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Compresor G.D. - EBP99J - Manual Part List

The document provides a comprehensive parts list and maintenance instructions for the ELECTRA-SAVER II BASE-MOUNTED COMPRESSOR, specifically models EBM99K and EBP99J. It emphasizes the importance of using genuine Gardner Denver parts for reliability and performance, and outlines the services offered by authorized distributors, including support for ordering parts and maintenance. Additionally, it details the remanufactured airend exchange program, ensuring high-quality replacements and extensive testing for performance assurance.
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0% found this document useful (0 votes)
357 views67 pages

Compresor G.D. - EBP99J - Manual Part List

The document provides a comprehensive parts list and maintenance instructions for the ELECTRA-SAVER II BASE-MOUNTED COMPRESSOR, specifically models EBM99K and EBP99J. It emphasizes the importance of using genuine Gardner Denver parts for reliability and performance, and outlines the services offered by authorized distributors, including support for ordering parts and maintenance. Additionally, it details the remanufactured airend exchange program, ensuring high-quality replacements and extensive testing for performance assurance.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 67

13-9-589

Version: 13
December 19, 2010

ELECTRA-SAVER II
BASE-MOUNTED
COMPRESSOR

AUTO SENTRY® -- ES+ CONTROLS

MODELS

EBM99K – 60, 75 HP
EBP99J – 100 HP
60 HZ

PARTS LIST
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES

Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the
result of years of experience with hundreds of different compressor applications. Reliability in materials and
quality assurance is incorporated in our genuine replacement parts.

Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network
of authorized distributors provides the finest product support in the air compressor industry.

Your authorized distributor can support your Gardner Denver air compressor with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. Factory warranted new and remanufactured rotary screw airends. Most popular model remanufactured
airends are maintained in stock at the Remanufacturing Center in Indianapolis, IN., for purchase on an
exchange basis with liberal core credit available for the replacement unit.
3. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner
Denver compressors.
4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.

Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair.
They are ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the
yellow pages of your phone directory; check the Gardner Denver Web Site at
www.gardnerdenver.com or contact:

Gardner Denver
1800 Gardner Expressway
Quincy, IL 62305
Phone: (217) 222-5400
Fax: (217) 224-7814

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Compressor MODEL, Method of Cooling, POWER and SERIAL NUMBER (see
nameplate on unit). The Airend Serial Number is also stamped on top of the discharge bearing carrier
castings.

All orders for Parts should be placed with the nearest authorized distributor.

Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is
required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS
REQUIRED.

DO NOT ORDER BY SETS OR GROUPS.

To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the
compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and
(LH), when appropriate.

13-9-589 Page 1
TOTAL PRODUCT SUPPORT – GARDNER DENVER’S CONTINUING COMMITMENT
TO YOUR AIR COMPRESSOR PERFORMANCE

Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw
compressor.

Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality
assurance. Maintaining your compressor investment with Gardner Denver parts will insure protection for the air
compressor unit and long, dependable service life.

Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance
parts, factory approved AEON lubricants, and Gardner Denver factory warranted exchange airends. In addition,
authorized distributor technicians are factory trained, and can provide complete diagnostic, compressor maintenance
and repair services.

This manual is designed to assist you in maintaining high performance and receiving many years of dependable
service you expect from your Gardner Denver compressor.

REMANUFACTURED AIRENDS

Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory
remanufactured airend exchange program. From its modern Remanufacturing Center in Indianapolis, IN., Gardner
Denver is committed to supplying you with the highest quality, factory remanufactured airends that are guaranteed to
save you time, and money.

Immediately Available

Repair downtime costs you money, which is why the most popular models are in inventory at all times

Skilled Craftsmen

Our Remanufacturing assembly technicians average over 20 years experience with air compression products.

Precision Remanufacturing

All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought
back to original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul kit:
bearings, gears, seals, sleeves and gaskets.

Extensive Testing

Gardner Denver performs testing that repair houses just don’t do. Magnaflux and ultrasonic inspection spot cracked
or stressed castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects
to +/- .0001”, insuring that all remanufactured airends meet factory performance specifications.

Warranty

Gardner Denver backs up every remanufactured airend with a new warranty…27 months from purchase, 24 months
from service.

Gardner Denver remanufactured airends deliver quality without question…year in and year out.

Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor.

Phone Number: (217) 222-5400 or


Fax: (217) 224-7814

13-9-589 Page 2
TABLE OF CONTENTS

Maintain Compressor Reliability And Performance With


Genuine Gardner Denver Compressor Parts And Support Services..............................................................................1
Instructions For Ordering Repair Parts...........................................................................................................................1
Total Product Support – Gardner Denver’s Continuing Commitment
To Your Air Compressor Performance ...........................................................................................................................2
Remanufactured Airends ...............................................................................................................................................2
Airend Selection And Repair Kits ...................................................................................................................................4
Bare Compressor – (SSH) EBM.................................................................................................................................5, 6
Bare Compressor – (SSM) EBM & EBP.....................................................................................................................7, 8
Bare Compressor – (SSP) EBP ..............................................................................................................................9, 10
Oil Seal Detail – (SSH & SSM).....................................................................................................................................11
Oil Seal Detail – (SSP) EBP........................................................................................................................................12
Inlet Valve (All Models) ...............................................................................................................................................13
Air Filter........................................................................................................................................................................14
Oil Reservoir ................................................................................................................................................................15
Oil Reservoir Group .....................................................................................................................................................16
Oil Separator Housing..................................................................................................................................................17
Compressor To Air/Oil Reservoir Discharge Piping .....................................................................................................18
Oil Piping Group...........................................................................................................................................................19
Oil Filter........................................................................................................................................................................20
Oil Piping Line - SSH ...................................................................................................................................................21
Oil Piping Line – SSM & SSP.......................................................................................................................................22
Oil Scavenge Line ........................................................................................................................................................23
Compressor Base Group .............................................................................................................................................24
Thermal Valve ..............................................................................................................................................................25
Air Discharge Piping.....................................................................................................................................................26
Air Cooled Cooler Group........................................................................................................................................27, 28
Water Cooled Heat Exchanger (With Aftercooler)..................................................................................................29, 30
Water Cooled Heat Exchanger (Without Aftercooler).............................................................................................31, 32
Control Tubing Schematic ......................................................................................................................................33, 34
Minimum Pressure Valve .............................................................................................................................................35
Enclosure Common Parts – Air/Water Cooled (Standard) ..........................................................................................36
Enclosure – Hardware (Quiet & Standard) ..................................................................................................................37
Enclosure – Air Cooled Units (Standard) ....................................................................................................................38
Enclosure – Water Cooled Units ((Standard) .............................................................................................................39
Enclosure – Common Parts (Quiet) ...........................................................................................................................40
Enclosure – Water Cooled (Quiet) .............................................................................................................................41
Enclosure – Air Cooled – Baffle (Quiet) .....................................................................................................................42
Enclosure – Air Cooled – Baffle – Hardware (Quiet) ..................................................................................................43
Enclosure – Vent Fan Assembly (Water Cooled Units Only) .......................................................................................44
Controller Assembly – Full Voltage Starters (200-230V) .....................................................................................45, 46
Controller Assembly – Full Voltage Starters (460-575V) .....................................................................................47, 48
Controller Assembly – Wye Delta Starters (200-230V) .......................................................................................49, 50
Controller Assembly – Wye Delta Starters (460-575V) .......................................................................................51, 52
Controller Assembly – Less Main Motor Starter .....................................................................................................53, 54
Identification And Instruction Group .......................................................................................................................55, 56
Controller Assembly .....................................................................................................................................................57
Miscellaneous Electrical Parts......................................................................................................................................58
Main Motor Group ........................................................................................................................................................59
Overload Relay Heater Conversion Listing ..................................................................................................................60
Motor Group (Main Drive Motors).................................................................................................................................61
Repair Kits ............................................................................................................................................................. 62-65

For Operating and Service Instructions, see:

SERVICE MANUAL: 13-9-663


CONTROLLER MANUAL: 13-9-653

13-9-589 Page 3
AIREND SELECTION AND REPAIR KITS

Drive Shaft
Airend Reman Wear Sleeve
w/Inlet Airend w/Inlet Drive Shaft Removal &
Model HP PSI Valve Valve Bearing Kit * Gasket Kit Inlet Valve Kit Seal Kit Installation Kit

EBM 60 100 SSMNBE03 SSMNBE03X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017


125 SSHCBL01 SSHCBL01X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017
150 SSHCBL02 SSHCBL02X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017
175 SSHCBL02 SSHCBL02X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017
200 SSHCBL06 SSHCBL06X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017

EBM 75 100 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017


13-9-589

125 SSMNBE02 SSMNBE02X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017


150 SSMNBE03 SSMNBE03X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
175 SSHCBL01 SSHCBL01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
Page 4

200 SSHCBL01 SSHCBL01X 326SSH6013 327SSH6013 302SSM6013 302SSH6013 200SSH4017

EBP 100 100 SSPNBE01 SSPNBE01X 323SSP6013 324SSP6013 302SSM6013 300SSP6013 200SSP4017
125 SSPNBE02 SSPNBE02X 323SSP6013 324SSP6013 302SSM6013 300SSP6013 200SSP4017
150 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
175 SSMNBE01 SSMNBE01X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017
200 SSMNBE02 SSMNBE02X 320SSM6013 321SSM6013 302SSM6013 302SSH6013 200SSH4017

* When ordering Bearing Kits, also order Gasket Kit and Drive Shaft Seal Kit.

For listing of Repair Parts included in Kit numbers above, see Repair Kit Section, pages 61-65.
BARE COMPRESSOR – (SSH) EBM
60 HP – 125, 150, 175 & 200 PSI
75 HP – 175 & 200 PSI

207SSH810-D
(Ref. Drawing)

13-9-589 Page 5
Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – (SSH) EBM


60 HP – 125, 150, 175 & 200 PSI
75 HP – 175 & 200 PSI

B/M: 200SSH4049; 305, 306 &


307SSH4028
Ref.
No. Name of Part Qty. Part No.

