect PC with installed DCCS software and operate
according to procedures. Select "USDA SENSOR CALIBRATION" when the number of USDA sensor
connections is 3 and select "4 PULP SENSOR CALIBRATION" if the number of them is 4. For details, refer
to DCCS operation manual

Checking USDA sensor type setting

If a significantly different calibration value is obtained at USDA sensor model setting
calibration it is possible that the USDA sensor model setting is USDA1/2 setting Sensor type
incorrect. USDA sensor type includes "ST9702-1" type and to "1" or "2" Probe type
"NTC" type. Refer to 4.1.5 in the USDA sensor. Make sure that 1 ST9702-1
USDA1/2 is set to "1" for "ST9702-1" type and "2" for the "NTC" 2 NTC
type.
If the setting is wrong, correct it.
Note 1: To set USDA1/2 to "1" or "2", refer to 2.2.2 (12. Optional condition setting mode)
Note 2: Setting error does not allow the controller to recognize the sensor property and correct
data cannot be recorded. Be sure to connect correctly

4.1.3 USDA report

Temperature record data during cold treatment transport can be prepared in the format that confirms with
USDA standards which is downloadable from the PC with DCCS software. Select "USDA TREATMENT
REPORT" when the number of USDA sensor connections is 3 and select "4 PULP SENSORS
TREATMENT REPORT" when the number of them is 4. For details, refer to DCCS operation manual

4.1.4 Battery check and replacement

Temperature data must be recorded for 72 hours after the power is turned off. Be sure to check the backup
batteries for the controller prior to voyages.
Rechargeable batteriesCheck battery voltage mentioned in 5.6 section.

4-1
4.1.5 USDA sensor types and setting

Shibaura Electronics
ST9702-1 2004
USDA1/2 20
5
1

70 100 12000

SENMATIC
USDA1/2 6.8 2004 2005
ST9702-1
1

90 70 15000

USDA1/2 6.8
NTC
2

90 70 15000

SENMATIC
ST9702-1 2005
USDA1/2 3.5 11
1

77 77 15000

USDA1/2 3.5 NTC 11

2

77 77 15000

4-2
4.2 Ventilator outlet opening detection Control box
FA sensor

(FA sensor)
Ventilator
Type: 5ZZ2157 outlet cover
Consisting of the body (wire reel and position
meter) and the wire. The top of the wire is
connected to the ventilator outlet cover so that
the ventilator outlet opening can be detected.

Setting method
To validate the ventilator outlet opening
detection function, it is necessary to configure
the settings in accordance with the installation
positions of the ventilator outlet in the "basic
Set to "H"
function setting mode" mentioned below

11. Basic function setting mode

Set to "L"

Compressor unloader
system setting

Setting of dehumidification
coil available or not available

Detection of ventilation amount

(FA log) function setting

LED display LCD display Setting method

OFF : Detection function not available

H : Detection function available Make selection using the LED part

at the upper ventilator opening FA SEN key andkey. Press the

L : Detection function available key to confirm the selection LCD part
at the lower ventilator opening

4-3
 Applicable models: LXE10E H Type (DECOS III H) and later
The calibration method for the FA sensor varies depending on the model.

FA sensor calibration (zero point adjustment) method

When setting the ventilation amount (FA amount), calibrate the position of the ventilator outlet cover
and the FA sensor (zero point adjustment) in advance in accordance with the steps below.

1. Positioning the ventilator outlet cover Step 1. Step 2.

Position the ventilator outlet cover in Fully open Close the cover until it is aligned
accordance with the two steps (fully with the 0 position on the ventilator
outlet name plate, and then tighten
open 0 position) given at right. the four wing bolts.

Wing bolts
FA intake port

Ventilation cover

FA outlet port

Zero point adjustment

2. Calibrating the FA sensor
After the positionng of the ventilator outlet cover has been completed, carry out the FA sensor
calibration.
Refer to "FA calibration" in the manual check selection mode (P. 2-35, 2.5.2.4 M.CHECK) for
details of the calibration operation.

Ventilation amount (FA amount) Step 1. Step 2.

setting method Fully open Setting of FA amount
Step 1: Fully open the ventilator
outlet cover.
Step 2: Move the cover downward
until the FA amount which is
displayed on the LED reaches the
setting value.
Tighten the four wing bolts to
secure the cover.
FA air amount display FA air amount display FA air amount display
If the cover is moved upward in
step 2, repeat the procedure LED FA 0 FA 250 FA 50
starting from step 1.
LCD SP 5.0 SP 5.0 SP 5.0
Display the FA amount on the LCD The maximum FA Setting of FA amount
amount for each In case of 50m3/h
in accordance with the method
product will be
given in 6. SENSOR INDICATION displayed.
MODE (P.2-12) or 3. BATTERY
MODE (P.2-9).

4-4
Function description
1. Ventilation amount log function
Ventilation amount data can be provided to the controller as an event log

2. Data logging details

Ventilation amount (FA) converted from the ventilator outlet opening degree (indicated in m 3
/h)
Time, data, month, year for data logging

3. Log timing
When the unit starts to run
Once a day (12:00 am)
When the ventilation outlet opening changes

Replacement method
Remove the lead wire (connector connection) in the control box
Remove the screws that hold the ventilator outlet cover to the top of the wire
Remove the screws hold the body to the casing and replace sensor assembly including wire
Be sure to replace sensor assembly including the wire
After replacing, seal with silicon sealant around the screws holding the position meter in the sensor body

Screws

4-5
4.3 Daikin Temperature Management System (optional)
DTMS function
This is a temperature control function to reduce power consumption. To conserve energy, this system
controls the compressor's ON-OFF switching, High-Low switching for the evaporator fan speed while
maintaining present temperature control

Control details
DTMS
Operating range -9.9˚C SP-2.6 ˚C, -1.0˚CSP +30.0 ˚C 2
Temperature control range Same as normal chilled operations 2SP-0.5˚C SSSP+0.5˚C
Chilled mode Compressor ON-OFF operation3
Condenser fan motor OFF when the compressor is OFF
Evaporator fan motor High-Low-Off switching operation3
Operating range Whole frozen range-10.0 ˚CSP-30.0 ˚C
Temperature control range Same as normal frozen operations SPRSSP+1.0 ˚C
Frozen mode1 Compressor ON-OFF operation
Condenser fan motor OFF when the compressor is OFF
Evaporator fan motor Low-OFF operation
1 Energy-saving control applicable to the frozen mode in DTMS 2
2 Operating range for DTMS 1 -1.0˚C SP+30.0 ˚C
3 The unit operation is different from normal operation under DTMS operation.

Special instruction for DTMS function

1) "1" or "2" is displayed in LCD screen during DTMS operation
Example of screen indication

indicates DTMS indicates DTMS

2) Operation control
DTMS is not activated for the following cases even if DTMS is set to ON (dFLt)
1During dehumidification operations 7 During automatic PTI
2When USDA is set to ON (USDA=3 or 4) 8During high-load operations (chilled mode only)
3During pull down operations When there is a huge gap between SS and RS
4During defrosting operations When the compressor's ON-OFF switching
5During heating operations cycle becomes short
6Out of in-range 9When protection devices are activated

3) Cancellation of DTMS operation

When DTMS function is unnecessary for some transportation, cancel the operation in accordance with
the procedures described in the next page. But DTMS function is automatically switched to ON (dFLt) at
the completion of the PTI mentioned below
1) When F-PTI is completed 2) When Chilled PTI is completed 3) When Frozen PTI is completed

4-6
Setting method for DTMS operation cancellation
z Press and hold the M key until the DTMS setting screen is displayed
x When the DTMS setting screen is displayed, select "oFF" using the and keys and press the
key to save setting
c Press the M key to go back to the normal operation screen

Operation
G-SET operation
screen

Automatic pump-down operation

Dehumidification

x
DTMS setting

S
Configure the default value
"dFLt" to "oFF" using the
and keys and press
the key to save setting

4-7
4.4 Automatic setpoint change: ASC (optional)
ASC function
It is necessary to change the set temperature over time for some types of cargos. ASC function can specify
set temperature and its duration

For example, as shown below, ASC function allows the set temperatures to change automatically by
specifying in advance first set temperature (SP1) and its duration (TM1), second set temperature (SP2)
and its duration (TM2), third set temperature (SP3) and its duration (TM3), pull down and the pull up
operations. For some types of cargoes, dehumidification control settings are configured as well.

ASC function starts to operate

z
x
SP1 z c
SP3

z
SP2
TM1 TM2 TM3

z ASC screen and the normal screen alternate every 5 seconds during the in-range control
In the following example, the second set temperature SP2 (0.0˚C) and its duration TM2 (14Hr)

Control temperature The remaining

when the second Switching every time for the second
temperature is set LED 5 seconds set temperature
The second set LCD The whole duration
temperature
A SC screen for the second set
N o r ma l s c re e n
temperature
x The temperature inside rises gradually (0.5˚C/Hr) to prevent rapid temperature rise during the pull up
operation
c Up to 9 patterns are available for set temperatures (up to 8 for setting time). There is no duration limit
for the last set temperature

Special instructions for ASC operation

1It is impossible to change the set temperature and set duration during ASC operation.
To change the settings, configure ASC settings to "OFF" and "ON" again.
2When power is turned off (unit off) during ASC operation, ASC operation restarts at next power-on
3The following items are recorded as event log
ASC "ON"/ "OFF", SP1, TM1, dHU1 "ON"/ "OFF", RH1, SP2 ----, SP3 ---
4The last set temperature is displayed on the modem. Settings cannot be changed via the modem
5Cancellation of ASC operation
When configuring ASC to "OFF" When F-PTI is completed When Custom PTI (Chilled &
Frozen) is completed

4-8
Setting ASC function
z When the unit is running, press and hold the M key until ACS setting screen is displayed
x When ACS setting screen is displayed, select "ON" using the and keys and press key to
save setting
c Specifying the set temperature (SP1 for first item) move to the next item using the key
dehumidification control (dHU1) on/off setting control humidity HU 1% setting
HOUR1 (Hr) setting
v Specifying SP2, SP3.....SPn. n=9 at maximum
b To determine HOURn for the last SPn, press the key to go to "LASt" screen
n To start ASC operations, press the key in ASC START screen

M z c

Specify the first SP1 using the

G - SET operation LED 1.0 and keys and press the
Operation LCD SP 1 C key to save setting
screen M Control SP: 9.9 to 30

Automatic When dehumidification is needed in

pump-down SP1, select "ON" using the and
operation on keys and press the key to
dHU 1 save selection
M Not displayed in the unit not equipped
with the reheat coil (Reheat "OFF" setting)
To change control humidity in SP1
M
Hu 95 use the and keys and press
M the key to save selection
oFF SET-HU1 Control humidity: 60 to 95%
ASC ON Not displayed when dHU is set to "OFF"

x Change the initial screen to HOUR1

To cancel 14 for SP1 using the and keys
and press the key to save selection
M HOUR 1 Setting time: 1 to 999 Hr

In this way, specify up to n-th settings. n = 9 at maximum.

v SP2, dHU2, HU2, HOUR2
SP3, dHU3, HU3, HOUR3
----, ----, ----, ----
SPn, dHUn, HUn ----To set HOURn, determine "LASt" (see below)

LASt To set HOURn, press the key to

b
HOUR n confirm the initial screen "LASt"

ASC Press the key to start ASC operations

n
START

4-9
4.5 Automatic cold treatment: ACT (optional)
ACT function
When cold treatment is completed during USDA transport (when the standard period has passed with the
standard pulp temperature kept equal to or less than the base temperature), ACT function switches the
temperature to preset temperature automatically to continue operation.

To activate ATC, the following 4 items must be set

Cold treatment period (day) ----CT
Maximum pulp temperature ( ˚C) ----US-M
Set temperature during cold treatment ( ˚C) ----CTSP
Set temperature after cold treatment is completed ( ˚C) ----FTSP

ACT operation starts Supply temperature sensor (control sensor SS)

USDA sensor temperature
c v
z Timer CT count starts

FTSP
Cold treatment

US-M
b
x v
CTSP

CT

z When USDA sensor temperature has fallen or equal to or cold treatment pulp temperature (US-M),
timer for cold treatment period (CT day) starts to count.
x When the temperature exceeds US-M during cold treatment, results are logged, CT counting is
cancelled. When the temperature falls or equal to or below US-M is repeated, counting restarts to
recount cold treatment days (CT day).
c After cold treatment is completed, operation starts at FTSP set temperature.
v CTSP and FTSP can be changed during ACT operations (CT day and US-M cannot be changed)
b Temperature inside rises gradually (0.1˚C per hour) to prevent rapid temperature rise.

