Plastic Circular Solutions in Car Industry
MOCOM Compounds GmbH & Co.KG
Bernd Sparenberg
Vice President – Global Sales, Marketing & Development
"PLASTIC CIRCULAR ECONOMY - value chain activities"
14th CRO/SLO conference (online)
November 17th, 2020
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We drive
compounding
excellence
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Our Founding
1.7.2020
Registration
ALBIS Distribution
Albis Plastic ALBIS Distribution
Albis Plastic MOCOM Compounds
12.10.2020
Registration
MOCOM Compounds
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Facts & Figures
50 > 5,000 70 > 4,000
years’ compounding customers people in products,
experience & know-how incl. ALBIS Distribution sales & development global specifications
> 1,000 > 11,000 5 63 Certificates
development production productions sites compounding-lines IATF 16 949:2016
requests p.a. orders p.a. DE, CN, US ZSK25 – ZSK80 ISO 50001:2011
ISO 13485:2016
EcoVadis
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Product Portfolio ADVANCED
PRODUCTS
SPECIALTIES
PEEK
LCP
PES
PPS
PSU PPA
PPE TPC PBT
POM
PC
MABS
ASA TPU PA
ABS HH PMMA TPS PC Blends
SAN
TPV
Copolyester
RECYCLING
SBS
ABS PP
PS LDPE
PP HDPE
LLDPE
amorphous | semi-crystallin
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Near-to-Prime®
Linear Recycling
Altech ECO – Near-To-Prime® Recycling
ALTECH – PA6/66, PP, ABS, PC, PC-Blends
Prime polymer, filler, additive, color customized
Ultimate performance/ quality/ portfolio
ALTECH ECO – PA6/66, PP, PC
Post-Industrial Recycling (PIR) polymer, Near-to-Prime®
performance
filler, additive, colors
ECO = Near-to-Prime® performance/ quality, WIPELAST
price
matching demanding specifications WIPAFLEX
ALTECH IQ – PA6/66, PP, ABS, PC-Blends
PIR/PCR-polymer/ regrind, filler, additive, black
IQ = Industrial Quality, less demanding, cost-critical
WIPELAST – PP/EPDM
WIPAFLEX – PP/PE/EPDM
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Altech ECO – Near-To-Prime® Recycling
ALTECH ECO
Utilising recyclate to provide excellent cost/ performance ratio to reach
demanding Auto and E&E specifications
ALTECH PA66 ECO 2030/310 vs. PA66 GF30 prime
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Flex. Modulus
Flex. Strength
Tensile Modulus
Tensile Strength
Tensile Strain
Charpy notched
Charpy unnotched
HDT/A (1.8 MPa)
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Altech ECO – Near-To-Prime® Recycling
BMW
ALTECH PA6 ECO 7010/100 (PA6 rCF10)
Material Solution
Light-weight (Density 1,17 g/cm³)
High heat deflection temperature + good impact resistance
Top surface quality/ appearance
Cost reduction based on volume/part- price
Lower carbon-footprint
12kg CO2 savings per 1kg compound
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RaaS ®
Circular Recycling
Bumper to Bumper – Circular Recycling RaaS®
Recyclate PCR Bumper
PP+EPDM-talcum
40-100% blended
in new parts
Shredder Process
output ~30cm
De-Metallization
Re-Production Metals
• Extrusion w/degazing
• Melt filtration 80µm Shredder Process
• Additivation, optional output ~25mm
Density Separation
De-Metallization
De-Coating Contaminations
Prozess
Coating particles
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Bumper to Bumper – Circular Recycling RaaS®
OEMs (various)
PP/EPDM TV10-20
Material Solution
Sufficient mechanical performance & constant quality
No influence on painting process
Lower cost solution vs. prime compounds
Sustainable material based on PCR/PIR feedstock
Lower carbon-footprint
9kg CO2 savings per 1kg compound
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Circular – Bumper to Bumper Recycling RaaS®
Properties Test Method Units PP+EPDM TV20 PP+EPDM TV20
prime recycling
Color Color Metric cm³/10min black black
MVR (230C/2,16kg) ISO 1133 % 13 14
Ash Content ISO 3451-1 MPa 20 20
Tensile Modulus ISO 527 MPa 1450 1600
Tensile Strength ISO 527 MPa 15 16
Tensile Strength @Break ISO 527 MPa 12 13
Elongation @Break ISO 527 % 50 40
Charpy Impact ISO 179 kJ/m² NB NB
Charpy Notched Impact ISO 179 kJ/m² 53 48
100% recyclate shows almost prime-like performance
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SLF to Wheel-Arch-Liner – Circular Recycling RaaS®
WIPAFLEX SLF
PP+PE+EPDM Shredder Light Fraction
~50% Recyclate PP, PE, ABS, PS,
in new application Elastomers, Wood
WIPAG Separation
Re-Production PP+PE
• Extrusion w/degazing Purity >95% ABS, PS,
• Melt filtration 120µm Elastomers, Wood
• Additivation, optional
• Polymer re-freshing
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SLF to Wheel-Arch-Liner – Circular Recycling RaaS®
Volkswagen
PP/PE/EPDM TV10
Material Solution
Sufficient mechanical performance & constant quality
Cost effective solution vs. prime compounds
Sustainable material (End of Life/ PCR recycling)
Lower carbon-footprint
9kg CO2 savings per 1kg compound
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Circular – Recycling-as-a-Service RaaS®
What does it mean, Recycling-as-a-Service RaaS® ?
Customers having systematic material waste streams want to avoid
disposal fees and capture feedstock value
WIPAG/ MOCOM can offer modular recovery/ recycling steps to upgrade
materials for re-use back in same application
Challenge us with your ideas, let´s go circular!
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Circular Car Initiative
Pan-European program
to discover recycling
opportunities end-of-(car)life
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MOCOM Compounds GmbH & Co. KG
Mühlenhagen 35
20539 Hamburg
T +49 40 78105 710
[email protected]T +49 40 78105 720
[email protected]www.mocom.eu
#MOCOM Compounds
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DISCLAIMER
Note:
Any information given on the chemical and physical characteristics of our products, including technical
advice on applications whether verbally, in writing or by testing the product, is given to the best of our
knowledge. However, this information is given without obligation and does not exempt the buyer from
carrying out own investigations and tests in order to ascertain the product’s specific suitability for the
purpose intended. The buyer is solely responsible for the application, utilization and processing of the
products, and must observe the laws and government regulations and the consequential rights of any third
party. At all times our Conditions of Sale apply. Our product lists include dangerous goods. The correct
marking of such goods is described in the respective data sheets.
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