1 CYLINDER ............................................................... 1 ***


2 ROTOR..................................................................... 1 ***
3 ROTOR..................................................................... 1 ***
4 HOUSING-BEARING ............................................... 1 ***
5 PIN-DOWEL ............................................................. 2 ***
6 LOCKWASHER ........................................................ 14 ***
7 SCREW .................................................................... 10 ***
8 SCREW .................................................................... 2 ***
9 SEAL ........................................................................ 1 ***
10 TAG-INSTRUCTION ................................................ 1 ***
* 11 ROLLER BEARING .................................................. 1 12BA91
** 12 SHIM......................................................................... 2 77H54015
** 13 SHIM......................................................................... 3 77H54005
** 14 SHIM......................................................................... 3 77H54003
** 15 SHIM......................................................................... 3 77H54002
16 PLATE-BEARING RETAINER ................................. 1 ***
17 SCREW .................................................................... 1 ***
* 18 ROLLER BEARING .................................................. 1 12BA196
** 19 SHIM......................................................................... 2 77H53015
** 20 SHIM......................................................................... 3 77H53005
** 21 SHIM......................................................................... 3 77H53003
** 22 SHIM......................................................................... 3 77H53002
23 PLATE-BEARING RETAINER ................................. 1 ***
24 SCREW .................................................................... 1 ***
* 25 SPRING.................................................................... 1 78W96
26 PLATE-BEARING COVER....................................... 1 ***
27 SCREW .................................................................... 18 ***
* 28 ROLLER BEARING .................................................. 1 12BA130
* 29 ROLLER BEARING .................................................. 1 12BA136
30 ADAPTOR ................................................................ 1 ***
31 LOCKWASHER ........................................................ 16 ***
32 SCREW .................................................................... 16 ***
42 GUARD COUPLING................................................. 1 ***
43 SCREW .................................................................... 4 ***
44 PLUG (not shown) .................................................. 4 ***
45 PLUG (not shown) .................................................. 1 ***
46 PLUG (not shown) .................................................. 1 ***
47 PLUG (not shown) .................................................. 1 ***
** 48 GASKET-ELIMINATOR (not shown)....................... 1 25BC222
49 SCREW (not shown) .............................................. 2 ***
50 PLUG (not shown) .................................................. 2 ***

* Parts included in Bearing Kit Part Number 326SSH6013. Refer to page 64.

** Parts included in Gasket Kit Part Number 327SSH6013. Refer to page 64.

*** Shown for reference only.

13-9-589 Page 6
BARE COMPRESSOR – (SSM) EBM & EBP
EBM – 60 HP – 100 PSI
EBM – 75 HP – 100, 125 & 150 PSI
EBP – 100 HP – 150, 175 & 200 PSI

209SSM810-B
(Ref. Drawing)

13-9-589 Page 7
Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – (SSM) EBM & EBP


EBM – 60 HP – 100 PSI
EBM – 75 HP – 100, 125 & 150 PSI
EBP – 100 HP – 150, 175 & 200 PSI

B/M: 311SSM4049; 307


thru 310SSM4028
Ref.
No. Name of Part Qty. Part No.

1 CYLINDER .......................................................................... 1 ***


2 ROTOR................................................................................ 1 ***
3 ROTOR................................................................................ 1 ***
4 HOUSING-BEARING .......................................................... 1 ***
5 PIN-DOWEL ........................................................................ 2 ***
6 SCREW ............................................................................... 14 ***
7 LOCKWASHER ................................................................... 16 ***
8 SCREW ............................................................................... 2 ***
9 SEAL ................................................................................... 1 ***
10 TAG-INSTRUCTION ........................................................... 1 ***
* 11 ROLLER BEARING ............................................................. 1 12BA92
** 12 SHIM.................................................................................... 2 77H56015
** 13 SHIM.................................................................................... 3 77H56005
** 14 SHIM.................................................................................... 3 77H56003
** 15 SHIM.................................................................................... 3 77H56002
16 PLATE-BEARING RETAINER ............................................ 1 ***
17 SCREW ............................................................................... 1 ***
* 18 ROLLER BEARING ............................................................. 1 12BA197
** 19 SHIM.................................................................................... 2 77H57015
** 20 SHIM.................................................................................... 3 77H57005
** 21 SHIM.................................................................................... 3 77H57003
** 22 SHIM.................................................................................... 3 77H57002
* 23 SPRING............................................................................... 1 78W97
24 PLATE-BEARING RETAINER ............................................ 1 ***
25 SCREW ............................................................................... 1 ***
26 PLATE-BEARING COVER.................................................. 1 ***
27 SCREW ............................................................................... 18 ***
* 28 ROLLER BEARING ............................................................. 1 12W34
* 29 ROLLER BEARING ............................................................. 1 12BA93
30 ADAPTOR ........................................................................... 1 ***
31 LOCKWASHER ................................................................... 16 ***
32 SCREW ............................................................................... 16 ***
42 GUARD COUPLING............................................................ 1 ***
43 SCREW ............................................................................... 4 ***
44 PLUG (not shown) ............................................................. 6 ***
45 PLUG (not shown) ............................................................. 1 ***
46 PLUG (not shown) ............................................................. 1 ***
47 PLUG (not shown) ............................................................. 1 ***
** 48 GASKET-ELIMINATOR (not shown)................................. 1 25BC222

* Parts included in Bearing Kit Part Number 320SSM6013. Refer to page 63.

** Parts included in Gasket Kit Part Number 321SSM6013. Refer to page 63.

*** Shown for reference only.

13-9-589 Page 8
BARE COMPRESSOR – (SSP) EBP
100 HP – 100, & 125 PSI

216SSP810-B
(Ref. Drawing)

13-9-589 Page 9
Order by Part Number and Description. Reference Numbers are for your convenience only.

BARE COMPRESSOR – (SSP) EBP


100 HP – 100, & 125 PSI

B/M: 317SSP4000
209SSP4000
Ref.
No. Name of Part Qty. Part No.

1 CYLINDER .......................................................................... 1 ***


2 HOUSING-BEARING .......................................................... 1 ***
3 PIN-DOWEL ........................................................................ 2 ***
4 LOCKWASHER ................................................................... 36 ***
5 SCREW ............................................................................... 14 ***
6 SCREW ............................................................................... 2 ***
7 SEAL ................................................................................... 1 ***
8 TAG-INSTRUCTION ........................................................... 1 ***
* 9 BEARING-ROLLER............................................................. 1 12BA105
** 10 SHIM SET............................................................................ 1 77H63
11 PLATE-BEARING RETAINER ............................................ 1 ***
12 SCREW ............................................................................... 2 ***
* 13 BEARING-ROLLER............................................................. 1 12BA198
** 14 SHIM SET............................................................................ 1 77H62
15 PLATE-BEARING RETAINER ............................................ 1 ***
* 16 SPRING............................................................................... 1 78W98
17 PLATE-BEARING COVER.................................................. 1 ***
18 SCREW ............................................................................... 18 ***
* 19 BEARING-ROLLER............................................................. 1 12BA104
* 20 BEARING-ROLLER............................................................. 1 12BA103
21 ADAPTOR ........................................................................... 1 ***
22 SCREW ............................................................................... 19 ***
23 GUARD COUPLING............................................................ 1 ***
24 SCREW ............................................................................... 4 ***
35 PLUG (not shown) ............................................................. 1 ***
36 PLUG (not shown) ............................................................. 1 ***
** 37 GASKET-ELIMINATOR (not shown)................................. 1 25BC222
38 PLUG (not shown) ............................................................. 2 ***
39 SCREW (not shown) ......................................................... 1 ***
41 PLUG (not shown) ............................................................. 1 ***

* Parts included in Bearing Kit Part Number 323SSP6013. Refer to page 64.

** Parts included in Gasket Kit Part Number 324SSP6013. Refer to page 64.

*** Shown for reference only.

13-9-589 Page 10
Order by Part Number and Description. Reference Numbers are for your convenience only.

207SSH810-D
(Ref. Drawing)

209SSM810-B
(Ref. Drawing) OIL SEAL DETAIL – (SSH & SSM)
EBM – 60 HP – 100, 125, 150, 175, & 200 PSI
EBM – 75 HP – 100, 125 & 150 PSI
EBP – 100 HP – 150, 175 & 200 PSI

B/M: 200SSH4049
311SSM4049
Ref.
No. Name of Part Qty. Part No.

33 SPACER-SHAFT................................................................. 1 200SSH600
* 34 SLEEVE-WEAR................................................................... 1 80M12
35 HOUSING-SEAL ................................................................. 1 202SSH362
36 LOCKWASHER ................................................................... 8 95B3
37 SCREW ............................................................................... 8 655ED050
* 38 O-RING................................................................................ 1 8502140
* 39 O-RING................................................................................ 1 25BC165
* 40 SEAL-OIL ............................................................................ 1 60DD679
* 41 SEAL-OIL ............................................................................ 1 60DD690
* CHECK VALVE (not shown) ............................................. 1 90AR923

* Parts included in Drive Shaft Seal Kit Part Number 302SSH6013. Refer to page 64.

Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSH4017.
Refer to page 64.

13-9-589 Page 11
Order by Part Number and Description. Reference Numbers are for your convenience only.

216SSP810-B
(Ref. Drawing)

OIL SEAL DETAIL – (SSP) EBP


100 HP – 100 & 125 PSI

B/M: 317SSP4000
209SSP4000
Ref.
No. Name of Part Qty. Part No.

25 SPACER-SHAFT................................................................. 1 200SSP600
* 26 SLEEVE-WEAR................................................................... 1 80M40
27 HOUSING-SEAL ................................................................. 1 204SSP362
* 28 SEAL-OIL ............................................................................ 1 60DD693
* 29 SEAL-OIL ............................................................................ 1 60DD692
* 30 O-RING................................................................................ 1 25BC380
* 31 O-RING................................................................................ 1 8502140
32 LOCKWASHER ................................................................... 8 95B3
33 SCREW ............................................................................... 8 655ED050
* CHECK VALVE (not shown) ............................................. 1 90AR923

* Parts included in Drive Shaft Seal Kit Part Number 300SSP6013. Refer to page 65.

Note: For Wear Sleeve Installation/Removal Kit, see Part Number 200SSP4017. Refer to page 65.

13-9-589 Page 12
Order by Part Number and Description. Reference Numbers are for your convenience only.

208SSM810-C
(Ref. Drawing)

INLET VALVE (All Models)

B/M: 200SSM4030
Ref.
No. Name of Part Qty. Part No.

1 GUIDE-VALVE .................................................................... 1 200SSM483


2 VALVE-INLET ..................................................................... 1 200SSM044
3 WASHER............................................................................. 1 95A1
4 LOCKWASHER................................................................... 1 95H56
5 SCREW ............................................................................... 1 655EC05N
6 PISTON-INLET VALVE....................................................... 1 201SSM043
* 7 O-RING ............................................................................... 1 25BC447
* 8 SPRING............................................................................... 1 78G19
9 RETAINER .......................................................................... 1 200SSM205
* 10 RING-RETAINING .............................................................. 1 74D88
* 11 SPRING............................................................................... 1 78W63
12 HOUSING-INLET ................................................................ 1 205SSM041
13 SEAT ................................................................................... 1 203SSM256
* 14 O-RING ............................................................................... 1 25AM29
15 LOCKWASHER................................................................... 8 95B5
16 SCREW ............................................................................... 8 655EE100

* Parts included in Periodic Maintenance Part Number 302SSM6013. Refer to page 63.

13-9-589 Page 13
Order by Part Number and Description. Reference Numbers are for your convenience only.

318EBM810-B
(Ref. Drawing)

AIR FILTER

B/M: 300 & 301EBM4054


Ref.
No. Name of Part Qty. Part No.

68 AIR FILTER ........................................................................ 1 5L352


69 BRACKET FILTER ............................................................. 1 300EBM389
70 SCREW .............................................................................. 4 75LM51
71 NUT .................................................................................... 4 50AW5
72 HOSE.................................................................................. 1 29Z293
73 CLAMP ............................................................................... 1 2009644
74 ADAPTOR-FILTER............................................................. 1 200EBM070
75 SCREW .............................................................................. 8 655EE060
76 LOCKWASHER .................................................................. 8 95B5
77 GASKET-ELIMINATOR (not shown)................................. 1 25BC222
78 CLAMP ............................................................................... 1 2009825
ELEMENT, AIR FILTER (For Repair) (not shown)........... 1 2118348

13-9-589 Page 14
Order by Part Number and Description. Reference Numbers are for your convenience only.