ACT screen and the normal screen alternate every 5 seconds during ACT operation.

Switching every
Control LED 5 seconds
temperature
FTSP set LCD
temperature
Nor m al s c r een During cold treatment After cold treatment
is completed

Special instructions for ACT function

1Cancellation of ASC operation
1 When ASC is set to "OFF" 2 When F-PTI is completed 3) When Chilled PTI is completed
4) When Frozen PTI is completed
2Power off (unit off) during ACT operation and operations when restarting
Stop time ACT operation when restarting
Less than 1 hour ACT operation continues
1 hour or more to less than 48 hours CT counting is reset and ACT operation continues
48 hours or more to less than 72 hours ACT operation cancelled (can run at set temperture FTSP)
72 hours or more ACT operation cancelled

4-10
Settings of ACT function
z With the unit running, press and hold the M key until the ACT setting screen is displayed
x When the ACT setting screen is displayed, change "OFF" to "ON" using the and keys and
press the key to save setting
c Specifying the number of CT days for first item to move to the next item press the key
configuring US-M, CTSP, and FTSP in order.
v To start ACT operations, press the key in ACT START screen

M z
c
To set the number of CT
G - SET operation LED 0 day press the and keys
Operation and press the key to
screen LCD CT dAY save selection
M
CT day: 1 to 99 days
Automatic
pump - down To set US-M press the
operation 0.0 and keys and press the
key to save selection
M US-M C US-M: 4.9 to 30.0

M To set CTSP press the

0.0 and keys and press the
ASC key to save selection
CTSP C CTSP: 4.9 to 30.0
M
To set FTSP press the
M oFF and keys and press the
0.0
key to save selection
ACT ON x FTSP: 4.9 to 30.0
FTSP C
To cancel
M
ACT Press the key to start
ACT operations
START

4-11
5. TROUBLESHOOTING
5.1 Alarm diagnosis
When an alarm occurs, confirm cause of failure and take action according to the table below.
Note 1: If electronic controller connections are bad, alarms codes may also be generated.
Check connectors of controller.
Note 2: If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for
the Marine type Container Refrigeration Unit.

Alarm Controller action

F xxx Alarm stops the unit.

Unit continues operation.

E xxx
Unit is in backup operation or restart, alarm indication only.

●F Alarm
Alarm
Diagnosis Page Alarm content Controller action
code
001 5-3 F101 High pressure switch (HPS) is open Unit stopped
If HPS is opened before compressor starts
Fuse (Fu1) is open
Faulty controller
002 5-4 F109 LPT drops below –90kPa within 2 seconds after compressor Unit stopped
starts to operate
003 5-5 F111 A communication error in the CPU and I/O board Restart after 3 minutes
004 5-5 F301 Temperature setting request
Unit stopped
005 5-6 F315 PT / CT board failure
006 5-6 F401 Air temperature sensors [SS][DSS][RS] failure
006 5-6 F403 Air temperature sensors [RS][DRS-optional][SS] failure
007 5-7 F405 High pressure sensor (HPT) fault (E415) & discharge gas
temperature sensor (DCHS) fault (E405)
Unit stopped
007 5-7 F407 Low pressure sensor (LPT) fault (E413) & high pressure sensor
(HPT) fault (E415)
007 5-7 F409 Low pressure sensor (LPT) fault (E413) & discharge gas
temperature sensor (DCHS) fault (E405)
008 5-8 F603 Suction modulation valve [SMV] failure (DECOS-III c, d settings only)
Unit stopped
Incorrect controller model setting
009 5-8 F701 Main power is greater than 535V or less than 300V within
2 seconds during unit start
Unit stopped
Main power frequency abnormality
010 5-9 F705 S phase is open
011 5-9 F803 If any of the following conditions apply (DECOS-III g and earlier settings)
Compressor magnetic switch arcing / Connector of compressor
disconnected
Failures are present in any 2 of HPT sensor, LPT sensor and
DCHS sensor
Unit stopped
E107 is generated twice due to EV opening error
012 5-10 F805 Compressor magnetic switch arcing
013 5-10 F807 Compressor connection disconnected
014 5-10 F809 Refrigerant shortage (E107) x2 (DECOS-III g and earlier settings)
Refrigerant shortage (E809) x2 (DECOS-III h setting only)

5-1
●E Alarm
Alarm
Diagnosis Page Alarm content Controller action
code
High pressure switch (HPS) is open during normal operation
001 5-3 E101
Compressor operating current is high (electronic type OC)
015 5-11 E103
Compressor operating current is high (microcomputer type OC)
015 5-11 E105
The discharge gas temperature is excessively high
016 5-12 E107 Restart after 3 minutes
Refrigerant shortage is detected (EV opening large) (DECOS-III
g and earlier settings)
002 5-4 E109
Low pressure stays at –90kPa or less for 2 seconds during
normal operation
Low pressure stays at 400kPa or higher for 5 minutes
017 5-13 E201 Pump down is not completed within 120 seconds Alarm display only
018 5-13 E203 Overcooling prevention (Supply sensor is less –3 degree C Restart after 3 minutes
below Set Point) continues for 3 minutes in the chilled mode
If supply sensor 0.5 degree C lower than set point for 30
minutes in chilled mode
019 5-14 E207 Defrosting is not completed within 100 minutes Alarm display only
020 5-14 E303 Humidity setting request / dHU is set to ON when REHEAT set Alarm display only
to OFF
021 5-15 E305 Defrost timer setting request Alarm display only
021 5-15 E307 Calendar setting request Alarm display only
021 5-15 E311 Trip start setting request Alarm display only
022 5-15 E315 PT/CT board failure Restart after 3 minutes
023 5-16 E401 Supply air temperature sensor (SS) fault Backup operation
023 5-16 E402 Data recorder supply air temperature sensor (DSS) fault Backup operation
023 5-16 E403 Return temperature air sensor (RS) fault Backup operation
023 5-16 E404 Data recorder return air sensor (DRS optional) fault Backup operation
024 5-17 E405 Discharge gas temperature sensor (DCHS) fault Alarm display only
024 5-17 E406 Suction gas temperature sensor (SGS) fault Backup operation
024 5-17 E407 Evaporator inlet temperature sensor (EIS) fault Backup operation
024 5-17 E409 Evaporator outlet temperature sensor (EOS) fault Backup operation
024 5-17 E411 Ambient temperature sensor (AMBS) fault Alarm display only
025 5-18 E413 Low pressure sensor (LPT) fault Backup operation
025 5-18 E415 High pressure sensor (HPT) fault Backup operation
026 5-18 E417 Voltage sensor (PT1) fault Alarm display only
026 5-18 E421 Current sensor (CT1) fault Alarm display only
026 5-18 E423 Current sensor (CT2) fault Restart after 3 minutes
027 5-19 E425 USDA sensor (USDA1 optional) fault Alarm display only
027 5-19 E427 USDA sensor (USDA2 optional) fault Alarm display only
027 5-19 E429 USDA sensor (USDA3 optional) fault Alarm display only
028 5-20 E431 Humidity sensor (HuS optional) fault Alarm display only
027 5-19 E433 Cargo temperature sensor (CTS optional) fault Alarm display only
029 5-20 E603 Suction modulating valve (SMV) wiring fault, drive circuit fault or Backup operation
controller setting error
030 5-21 E607 Contact point of manual defrost key (key pad) faulty Alarm display only
031 5-21 E707 Instantaneous voltage failure shutdown Restart after 3 minutes
Power supply voltage failure shutdown during operation (greater
than 535V, less than 334V)
032 5-22 E801 CPU board battery failure Alarm display only
033 5-22 E805 FA sensor failure
Initial setting [FA SEN] is set incorrectly.
034 5-23 E807 The ventilator is opened during frozen operation mode
Refrigerant shortage is detected (EV opening large) (DECOS-III
035 5-23 E809 Restart after 3 minutes
h setting only)

5-2
 001 F101 E101
Alarm F101
Logic High pressure switch (HPS) is opened
If HPS is opened before the compressor starts as soon as power turns on or if compressor
has not been activated 5 times during start operation
Fuse Fu1 is open
E101
High pressure switch (HPS) is opened during operation

Possible HPS or HPS circuit failure

Causes Condenser air restriction / Short circuiting / CFM reverse rotation / Ambient temperature is
greater than 50 degree C
Solenoid valve leaks internally during pull down (BSV, HSV)
Discharge line of compressor is restricted
Fuse Fu1 is open
Non-condensable gas
Refrigerant overcharge
Compressor failure / Controller failure
Trouble 1. High temperature switch (HPS) 1. Replace HPS if HPS is activated
Shooting Check value of HPS activating while watching to at less than 2400kPa while
High temperature transducer (HPT) watching HPT
2. Condenser fan motor (CFM) 2. Repair as needed
Check if there is a restriction or short circuiting of air
passage for air cooled condenser
Check CFM for reverse rotation or stopped

3. Solenoid valve leaks internally during pull down 3. Solenoid valve may have failed
Check outlet line of solenoid valve BSV, HSV during solenoid valve outlet is hot
pull-down Replace as needed

4. Discharge line of compressor 4. Check difference of pressure at

Check discharge pressure control valve (DPR) and each port. Replace body as
discharge check valve for restriction needed

5. Non-condensable gas Remove refrigerant from unit if

Refer to page 3-6 section of [Recovery non- refrigerant system failure. Charge
condensable gas] with specified amount of refrigerant
6. Refrigerant overcharge

7. Compressor failure
Check if compressor is locked (refer to page 5-25). Replace compressor as needed

Controller F101 Unit stopped

Action
E101 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
If unit has E101 within 30 minutes of power on. 4 restart attempts. Retry after 4 hours

5-3
 002 F109 E109
Alarm F109
Logic Low pressure transducer (LPT) drops lower than –90kPa within 2 seconds after the
compressor starts to operate. Fuse 3 is open
E109
Low pressure transducer (LPT) failure during normal operation. Fuse Fu3 is open

Possible Reduced air flow

Causes Position of Discharge gas temperature sensor (DCHS) is incorrect
Low pressure transducer (LPT) cycle is faulty / Fuse Fu3 is open or cycle is failure
Clogging at refrigerant cycle (SMV, EV, LSV, Drier)
Refrigerant shortage / Moisture in refrigerant system
CPU board fault
Trouble 1. Check air flow of evaporator 1) Activate manual defrosting
Shooting 1) Excessive frosting 2) Check air direction by opening
2) Reverse rotation of evaporator fan and check the ventilator and check current on
current draw fan motor secondary side of
magnetic contactor

2. Check mounting position of discharge gas temperature sensor (DCHS) 2. Repair as needed

3. Check Low pressure transducer (LPT) 1) If the difference in pressure is

1) Connect manifold gauge, compare the value of more than 30kPa, replace LPT
pressure gauge and LPT (refer to page 3-1). LPT value after checking wire connection
is shown on display mode sensor (refer to page 2-12)

4-1. Liquid solenoid valve (LSV) 1) The resistance value is 15.2Ω

1) Remove the CN14 on I/O board, check resistance 10% at 20 degree C
value of the sensor 2) Replace LSV body if it does not
2) LCV ON/OFF check. Listen for clicking sound of LSV body make a sound
4-2. Liquid line check 1) Check for restrictions
1) Suction modulating valve (SMV) / Expansion valve Replace as needed, and charge
(EV) / Liquid solenoid valve (LSV) / Drier with specified amount of refrigerant

5. Electronic expansion valve (EV) 1) The resistance value is 46Ω3Ω

1) Remove the CN11 on I/O board, check resistance 2) Check coil or controller
value of coil Coil should chatter with EV
2) Touch EV body and check for chatter when opening opening operation
(pulse) along with EV opening operation (refer to 2- 3) If the alarm is still detected, the
13 page) valve body is not working
3) Fully open the valve body using emergency magnet Replace EV body
(refer to page 5-40) then operate the unit without
mounting coil
6. Refrigerant shortage
1) If bubbles are present in site glass all the time and box temp is –5 degree C in frozen mode
check for restriction and low on refrigerant. Recover refrigerant and charge with specified
amount of refrigerant

Controller F109 Unit stopped

Action
E109 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours

5-4
 003 F111
Alarm
F111 A communication error between CPU and I/O board
Logic
Possible Controller fault
Causes CPU board fault (EC1)
I/O board fault (EC2)
Trouble Check connector CN40-1 and CN40-2 on CPU board and CN6 on I/O board
Shooting Check wiring and connectors on board
Controller
F111 Unit stopped
Action

004 F301
Alarm
F301 Request temperature setting
Logic
Possible
Request temperature setting
Causes

Trouble
Set setting (refer to page 2-8) operation setting mode
Shooting

Controller
F301 Unit stopped
Action

5-5
 005 F315
Alarm
F315 PT/CT board failure
Logic
Possible PT/CT board failure
Causes There is no input from the PT/CT board (Due to burnout of PT transformer temperature fuse)
Trouble Check connectors CN45-1 and CN45-2 for securing and disconnecting on CPU board, and
Shooting CN1 and CN2 on PT/CT board
Check open circuit from 10 to 11 on PT/CT board (EC5)
Replace PT/CT board if connector and wiring is normal
Controller
F315 Unit stopped
Action

006 F401 F403

Alarm F401 Supply air temperature sensor (SS) fault. And both DSS and RS fault
Logic F403 Return air temperature sensor (RS) fault. And both DRS (option) and SS
Possible Unit can not be controlled due to backup operation is not available
Causes Lead line of sensor is disconnected / Lead line is short circuited
Connector disconnected
Sensor failure
CPU board failure
Trouble Check sensor resistance value. (refer to sensor specifications table in page 6-2) Replace
Shooting as needed
Controller F401 Unit stopped
Action F403 Unit stopped

5-6
 007 F405 F407 F409
Alarm F405 High pressure sensor (HPT) fault (E415) & discharge gas temperature sensor (DCHS)
Logic fault (E405)
F407 Low pressure sensor (LPT) fault (E413) & high pressure sensor (HPT) fault (E415)
F409 Low pressure sensor (LPT) fault (E413) & discharge gas temperature sensor (DCHS)
fault (E405)

Possible Device malfunction

Causes Pressure transducer faulty / Broken wire/ Connector disconnected / short circuit Sensor failure /
Controller failure / Broken wire/ Connector disconnected / short circuit
Trouble 1. Check connector CN44 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs

1-1. Connect gauge manifold, compare the value of 1-1. Replace HPT if the difference is
pressure gauge and HPT greater than 100kPa
1-2. Connect gauge manifold, compare the value of 1-2. Replace LPT if the difference is
pressure gauge and LPT greater than 30kPa

LPT or HPT value shows by monitoring data or display

mode sensor. (refer to page 2-12)

2. Remove connector CN44 on CPU board and check if 2. If the input to transducer is 5VDC,
there is 5VDC from the controller check the transducer
LPT : CN44 No.1-2-3 (Black-White-Red) If input is less than 5V, check
HPT : CN44 No.4-5-6 (Black-White-Red) controller and wiring
Black-Red : 5VDC
CPU board CN44 V 5VDC
1
2
3 V
5VDC
4
5
6

3. Check connector CN43 and make sure it is properly 3. Proceed to the next step if the
installed alarm still occurs

4. Remove CN43 connector and check sensor resistance 4. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table
(refer to pages 6-2 and 6-3)

17 DCHS
18

Controller F405 Unit stopped

Action F407 Unit stopped
F409 Unit stopped

5-7
 008 F603
Alarm F603
Logic Incorrect controller model setting
If the suction modulating valve (SMV) does not fully close after commands from controller
(DECOS-III c, d settings only)
Possible Incorrect controller model setting
Causes Incorrect initial setting of controller type
Faulty suction modulation valve (SMV)
Faulty SMV body
Broken coil
Faulty operation cycle
Connector disconnected / Fuse Fu7 is open
Controller failure
Trouble Check controller type DECOS [h]
Shooting Check connector CN9 on I/O board
Replace fuse Fu7 if open
Check value of resistance for SMV. Blue-Yellow : 113Ω at degree 20 C / Orange-White :
113Ω at degree 20 C
Check SMV coil disconnected. Replace as needed (refer to page 3-13)
Check SMV body. Replace as needed (refer to page 3-14)
Controller
F603 Unit stopped
Action

009 F701
Alarm F701 Main power supply voltage error
Logic Main power is greater than 535V or less than 300V when start within 2 seconds
If phase (in-phase or reverse-phase) is unknown
If main power frequency is greater than or equal to 70Hz, or less than equal to 40Hz
Possible Main power is greater than 535V or less than 300V
Causes Faulty voltage detection : Connector disconnected / Faulty PT on PT/CT board (other than
disconnection and short circuit) / S phase is open
Main power frequency is greater than or equal to 70Hz, or less than equal to 40Hz
Trouble 1. Main power check 1. Supply power is in range
Shooting Check if the main power supply remains in allowable Damage to parts may accrue
range (300V-535V)

2-1. R,S,T phase missing check 2-1. Replace or repair if there is

Check if there is a missing phase on the power side problem in power plug or cable
of circuit breaker 2-2. If a phase is missing repair as
2-2. Check if there is a broken wire (open) on the needed
secondary side of circuit breaker Repair if there is a broken wire
Between C/B and CN2 (PT/CT board) (open) on the secondary side of
Between C/B and Tr1 and CN1 (I/O board) circuit breaker

Controller
F701 Unit stopped
Action

5-8
 010 F705
Alarm
F705 S phase is open
Logic
Possible Power supply voltage abnormal : S phase is open / Main power supply is faulty
Causes Faulty power supply equipment : Faulty power plug contacts / Power cable contact faulty /
Faulty PT/CT board
Trouble 1. Check if there is phase missing on power supply 1. Provide correct power supply if
Shooting equipment side there is a power phase missing.
2. Check if there is a broken wire (open) in power plug or 2. Repair as needed.
power cable on the power side of circuit breaker

3. Check for broken wire (open) on the secondary side of 3. Repair as needed
circuit breaker
Between C/B and CN2 on PT/CT board (EC5)
Between C/B and Tr1 and CN1 on I/O board (EC2)

Controller
F705 Unit stopped
Action

011 F803 (DECOS-III g and earlier settings)

Alarm If any of the following conditions is apply
Logic 1. Excessive arcing on compressor magnetic switch / Compressor connection disconnected
2. Failures are present in any 2 of HPT sensor, LPT sensor and DCHS sensor
3. E107 is generated twice due to EV opening error
Possible 1. Excessive arcing on compressor magnetic switch / Compressor connection disconnected
Causes 2. Abnormal sensor / Controller failure / Wiring disconnected / Connector disconnected / short
circuit
3. Refrigeration system restriction : Drier / Filter
Refrigerant shortage
ISV malfunction / Restriction at ESV outlet line capillary / Mounting position of discharge
gas temperature sensor
Trouble 1. Repair as needed
Shooting Check compressor motor coil opening / Check terminal / Check voltage
2. Refer to alarm E405 (page 5-17) diagnosis 024 and E413, E415 diagnosis 025 (page 5-18) ,
repair as needed
3. Refer to alarm diagnosis 011 (page 5-9) and perform repair as needed

Controller
F803 Unit stopped
Action

5-9
 012 F805
Alarm If any of the following conditions is apply
Logic 1. Excessive arcing on compressor magnetic switch

Possible 1. Excessive arcing on compressor magnetic switch

Causes

Trouble 1. Repair as needed

Shooting Check compressor motor coil opening / Check terminal / Check voltage

Controller
F805 Unit stopped
Action

013 F807
Alarm If any of the following conditions is apply
Logic 1. Compressor connection disconnected
2. I/O board malfunction (compressor miniature relay)
Possible 1. Compressor connection disconnected
Causes 2. I/O board malfunction (compressor miniature relay)

Trouble 1. Repair as needed

Shooting Check compressor motor coil opening / Check terminal / Check voltage

Controller
F807 Unit stopped
Action

014 F809
Alarm If any of the following conditions is apply
Logic 1. E107 is generated twice due to EV opening error (DECOS-III g and earlier settings)
2 E809 is generated twice due to EV opening error (DECOS-III h setting only)

Possible 1. Refrigeration system restriction : Drier / Filter

Causes Refrigerant shortage
ISV malfunction / Restriction at ESV outlet line capillary / Mounting position of discharge
gas temperature sensor

Trouble 1. Refer to alarm diagnosis 011 (page 5-9) and repair as needed (DECOS-III g and earlier settings)
Shooting 2. Refer to alarm diagnosis 035 (page 5-23) and perform repairs as needed (DECOS-III h setting only)

Controller
F809 Unit stopped
Action

5-10
 E103 (Electronic type OC)
015
E105 (Micro computer type OC)
Alarm E103 Compressor operating current is high (Electronic type OC)
Logic E105 Compressor operating current is high (Micro computer type OC)
Possible E103
Causes Single phase operation due to faulty contact
Compressor magnetic contactor / Compressor wires / Compressor terminal
Compressor locked / Compressor thermal protector CTP activated Faulty / PT/CT board
(EC5) / Faulty controller (CPU and I/O board)
Wrong initial set up of PT/CT board (Jumper wire)(Single or Dual power supply, 10HP or 5HP)
E105
Single phase operation due to faulty contact
Compressor magnetic contactor / Compressor wires / Compressor terminal
Compressor locked / Faulty PT/CT board / CPU board failure
Incorrect initial setting of controller (Single or Dual power supply, 10HP or 5HP)
Trouble If PT/CT board is replaced.
Shooting Check power setting Single or Dual
Check horsepower setting 10HP or 5HP (refer to jumper check table)
Remove possible cause (listed below) of overload or starting error of the compressor.
High differential pressure when unit is starting up / Liquid refrigerant / Excessive oil /
Overcharge refrigerant / Compressor motor coil failure / Compressor motor shaft failure

Controller E103 Restart after 3 minutes (continuous restart)

Action E105 Restart after 3 minutes (continuous restart)

5-11
 016 E107
Alarm E107
Logic The discharge gas temperature becomes abnormally high temperature
If EV opening error keeps 5 minutes (DECOS-III g and earlier settings)
Refer to alarm diagnosis 035 (page 5-23) and perform repairs as needed (DECOS-III h
setting only)

Possible Refrigeration system restriction : Drier / Filter

Causes ISV malfunction / Restriction for ESV outlet line capillary / Mounting position of discharge
gas temperature sensor
Trouble Discharge gas temperature is abnormal Replace the sensor if resistance
Shooting 1. Check mounting position of discharge gas temperature value is not with specification.
sensor

CN43

DCHS
17 18

2. Liquid line Replace as needed if it is restricted.

Check drier and filter for restriction. Replace parts if
needed
3. Check drier for restriction and ISV outlet line strainer. ISV is open when DCHS
Replace parts if needed temperature is high. Repair as
needed if ISV does not open.

Controller E107 [If discharge gas temperature is abnormal]

Action Restart after 3 minutes. 9 restart attempts. Retry after 4 hours.
If unit can't operate after 9 attempts, Retry after 4 hours repeatedly.