301EBP810-A
(Ref. Drawing)

OIL RESERVOIR
175 & 200 PSI

B/M: 302EBP4013
Ref.
No. Name of Part Qty. Part No.

1 OIL RESERVOIR .......................................................................... 1 301EBP037


2 GASKET-ELIMINATOR ................................................................ 1 25BC222
3 COVER ......................................................................................... 1 301EBP225
4 SCREW......................................................................................... 6 655EE070
5 LOCKWASHER............................................................................. 6 95B5
6 PLUG ............................................................................................ 1 64AA5
7 NIPPLE ......................................................................................... 1 63F1G
8 ELBOW ......................................................................................... 1 64C4G
9 NIPPLE ......................................................................................... 1 63F41G
10 VALVE-BALL................................................................................. 1 90AR360
11 PLUG ............................................................................................ 1 64AA7
12 O-RING ......................................................................................... 1 25BC900
13 COVER-FILLER ............................................................................ 1 200SPF156
14 ADAPTOR-GAUGE....................................................................... 1 200EDE058
* 15 GAUGE-FLOAT ............................................................................ 1 300EBM303
16 SCREW......................................................................................... 4 75LM135
17 NUT............................................................................................... 4 50AW35

* For Repair: Float Gauge Gasket – order Part Number 54C204.

13-9-589 Page 15
Order by Part Number and Description. Reference Numbers are for your convenience only.

300EAP810-A
(Ref. Drawing)

OIL RESERVOIR GROUP


100, 125 & 150 PSI

B/M: 300EAP4018
Ref.
No. Name of Part Qty. Part No.

1 RESERVOIR-OIL .......................................................................... 1 300EAP037


2 SCREW......................................................................................... 4 75LM135
3 NUT............................................................................................... 4 50AW35
4 PLUG ............................................................................................ 1 64AA5
5 O-RING ......................................................................................... 1 25BC900
6 COVER-FILLER ............................................................................ 1 200SPF156
7 NIPPLE ......................................................................................... 1 63F2G
8 ELBOW ......................................................................................... 1 64C4G
9 NIPPLE ......................................................................................... 1 63F13G
10 VALVE-BALL................................................................................. 1 90AR360
* 11 PLUG ............................................................................................ 1 64AA7
12 GAUGE-FLOAT ............................................................................ 1 300EBM303
13 ADAPTOR-GAUGE....................................................................... 1 200EDE058
14 MANIFOLD ................................................................................... 1 300EAP286
15 SCREW......................................................................................... 4 655EF120
16 LOCKWASHER............................................................................. 4 95B7
17 WASHER ...................................................................................... 4 95A7
18 NUT............................................................................................... 4 50B7
19 SCREW......................................................................................... 4 655EF070
20 GASKET ....................................................................................... 2 25C2722N
21 LOCKWASHER............................................................................. 4 95B7

For Repair: Float Gauge Gasket – order Part Number 54C204.

13-9-589 Page 16
Order by Part Number and Description. Reference Numbers are for your convenience only.

274ECM810-B
(Ref. Drawing)

OIL SEPARATOR HOUSING


100, 125 & 150 PSI

B/M: ECM81515
Ref.
No. Name of Part Qty. Part No.

1 HOUSING ........................................................................... 1 200ECM405


2 SCREW .............................................................................. 4 655EF080
3 LOCKWASHER .................................................................. 4 95B7
4 GASKET ............................................................................. 1 25C802
5 COVER ............................................................................... 1 203ECM225
6 GASKET-ELIMINATOR...................................................... 1 25BC222
7 SCREW .............................................................................. 6 655EE070
8 LOCKWASHER .................................................................. 6 95B5

13-9-589 Page 17
Order by Part Number and Description. Reference Numbers are for your convenience only.

302EBP810-B
(Ref. Drawing)

COMPRESSOR TO AIR/OIL RESERVOIR DISCHARGE PIPING


175 & 200 PSI

B/M: 304EBP4013
Ref.
No. Name of Part Qty. Part No.

1 MANIFOLD .......................................................................... 1 CC1016757


2 SCREW ............................................................................... 4 655EF070
3 LOCKWASHER ................................................................... 4 95B7
4 O-RING................................................................................ 1 25BC686
5 SCREW ............................................................................... 8 655EG140
7 NUT ..................................................................................... 8 50B8
8 LOCKWASHER ................................................................... 8 95B8
9 GASKET .............................................................................. 1 25C820N

13-9-589 Page 18
Order by Part Number and Description. Reference Numbers are for your convenience only.

319EBM810-B
(Ref. Drawing)

OIL PIPING GROUP

B/M: 300 & 301EBP4054


301EBM4019
302 & 303EBM4013
Ref.
No. Name of Part Qty. Part No.

1 NIPPLE ..................................................................................................... 1 63H2G


2 ELBOW ..................................................................................................... 1 64C6G
3 CONNECTOR-TUBE ................................................................................ 6 86H138
4 TUBE WITH FITTINGS
100 - 150 PSIG ..................................................................................... 1 202EBM863
175 - 200 PSIG ...................................................................................... 1 301EBP863
5 TEE ........................................................................................................... 1 64G8G
6 VALVE-THERMAL
160° (STD) (see page 25) ................................................................ 1 90AR1179
180° (OPT) (see page 25) ................................................................. 1 90AR1181
7 TUBE WITH FITTINGS............................................................................. 1 201EBM863
8 NIPPLE ..................................................................................................... 1 63H1G
9 TEE ........................................................................................................... 1 64G8G
10 NIPPLE ..................................................................................................... 1 63H1G
11 FILTER-OIL
* 100 - 150 PSI (see page 20) ............................................................ 1 301EBM369
* 175 & 200 PSI (see page 20) ........................................................... 1 302EBM369
12 BUSHING-PIPE ........................................................................................ 1 64E15
13 NIPPLE ..................................................................................................... 1 63H26G
** 14 STRAINER................................................................................................ 1 82E48
15 PLUG ........................................................................................................ 1 64AA3
16 BUSHING-PIPE ........................................................................................ 2 64E97
17 VALVE-OIL SAMPLING............................................................................ 1 86N345
18 GASKET ................................................................................................... 1 2118374

* For Repair: Filter Element for 100 - 150 PSI, order Part Number 2116110.
Filter Element for 175 & 200 PSI, order Part Number 2117146.
** For Repair: Screen – order Part Number 2118377
Bushing – order Part Number 2118380.

13-9-589 Page 19
OIL FILTER

301EBM369 (100 & 150 PSI)


302EBM369 (175 & 200 PSI)

WITH 212ECM077 DECAL AFFIXED TO ELEMENT

13-9-589 Page 20
Order by Part Number and Description. Reference Numbers are for your convenience only.

212EBM810
(Ref. Drawing)

OIL PIPING LINE - SSH

B/M: 201EDH4013 B/M: 300EBM4013


60 HP - 125 & 150 PSI 60 HP – 175 & 200 PSI
75 HP – 175 & 200 PSI

Ref.
No. Name of Part Qty. Part No. Part No.

1 KEY-SQUARE ...................... 1 8500109 8500109


2 SPACER............................... 1 200ECM392 300EBM392
** 3 SEPARATOR-AIR/OIL ......... 1 200ECM035 200ECM035
4 ELBOW................................. 1 64D10G 64D10G
5 ELBOW................................. 1 64D6G 64D6G
6 TUBE WITH FITTINGS ........ 1 300EDH863 300EDH863

** For Separator Kit, see Part Number 208EAP6013. Refer to page 62.

* Relief Valves: 100 PSI UNITS 90AR381


125 PSI UNITS 90AR382
150 PSI UNITS 90AR146
175 PSI UNITS 90AR171
200 PSI UNITS 90AR197

13-9-589 Page 21
Order by Part Number and Description. Reference Numbers are for your convenience only.

200EBP810
(Ref. Drawing)

OIL PIPING LINE – SSM & SSP

B/M: 200EBM4013 (SSM)


60 HP – 100 PSI
75 HP – 100, 125 & 150 PSI

Ref.
No. Name of Part Qty. Part No.

1 KEY-SQUARE........................... 1 8500109
2 SPACER ................................... 1 200ECM392
** 3 SEPARATOR-AIR/OIL .............. 1 200ECM035
4 ELBOW ..................................... 1 64D10G
5 ELBOW ..................................... 1 64D6G
6 TUBE WITH FITTINGS ............. 1 300EBM863
7 BUSHING-PIPE ........................ 1 64EB303

B/M: 200EBP4013 (SSP) B/M: 300EBP4013 (SSM)


100 HP – 100 & 125 PSI 100 HP – 150, 175 & 200 PSI

Ref.
No. Name of Part Qty. Part No. Part No.

1 KEY-SQUARE........................... 1 35L37 8500109


2 SPACER ................................... 1 200ECM392 300EBM392
* * 3 SEPARATOR-AIR/OIL .............. 1 200ECM035 200ECM035
4 ELBOW ..................................... 1 64D10G 64D10G
5 ELBOW ..................................... 1 64D6G 64D6G
6 TUBE WITH FITTINGS ............. 1 300EBP863 300EBM863
7 BUSHING-PIPE ........................ 1 64EB303 64EB303

** For Separator Kit, see Part Number 208EAP6013. Refer to page 62.

* Relief Valves: 100 PSI UNITS 90AR381


125 PSI UNITS 90AR382
150 PSI UNITS 90AR146
175 PSI UNITS 90AR171
200 PSI UNITS 90AR197

13-9-589 Page 22
Order by Part Number and Description. Reference Numbers are for your convenience only.

280ECM810-E
(Ref. Drawing)

OIL SCAVENGE LINE

B/M: ECM81547
Ref.
No. Name of Part Qty. Part No.

1 TUBE FITTING....................................................................... 1 86E230


2 TUBE (IN FEET) .................................................................. 5 85K3
3 TUBE FITTING....................................................................... 1 86E210
* 4 VALVE-CHECK...................................................................... 1 90AR261

* Part included in Pneumatic Control Kit number 302EAQ6013. Refer to page 62.

13-9-589 Page 23
Order by Part Number and Description. Reference Numbers are for your convenience only.

202EDF810-B
(Ref. Drawing)

COMPRESSOR BASE GROUP

B/M: 300EAP4017
Ref.
No. Name of Part Qty. Part No.

1 BASE (MAIN) ........................................................................ 1 300EAP285


2 ISOLATOR-VIBRATION........................................................ 4 49C47
3 SCREW ................................................................................. 4 655EF200
4 LOCKWASHER..................................................................... 12 95B7
5 NUT ....................................................................................... 4 50B7
6 SCREW ................................................................................. 8 75LM51
7 NUT ....................................................................................... 8 50AW5
8 SCREW ................................................................................. 8 655EF070

13-9-589 Page 24
THERMAL VALVE
(THERMOSTATIC MIXING)

90AR1179
Thermal Valve

13-9-589 Page 25
Order by Part Number and Description. Reference Numbers are for your convenience only.

211EBM810-B
(Ref. Drawing)

AIR DISCHARGE PIPING


(AIR-COOLED)

B/M: 212EBM4003
308EBP4003
Ref.
No. Name of Part Qty. Part No.

1 NIPPLE.................................................................................. 1 63L1G
2 VALVE-MINIMUM PRESSURE (see page 35)
100 - 150 PSI.................................................................... 1 301EBM527
175 - 200 PSI.................................................................... 1 301EBM527
3 CONNECTOR-TUBE ............................................................ 2 86H142
4 TUBE WITH FITTINGS ......................................................... 1 204EBM863
5 NIPPLE.................................................................................. 1 63L15G
* 6 MOISTURE SEPARATOR & TRAP ...................................... 1 83C84
7 NIPPLE.................................................................................. 1 63L9G
8 ELBOW ................................................................................. 3 64C9G
9 U-BOLT ................................................................................. 1 15U64
10 NUT ....................................................................................... 2 50AW5
11 NIPPLE.................................................................................. 1 63L9G
12 NIPPLE.................................................................................. 1 63L20G
13 UNION ................................................................................... 1 64Z2
14 NIPPLE.................................................................................. 1 63L22G
15 WASHER............................................................................... 2 95A3

* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket;
2117589 – Float & Spindle.

13-9-589 Page 26
Order by Part Number and Description. Reference Numbers are for your convenience only.

AIR COOLED COOLER GROUP

208EBM810
(Ref. Drawing)

13-9-589 Page 27
Order by Part Number and Description. Reference Numbers are for your convenience only.

AIR COOLED COOLER GROUP

B/M: 207EBM4003 B/M: 200EBP4003


213EBM4003 215EAP4003

60 – 75 HP 100 HP
Ref. 100 - 150 PSI 100 - 150 PSI
No. Name of Part Qty. Part No. Part No.

1 COOLER-OIL/AIR .............................................. 1 200EBM201 200EBP201


COOLER-OIL/AIR SEACOAST (Optional) ...... 1 201EBM201 201EBP201
2 NIPPLE............................................................... 2 63H4G 63H4G
3 SUPPORT.......................................................... 1 200EBM165 200EBM165
4 SCREW .............................................................. 12 75LM51 75LM51
5 NUT .................................................................... 4 50AW5 50AW5
6 WASHER-PLAIN................................................ 8 95A3 95A3
7 BUSHING-HUB .................................................. 1 22G2 22G2
8 FAN .................................................................... 1 201ECM701 201ECM701
9 GUARD-FAN...................................................... 1 200EBM393 200EBM393
10 SCREW .............................................................. 8 75LM51 75LM51
11 SCREW .............................................................. 4 75LM50 75LM50
12 NUT .................................................................... 4 50AW4 50AW4
13 SCREW .............................................................. 4 75LM78 75LM78
14 NUT .................................................................... 4 50AW5 50AW5

B/M: 325EBM4003 B/M: 307EBP4003


326EBM4003 309EBP4003

60 – 75 HP 100 HP
Ref. 175 & 200 PSI 175 & 200 PSI
No. Name of Part Qty. Part No. Part No.

1 COOLER-OIL/AIR .............................................. 1 304EBM201 300EBP201


COOLER-OIL/AIR SEACOAST (Optional) ...... 1 305EBM201 301EBP201
2 NIPPLE............................................................... 2 63H4G 63H4G
3 SUPPORT .......................................................... 1 200EBM165 200EBM165
4 SCREW .............................................................. 12 75LM51 75LM51
5 NUT .................................................................... 4 50AW5 50AW5
6 WASHER-PLAIN................................................ 8 95A3 95A3
7 BUSHING-HUB .................................................. 1 22G2 22G2
8 FAN .................................................................... 1 201ECM701 201ECM701
9 GUARD-FAN...................................................... 1 200EBM393 200EBM393
10 SCREW .............................................................. 8 75LM51 75LM51
11 SCREW .............................................................. 4 75LM50 75LM50
12 NUT .................................................................... 4 50AW4 50AW4
13 SCREW .............................................................. 4 75LM78 75LM78
14 NUT .................................................................... 4 50AW5 50AW5

13-9-589 Page 28
WATER COOLED HEAT EXCHANGER
(WITH AFTERCOOLER)

209EBM810-C
(Ref. Drawing)

13-9-589 Page 29
Order by Part Number and Description. Reference Numbers are for your convenience only.

WATER COOLED HEAT EXCHANGER


(WITH AFTERCOOLER)

B/M: 208EBM4003, 209EBM4003 B/M: 201EBP4003, 202EBP4003


327EBM4003, 328EBM4003 310EBP4003, 311EBP4003
Ref. 60 HP 75 & 100 HP
No. Name of Part Qty. Part No. Part No.

1 EXCHANGER-HEAT (Oil/Water) – Standard ................. 1 202ESJ349 204ESM349


BONNET-IN & OUT (For Repair).......................... 1 2109060 2109060
BONNET-RETURN (For Repair) .......................... 1 2109061 2109061
GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058
GASKET-RETURN (For Repair)........................... 1 2109059 2109059
EXCHANGER-HEAT (Oil/Water) – Salt Water ............... 1 203ESJ349 203ESM349
BONNET-IN & OUT (For Repair).......................... 1 2109075 2117756
BONNET-RETURN (For Repair) .......................... 1 2109074 2109074
GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058
GASKET-RETURN (For Repair)........................... 1 2109059 2109059
2 AFTERCOOLER - Standard ......................................... 1 200ESL292 201ESM292
BONNET-IN & OUT (For Repair).......................... 1 2109060 2109060
BONNET-RETURN (For Repair) .......................... 1 2109061 2109061
GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058
GASKET-RETURN (For Repair)........................... 1 2109059 2109059
AFTERCOOLER – Salt Water ........................................ 1 201ESL292 202ESM292
BONNET-IN & OUT (For Repair).......................... 1 2117756 2117756
BONNET-RETURN (For Repair) .......................... 1 2109074 2109074
GASKET-IN & OUT (For Repair) .......................... 1 2109058 2109058
GASKET-RETURN (For Repair)........................... 2109059 2109059
3 SUPPORT ...................................................................... 1 213ECM165 213ECM165
4 SCREW .......................................................................... 12 75LM51 75LM51
5 NUT ................................................................................ 12 50AW5 50AW5
6 CONNECTOR-TUBE...................................................... 2 86H142 86H142
7 TUBE WITH FITTINGS................................................... 1 206EBM863 202EBP863
8 VALVE-MINIMUM PRESSURE
100 - 150 PSI (see page 35).................................. 1 301EBM527 301EBM527
175 & 200 PSI (see page 35) ................................ 1 301EBM527 301EBM527
9 NIPPLE ........................................................................... 1 63L28G 63L28G
10 NIPPLE ........................................................................... 1 63L9G 63L9G
* 11 MOISTURE SEPARATOR & TRAP ............................... 1 83C84 83C84
12 NIPPLE ........................................................................... 1 63L9G 63L9G
13 ELBOW........................................................................... 1 64C9G 64C9G
14 U-BOLT........................................................................... 1 15U64 15U64
15 NUT ................................................................................ 2 50AW5 50AW5
16 MANIFOLD-WATER ....................................................... 2 200ECM072 200ECM072
17 SCREW .......................................................................... 4 75LM51 75LM51
18 NUT ................................................................................ 4 50AW5 50AW5
19 CONNECTOR-TUBE...................................................... 10 86H138 86H138
20 TUBE WITH FITTINGS................................................... 1 209EBM863 209EBM863
21 TUBE WITH FITTINGS................................................... 1 208EBM863 208EBM863
22 TUBE WITH FITTINGS................................................... 1 210EBM863 210EBM863
23 TUBE WITH FITTINGS................................................... 1 207EBM863 207EBM863
24 BUSHING-PIPE .............................................................. 1 64E13 64E13
25 TUBE WITH FITTINGS................................................... 1 205EBM863 201EBP863
26 BUSHING-PIPE .............................................................. 1 64E13 64E13
27 TEE................................................................................. 1 64G11G 64G11G
28 NIPPLE ........................................................................... 1 63K6G 63K6G
29 BUSHING-PIPE .............................................................. 1 64E13 64E13
** 30 PLUG .............................................................................. 1 64AA1 64AA1
31 NIPPLE ........................................................................... 1 63L15G 63L15G
32 ELBOW........................................................................... 3 64C9G 64C9G
33 NIPPLE ........................................................................... 1 63L34G 63L34G
34 NIPPLE ........................................................................... 1 63L27G 63L27G
35 UNION ............................................................................ 1 64Z2 64Z2
36 NIPPLE ........................................................................... 1 63L20G 63L20G
37 WASHER ........................................................................ 2 95A3 95A3
TEMPERATURE REGULATOR (Optional) Not shown . 1 90AR326 90AR326
SOLENOID VALVE (Optional) Not shown..................... 1 91B167 91B167

* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 – Float & Spindle.

** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the temperature pick-up goes.

13-9-589 Page 30
WATER COOLED HEAT EXCHANGER
(WITHOUT AFTERCOOLER)

210EBM810-C
(Ref. Drawing)

13-9-589 Page 31
Order by Part Number and Description. Reference Numbers are for your convenience only.

WATER COOLED HEAT EXCHANGER


(WITHOUT AFTERCOOLER)

B/M: 210EBM4003, 211EBM4003 B/M: 203EBP4003, 204EBP4003


329EBM4003, 330EBM4003 312EBP4003, 313EBP4003
Ref. 60 HP 75 & 100 HP
No. Name of Part Qty. Part No. Part No.