5-12
 017 E201
Alarm
E201 Pump down is not completed within 120 seconds
Logic

Possible The solenoid valves can not close (debris)

Causes Liquid solenoid valve (LSV) / Hot gas solenoid valve (HSV) / Discharge gas bypass
solenoid valve (BSV)
Compressor failure
Low pressure transducer (LPT)
Trouble Check EV and LSV (refer to page 5-4)
Shooting If EV or LSV is functioning correctly, check below items
<During pump-down operation before defrost operation starts>
Connect manifold gauge, start manual defrost operation and check whether the LPT at pump-
down completion is lower than –40kPa within 300 seconds and verify with the low-pressure gauge
<In case of auto pump-down operation>
Check whether the LPT at pump-down completion is lower than –40kPa and verify with the
low pressure gauge
*If LPT reading reaches to desired pressure, it is normal. Monitor unit operation
*If LPT reading does not reach to desired pressure, suction capacity of the compressor may be insufficient

Controller
E201 Alarm display only
Action

018 E203
Alarm E203
Logic If supply sensor is 3˚C lower than set point for 5 minutes in chilled mode
If supply sensor is 0.5˚C lower than set point for 30 minutes in chilled mode
Possible Cooling load is reduced rapidly
Causes Faulty low pressure transducer (LPT)
Faulty discharge gas temperature sensor (DCHS)
Faulty suction modulation valve (SMV)
Faulty discharge gas bypass solenoid valve (BSV)
Fuse circuit disconnected (Fuse 2)
Evaporator fan motor abnormality
Trouble <If the control temperature is not stable>
Shooting Replace LPT if pressure difference between pressure gauge and sensor reading is greater than 30kPa
Check installation of DCHS
Reset SMV opening if SMV opening is fixed at around 79pls (24%)
Check wiring and connector CN12 on I/O board for BSV if SMV opening is except 79pls
<If the temperature continues to fall>
Replace Fuse Fu2 if it is open
Check evaporator fan motor magnetic contacts bave failed
Check SMV wiring and connector CN9 on I/O board

Controller
E203 Restart after 3 minutes
Action

5-13
 019 E207
Alarm
E207 Defrost can not be completed within 100 minutes
Logic
Possible Malfunction
Causes Faulty sensor (EOS, RS, HPT, LPT, DCHS) / Controller failure / HSV, ISV failure
Refrigerant system not functioning correctly
Low on refrigerant / Excessive frosting
Trouble Remove rest frost by manual defrost
Shooting Also, check whether defrost completes within 100 minutes on screen (refer to page 2-13)
If defrost completes, it is normal. Monitor unit operation
If defrost does not complete, there may be low hot-gas temperature, Insufficient hot-gas
circulation
Check sensors (EOS, RS, HPT, LPT, DCHS) and valves (HSV, ISV), replace as needed
(refer to alarm diagnosis 023,024,025)
Controller
E207 Alarm display only
Action

020 E303
Alarm E303
Logic Request humidity setting
The dHU is set to ON when REHEAT set to OFF
Possible Dehumidification dHU set to ''ON'' with humidity RH % not set
Causes The dHU is set to ON when REHEAT set to OFF
Controller failure (CPU board failure)
Trouble Check installing of humidity sensor (optional)
Shooting Confirm unit is equipped with sensor and check humidity sensor settings and reheat setting
(refer to page 2-19 and 2-21)
Controller
E303 Alarm display only
Action

5-14
 021 E305 E307 E311
Alarm E305 Request defrost timer setting
Logic E307 Calendar setting request
E311 Trip start setting request

Possible E305 Request defrost timer setting

Causes E307 Calendar setting request
E311 Trip start setting request / CPU board failure
Trouble E305 Request defrost timer setting
Shooting Set defrost interval time

E307 Calendar setting request

Set calendar (day / hour / minute / month / year) on the screen ''SET TIME" refer to page 2-25

E311 Trip start setting request

Set 0 (press ENTER key for 3 seconds) to display trip time on the screen ''TS H" refer to page
2-35
If E801, replace rechargeble battery

Controller E305 Alarm display only

Action E307 Alarm display only
E311 Alarm display only

022 E315
Alarm
E315 PT/CT board failure
Logic
Possible PT/CT board failure
Causes There is no input from the PT/CT board

Trouble Check connectors CN45-1 and CN45-2 for securing and disconnecting on CPU board, and
Shooting CN1 and CN2 on PT/CT board
Check open circuit from 10 to 11 on PT/CT board (EC5)
Replace PT/CT board if connector and wiring is normal
Controller
E315 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
Action

5-15
 023 E401 (SS) E402 (DSS) E403 (RS) E404 (DRS-optional)
Alarm E401 Supply air sensor (SS) is not functioning correctly
Logic E402 Supply air sensor for Data-recorder (DSS) is not functioning correctly
E403 Return air sensor (RS) is not functioning correctly
E404 Return air sensor for Data-recorder (DRS optional) is not functioning correctly
Possible Device malfunction
Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit

Trouble 1. Check connector CN43 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs

2. Remove CN43 connector and check sensor resistance 2. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table (refer
2
1 DRS to page 6-2 Check CPU board)

8
7 RS
9 10 DSS
11 SS
12

Controller E401 Abnormal SS 1st backup by DSS 2nd backup by RS SP–2˚C

Action E402 Abnormal DSS backup by SS
E403 Abnormal RS 1 backup by DRS (optional)
st
2nd backup by SSSP–5˚C
E404 Abnormal DRS (optional) backup by RS

5-16
 E405 (DCHS) E406 (SGS) E407 (EIS)
024
E409 (EOS) E411 (AMBS)
Alarm E405 Discharge gas temperature sensor (DCHS) is not functioning correctly
Logic E406 Suction gas temperature sensor (SGS) is not functioning correctly
E407 Evaporator inlet pipe temperature sensor (EIS) is not functioning correctly
E409 Evaporator outlet pipe temperature sensor (EOS) is not functioning correctly
E411 Ambient temperature sensor (AMBS) is not functioning correctly

Possible Device malfunction

Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit

Trouble 1. Check connector CN43 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs

2. Remove CN43 connector and check sensor resistance 2. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table
4 (refer to pages 6-2 and 6-3)
3 EIS
5 EOS
6

13 14
SGS
15 AMBS
16 DCHS
17
18

Controller E405 Alarm display only

Action E406 Backup operation (refer to page 5-44)
E407 Backup operation (refer to page 5-44)
E409 Backup operation (refer to page 5-44)
E411 Alarm display only

5-17
 025 E413 (LPT) E415 (HPT)
Alarm E413 Low pressure transducer (LPT) is not functioning correctly
Logic E415 High pressure transducer (HPT) is not functioning correctly
Possible Device malfunction
Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Pressure transducer faulty
Controller faulty
Trouble 1. Check connector CN44 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs
1-1. Connect gauge manifold, compare the value of 1-1. Replace HPT if the difference is
pressure gauge and HPT greater than 100kPa
1-2. Connect gauge manifold, compare the value of 1-2. Replace LPT if the difference is
pressure gauge and LPT greater than 30kPa

LPT or HPT value shows by monitoring data or display

mode sensor. (refer to page 2-12)

2. Remove connector CN44 on CPU board and check if 2. If the input to transducer is 5VDC,
there is 5VDC from the controller check the transducer
LPT : CN44 No.1-2-3 (Black-White-Red) If input is less than 5V, check
HPT : CN44 No.4-5-6 (Black-White-Red) controller and wiring
Black-Red : 5VDC
CPU board CN44 V 5VDC
1
2
3 V
5VDC
4
5
6

Controller E413 Backup operation

Action E415 Backup operation

026 E417 (PT1) E421 (CT1) E423 (CT2)

Alarm E417 Voltage sensor (PT1) is not functioning correctly
Logic E421 Current sensor 1 (CT1) is not functioning correctly
E423 Current sensor 2 (CT2) is not functioning correctly
Possible Device malfunction
Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble Check connector for securing and disconnecting CN1 and CN2 on PT/CT board (EC5)
Shooting Check PT/CT board. Replace PT/CT board as needed
Controller E417 Alarm display only
Action E421 Alarm display only
E423 Restart after 3 minutes

5-18
 E425 (USDA1-optional) E427 (USDA2-optional)
027
E429 (USDA3-optional) E433 (CTS-optional)
Alarm E425 USDA sensor 1 (USDA1) is not functioning correctly
Logic E427 USDA sensor 2 (USDA2) is not functioning correctly
E429 USDA sensor 3 (USDA3) is not functioning correctly
E433 Cargo temperature sensor (CTS) is not functioning correctly
Possible Setting are incorrect
Causes Device malfunction
Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble Check optional function setting mode refer to page 2-19
Shooting If it is set to "4" or "3'' on USDA setting, it needs to match actual sensor number
Check setting is turned OFF when unit has no USDA connection (optional)

Check connector CN47 on CPU board, USDA connector and cable is open or short circuit
Check components and wiring for open or shorted circuit. Repair as needed

8 USDA1
7
6 USDA2
5
4 USDA3
3
2
1 CTS

CN47 Sensor component

(CPU board) (Inside of Cargo)

Check the resistance value of each sensor USDA and Sensor is functioning if it matches
Cargo temperature sensor (CTS) the resistance and USDA sensor
characteristics table
CN47
(Section 6-8 refer to USDA sensor
USDA1 characteristics table)
USDA2 Caution!
USDA3 There are different USDA sensor
CTS characteristics type ''1" and ''2".
The condition setting mode option
shows the what refer to page 2-22.

Controller E425 Alarm display only

Action E427 Alarm display only
E429 Alarm display only
E433 Alarm display only

5-19
 028 E431 (HuS-optional)
Alarm
E431 Humidity sensor (HuS) is not functioning correctly
Logic
Possible Setting are incorrect
Causes Device malfunction
Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble Check installing humidity sensor (optional)
Shooting *Humidity setting operation can not be set without connecting to humidity sensor
Check connector CN46 on CPU board for secure connection
Remove connector CN46, check if there is 5VDC from the controller
HuS:CN46 No.1-2-3 (Black-Yellow-Red) Black-Red : Input voltage 5VDC
CPU board CN46

1
3 V 5VDC
5

If the input to transducer is 5VDC, replace the transducer. If the input is less than 5V, check
the controller
Controller
E431 Alarm display only
Action

029 E603
Alarm E603
Logic Suction modulation valve (SMV) is not functioning correctly
Electronic expansion valve (EV) connection is not connect
Possible SMV malfunction
Causes I/O board failure / SMV coil failure / controller failure
EV is disconnected
EV wiring is disconnected / EV connector is disconnected
Trouble SMV malfunction
Shooting Check CN9 connector on I/O board for proper connection or broken wire
EV is disconnected
Check CN11 connector on I/O board for proper connection or broken wire

Controller
E603 Backup operation
Action

5-20
 030 E607
Alarm
E607 Sheet key (key pad) contact point failure
Logic

Possible
Display board short circuit / CPU board short circuit
Causes

Trouble Check connectors CN31 and CN32 on Display board (EC3) for proper connection or broken wire
Shooting Check connector CN41 on CPU board (EC1) for proper connection or broken wire
Check connector pins and secure socket correctly
Replace the sheet key if the alarm still occures

Controller
E607 Alarm display only
Action

031 E707
Alarm
E707 Main power supply voltage out of range
Logic
Possible Supply power is abnormal, unit stopped during operation
Causes If main power is greater than 535V for 15 seconds or less than 334V during operation

Trouble Repair main power supply

Shooting Once the unit is stopped, restarts after 3 minutes 9 attempts. If voltage is within specification
unit will run

Controller
E707 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
Action

5-21
 032 E801
Alarm
E801 Battery on CPU board is drained
Logic

Possible Battery failure

Causes Battery on CPU board is drained
Trouble
Replace lithium battery or CPU board if needed
Shooting

Controller
E801 Alarm display only
Action

033 E805 (FAS-optional)

Alarm
E805 FA sensor (optional) failure
Logic
Possible Setting is incorrect
Causes FA wiring is installed incorrectly
FA sensor failure
Controller (defective CPU board)
Trouble Check settings (refer to page 2-21 Basic function setting mode)
Shooting ''H'' setting is use for upper ventilator
''L'' setting is use for lower ventilator
''OFF" setting is used when no ventilator is available

Check if FA wiring is correctly installed

Replace the FA sensor If you move the lever of ventilation door fully open or fully closed, and
alarm still occurs

Controller
E805 Alarm display only
Action

5-22
 034 E807 (FAS-optional)
Alarm E807 Ventilation port is open in the frozen mode
Logic Alarm generates only if unit has FA sensor (FAS-optional).
Possible
Ventilation door is still open when unit is in the frozen mode
Causes

Trouble
Make sure to fully close ventilation in frozen operation
Shooting

Controller
E807 Alarm display only
Action

035 E809 (DECOS-III h setting only)

Alarm
If EV opening error keeps 5 minutes
Logic
Possible Refrigerant shortage
Causes

Trouble 1. EV opening error Replace the parts as needed

Shooting Check EV coil and body with alarm diagnosis 002 EV
check (refer to page 5-4)

2. Refrigerant level
Unit might be low on refrigerant. Make sure there are no leaks and then charge system with
specified amount.

Controller E809 [If EV opening error continues 5 minutes]

Action Restart after 3 minutes. F809 alarm occur when E809 is generated two times.
Unit stopped.