1 EXCHANGER-HEAT (Oil/Water) – Standard ..................... 1 202ESJ349 204ESM349


BONNET-IN & OUT (For Repair).............................. 1 2109060 2109060
BONNET-RETURN (For Repair) ............................ 1 2109061 2109061
GASKET-IN & OUT (For Repair) .............................. 1 2109058 2109058
GASKET-RETURN (For Repair) ............................ 1 2109059 2109059
EXCHANGER-HEAT (Oil/Water) – Salt Water................... 1 203ESJ349 203ESM349
BONNET-IN & OUT (For Repair).............................. 1 2109075 2117756
BONNET-RETURN (For Repair) .............................. 1 2109074 2109074
GASKET-IN & OUT (For Repair) .............................. 1 2109058 2109058
GASKET-RETURN (For Repair)............................... 1 2109059 2109059
2 BRACKET-PIPE ................................................................. 2 201ECM108 201ECM108
3 SUPPORT .......................................................................... 1 213ECM165 213ECM165
4 SCREW .............................................................................. 12 75LM51 75LM51
5 NUT .................................................................................... 12 50AW5 50AW5
6 U-BOLT .............................................................................. 2 15U53 15U53
7 NUT .................................................................................... 4 50AW5 50AW5
8 NIPPLE ............................................................................... 2 63L9G 63L9G
9 VALVE-MINIMUM PRESSURE
100 - 150 PSI (see page 35)....................................... 1 301EBM527 301EBM527
175 - 200 PSI (see page 35)........................................ 1 301EBM527 301EBM527
10 CONNECTOR-TUBE.......................................................... 2 86H142 86H142
11 TUBE WITH FITTINGS ...................................................... 1 213EBM863 213EBM863
* 12 MOISTURE SEPARATOR & TRAP ................................... 1 83C84 83C84
13 NIPPLE ............................................................................... 1 63L1G 63L1G
14 ELBOW............................................................................... 2 64C9G 64C9G
15 U-BOLT .............................................................................. 1 15U64 15U64
16 NUT .................................................................................... 6 50AW5 50AW5
17 SCREW .............................................................................. 4 75LM51 75LM51
18 MANIFOLD-WATER ........................................................... 2 200ECM072 200ECM072
19 CONNECTOR-TUBE.......................................................... 8 86H138 86H138
20 TUBE WITH FITTINGS ...................................................... 1 211EBM863 211EBM863
21 TUBE WITH FITTINGS ...................................................... 1 210EBM863 210EBM863
22 TUBE WITH FITTINGS ...................................................... 1 207EBM863 207EBM863
23 BUSHING-PIPE .................................................................. 1 64E13 64E13
24 TUBE WITH FITTINGS ...................................................... 1 205EBM863 201EBP863
25 BUSHING-PIPE .................................................................. 1 64E13 64E13
26 TEE..................................................................................... 1 64G11G 64G11G
27 NIPPLE ............................................................................... 1 63K6G 63K6G
28 BUSHING-PIPE .................................................................. 1 64E13 64E13
** 29 PLUG .................................................................................. 1 64AA1 64AA1
30 WASHER ............................................................................ 2 95A3 95A3
TEMPERATURE REGULATOR (Optional) (not shown) .... 1 90AR326 90AR326
SOLENOID VALVE (Optional) (not shown)..................... 1 91B167 91B167

* Repair Parts Kit for Moisture Separator & Trap: 2117587 – Valve & Seat Assembly; 2117588 – Cover Gasket; 2117589 –
Float & Spindle.

** Note: Remove this plug when Optional Water Temperature Regulator is used. This is where the temperature pick-up goes.

13-9-589 Page 32
CONTROL TUBING SCHEMATIC
13-9-589
Page 33

287ECM810-S
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROL TUBING SCHEMATIC

B/M: 301EBP4002
300EBP4052
301EAP4052

Ref. No. Name of Part Qty. Part No. Ref. No. Name of Part Qty. Part No.

1 SCREW ......................................... 4 75LM51 29 CONNECTOR-TUBE


2 NIPPLE .......................................... 1 63D5G 100 - 150 PSI ................................ 1 86N287
*+ 3 VALVE-SOLENOID ....................... 1 91B70 175 & 200 PSI............................... 1 86N316
4 NIPPLE .......................................... 1 63D1G 30 TUBE FITTING ................................. 1 86E210
5 TEE................................................ 1 64G3G 31 TUBE FITTING ................................. 1 86E212
6 TUBE FITTING .............................. 1 86N242 32 ELBOW................................................ 1 86E64
7 NIPPLE .......................................... 1 63D5G ** ++ 33 CONTROL VALVE............................... 1 90AR1082
8 CROSS .......................................... 1 64K1G 35 TUBE FITTING ................................. 1 86E241
9 TUBE FITTING .............................. 1 86E220 36 TUBE FITTING ................................. 1 86E231
++ 11 VALVE-CHECK ............................. 2 90AR261 37 CONNECTOR-TUBE........................... 1 86N287
12 TEE................................................ 1 64G3G 38 ELBOW................................................ 1 86E64
13 TUBE FITTING .............................. 1 86E222 39 TUBE FITTING ................................. 1 86E220
13-9-589

14 ORIFICE ........................................ 1 86N289 41 NUT ..................................................... 2 50AW3


15 TUBE FITTING .............................. 2 86E210 43 TUBE (IN FEET) ................................. 28 85K3
16 TUBE FITTING .............................. 1 86E220 44 TUBE (IN FEET) ................................. 24 85K5
+ 17 VALVE-SOLENOID ....................... 1 91B81 46 NIPPLE................................................ 1 63D1G
++ Δ
Page 34

19 TUBE FITTING .............................. 1 86E239 47 REGULATOR-PRESS W/GAUGE....... 1 88H367


20 TUBE FITTING .............................. 1 86E220 50 CONNECTOR-TUBE........................... 1 86E4
+ 21 VALVE-SOLENOID ....................... 1 91B143 51 NIPPLE................................................ 1 63D1G
22 NIPPLE .......................................... 1 63D1G 59 NUT ..................................................... 4 50AW5
++ 23 VALVE-CONTROL ........................ 1 90AR1034 60 TUBE FITTING ................................. 1 86E237
24 ELBOW.......................................... 1 86E64 61 TUBE FITTING ................................. 1 86E212
25 CONNECTOR-TUBE..................... 1 86E210 62 TUBE FITTING ................................. 1 86E222
26 TEE................................................ 1 64G3G 63 ELBOW................................................ 1 86E64
28 CONNECTOR-TUBE 64 TUBE FITTING .................................... 1 86E222
100 - 150 PSI............................ 1 86N287 65 SCREW ............................................... 2 75LM48
175 & 200 PSI........................... 1 86N316 66 O-RING................................................ 3 165011
67 TIE CABLE (not shown)..................... 30 24CA127

* For Repair Kit (includes Springs, Seals, Piston Assembly, Plunger Assembly, Nut & O-Ring, order Part Number 2116077 or for Coil, order Part Number 2116078.

+ Parts included in Electrical Control Kit, Part Number 206EAP6013 & 301EBP6013. Refer to page 62.

** For Repair of U-Cup (Piston Seal), order Part Number 2117904; For O-Ring (Top Plate), order Part Number 2117905.
++ Parts included in Pneumatic Control Kit, Part Number 302EAQ6013. Refer to page 62.

Δ For Replacement Gauge, order Part Number 2118767.


200EBM810
(Ref. Drawing)

MINIMUM PRESSURE VALVE

Name of Part Qty. Part No.

MINIMUM PRESSURE VALVE ASSEMBLY


100, 125 & 150 PSI....................................................... 1 301EBM527
175 & 200 PSI ............................................................... 1 301EBM527
REPAIR KIT ..........................................................................
INCLUDES THE FOLLOWING FOR 301EBM527 ONLY..... 1 2118775
O-RING ........................................................................... 1
SPRING- CHECK VALVE............................................... 1
CHECK VALVE ASSEMBLY .......................................... 1
SPRING, MAIN ............................................................... 1

13-9-589 Page 35
Order by Part Number and Description. Reference Numbers are for your convenience only.

315EBM810-A
(Ref. Drawing)

ENCLOSURE COMMON PARTS – AIR/WATER COOLED


(STANDARD)

B/M: 309EBM4023

Ref. No. Name of Part Qty. Part No.

1 BRACKET ........................................................................ 2 300EBM142


2 DOOR-CANOPY .............................................................. 1 CC1046535
3 PANEL.............................................................................. 1 217ECM216
4 POST................................................................................ 1 CC1046536
5 POST................................................................................ 1 CC1046537
6 POST................................................................................ 1 CC1046538
7 POST................................................................................ 1 CC1046539
8 FRAME............................................................................. 1 215ECM314
9 FRAME............................................................................. 1 305EBM314
10 FRAME............................................................................. 1 217ECM314
11 FRAME............................................................................. 1 218ECM314
12 FRAME............................................................................. 1 219ECM314
13 FRAME............................................................................. 1 220ECM314
14 FRAME............................................................................. 1 221ECM314
15 FRAME............................................................................. 1 222ECM314
16 BRACE ............................................................................. 1 CC1046954
17 BRACE ............................................................................. 1 205ECM326
18 DOOR-CANOPY .............................................................. 2 CC1046534

13-9-589 Page 36
Order by Part Number and Description. Reference Numbers are for your convenience only.

322EBM810-A
(Ref. Drawing)

ENCLOSURE – HARDWARE
(QUIET & STANDARD)

B/M: 341EBM4017
Ref.
No. Name of Part Qty. Part No.

1 LATCH................................................................................ 5 31D68
2 SEAL .................................................................................. 51 32E12
3 SCREW .............................................................................. 84 75LM51
4 NUT .................................................................................... 76 50AW5
5 DECAL ............................................................................... 3 VP1042952
6 DECAL GD ........................................................................ 1 VP1044830
7 KEY (not shown) .............................................................. 2 VP1049035

13-9-589 Page 37
Order by Part Number and Description. Reference Numbers are for your convenience only.

282ECM810
(Ref. Drawing)

ENCLOSURE – AIR COOLED UNITS


(STANDARD)

B/M: ECM81545
Ref.
No. Name of Part Qty. Part No.

1 PANEL................................................................................ 1 220ECM216
2 PANEL................................................................................ 1 217ECM216
3 PANEL................................................................................ 1 CC1017727

13-9-589 Page 38
Order by Part Number and Description. Reference Numbers are for your convenience only.

283ECM810
(Ref. Drawing)

ENCLOSURE – WATER COOLED UNITS


(STANDARD)

B/M: ECM81546
Ref.
No. Name of Part Qty. Part No.

1 PANEL................................................................................ 1 219ECM216
2 PANEL................................................................................ 1 216ECM216
3 PANEL................................................................................ 1 CC1017728

13-9-589 Page 39
Order by Part Number and Description. Reference Numbers are for your convenience only.

317EBM810-A
(Ref. Drawing)

ENCLOSURE – COMMON PARTS


(QUIET)

B/M: 310EBM4023
Ref.
No. Name of Part Qty. Part No.

1 BRACKET .......................................................................... 2 300EBM142


2 DOOR-CANOPY ................................................................ 1 CC1046541
3 PANEL................................................................................ 1 CC1017729
4 POST.................................................................................. 1 CC1046542
5 POST.................................................................................. 1 CC1046543
6 POST.................................................................................. 1 CC1046544
7 POST.................................................................................. 1 CC1046545
8 FRAME............................................................................... 1 302EBM314
9 FRAME............................................................................... 1 306EBM314
10 FRAME............................................................................... 1 304EBM314
11 FRAME............................................................................... 1 218ECM314
12 FRAME............................................................................... 1 219ECM314
13 FRAME............................................................................... 1 220ECM314
14 FRAME............................................................................... 1 221ECM314
15 FRAME............................................................................... 1 222ECM314
16 BRACE ............................................................................... 1 CC1046955
17 BRACE ............................................................................... 1 205ECM326
18 DOOR-CANOPY ................................................................ 2 CC1046540

13-9-589 Page 40
Order by Part Number and Description. Reference Numbers are for your convenience only.

314EBM810-A
(Ref. Drawing)

ENCLOSURE – WATER COOLED


(QUIET)

B/M: 302EBM4023
Ref.
No. Name of Part Qty. Part No.

1 PANEL................................................................................ 1 303EBM216
2 PANEL................................................................................ 1 304EBM216
3 PANEL................................................................................ 1 301EBM216

13-9-589 Page 41
Order by Part Number and Description. Reference Numbers are for your convenience only.

312EBM810-A
(Ref. Drawing)

ENCLOSURE – AIR COOLED – BAFFLE


(QUIET)

B/M: 311EBM4023
Ref.
No. Name of Part Qty. Part No.