5-23
5.2 Refrigeration system and electrical system
If the unit does not work properly, refer to the following table to find causes of trouble and provide
appropriate measures.
Symptom Cause Checkpoint Remedy
A. Compressor, Faulty power supply Voltage on primary side of circuit Check power supply
Evaporator breaker Check power supply plug
Unit does not operate

fan, It should be within the voltage range Check for disconnected

Condenser shown on page 1-1. cable
fan does not Condenser fan Ensure that the condenser fan is stopped Unit is normal if the
run. does not run while high pressure is under control. condenser fan is
(Increase the high pressure stopped while the HPT
compulsorily, and make sure that the is 1000 kPa or more
condenser fan stops when the HPT is
1000 kPa or more.)
Megger check secondary side of Replace faulty device
magnetic contactor
(Evaporator fan motor, condenser
fan motor, compressor)
Controller Unit switch ON/OFF check Turn switch ON
Alarm presence (F code) See the instructions for alarm code
of electronic controller in section 5.1
Secondary side of Check for disconnection of Fu1 (fuse) Replace fuse
power supply Check for malfunction in select Replace faulty device
transformer models shown in section 6.10
Check for disconnection on Replace the
secondary side of transformer (Tr) transformer
Connector type terminal board: Check
24V between lead wires 101 and 104
B. Evaporator fan runs, Not functioning Display of controller See the alarm code
but condenser fan and (thermo-OFF (ALARM display) when ALARM is
compressor do not run. status) generated
C. Evaporator fan Not functioning (high Check of operation of HPT (E101) Refer to section 5.1
and compressor pressure control) by controller display page 5-3
run,but External Visual check debris and damage Remove debris
condenser fan components (including relevant parts such as
does not run. controllers)
D. Condenser Electrical system of Motor coil resistance Replace the fan
fan and evaporator fan faulty Ensure that the magnetic motor
compressor CTP activation contactor is turned ON Replace the magnetic
run, but Motor failed Voltage on secondary side of contactor
evaporator (disconnection) magnetic contactor (three-phase)
fan does not Disconnected coil
run. of magnetic
contactor
Debris Visual check for foreign matters caught in Remove debris
and deformation
(including relevant parts such as controllers)
E. Compressor runs, Not malfunction Check LED light status (red) of DEF
but evaporator fan (defrost) on control panel
and condenser
fan do not run.

5-24
 Symptom Cause Checkpoint Remedy
Unit does not operate

F. Evaporator Faulty compressor power

fan and supply
Is the magnetic YES
condenser Burnt-out of compressor contactor for compressor Check for disconnection of
compressor motor coil
fan run, but motor (disconnection) energized?
Check the terminals
compressor Compressor terminal Check the voltage
NO
does not run board connections bad
(throbs) (disconnection, entering
of water)
Is the voltage between YES
Magnetic contactor the wiring 133 Faulty magnetic contactor
coil for compressor
and 134 24V AC?
coil disconnected
NO

Faulty controller (Ry)

Faulty controller Ry

Stopped if the main All the three phases should be AC 300 V or higher
power supply
voltage drops and
compressor stops
with E103 or E105
error.

5-25
 Symptom Cause Checkpoint Remedy

The Fuse circuit

compressor
Unit does not operate

disconnected Is the fuse Fu1 circuit

YES
does not run disconnected?
Replace fuse Fu1

Faulty controller NO

Faulty PT/CT board Replace the controller or

PT/CT board

Controller R or T-phase is
power supply open Is the voltage
YES
of three-phase power supply on the
does not turn Faulty power supply primary side of the circuit breaker R or T-phase is open
Faulty power supply
on (voltage drop) 300 V or less? (voltage drop)
Disconnection of power cable
Power cable Faulty power plug
disconnected NO

Faulty power plug YES

Is fuse Fu7 circuit
Fu7 circuit disconnected?
Replace fuse Fu7

disconnected

NO

YES
Is the voltage at CN1
Replace transformer TrC
Faulty of TB1 20 V or less?
transformer
NO

Replace the controller

A. Unit
operates but
Unit operates but soon stops

soon stops Refer to the Alarm

(full stop) list (page 5-1)

B. Evaporator
fan runs, but
condenser Thermo OFF
fan and (normal)
compressor
stop soon.

C. Compressor
runs, but
condenser fan Defrost (normal)
and evaporator
fan stop.

5-26
 Symptom Cause Checkpoint Remedy

Indicator flashes Refrigerant shortage

Inside temperature does not drop

when the RS is Refrigeration YES

Gas leak check Freon leakRepair leaks
0˚C or less system blockage
during frozen (Including solenoid
operation valves) NO
Air in refrigeration
system

Is the difference in pressure

The high Faulty discharge between the ports w and t 1000 kPa
YES
Clogged section between the ports w and t
or DRP operation is faultyReplace the DPR
pressure is pressure control or more?
excessively valve DPR
high NO

Air in refrigeration Check for YES

Air is enteringReplace refrigerant
entering of air
system Note: Recover refrigerant when
replacing

NO

The low Faulty liquid Is the difference in pressure YES

Blocked section between the ports t and e
between the ports t and e 100 kPa
pressure is solenoid valve LSV or more?
or blocked LSVReplace the LSV

excessively low
NO

Is temperature
Drier plugged difference in drier YES
Check for clog in a drierReplace the drier
inlet and outlet more
than 5˚C?

NO

Is pressure
difference between
Frosted Faulty high pressure gauge and HPT
YES
Faulty HPTReplace the HPT
compressor pressure transducer more than 100kPa?
body or suction HPT
line NO

Gas shortageReplace the refrigerant

5-27
 Symptom Cause Checkpoint Remedy

The high Check for

Inside temperature does not drop

pressure is Solenoid valve leak at solenoid

valve during pull-down. YES
excessively internal leak Is the temperature in the Leak from solenoid valve
piping on the BSV, Replace the solenoid valve
high HSV, outlet
side high? BSV: Discharged gas bypass solenoid valve
HSV: Hot gas solenoid valve
NO

Reverse rotation of YES(Reverse rotation)

Does the condenser
condenser fan fan rotate in reverse?
Check the wiring on secondary side
of solenoid contactor for condenser fan

NO(Normal rotation)

Ambient Is the discharge air

YES
temperature at condenser Out of operation range
temperature is 50˚C or higher? Restore discharge air circulation
high
Block air flow NO

Is the condenser YES

Is the condenser water-cooled?
water-cooled?
Low water level
Water NO
temperature is Is the water valve fully open?
YES
Shortage of water volume
high Check water source

Clogged heat
Visually check for YES
exchanger of obstructions on air cooled Clogged NO
cleaning
condenser condenser
Fully open the valve

NO

Entering air
YES YES
Overcharge Check for entering of air Is HPS open Overcharge
Wrong refrigerant Entering of air,
wrong
type refrigerant
type
NO Replace the
refrigerant
NO
Air in system
wrong
Compressor internal refrigerant
Check for leaks at type
leak the solenoid valve
YES
Faulty compressor
Replace the
refrigerant
S-PTI alarm J101? Replace the compressor
(P10)

NO

OverchargeReplace the refrigerant

Water cooling: Water temperature is high, water cooled condenser is dirty
Check the facility, or clean or replace the water cooled condenser

5-28
 Symptom Cause Checkpoint Remedy
Reset opening of EV, SMV
The low Electronic (Circuit breaker ON)
Inside temperature does not drop

pressure is expansion valve

excessively low (EV) not functioning
Suction YES
Is pull-down possible? Normal
modulating valve
(SMV) not
functioning NO

Low air volume Manual defrost

(frosted
NO
evaporator)

YES
Is pull-down possible? Normal

NO

Is suction
Low air volume and discharge YES(Fan rotates reverse)
(reverse rotation of air reversed when Check evaporator fan magnetic
the ventilator is contactor wiring
evaporator fan) opened?

NO(Fan rotates normally)

Low air volume Is the current at

evaporator fan motor 0? YES
(evaporator fan (on the secondary side of
Replace the fan motor

stopped) magnetic contactor)

NO

Low air volume Open the access

panel and check if YES
(Fan blade missing the evaporator fan
Install the propeller fan

on damage) blade is removed

NO

Displacement of discharge
line temperature sensor Is the DCHS sensor YES(Inappropriate)
Correct installation of sensor
DCHS (detection of installed inappropriately?

humidity)
NO(Correct)

Faulty
Faulty electronic resistance of electronic YES(Inappropriate)
Replace the electronic expansion valve coil
expansion valve coil expansion valve coil
(46Ω phase) * See page 3-12

NO(Normal)

Entering of water in
YES
refrigerant system Is pull-down possible? Normal

Water choke
NO

Replace electronic
expansion valve body
Replace drier

5-29
 Symptom Cause Checkpoint Remedy

Suction Normal operation

Inside temperature does not drop

pressure is high

Solenoid valve
YES (Hot)
internal leak(BSV, Is HSV, BSV outlet line hot? Leak from solenoid valve
Replace
HSV) *HSV: Hot gas solenoid valve
BSV: Discharge gas bypass solenoid valve

NO (Cold)

Solenoid valve YES (Hot)

Is the ISV outlet line hot? Leak from solenoid valve
internal leak(ISV) Replace
*ISV: Injection solenoid valve

NO (Cold)

Circuit breaker OFFON

Pressures at YES
Is pull-down possible? Finish
compressor are not
correct
NO

Replace the compressor

5-30
 Symptom Cause Checkpoint Remedy

Heating operation
Discharge
Inside temperature does not rise (during heating operation)

pressure is low
The discharge
Faulty operation of
gas temperature
valve YES
is low Is the outlet line of HSV cold? Faulty operation of HSV
(HSV) Replace
Low side
pressure is
excessively high NO

High pressure
transducer HPT
failure (pressure Is the difference in pressure YES
between pressure gauge and Faulty HPT
reading is not HPT 100 kPa or more? Replace

correct)
NO

Low pressure
transducer LPT failure Is the difference in pressure YES
Faulty LPT
between the pressure gauge
(pressure reading is not and LPT 30 kPa or more? Replace

correct)
NO

Displacement of
Is the DCHS or heat
HPT, DCHS insulator installed
YES
Correct installation of
(Evaporator fan improperly? DCHS

stopped) DCHS: Discharge gas temperature sensor

NO

Evaporator fan Is the magnetic

stopped contactor (high speed) for YES
Faulty DCHS temperature
evaporator fan motor detection
turned OFF? Replace

NO

Reduced heating air

volume
Is the evaporator fan motor YES
(Evaporator fan stopped?
Faulty motor
Replace
stopped or dropped
off)
NO

Pressure leak to
condenser due to leak YES
HPT700kPa ? Leak from DPR
from discharge pressure Replace the DPR
control valve (DPR)
ISV is leaking and NO
not able to control
refrigerant flow Leak from ISV
Replace the ISV

5-31
 Symptom Cause Checkpoint Remedy
Control is unstable (during chilled proportional control operation)

Operating temperature
Box is fluctuating
temperature
can not be
controlled
Faulty low pressure Is pressure
reading between gauge and YES
transducer LPT LPT 30 kPa or more?
Replace the LPT

NO

Faulty discharge line Is the DCHS or heat YES

temperature sensor DCHS insulator installed Correct installation of DCHS
improperly?

NO

Suction modulation
The SMV opening is YES
valve opening fixed to approx. 79pls (24%)
Reset the opening of SMV
(Circuit breaker ON)
failure

NO

Solenoid valve Check the BSV

BSV: Discharge gas bypass solenoid valve
connector or lead wire
(BSV) contact failure

5-32
 Symptom Cause Checkpoint Remedy
Temperature continues
Box to decrease
Box temperature fluctuating (during chilled proportional control operation)

temperature
continues to
decrease
Fuse disconnected Check if Fu2 circuit is YES
Replace the Fu2
disconnected
(Fu2) circuit

NO

Hot gas valve (HSV) Is the HSV outlet YES

Check operation of the HSV
failure line cold? Replace the HSV

NO
Faulty operation of suction
Check the SMV
modulating valve SMV Check controller wiring and connector

Box temperature
continues to increase
Box
temperature
continues to
increase Excessive frost on Is the opening of the NO
evaporator SMV 118pls (36%) or more?

YES

Opened discharge
gas bypass solenoid Is the BSV outlet YES
Check operation of the BSV
valve BSV (dusts line hot? Replace the BSV

caught in)
NO
Excessive frost on
Manual defrost As for the manual defrost, refer to page 1-19.
evaporator
Malfunction of Auditory check Replace
Abnormal noise compressor
Abnormal noise or vibration

Fan motor of Auditory check Replace the unit

evaporator, condenser
Worn bearings
Interference with Auditory check Replace failed parts
fan guide Visual check
Compressor, fan Auditory check Tighten bolts
Abnormal motor Visual check
vibration Loosen bolt
Refrigerant line Auditory check Correct the cramp
Removed or Visual check
loosen cramp

5-33
 Symptom Cause Checkpoint Remedy

Abnormal Manual defrost As for the manual defrost, refer to P.1-19.

Abnormal frosting on compressor

frosting on
compressor
Frosting on
terminal
cover
NO
Frosting on Defrost completed

compressor
head
YES

Dirt caught in Is the ISV

NO
injection solenoid outlet pipe frosted?
(Leak from ISV)
valve ISV

YES

NO
ISV wiring check Correct wiring

YES

Is there any frost YES

Replace the
on the compressor? ISV valve

NO

Circuit breaker OFFON

Electronic
Is there any frost YES
expansion valve on the compressor?
Replace EV

(EV) failure
NO

Finish

5-34
 Symptom Cause Checkpoint Remedy

The condenser fan continues rotating

Evaporator fan Water pressure
Does not perform water cooled operation

continues to switch WPS will

run not operate
Water pressure is low
Water
temperature is The high pressure is YES
Check the water pressure,
excessively high
excessively high water temperature, and
water volume
Water flow rate is low
NO

Temperature in the Is the condenser YES

fan stopped when the CBS OK
control box is high CBS is cooled?
*CBS: Control box temperature sensor

NO

Water pressure
YES
switch WPS is WPS has continuity Faulty WPS

short-circuited

NO
Faulty CBS

The remote
Others

monitoring RM Disconnection of Is the fuse Fu9 circuit YES

Replace the Fu9
has no output. Fu9 disconnected?

NO

Short-circuit of RM Is there any short circuit or YES

circuit disconnection on the secondary side of Check the wiring on ship
RM junction port (on ship)? Correct it

NO

Faulty controller Is there any short circuit or

YES
disconnection on the primary side of Check the wiring
Short-circ of RM RM connection port (on unit)? Correct
circuit on ship
Check for short circuit or disconnection at round crimp type
terminal board: from No.23, 24, 25, 26 to RM connection
NO
port or connector type terminal board: from CN26 to RM
connection port
Check the controllerReplace

5-35
5.3 Troubleshooting for automatic PTI (J-code)
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
Alarm
Step Content Conclusion Possible cause Check method
code
P00 Basic data record No No conclusion
indication
P02 Alarm check on all Same as Same as normal Same as normal operation Same as normal
sensors normal operation operation
operation
Evaporator fan lock J161 Same as normal Evaporator fan lock Check evaporator fan
check operation Evaporator fan and motor failure and motor
P04 Power supply No Same as normal Same as normal operation Same as normal
check indication operation operation
P05 Compressor startup J051 Same as normal Same as normal operation Same as normal
running check operation operation
P06 HPS check J061 Out of range (1) HPS malfunction (1) Check HPS
J062 Switch open (2) High pressure transducer (2) Compare to Gauge
(HPT) malfunction manifold
J064 High pressure does not rise.
(3) Gauge manifold leaking (3) Remove Gauge
J065 High pressure does not drop. (Unit is not malfunctioning) manifold.
P08 Pump down check J081 Pump down is Blocked with contamination of Try again S-PTI
taking too long liquid solenoid valve
Leakage of hot gas by-pass Touch the outlet pipe of
solenoid valve the solenoid valve.
Leakage of discharge gas by- Touch the outlet pipe of
pass solenoid valve the solenoid valve.
P10 Solenoid valve J101 Solenoid valve Liquid solenoid valve malfunction Check Liquid solenoid valve
check leaking by Suction modulating valve malfunction Check Suction modulating valve
Injection valve malfunction Check Injection valve
P12 RS, SS accuracy J121 Excessively large SS malfunction Compare the SS with
check temperature DSS on the control
difference between panel.
RS and DRS
Excessively large RS malfunction Compare the RS with the
temperature DRS(optional) on the
difference between control panel. Without DRS,
SS and DSS compares RS with SS
EIS, EOS accuracy Same as Compare the EIS, EIS, EOS malfunction Compare the EIS, EOS
check normal EOS with SS with SS
operation
P14 HPT, LPT J141 Excessively large HPT malfunction Compare the high pressure
accuracy check pressure valve with the gauge manifold of
difference HPT (on the control panel).
between HPT LPT malfunction Compare the low pressure
and LPT valve with the gauge manifold
of LPT (on the control panel)
P16 Evaporator fan H/L J161 Evaporator fan Evaporator fan and motor malfunction. Check Evaporator fan and motor.
speed operation speed abnormal Magnetic contactor (EFH/L) and wiring Check magnetic contactor
check malfunction. (EFH/L) and wiring.
P20 Check economizer J201 ESV does not ESV coil malfunction Check ESV coil, wiring
solenoid valve open. and terminals.
(ESV) ESV malfunction Check capillary tube
temperature on ESV outlet.

5-36
 Alarm
Step Content Conclusion Possible cause Check method
code
P22 Check discharge J221 BSV does not BSV coil malfunction Check BSV coil, wiring
gas by-pass open. and terminals.
solenoid valve
BSV malfunction Check outlet line
(BSV)
temperature of BSV
P24 Standard Pull down No
operation indication
P26 Standard Pull No
down operation indication
P28 Check suction J281 (LPT : decrease SMV coil malfunction Refer to section 3.2.4.
modulating valve 20kPa) Faulty controller connection Check appearance.
(SMV) wiring (Replace coil bracket)
(Open SMV to 3%) Check wiring and connector
P29 Electronic J291 Pump down time Electronic expansion valve Check knocking sound of the coil
expansion valve is too long. wiring malfunction Disconnect and connect the coil
check connector.

Electronic expansion valve coil Check knocking sound

failure. of coil.
Hot gas by-pass solenoid valve Touch the outlet line of
solenoid valve.
Leakage of discharge gas by- Touch the outlet line of
pass solenoid valve leaking the solenoid valve.
P30 ISV opening or J301 ISV does not ISV coil malfunction Check ISV coil, wiring
closing check open. and terminals.
ISV malfunction Check capillary tube
temperature on ISV outlet.
P32 HSV opening or J321 HSV does not HSV coil malfunction Check HSV coil, wiring
closing check open. and terminals.
SGS accuracy Same as Compare SGS Sensor deterioration SGS malfunction
check normal with EOS
operation

RSV opening or J322 RSV does not RSV coil malfunction Check outlet line
closing check open. temperature of RSV
P50 Pull-down cooling J501 Out of ambient Unit is not wrong Check ambient
capacity temperature Ambient temperature is lower than -10˚C temperature.
condition Ambient temperature is higher than 43˚C
J502 Pull down time is Same as normal operation Same as normal
too long. operation
P60 0˚C control No No conclusion
indication
P70 Defrosting J701 Out of starting Wrong installation of EOS. Check the installation of
operation check condition. (EOS EOS.
is 20˚C or more.) Hot gas solenoid valve leaking Touch solenoid valve
outlet line.
J702 Defrost time is Wrong installation of EOS. Check the installation of EOS.
too long. EOS malfunction. Check EOS.
P80 Pull-down cooling J801 Pull down time is Same as normal operation Same as normal
capacity too long. operation
P90 –18˚C control No No judgement
indication
Note : "Same as normal operation" means that it is same as judgement, countermeasure and check method at
normal operation. (Refer to from Page 5-24 to 5-35)

5-37
5.4 Emergency operation
5.4.1 Controller emergency operation
In case of the controller malfunction, emergency operation can be done by using emergency
operation kit. However, CA operation is not possible.
(1) Components to be prepared (emergency operation kit)
 Short-circuit connector ... Installed in front of the controller inside the control box
 Emergency magnet ... (Part No. 1896110)
(2) On-site work
The following steps are required for emergency operation.
q Wiring change for short circuit operation
1) Wiring change for cutting off the power to CPU board
2) Wiring change to force running of Compressor, Condenser Fan and Evaporator Fans.
* Install the short-circuit connector in front of the controller.
* For the details, refer to section 5.4.2 "Controller short circuit operation"
w Opening of electronic expansion valve
* The emergency magnet is used to open valve.
* For the details, refer to section 5.4.3 "Electronic expansion valve emergency operation"
e Suction Modulation Valve fully open.
* Use Emergency Magnet for full opening.
* For details, refer to "Suction modulation valve emergency operation" in section 5.4.4.
(3) Operating condition at emergency
Temperature can not be controlled. Turn the circuit breaker on or off to maintain set temperature.

Available function of
Mode Operating condition of unit
protection devices
Cooling operation HPS : High pressure switch  Compressor runs continuously.
CTP : Compressor thermal protector  Evaporator fan runs at low speed
continuously.
 Condenser fan runs continuously.
 Electronic expansion valve
operates at full open.
 Suction modulating valve operates
at full open.
Heating operation  Compressor stops.
 Evaporator fan runs at high speed
––––––––––––– continuously.
 Condenser fan stops.

5-38
5.4.2 Controller short circuit operation
●LXE10E100F or later

Cooling operation Heating operation

Power OFF Turn OFF the circuit breaker.
Preparation Remove connector (black) from CN6 located on the I/O board.
Remove connectors attached to the controller, SCC1-0 (yellow), SCC1-1
(blue), SCC1-2 (red) and SCC3 (white).

SCC1-2 (Red) heating operation

SCC1-1 (Blue) cooling operation
SCC3 (White) reverse phase
correction socket
SCC1-0(Yellow)
CN6(Black)

Power supply Connect SCC1-0 (yellow) to SCC1-0

reversed phase CN-8 and SCC3 (white) to
confirmation CN-C1, respectively. CN8

SCC3 Correct phase For reversed phase

Turn ON the breaker. CN-C1 CN-C2
If the power supply is in reversed phase,
CN8
the condenser rotates inversely.

In case of reverse phase, Turn OFF the

breaker and remove SCC3 (white) from
CN-C1 and insert in CN-C2. CN-C1 CN-C2
Forcible <Cooling Operation> <Heating Operation>
operation of 1.Turn OFF breaker. 1.Turn OFF the breaker.
compressor 2.Pull SCC1-10 (yellow) from CN8 and 2.Pull SCC1-0 (yellow) from CN8 and
and condenser insert SCC1-1 (blue). insert SCC1-2 (red).
fan 3.Turn ON breaker. 3.Turn ON the breaker.
CN8 CN8 SCC1-2

SCC1-1 CN-C1 CN-C2 CN-C1 CN-C2

Caution when Check power supply reversed phase again when running the unit after having
turning the turned the power OFF.
power off

5-39
5.4.3 Electronic expansion valve emergency operation
If controller does not work or the electronic expansion valve coil has failed the emergency magnet can
be used to fully open electronic expansion valve.

Disconnect the CN11-1 connector or CN11-2 connector from the power supply I/O board of the
controller to turn off power to the electronic expansion valve.
Locate the emergency magnet.
Remove the electronic expansion valve coil.
Bring the emergency magnet into contact with the coil mount section of the electronic expansion
valve body with indication "UP SIDE" located upward. (The emergency magnet is magnetically
attracted to the coil mount section by moving magnet located inside.)
Turn the emergency magnet in the OPEN direction (clockwise) mounted on valve.
Ensure that the valve is fully open. (There is a small click sound.)
Turn emergency magnet mounted on the valve 90˚ to 180˚ counterclockwise.

To shorten the operation time, it is recommended that the opening be adjusted.

Note : slightly closed if there is frost around the compressor due to the operation in wet conditions or
the degree of superheat is small.

Controller body CN11-2

CN11-1

Coil
Emergency
magnet
(Part No.1896110)

Coil mount
UP SIDE UP SIDE section
OPEN OPEN
DOWN SIDE DOWN SIDE

Yellow label Silver label

Main unit Emergency

The silver label is not used. (The silver
magnet
labels are used for LXE10E-A, 10E-1
and 10D.)

5-40
5.4.4 Suction modulation valve emergency operation
If controller does not work or the suction modulation valve coil has failed, emergency magnet can be
used to fully open the suction modulation valve.

Disconnect CN9 connector from the power supply I/O board of the controller to remove power to the
suction modulation valve coil.
Remove cable tie on suction modulation valve cap, and then remove the cap.
Remove cable tie on upper section of the suction modulation valve coil.
Remove cable tie on suction modulation valve cover to expose the lower section of the suction
modulation valve coil.
Remove cable tie on the lower section of the suction modulation valve coil.

Controller body

CN9

Cable tie Cap Cable tie Cable tie Cable tie

Cover

Bracket

Back of coil

5-41
 Locate emergency magnet.
Remove suction proportional coil. (Removed together with the coil's lower rubber cover)
Bring the emergency magnet into contact with the coil mount section of the suction modulation valve
with indication "UP SIDE" located upward. (The emergency magnet is magnetically attracted to the
coil mount section by the driving magnet located inside.)
Turn the emergency magnet in the OPEN direction (clockwise) in the same place.
Ensure that the valve is fully open. (There is a small clicking sound.)