1 PANEL................................................................................ 2 301EBM216
2 PANEL................................................................................ 1 220ECM216
3 PANEL................................................................................ 2 CC1017730
4 BASE .................................................................................. 1 301EBM285
5 POST.................................................................................. 2 CC1046546
6 FRAME............................................................................... 1 301EBM314
7 FRAME............................................................................... 1 300EBM314
8 BRACE ............................................................................... 1 300EBM326
9 BRACE ............................................................................... 1 301EBM326

13-9-589 Page 42
Order by Part Number and Description. Reference Numbers are for your convenience only.

323EBM810-A
(Ref. Drawing)

ENCLOSURE – AIR COOLED – BAFFLE – HARDWARE


(QUIET)

B/M: 342EBM4017
Ref.
No. Name of Part Qty. Part No.

1 LATCH................................................................................ 2 31D68
2 SEAL (IN FEET) ............................................................... 25 32E12
3 SCREW .............................................................................. 30 75LM51
4 NUT .................................................................................... 30 50AW5
5 SCREW .............................................................................. 4 75LM135
6 NUT .................................................................................... 4 50AW35

13-9-589 Page 43
Order by Part Number and Description. Reference Numbers are for your convenience only.

262EAU810-A
(Ref. Drawing)

ENCLOSURE – VENT FAN ASSEMBLY (WATER COOLED UNITS ONLY)

B/M: 305EBM4017
Ref.
No. Name of Part Qty. Part No.

1 GUARD-FAN ...................................................................... 1 202ECM393


2 SCREW .............................................................................. 4 75K48
3 WASHER............................................................................ 4 95A5
4 SCREW .............................................................................. 4 75A35
5 RETAINER ......................................................................... 4 2014731
6 WASHER............................................................................ 4 95A2
7 LOCKWASHER.................................................................. 4 95B2
8 NUT .................................................................................... 4 50B2
9 BUSHING-SHEAVE ........................................................... 1 22G27
10 FAN .................................................................................... 1 202ECM701
11 GUARD-FAN ...................................................................... 1 200ECM393
12 SCREW .............................................................................. 4 75LM51
13 NUT .................................................................................... 4 50AW5

NOTE: For Fan Motor Part Numbers, see page 61

13-9-589 Page 44
CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS
13-9-589
Page 45

303EAP797-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS60, 75 & 100 HP (200-230V)

60 – 75 HP 60 HP 75 – 100 HP
Qty. 200V 230V 230V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor...... 1 330EAM466 332EAM466 334EAM466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor...... 1 331EAM466 333EAM466 335EAM466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor .......... 1 300EAM466 302EAM466 304EAM466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor .......... 1 301EAM466 303EAM466 305EAM466
A FUSE, CONTROL BOARD (1A, AGC) ................................................ 1 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R) ............................... 2 24CA2786 (6A) 24CA2785 (5A) 24CA2785 (5A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC) ............................... 3 24CA4321 (30A) 24CA4097 (25A) 24CA4097 (25A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC) ........................ 3 24CA4093 (7A) 24CA4093 (7A) 24CA4093 (7A)
13-9-589

* 1 ASSEMBLY CONTROL ...................................................................... 1 302EAU2006 302EAU2006 302EAU2006


2 BOX-CONTROL
NEMA 12......................................................................................... 1 300EAP179 300EAP179 300EAP179
NEMA 4........................................................................................... 1 301EAP179 301EAP179 301EAP179
Page 46

3 OPERATOR, EMERGENCY STOP .................................................... 1 24CA2907 24CA2907 24CA2907


4 CONTACT BLOCK.............................................................................. 1 24CA2908 24CA2908 24CA2908
5 TRANSFORMER, CONTROL ............................................................. 1 2118237 2118238 2118238
6 FUSE, TRANSFORMER SECONDARY ............................................. 1 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER................................................................................... 1 24CA4098 24CA4098 24CA4098
8 STARTER, FAN MOTOR .................................................................... 1 24CA4408 24CA4408 24CA4408
9 COIL-STARTER.................................................................................. 1 2115950 2115950 2115950
10 OVERLOAD RELAY ........................................................................... 1 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK............................................................................. 6 24CA2551 24CA2551 24CA2551
12 STARTER, MAIN MOTOR .................................................................. 1 24CA4159 24CA4158 24CA4159
13 COIL.................................................................................................... 1 2116920 2116920 2116920
14 OVERLOAD RELAY ........................................................................... 1 24CA4086 24CA4086 24CA4086
15 CURRENT TRANSFORMER .............................................................. 1 24CA4242 24CA4242 24CA4242
16 CURRENT TRANSDUCER................................................................. 1 24CA4241 24CA4241 24CA4241

Note: Items 15 & 16 are used with ES+ with Current Monitoring Units Only.
* Refer to page 57, for Controller Part Numbers.
CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS
13-9-589
Page 47

303EAP797-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – FULL VOLTAGE STARTERS60, 75 & 100 HP (460-575V)

60 – 75 HP 100 HP 60 – 100 HP
Qty. 460V 460V 575V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor..... 1 336EAM466 338EAM466 340EAM466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor..... 1 337EAM466 339EAM466 341EAM466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor.......... 1 306EAM466 308EAM466 310EAM466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor.......... 1 307EAM466 309EAM466 311EAM466
A FUSE, CONTROL BOARD (1A, AGC) ............................................... 1 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R)............................... 2 24CA2782 (2.5A) 24CA2782 (2.5A) 24CA2781 (2A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC)............................... 3 24CA4096 (15A) 24CA4096 (15A) 24CA4096 (15A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC)........................ 3 24CA4091 (4A) 24CA4091 (4A) 24CA4090 (3A)
* 1 ASSEMBLY CONTROL ..................................................................... 1 302EAU2006 302EAU2006 302EAU2006
13-9-589

2 BOX-CONTROL
NEMA 12 ........................................................................................ 1 300EAP179 300EAP179 300EAP179
NEMA 4.......................................................................................... 1 301EAP179 301EAP179 301EAP179
3 OPERATOR, EMERGENCY STOP ................................................... 1 24CA2907 24CA2907 24CA2907
Page 48

4 CONTACT BLOCK............................................................................. 1 24CA2908 24CA2908 24CA2908


5 TRANSFORMER, CONTROL ............................................................ 1 2118238 2118238 2118239
6 FUSE, TRANSFORMER SECONDARY ............................................ 1 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER.................................................................................. 1 24CA4098 24CA4098 24CA4098
8 STARTER, FAN MOTOR ................................................................... 1 24CA4408 24CA4408 24CA4408
9 COIL-STARTER ................................................................................. 1 2115950 2115950 2115950
10 OVERLOAD RELAY........................................................................... 1 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK ............................................................................ 6 24CA2551 24CA2551 24CA2551
12 STARTER, MAIN MOTOR ................................................................. 1 24CA3255 24CA5600 24CA3255
13 COIL................................................................................................... 1 2116555 2116920 2116555
14 OVERLOAD RELAY........................................................................... 1 24CA4086 24CA4086 24CA4086
15 CURRENT TRANSFORMER ............................................................. 1 24CA4242 24CA4242 24CA4242
16 CURRENT TRANSDUCER ................................................................ 1 24CA4241 24CA4241 24CA4241

Note: Items 15 & 16 are used with ES+ with Current Monitoring Units Only.
* Refer to page 57, for Controller Part Numbers.
CONTROLLER ASSEMBLY – WYE DELTA STARTERS
60, 75 & 100 HP
13-9-589
Page 49

304EAP797-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – WYE DELTA STARTERS


60, 75 & 100 HP (200-230V)

60 HP 60 – 75 HP
Qty. 200V 230V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor ..... 1 342EAM466 346EAM466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor ..... 1 343EAM466 347EAM466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor .......... 1 312EAM466 316EAM466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor .......... 1 313EAM466 317EAM466
A FUSE, CONTROL BOARD (1A, AGC)................................................ 1 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R) ............................... 2 24CA2786 (6A) 24CA2785 (5A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC) ............................... 3 24CA4321 (30A) 24CA4097 (25A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC) ........................ 3 24CA4093 (7A) 24CA4093 (7A)
* 1 ASSEMBLY CONTROL ...................................................................... 1 302EAU2006 302EAU2006
13-9-589

2 BOX-CONTROL
NEMA 12......................................................................................... 1 300EAP179 300EAP179
NEMA 4........................................................................................... 1 301EAP179 301EAP179
Page 50

3 OPERATOR, EMERGENCY STOP .................................................... 1 24CA2907 24CA2907


4 CONTACT BLOCK.............................................................................. 1 24CA2908 24CA2908
5 TRANSFORMER, CONTROL............................................................. 1 2118237 2118238
6 FUSE, TRANSFORMER SECONDARY ............................................. 1 24CA3725 24CA3725
7 FUSE HOLDER .................................................................................. 1 24CA4098 24CA4098
8 STARTER, FAN MOTOR.................................................................... 1 24CA4408 24CA4408
9 COIL-STARTER.................................................................................. 1 2115950 2115950
10 OVERLOAD RELAY ........................................................................... 1 24CA4086 24CA4086
11 TERMINAL BLOCK............................................................................. 6 24CA2551 24CA2551
12 STARTER, MAIN MOTOR .................................................................. 1 24CA3255 24CA3255
13 COIL.................................................................................................... 3 2116555 2116555
14 OVERLOAD RELAY ........................................................................... 1 24CA4086 24CA4086
15 CONTACTOR ..................................................................................... 2 24CA3259 24CA3259
16 CURRENT TRANSFORMER.............................................................. 1 24CA4242 24CA4242
17 CURRENT TRANSDUCER................................................................. 1 24CA4241 24CA4241

Note: Items 16 & 17 are used with ES+ with Current Monitoring Units Only.
* Refer to page 57, for Controller Part Numbers.
CONTROLLER ASSEMBLY –WYE DELTA STARTERS
60, 75 & 100 HP (460-575V)
13-9-589
Page 51

304EAP797-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY –WYE DELTA STARTERS


60, 75 & 100 HP (460-575V)
Qty. 60 – 75 HP 100 HP 60-100 HP
460V 460V 575V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor..... 1 344EAM466 346EAM466 348EAM466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor..... 1 345EAM466 347EAM466 349EAM466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor.......... 1 314EAM466 316EAM466 318EAM466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor.......... 1 315EAM466 317EAM466 319EAM466
A FUSE, CONTROL BOARD (1A, AGC) ............................................... 1 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R)............................... 2 24CA2782 (2.5A) 24CA2782 (2.5A) 24CA2781 (2A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC)............................... 3 24CA4096 (15A) 24CA4096 (15A) 24CA4096 (15A)
C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC)........................ 3 24CA4091 (4A) 24CA4091 (4A) 24CA4090 (3A)
* 1 ASSEMBLY CONTROL ..................................................................... 1 302EAU2006 302EAU2006 302EAU2006
13-9-589

2 BOX-CONTROL
NEMA 12 ........................................................................................ 1 300EAP179 300EAP179 300EAP179
NEMA 4.......................................................................................... 1 301EAP179 301EAP179 301EAP179
3 OPERATOR, EMERGENCY STOP ................................................... 1 24CA2907 24CA2907 24CA2907
Page 52

4 CONTACT BLOCK............................................................................. 1 24CA2908 24CA2908 24CA2908


5 TRANSFORMER, CONTROL ............................................................ 1 2118238 2118238 2118239
6 FUSE, TRANSFORMER SECONDARY ............................................ 1 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER.................................................................................. 1 24CA4098 24CA4098 24CA4098
8 STARTER, FAN MOTOR ................................................................... 1 24CA4408 24CA4408 24CA4408
9 COIL-STARTER ................................................................................. 1 2115950 2115950 2115950
10 OVERLOAD RELAY........................................................................... 1 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK ............................................................................ 6 24CA2551 24CA2551 24CA2551
12 STARTER, MAIN MOTOR ................................................................. 1 24CA4142 24CA3255 24CA4142
13 COIL................................................................................................... 3 2116124 2116555 2116124
14 OVERLOAD RELAY........................................................................... 1 24CA4087 24CA4086 24CA4087
15 CONTACTOR..................................................................................... 2 24CA3258 24CA3259 24CA3258
16 CURRENT TRANSFORMER ............................................................. 1 24CA4242 24CA4242 24CA4242
17 CURRENT TRANSDUCER ................................................................ 1 24CA4241 24CA4241 24CA4241

Note: Items 16 & 17 are used with ES+ with Current Monitoring Units Only.
* Refer to page 57 for controller numbers.
CONTROLLER ASSEMBLY – LESS MAIN MOTOR STARTER
(60, 75 & 100 HP)
13-9-589
Page 53

305EAP797-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

CONTROLLER ASSEMBLY – LESS MAIN MOTOR STARTER


(60, 75 & 100 HP)

Qty. 200V 230V 460V 575V

ASSEMBLED PANEL – ES+: NEMA 12, Without Current Monitor..... 1 350EAM466 352EAM466 352EAM466 354EAM466
ASSEMBLED PANEL – ES+: NEMA 4, Without Current Monitor..... 1 351EAM466 353EAM466 353EAM466 355EAM466
ASSEMBLED PANEL – ES+: NEMA 12, With Current Monitor.......... 1 320EAM466 322EAM466 322EAM466 324EAM466
ASSEMBLED PANEL – ES+: NEMA 4, With Current Monitor.......... 1 321EAM466 323EAM466 323EAM466 325EAM466
A FUSE, CONTROL BOARD (1A, AGC) ............................................... 1 24CA2932 24CA2932 24CA2932 24CA2932
B FUSE, TRANSFORMER PRIMARY (-A, FNQ-R)............................... 2 24CA2786 (6A) 24CA2785 (5A) 24CA2782 (2.5A) 24CA2781 (2A)
C FUSE, FAN MOTOR, AIR COOLED (-A, LP-CC)............................... 3 24CA4321 (30A) 24CA4097 (25A) 24CA4096 (15A) 24CA4096 (15A)
13-9-589

C FUSE, FAN MOTOR, WATER COOLED (-A, LP-CC)........................ 3 24CA4093 (7A) 24CA4093 (7A) 24CA4091 (4A) 24CA4090 (3A)
* 1 ASSEMBLY CONTROL...................................................................... 1 302EAU2006 302EAU2006 302EAU2006 302EAU2006
2 BOX-CONTROL
NEMA 12 ........................................................................................ 1 300EAP179 300EAP179 300EAP179 300EAP179
Page 54

NEMA 4 .......................................................................................... 1 301EAP179 301EAP179 301EAP179 301EAP179


3 OPERATOR, EMERGENCY STOP.................................................... 1 24CA2907 24CA2907 24CA2907 24CA2907
4 CONTACT BLOCK ............................................................................. 1 24CA2908 24CA2908 24CA2908 24CA2908
5 TRANSFORMER, CONTROL ............................................................ 1 2118237 2118238 2118238 2118239
6 FUSE, TRANSFORMER SECONDARY............................................. 1 24CA3725 24CA3725 24CA3725 24CA3725
7 FUSE HOLDER .................................................................................. 1 24CA4098 24CA4098 24CA4098 24CA4098
8 STARTER, FAN MOTOR ................................................................... 1 24CA4408 24CA4408 24CA4408 24CA4408
9 COIL-STARTER ................................................................................. 1 2115950 2115950 2115950 2115950
10 OVERLOAD RELAY........................................................................... 1 24CA4086 24CA4086 24CA4086 24CA4086
11 TERMINAL BLOCK ............................................................................ 7 24CA2551 24CA2551 24CA2551 24CA2551
12 CONTROL RELAY ............................................................................. 1 24CA3896 24CA3896 24CA3896 24CA3896
13 CURRENT TRANSFORMER ............................................................. 1 24CA4242 24CA4242 24CA4242 24CA4242
14 CURRENT TRANSDUCER ................................................................ 1 24CA4241 24CA4241 24CA4241 24CA4241

Note: Items 13 & 14 are used with ES+ with Current Monitoring Units Only.

* Refer to page 57, for Controller Part Numbers.


IDENTIFICATION AND INSTRUCTION GROUP
13-9-589
Page 55

321EBM810-A
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.

IDENTIFICATION AND INSTRUCTION GROUP

B/M: 309EBM4011
THRU 314EBM4011

Ref.
No. Name of Part Qty. Part No.

2 DECAL, ELECTRA SAVER II (LARGE) .................................... 3 VP1051551


* 5 DECAL, ROTATION ARROW .................................................... 1 304EFC077
* 6 DECAL, ISO WARNING –CONTROL BOX................................ 2 VP1009371
* 7 DECAL, ISO WARNING – MOISTURE TRAP ........................... 1 VP1009380
* 8 DECAL, ISO WARNING – SEPARATOR TANK ........................ 1 VP1009376
* 9 DECAL, ISO WARNING – FAN/COOLER HOUSING................ 2 VP1009582
13-9-589

* 10 DECAL, ISO WARNING – MOTOR............................................ 1 VP1009374


11 DECAL
DECAL, 100 – 150 PSI .................. ............................................ 1 212ECM077
DECAL, 175 – 200 PSI ............................................................... 1 321EAQ077
* 12 DECAL, ISO WARNING – PACKAGE DISCHARGE AIR .......... 1 VP1009623
Page 56

* 13 DECAL, NOTICE (USE GENUINE GD PARTS) ....................... 2 CC1009474


14 DECAL, GD (SMALL) ................................................................ 1 VP1051555
15 DECAL, STRIPE (LARGE) ........................................................ 1 VP1051552
* 16 DECAL, ISO WARNING (SIDES ABOVE DOORS) .................. 2 VP1009372
17 DECAL, CAGI PERFORMANCE ... ............................................ 1 CC1031484
18 DECAL, HEAT EXCHANGE “IN” (WATER COOLED ONLY) ... .. 1 200ESP077
19 DECAL, HEAT EXCHANGE “OUT” (WATER COOLED ONLY) .. 1 201ESP077

* For Replacement Decals Order Part Number CC1010403 Decal Group Sheet.
Order by Part Number and Description. Reference Numbers are for your convenience only.

327EAU810-B
(Ref. Drawing)

CONTROLLER ASSEMBLY

B/M: 302EAU2006
Ref.
No. Name of Part Qty. Part No.

1 CONTROLLER, AUTO SENTRY ES+ ............................... 1 302EAU1173


2 PLUG-C0NNECTOR 10 PIN TERMINAL........................ 1 24CA3306
3 PLUG-C0NNECTOR 8 PIN TERMINAL........................ 1 24CA3400
4 PLUG-C0NNECTOR 3 PIN TERMINAL........................ 2 24CA3401
5 PLUG-C0NNECTOR 9 PIN TERMINAL........................ 1 24CA3402
6 PLUG-C0NNECTOR 2 PIN TERMINAL........................ 1 24CA4240

13-9-589 Page 57
Order by Part Number and Description. Reference Numbers are for your convenience only.

300ECP810-A
(Ref. Drawing)

MISCELLANEOUS ELECTRICAL PARTS

B/M: 200ECP4007 B/M: 300EBP4007


Ref. 100-150 PSI 175 & 200 PSI
No. Name of Part Qty. Part No. Part No.

* 1 PROBE-ELECTRICAL ........................... 2 21D264 21D264


* 5 TRANSDUCER-PRESSURE ................ 2 88H359 88H360
* 6 SWITCH-VACUUM ................................ 1 88H195 88H195
10 NIPPLE................................................... 3 24CA4641 24CA4641
11 O-RING .................................................. 3 24A383 24A383
12 LOCKNUT .............................................. 3 24A77 24A77
19 FITTING-ELECTRICAL .......................... 2 24CA2865 24CA2865

* Parts included in Electrical Control Kit, Part Number 206EAP6013 & 301EBP6013. Refer to
page 62.

13-9-589 Page 58
Order by Part Number and Description. Reference Numbers are for your convenience only.

202EAP810-C
(Ref. Drawing)

MAIN MOTOR GROUP

Ref. ODP Motor TEFC Motor


No. Name of Part Qty. Part No. Part No.

1 MOTOR .............................................................................. 1 * *
2 COUPLING-FLEXIBLE (SSH and SSM Airends) .............. 1 ** 51L167 ** 51L167
COUPLING-FLEXIBLE (SSP Airends)............................... 1 *** 51L223 *** 51L223
3 SUPPORT-MOTOR – EBM – (100 – 200 PSI) .................. 1 201EDF620 201EDF620
SUPPORT-MOTOR – EBP – (150 - 200 PSI).................... 1 201EDF620 200EDH620
SUPPORT-MOTOR – EBP – (100 - 125 PSI).................... 1 204ECM620 202EAP620
4 SCREW .............................................................................. 4 655EF160 655EF160
5 WASHER............................................................................ 4 95A7 95A7
6 LOCKWASHER.................................................................. 4 95B7 95B7
7 NUT .................................................................................... 4 50B7 50B7
8 NIPPLE (Use with 202EDF620) ........................................ 4 63AM12X36G 63AM12X36G
NIPPLE (Use with 201EDF620 & 202EAP620) ................ 4 63AM12X26G 63AM12X26G

* Selective – See page 61.