Coil
Rubber cover

Emergency
magnet
(Part No.1896110)
Coil mount section

UP SIDE UP SIDE
OPEN OPEN
DOWN SIDE DOWN SIDE

Yellow label Silver label

The silver label is not used. (The silver

labels are used for LXE10E-A, 10E-1
and 10D.)

5-42
5.5 Alarm display and backup function
5.5.1 Alarm grouping
Abnormal LED
Code Description Operation AUTO PTI
FXXX Critical error such as the box temp is out of range or the unit
shut down.
EXXX Box temperature is in range. Backup operation is executed in
most cases.
HXXX Information code: When the temperature inside is out of in-
range (alternative to the temperature recorder)
DXXX Information code: When the temperature inside is out of in-
range (alternative to the temperature recorder)
JXXX Displayed in J code when judged as abnormal by AUTO PTI

PXXX The unit is in the pull down process. "XXX" indicates the pull
down time
LED on LED off
5.5.2 Backup operation at the time of control sensor (SS, RS) abnormality
Control sensor Alarm at the time of control Operation at each control mode Backup at the time of control sensor abnormality
sensor abnormality Chilled Frozen First stage Second stage
SS E401 Backup Normal operation continued DSS RS-2.0˚C
RS E403 Normal operation continued Backup DRS (optional) 1 SS+5.0˚C
SS : Supply air temperature sensor RS : Return air temperature sensor
DSS : Supply air temperature for data recorder DRS (optional) : Return air temperature sensor for data recorder
1 It controls by SS +5.0˚C when malfunction occures in RS without DRS (optional)

5.5.3 Backup operation at the time of sensor abnormality

Abnormal sensor Mode Backup operation method
AMBS Ambient temperature air sensor All modes Only abnormal indication (Operation continued)
DCHS Discharge gas Chilled Only abnormal indication (Operation continued)
temperature sensor Frozen Only abnormal indication (Operation continued)
Defrosting
EIS Evaporator inlet sensor Chilled See the next page No 2
Frozen See the next page No 1
Defrosting Only abnormal indication (Operation continued)
EOS Evaporator outlet sensor Chilled See the next page No 2
Frozen See the next page No 1
Defrosting Defrosting initiation: permission given at any time
Defrosting termination: terminating when the timer has
reached 100 minutes or EIS has exceeded 90˚C or RS has
exceeded the set temperature
SGS Suction gas temperature Chilled Only abnormal indication (Operation continued)
sensor Frozen See the next page No 1
Defrosting Only abnormal indication (Operation continued)
HPT High pressure sensor Chilled Only abnormal indication (Operation continued)
Frozen
Defrosting Charge: Only abnormal indication (Operation continued)
Release: Executed by LPT
LPT Low pressure sensor Chilled Only abnormal indication (Operation continued)
Frozen
Defrosting Charge: Executed by HPT
Pump down: No pump down (Operation continued)

5-43
1.Backup for temperature sensors (EIS, EOS, SGS) at frozen mode (superheat control)

Evaporator inlet Evaporator outlet Suction gas

No. temperature sensor temperature sensor temperature sensor Backup operation
EIS EOS SGS
1 Normal Normal Normal superheat control
2 Normal Normal Abnormal superheat control
Liquid refrigerant back prevention to
3 Normal Abnormal Normal
compressor by EIS and SGS
Expansion valve fixed
4 Normal Abnormal Abnormal
opening rate control
Liquid refrigerant back prevention to
5 Abnormal Normal Normal
compressor by EOS and SGS
Expansion valve fixed
6 Abnormal Normal Abnormal
opening rate control
Expansion valve fixed
7 Abnormal Abnormal Normal
opening rate control
Expansion valve fixed
8 Abnormal Abnormal Abnormal
opening rate control

2.Backup for temperature sensors (EIS, EOS, SGS) at chilled mode (superheat control)

Evaporator inlet Evaporator outlet Suction gas

No. temperature sensor temperature sensor temperature sensor Backup operation
EIS EOS SGS
1 Normal Normal Normal Super heat control
2 Normal Normal Abnormal Super heat control
Super heat control by
3 Normal Abnormal Normal
discharge gas
Super heat control by
4 Normal Abnormal Abnormal
discharge gas
Super heat control by
5 Abnormal Normal Normal
discharge gas
Super heat control by
6 Abnormal Normal Abnormal
discharge gas
Super heat control by
7 Abnormal Abnormal Normal
discharge gas
Super heat control by
8 Abnormal Abnormal Abnormal
discharge gas

5-44
5.6 Backup Battery
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
5.6.1 Function
When main power supply is not available, backup battery can be used as power supply to display and set
the following items.
Refer to section 2.2.2 (3. Battery mode).
1) Display function 2) Setting function
Return air temperature indication (RS) Control temperature setting (SP)
Supply air temperature indication (SS) Control humidity setting (RH)
Ventilation amount indication (FA) Defrosting interval setting (Def)
USDA & CTS temperature indication
High pressure indication (HPT)
Low pressure indication (LPT)
Full-PTI record indication
Short-PTI operation day record indication
Chilled-PTI operation day record indication
Frozen-PTI operation day record indication
Remaining battery voltage indication (BAT)

5.6.2 Checking the remaining battery voltage

1) Checking the remaining battery voltage
The remaining battery voltage can be checked during operation in accordance with section 2.2.2 (6.
Sensor indication mode).
When the unit does not run or main power is not available the remaining battery voltage can be checked
see section 2.2.2 (3. Battery mode).

The remaining voltage

7.6V or more: The battery has been charged.
7.5V or less : The battery may have failed. Verify battery voltage and replace.
7.1V or less : The battery has failed. Verify battery voltage and replace.

Things to keep in mind when checking the remaining voltage

Make sure that the unit has run for 14 hours at least or main power supply has recharged for 14 hours
at least with the circuit breaker ON (the unit OFF) before checking the remaining voltage. Recharging
for 14 hours at least is a must.

Note 1: Because of the battery property, accurate remaining voltage cannot be obtained if not fully
charged.
Note 2: The remaining voltage during recharging, under the recharger's influence, is indicated (blinking)
higher than it should be.

2) Rechargeable battery
The battery life is approximately 2 years. In the event of using the battery for 2 years or more, data
logging etc. may not be executed when the power is turned off even if the LCD screen indicates that the
remaining voltage is 7.6V or more.

3) The remaining voltage for dry batteries can be checked, but replace the new ones before a voyage as
needed basis such as refrigerated transport (USDA). Don’t judge by the remaining voltage.

5-45
5.6.3 Handling used batteries
The rechargeable battery included with the unit is labeled with the symbols below.
These symbols mean that the battery in question must not be mixed in with unsorted household waste.

If there is a chemical symbol printed at the bottom of the symbol, this means that the battery contains over
a certain concentration of heavy metal.
Battery waste must be processed at a special processing facility for reuse. Checking that battery waste is
disposed of appropriately contributes to the prevention of potential negative impacts on environmental and
human health.

NiCad battery
Cadmium (Cd) : Lead (>0.002%)

NiMH battery

In addition, the used batteries, please send to our certified stores or the satellite parts centers as follows.

Please send batteries replaced in EU member nations to the following address.

DAIKIN REFRIGERATION OFFICE

FASCINATIO BOULEVARD 562 CAPELLE
A/D IJSSEL NETHERLANDS 2909 VA
TEL: +31-(0)10-286-2090
FAX: +31-(0)10-286-2099

5-46
6. APPENDIX
6.1 Standard tightening torques for bolts
Tightening torque
Bolt size Main part
Nm kgf  cm lbf  ft
M4 Small parts 1.6 16 1.2
Solenoid valve coil mounting bolt 1.2 12.2 0.9
M5
Except Solenoid valve coil mounting bolt 3.0 30 2.3
M6 Access panel 5.2 53 3.8
Stainless steel

Evaporator fan motor

Condenser fan motor
M8 12.3 125 9.1
Control box
Service door
Evaporator fan motor mounting base
M10 Compressor suction flange 25.2 257 18.6
Compressor discharge flange
M12 Compressor 42.7 435 31.5
Note: Tolerance of tightening torque is within ±10%.

6.2 Standard tightening torque for flare nut

Pipe size Tighten torque
Main part
mm in. Nm kgf  cm Ibf  ft
φ 6.4 2/8 Compressor pressure port 15.7 160 11.3
φ 9.5 3/8 – 36.3 370 26.8
φ 12.7 4/8 Drier 54.9 500 40.5
Note: Tolerance of tightening torque is within ± 10%.

6.3 Resistance of motor coil and solenoid valve coil

Symbol Parts name Value of resistance Ω Remarks
CM Compressor motor coil 1.780Ω(@75˚C)
CFM Condenser fan motor coil Ω
EFMH Evaporator fan motor coil (high speed) Ω±
EFML Evaporator fan motor coil (low speed) Ω±
LSV Liquid solenoid valve coil
HSV Hot gas solenoid valve coil
ISV Injection solenoid valve coil
15.2Ω±10%
ESV Economizer solenoid valve coil
BSV Hot gas by-pass solenoid valve coil
RSV Reheater solenoid valve
EV Electronic expansion valve coil White - Red : 46± Ω White

Orange - Red : 46±Ω (COM) Red

Orange
Yellow - Brown : 46± Ω
Blue - Brown : 46±Ω
Yellow Brown Blue
(COM)

SMV Suction modulation valve coil Blue - Yellow : 113Ω Blue

Orange - White : 113Ω Yellow

Black White

The values of resistance are at room temperature excluding those of compressor.

6-1
6.4 Temperature conversion table and temperature sensor
(SS/RS/DSS/DRS (optional) /EIS/EOS/SGS/AMBS) characteristics table
Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)
40 40 53.54 1 33 6.557
39 38 50.52 2 35 6.270
38 36 47.69 3 37 5.997
37 34 45.04 4 39 5.737
36 32 42.55 5 41 5.490
35 31 40.21 6 42 5.255
34 29 38.01 7 44 5.031
33 27 35.95 8 46 4.818
32 25 34.01 9 48 4.616
31 23 32.19 10 50 4.423
30 22 30.47 11 51 4.239
29 20 28.86 12 53 4.064
28 18 27.34 13 55 3.897
27 16 25.91 14 57 3.737
26 14 24.57 15 59 3.586
25 13 23.30 16 60 3.441
24 11 22.10 17 62 3.303
23 9 20.98 18 64 3.171
22 7 19.91 19 66 3.045
21 5 18.91 20 68 2.925
20 4 17.96 21 69 2.810
19 2 17.07 22 71 2.700
18 0 16.23 23 73 2.596
17 1 15.43 24 75 2.496
16 3 14.68 25 77 2.400
15 5 13.96 26 78 2.308
14 6 13.29 27 80 2.221
13 8 12.65 28 82 2.137
12 10 12.05 29 84 2.057
11 12 11.48 30 86 1.980
10 14 10.94 31 87 1.907
9 15 10.43 32 89 1.837
8 17 9.940 33 91 1.769
7 19 9.480 34 93 1.705
6 21 9.044 35 95 1.643
5 23 8.631 36 97 1.584
4 24 8.239 37 98 1.527
3 26 7.867 38 100 1.473
2 28 7.514 39 102 1.421
1 30 7.178 40 104 1.371
0 32 6.860 41 105 1.323
42 107 1.277
43 109 1.232
44 111 1.190
45 113 1.149
46 114 1.110
47 116 1.072
48 118 1.036
49 120 1.002
50 122 0.968

6-2
6.5 Temperature conversion table and temperature sensor (DCHS)
characteristics table
Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)
10 50 478.765 51 123 75.191
11 51 455.208 52 125 72.229
12 53 432.939 53 127 69.398
13 55 411.880 54 129 66.692
14 57 391.960 55 131 64.105
15 59 373.110 56 132 61.630
16 60 355.269 57 134 59.264
17 62 338.376 58 136 56.999
18 64 322.377 59 138 54.832
19 66 307.220 60 140 52.758
20 68 292.857 61 141 50.772
21 69 279.241 62 143 48.871
22 71 266.330 63 145 47.049
23 73 254.085 64 147 45.305
24 75 242.467 65 149 43.633
25 77 231.442 66 150 42.031
26 78 220.975 67 152 40.496
27 80 211.037 68 154 39.024
28 82 201.598 69 156 37.612
29 84 192.629 70 158 36.258
30 86 184.107 71 159 34.959
31 87 176.005 72 161 33.713
32 89 168.302 73 163 32.517
33 91 160.976 74 165 31.369
34 93 154.006 75 167 30.267
35 95 147.374 76 168 29.208
36 96 141.061 77 170 28.192
37 98 135.051 78 172 27.216
38 100 129.328 79 174 26.278
39 102 123.876 80 176 25.376
40 104 118.681 81 177 24.510
41 105 113.731 82 179 23.677
42 107 109.012 83 181 22.877
43 109 104.512 84 183 22.107
44 111 100.221 85 185 21.366
45 113 96.127 86 186 20.654
46 114 92.221 87 188 19.969
47 116 88.493 88 190 19.309
48 118 84.935 89 192 18.675
49 120 81.537 90 194 18.064
50 122 78.291