** For repair, order Drive Coupling Spider Part Number 2117297.

*** For repair, order Drive Coupling Spider Part Number 2118273.

13-9-589 Page 59
OVERLOAD RELAY HEATER CONVERSION LISTING

Refer to Motor Nameplate “Amperage” and Decal in Control


Panel for Selection of Overload Relay Heater Packs

CUTLER-HAMMER GARDNER DENVER


PART NUMBER PART NUMBER

H2002B 24CA4101
H2003B 24CA4102
H2004B 24CA4103
H2005B 24CA4104
H2006B 24CA4105
H2007B 24CA4106
H2008B 24CA4107
H2009B 24CA4108
H2010B 24CA4109
H2011B 24CA4110
H2012B 24CA4111
H2013B 24CA4112
H2014B 24CA4113
H2015B 24CA4114
H2016B 24CA4115
H2017B 24CA4116
H2018 24CA2924
H2019 24CA2925
H2020 24CA2926
H2021 24CA2927
H2022 24CA2893
H2023 24CA2894
H2024 24CA2928

13-9-589 Page 60
MOTOR GROUP (MAIN DRIVE MOTORS)
WYE DELTA & FULL VOLTAGE -- 60 HZ

60 HP 75 HP 100 HP
Name of Part Part No. Part No. Part No.

OPEN DRIP PROOF -- 60 HZ – EISA EFFICIENCY

MOTOR, 200V 24CA6373 24CA6379 24CA6385


MOTOR, 230V 24CA6374 24CA6380 24CA6386
MOTOR, 460V 24CA6374 24CA6380 24CA6386
MOTOR, 575V 24CA6375 24CA6381 24CA6387

TOTALLY ENCLOSED FAN COOLED (TEFC) – 60 HZ – ESIA EFFICIENCY

MOTOR, 200V 24CA6376 24CA6382 24CA6388


MOTOR, 230V 24CA6377 24CA6383 24CA6389
MOTOR, 460V 24CA6377 24CA6383 24CA6389
MOTOR, 575V 24CA6378 24CA6384 24CA6390

MOTOR GROUP
AIR COOLED FAN MOTOR (COOLING MODULE)
(TEFC, 3 HP, 1.33 S.F., 1200 RPM, 60 HZ)

VOLTAGE PART NO.

MOTOR, 200V 24CA6584


MOTOR, 230V 24CA6585
MOTOR, 460V 24CA6585
MOTOR, 575V 24CA6586

WATER COOLED FAN MOTOR (ENCLOSURE VENT FAN)


(TEFC, 1.0 S.F., 1200 RPM, 60 HZ)

VOLTAGE PART NO.

MOTOR, 200V 24CA4177


MOTOR, 230V 24CA2464
MOTOR, 460V 24CA2464
MOTOR, 575V 24CA4178

13-9-589 Page 61
REPAIR KITS
Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable operation. All components
are engineered to exacting specifications, which will function together as a system to provide maximum efficiency. To insure the
continuing integrity of compressor operation, use only original quality genuine Gardner Denver replacement parts and accessories.

Name of Part Qty. Part No.

ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (100, 125 & 150 PSI)................. 302EBP6013
ELEMENT, AIR FILTER ............................................................................................. 2 2118348
ELEMENT, OIL FILTER ............................................................................................. 3 2116110

ROUTINE MAINTENANCE KIT (Heavy Duty Air Filter) (175 & 200 PSI)......................... 303EBP6013
ELEMENT, AIR FILTER ............................................................................................. 2 2118348
ELEMENT, OIL FILTER ............................................................................................. 3 2117146

SEPARATOR KIT ............................................................................................................. 208EAP6013


OIL SEPARATOR ...................................................................................................... 1 200ECM035
GASKET..................................................................................................................... 1 25C1788N
LUBRICANT............................................................................................................... 1 2116755

PNEUMATIC CONTROLS & GAUGES ............................................................................ 302EAQ6013


CHECK VALVE .......................................................................................................... 3 90AR261
CONTROL VALVE ..................................................................................................... 1 90AR1034
CONTROL VALVE ..................................................................................................... 1 90AR1082
PRESSURE REGULATOR ........................................................................................ 1 88H367
PRESSURE GAUGE ................................................................................................. 1 2118767

ELECTRICAL CONTROL KIT - 100-150 PSIG ................................................................. 206EAP6013


SOLENOID VALVE .................................................................................................... 1 91B70
SOLENOID VALVE .................................................................................................... 1 91B143
SOLENOID VALVE .................................................................................................... 1 91B81
THERMISTOR PROBE .............................................................................................. 2 21D264
TRANSDUCER .......................................................................................................... 2 88H359
VACUUM SWITCH .................................................................................................... 1 88H195

ELECTRICAL CONTROL KIT - 175 & 200 PSIG............................................................. 301EBP6013


SOLENOID VALVE .................................................................................................... 1 91B70
SOLENOID VALVE .................................................................................................... 1 91B143
SOLENOID VALVE .................................................................................................... 1 91B81
THERMISTOR PROBE .............................................................................................. 2 21D264
TRANSDUCER .......................................................................................................... 2 88H360
VACUUM SWITCH .................................................................................................... 1 88H195

TOUCH-UP PAINT
5 GALLON PAIL (WHITE) ......................................................................................... 1 28H76
1 GALLON CAN (WHITE) ......................................................................................... 1 28H84
1 QUART CAN (WHITE) ......................................................................................... 1 28H83
5 GALLON PAIL (RED) ............................................................................................. 1 28H325
1 GALLON CAN (RED) ............................................................................................. 1 28H324
1 QUART CAN (RED) ............................................................................................. 1 28H323

13-9-589 Page 62
REPAIR KITS (CONTINUED)

WATER TEMPERATURE REGULATOR (Optional) ......................................................... 1 90AR326

MAGNETIC WATER SHUTOFF VALVE – NEMA 4 (Optional)......................................... 1 91B167

AIR COOLED FIELD INSTALLED ENCLOSURE KIT ...................................................... 1 305EBM4023

WATER COOLED FIELD INSTALLED ENCLOSURE KIT................................................ 1 306EBM4023

LUBRICANT (AEON 9000SP) – STANDARD


5-GALLON PAIL ................................................................................................. 1 28H109
55-GALLON DRUM............................................................................................. 1 28H103

LUBRICANT (AEON 9000TH)


5-GALLON PAIL ................................................................................................. 1 28H286
55-GALLON DRUM............................................................................................. 1 28H270

LUBRICANT (AEON 6000FG)


5-GALLON PAIL ................................................................................................. 1 28H99
55-GALLON DRUM............................................................................................. 1 28H100

LUBRICANT (AEON 6000FG-68)


5-GALLON PAIL ................................................................................................. 1 28H314
55-GALLON DRUM............................................................................................. 1 28H315

LUBRICANT (AEON BIO)


5-GALLON PAIL ................................................................................................. 1 28H102
55-GALLON DRUM............................................................................................. 1 28H103

AIREND REPAIR KITS (Refer to page 1 for selection)

INLET VALVE KIT............................................................................................................ 302SSM6013


O-RING ...................................................................................................................... 1 25BC447
SPRING ..................................................................................................................... 1 78G19
SPRING ..................................................................................................................... 1 78W63
O-RING ...................................................................................................................... 1 25AM29
RING-RETAINING ..................................................................................................... 1 74D88
GASKET (ELIMINATOR) ........................................................................................... 1 25BC222

BEARING KIT ................................................................................................................... 320SSM6013


ROLLER BEARING ............................................................................................................ 1 12BA92
ROLLER BEARING ............................................................................................................ 1 12BA197
ROLLER BEARING ............................................................................................................ 1 12W34
ROLLER BEARING ............................................................................................................ 1 12BA93
SPRING .............................................................................................................................. 1 78W97

GASKET KIT....................................................................................................................... 321SSM6013


SHIM SET ........................................................................................................................... 1 77H56
SHIM SET ........................................................................................................................... 1 77H57
GASKET ELIMINATOR ...................................................................................................... 1 25BC222

13-9-589 Page 63
REPAIR KITS (CONTINUED)

Name of Part Qty. Part No.

BEARING KIT ..................................................................................................................... 326SSH6013


ROLLER BEARING ............................................................................................................ 1 12BA91
ROLLER BEARING ............................................................................................................ 1 12BA196
ROLLER BEARING ............................................................................................................ 1 12BA130
ROLLER BEARING ............................................................................................................ 1 12BA136
SPRING-WAVE .................................................................................................................. 1 78W96

GASKET KIT....................................................................................................................... 327SSH6013


SHIM SET ........................................................................................................................... 1 77H54
SHIM SET ........................................................................................................................... 1 77H53
GASKET ELIMINATOR ...................................................................................................... 1 25BC222

SEAL KIT ............................................................................................................................ 302SSH6013


WEAR SLEEVE .................................................................................................................. 1 80M12
OIL SEAL ............................................................................................................................ 1 60DD679
OIL SEAL ............................................................................................................................ 1 60DD690
O-RING ............................................................................................................................... 1 8502140
O-RING ............................................................................................................................... 1 25BC165
GASKET ELIMINATOR ...................................................................................................... 1 25BC222
VALVE-CHECK................................................................................................................... 1 90AR923

WEAR SLEEVE INSTALLATION/REMOVAL KIT................................................................. 1 200SSH4017


WEAR SLEEVE PULLER ................................................................................................... 1 200SSH219
PLATE PULLER.................................................................................................................. 1 200SSH340
SCREW............................................................................................................................... 1 75LM192
SCREW............................................................................................................................... 1 655EE030
SCREW............................................................................................................................... 1 655ED120A
SCREW............................................................................................................................... 2 75D176
GUIDE ................................................................................................................................ 1 200SSH450
TOOL .................................................................................................................................. 1 200SSH074

BEARING KIT ....................................................................................................................... 323SSP6013


ROLLER BEARING ............................................................................................................ 1 12BA105
ROLLER BEARING ............................................................................................................ 1 12BA198
ROLLER BEARING ............................................................................................................ 1 12BA104
ROLLER BEARING ............................................................................................................ 1 12BA103
SPRING .............................................................................................................................. 1 78W98

GASKET KIT......................................................................................................................... 1 324SSP6013


SHIM SET ........................................................................................................................... 1 77H63
SHIM SET ........................................................................................................................... 1 77H62
GASKET ELIMINATOR ...................................................................................................... 1 25BC222

13-9-589 Page 64
REPAIR KITS (CONTINUED)

Name of Part Qty. Part No.

SEAL KIT ............................................................................................................................ 300SSP6013


O-RING ............................................................................................................................... 1 8502140
O-RING ............................................................................................................................... 1 25BC380
OIL SEAL ............................................................................................................................ 1 60DD692
OIL SEAL ............................................................................................................................ 1 60DD693
WEAR SLEEVE .................................................................................................................. 1 80M40
GASKET ELIMINATOR ...................................................................................................... 1 25BC222
VALVE CHECK................................................................................................................... 1 90AR923

WEAR SLEEVE INSTALLATION/REMOVAL KIT............................................................. 200SSP4017


WEAR SLEEVE PULLER ................................................................................................... 1 200SSP219
PLATE-PULLER ................................................................................................................. 1 200SSP340
SCREW............................................................................................................................... 1 75LM192
SCREW............................................................................................................................... 1 655ED120A
SCREW............................................................................................................................... 2 75D177
GUIDE ................................................................................................................................ 1 200SSP450
TOOL .................................................................................................................................. 1 200SSP074

13-9-589 Page 65
For
For additional
additional information
information contact
contact your
your local
local representative
representative oror
Gardner Denver, Inc.
Gardner Denver, Inc.
1800
1800 Gardner
Gardner Expressway,
Expressway, Quincy,
Quincy, Illinois
Illinois 62305
62305

Telephone:
Telephone: (800)
(800) 682-9868
682-9868
FAX:
FAX: (217)
(217) 224-7814
224-7814
Specification subject to change without notice.
Copyright © 2010 Gardner Denver, Inc. Litho in U.S.A Visit
Visit our
our Web
Web Site:
Site: www.gardnerdenver.com
www.gardnerdenver.com

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