6-3
6.6 High and low pressure sensor characteristic table
For high pressure sensor For low pressure sensor
pressure output pressure output pressure output pressure output
kPa G V kPaG V kPaG V kPaG V
0 0.50 1100 1.62 500 1.03 300 1.42
100 0.60 1200 1.72 400 0.72 400 1.72
200 0.70 1300 1.83 300 0.42 500 2.03
300 0.81 1400 1.93 200 0.11 600 2.34
400 0.91 1500 2.03 100 0.19 700 2.64
500 1.01 1600 2.13 0 0.50 800 2.95
600 1.11 1700 2.23 100 0.81 900 3.25
700 1.21 1800 2.34 200 1.11 1000 3.56
800 1.32 1900 2.44
900 1.42 2000 2.54
1000 1.52 2100 2.64

Red
White
Black
Input voltage 5V
HPT
LPT

Output voltage 5V

6-4
6.7 HFC134a, temperature - vapor pressure characteristics table
Temperature Vapor pressure Temperature Vapor pressure
°C °F kPa kg/cm2G PSIG °C °F kPa kg/cm2G PSIG
40 40 49 0.50 7.1 20 68 470 4.79 68.1
39 38.7 46 0.47 6.6 21 69.8 488 4.97 70.7
38 36.4 44 0.44 6.3 22 71.6 507 5.16 73.5
37 34.6 41 0.41 5.9 23 73.4 525 5.35 76.1
36 32.8 37 0.38 5.3 24 75.2 544 5.55 78.8
35 31 34 0.34 4.9 25 77 564 5.75 81.7
34 29.2 31 0.31 4.4 26 78.8 584 5.95 84.6
33 27.4 27 0.27 3.9 27 80.6 604 6.16 87.5
32 25.6 24 0.24 3.4 28 82.4 625 6.37 90.6
31 23.8 20 0.20 2.9 29 84.2 647 6.59 93.8
30 22 16 0.16 2.3 30 86 668 6.81 96.8
29 20.2 12 0.12 1.7 31 87.8 691 7.04 100.1
28 18.4 8 0.07 1.1 32 89.6 713 7.27 103.3
27 16.6 3 0.03 0.4 33 91.4 737 7.51 106.8
26 14.8 1 0.01 0.1 34 93.2 760 7.75 110.2
25 13 6 0.06 0.8 35 95 785 8.00 113.8
24 11.2 11 0.11 1.5 36 96.8 810 8.25 117.4
23 9.4 16 0.16 2.3 37 98.6 835 8.51 121.0
22 7.6 21 0.21 3.0 38 100.4 861 8.77 124.8
21 5.8 27 0.27 3.9 39 102.2 887 9.04 128.6
20 4 32 0.33 4.6 40 104 914 9.31 132.5
19 2.2 38 0.39 5.5 41 105.8 941 9.59 136.4
18 0.4 44 0.45 6.3 42 107.6 969 9.88 140.5
17 1.4 51 0.51 7.3 43 109.4 998 10.17 144.7
16 3.2 57 0.58 8.2 44 111.2 1027 10.47 148.9
15 5 64 0.64 9.2 45 113 1057 10.77 153.2
14 6.8 71 0.71 10.2 46 114.8 1087 11.08 157.6
13 8.6 78 0.79 11.3 47 116.6 1118 11.39 162.1
12 10.4 85 0.86 12.3 48 118.4 1149 11.72 166.6
11 12.2 93 0.94 13.4 49 120.2 1182 12.04 171.3
10 14 100 1.02 14.5 50 122 1214 12.38 176.0
9 15.8 108 1.10 15.6 51 123.8 1248 12.72 180.9
8 17.6 117 1.18 16.9 52 125.6 1281 13.06 185.7
7 19.4 125 1.27 18.1 53 127.4 1316 13.42 190.8
6 21.2 134 1.36 19.4 54 129.2 1351 13.77 195.8
5 23 143 1.45 20.7 55 131 1387 14.14 201.1
4 24.8 152 1.55 22.0 56 132.8 1424 14.51 206.4
3 26.6 162 1.65 23.4 57 134.6 1461 14.89 211.8
2 28.4 172 1.75 24.9 58 136.4 1499 15.28 217.3
1 30.2 182 1.85 26.3 59 138.2 1538 15.67 223.0
0 32 192 1.96 27.8 60 140 1577 16.07 228.6
1 33.8 203 2.07 29.4 61 141.8 1617 16.48 234.4
2 35.6 214 2.18 31.0 62 143.6 1658 16.90 240.4
3 37.4 225 2.29 32.6 63 145.4 1699 17.32 246.3
4 39.2 237 2.41 34.3 64 147.2 1741 17.75 252.4
5 41 249 2.53 36.1 65 149 1784 18.19 258.6
6 42.8 261 2.66 37.8 66 150.8 1828 18.63 265.0
7 44.6 274 2.79 39.7 67 152.6 1872 19.09 271.4
8 46.4 287 2.92 41.6 68 154.4 1918 19.55 278.1
9 48.2 300 3.06 43.5 69 156.2 1964 20.02 284.7
10 50 314 3.20 45.5 70 158 2010 20.50 291.4
11 51.8 328 3.34 47.5 71 159.8 2058 20.98 298.4
12 53.6 342 3.48 49.5 72 161.6 2107 21.48 305.5
13 55.4 357 3.63 51.7 73 163.4 2156 21.98 312.6
14 57.2 372 3.79 53.9 74 165.2 2206 22.49 319.8
15 59 387 3.95 56.1 75 167 2257 23.01 327.2
16 60.8 403 4.11 58.4 76 168.8 2309 23.54 334.8
17 62.6 419 4.27 60.7 77 170.6 2362 24.08 342.4
18 64.4 436 4.44 63.2 78 172.4 2415 24.62 350.1
19 66.2 453 4.62 65.6 79 174.2 2470 25.18 358.1
80 176 2525 25.74 366.1

Conversion rate1kgf/cm 2G=98.0665kPa

1kPa = 0.145PSIG

6-5
6.8 USDA sensor characteristics table
NTC type USDA Sensor Characteristics, USDA1, USDA2, USDA3, CTS
(Option)
Receptacle for
Set sensor type "2" in 12 Optional condition setting NTC

mode in paragraph 2.2 for NTC type USDA sensor.

setting "2"

Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)

20 4 97.391 10 50 19.893
19 2 91.883 11 52 18.964
18 0 86.721 12 54 18.083
17 1 81.882 13 55 17.249
16 3 77.343 14 57 16.457
15 5 73.034 15 59 15.709
14 7 69.087 16 61 14.995
13 9 65.333 17 63 14.320
12 10 61.805 18 64 13.678
11 12 58.491 19 66 13.069
10 14 55.379 20 68 12.491
9 16 62.442 21 70 11.041
8 18 49.684 22 72 11.419
7 19 47.087 23 73 10.922
6 21 44.641 24 75 10.450
5 23 42.338 25 77 10.001
4 25 40.167 26 79 8.574
3 27 38.120 27 81 8.157
2 28 36.190 28 82 8.779
1 30 34.369 29 84 8.411
0 32 32.651 30 86 8.060
1 34 31.028 31 88 7.725
2 36 29.494 32 90 7.406
3 37 28.047 33 91 7.102
4 39 25.678 34 93 6.812
5 41 25.385 35 95 6.535
6 43 24.162 36 97 6.271
7 45 23.005 37 99 6.200
8 46 21.910 38 100 5.779
9 48 20.874 39 102 5.550
3P156427A

6-6
 ST9702-1 type USDA Sensor Characteristics, USDA1, USDA2, USDA3,
CTS (Option)

Set sensor type "1" in 12 Optional condition

Receptacle for
setting mode in paragraph 2.2 for ST9702-1 ST9702-1
type USDA sensor.
setting "1"

Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)

20 4 36.240 10 50 9.196
19 2 34.470 11 52 8.821
18 0 32.800 12 54 8.465
17 1 31.220 13 55 8.124
16 3 29.720 14 57 7.800
15 5 28.310 15 59 7.490
14 7 26.970 16 61 7.194
13 9 25.710 17 63 6.911
12 10 24.510 18 64 6.641
11 12 23.370 19 66 6.383
10 14 22.290 20 68 6.136
9 16 21.270 21 70 5.901
8 18 20.300 22 72 5.675
7 19 19.380 23 73 6.460
6 21 18.510 24 75 5.253
5 23 17.680 25 77 5.056
4 25 16.900 26 79 4.867
3 27 16.150 27 81 4.685
2 28 15.440 28 82 4.513
1 30 14.770 29 84 4.348
0 32 14.120 30 86 4.189
1 34 13.520 31 88 4.036
2 36 12.940 32 90 3.891
3 37 12.380 33 91 3.751
4 39 11.860 34 93 3.617
5 41 11.360 35 95 3.488
6 43 10.880 36 97 3.365
7 45 10.430 37 99 3.247
8 46 9.999 38 100 3.133
9 48 9.588 39 102 3.024
10 50 9.196 40 104 2.919
AD970217A

6-7
6.9 Electric wiring pilot lamps and monitoring circuit (option)
Four pilot lamps which indicate operating mode are mounted on
the controller in the control box.
Pilot lamp Color Operating condition
COMP. Green The compressor is running
DEFROST Red The unit is under defrosting operation
The inside temperature is within the proper range
IN RANGE Orange
(within±2.0˚C (±3.6˚F) of the preset temperature).
The unit is set to the dehumidification control
DE-HUMID. Yellow
operation. (optional)

Also, the receptacle for remote monitoring of the indicator lamp

can be remotely mounted. The connection is as shown below.
A: Earth
B: Compressor (green)
C: Defrost (red)
D: In range (orange)

w e r t

q q Receptacle for remote monitoring (optional)

w COMP. (green)
e DEFROST (red)
r IN RANGE (orange)
t DE-HUMID. (yellow)

6-8
6.10 Fuse protection table
Protection of:
Fuse 1 (250V, 10A) • High pressure switch (HPS)
• Compressor contactor (CC)
• Evaporator fan contactor high speed (EFH)
• Evaporator fan contactor low speed (EFL)
• Condenser fan contactor (CFC)
• Compressor terminal protector (CTP)
• Phase correction contactor (PCC1, PCC2)
Fuse 2 (250V, 10A) • Gas bypass solenoid valve (BSV)
• Reheater solenoid valve (RSV) for dehumidification
Fuse 3 (250V, 10A) • Hot gas solenoid valve (HSV)
• Liquid solenoid valve (LSV)
• Injection solenoid valve (ISV)
• Economizer solenoid valve (ESV)
Fuse 4 (250V, 10A) • Modem
Fuse 6 (250V, 10A) • Recorder
Fuse 7 (250V, 10A) • CPU board
• Electronic expansion valve (EV)
• Suction modulating valve (SMV)
• LED display
• LCD screen
Fuse 8 (250V, 10A) • Spare
Fuse 9 (250V, 10A) • Remote monitoring receptacle (RM)

6-9
MEMO

6-10
MEMO

6-11
MEMO

6-12
6.11 Schematic wiring diagram (LXE10E136H, 147H)

6-13
6.12 Stereoscopic wiring diagram (LXE10E136H, 147H)

6-14
Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan.

Tel: 06-6373-4338

Fax: 06-6373-7297

Marine type Container Refrigeration Unit

Tokyo Office. JR Shinagawa East Bldg., 11F 18-1, Konan 2-chome, Minato-ku Tokyo, 108-0075 Japan.

Tel: 03-6716-0420

Fax: 03-6716-0230

Marine type
Container Refrigeration Unit

Service Manual

Service Manual
LXE10E100 or later
(DECOSh)
LXE10E100 or later

TR15-02
$5,00 (2015.03.00150)NK
TR 15-02