SANDRY PASAMBUNA

More than 20 years outstanding work experienced in both

national and international construction projects related to the
Mining and Oil & Gas industries, included managing large &
complex projects in worldwide Oil and Gas Companies
including:
 PERTAMINA Hulu Energy West Madura Offshore (PHE
WMO), various Offshore Project, 2011 – Present
Achievement: Green field (6 WHP, 1 CPP, several subsea
Pipelines) and Brown field modification for several existing
Platforms
 Kodeco Energy, Offshore Project 2010 – 2011
 Mobil Cepu Limited (ExxonMobil Oil Indonesia), Onshore
Project, 2008 - 2010
 Total E&P Indonesie, various Swampy Project, 2003 - 2008
 Bosowa Group, Cement Plant Project, 1995 – 2000

Professional Membership:
 Member of Ikatan Ahli Fasilitas Minyak dan Gas Bumi Indonesia (IAFMI)
 Member of Komunitas Migas Indonesia (KMI)
Education:
 Civil Engineering , Sam Ratulangi University, Indonesia, 1995
 Specialist Environmental & Project Management, The Van Hall Instituut, The Netherlands, 2000-2003
 PROJECT CONSTRUCTION
MANAGEMENT

SANDRY PASAMBUNA MM UGM, 11 August 2018

Project Construction Management (CM) is a professional
service that uses specialized, project management
techniques to oversee the planning, design, and
construction of a project, from its beginning to its end.

The purpose of CM is to control a project's time, cost,

quality and Safety. CM is compatible with all project
delivery systems, including design-bid-build, design-build,
CM At-Risk and Public Private Partnerships.

Source Wikipedia
Project Execution Plan was initiated and performed referring to Pertamina Upstream
Development Way (PUDW).

Pre-POD FEED Construction

Source PUDW
Source PUDW
 DG-1 DG-2 DG-3 DG-4
PUDW
INISIASI SELEKSI KAJIAN Execute / EKSEKUSI Operate / OPERASI
LANJUT

Access Select Define

Appraise Engineering • Detail Engineering Design
Phase

• PRE-FEED • G&G
• POD • FEED • Purchasing
Procurement • Logistic
• LLI’s Phase • Inspection
• Expediting
• Free Issued Material
• ME-PI Fabrication
• E-I Fabrication
Fabrication • Steel Structure Erection
Phase • ME-PI Installation
• E-I Installation
• Pre-Comm & Comm

• Pipeline Installation
Offshore • Loud Out Process
Installation • Platform Transportation
Phase • Platform Installation
• Hookup & Tie-in Works

CPY Scope Pre-comm & • Pre-commissioning Completion

Commissioni • Assistance To Commissioning
ng Phase completion

• PHE-12 & CPP2,

Start-Up 13 Maret ‘17
Phase • PHE-24
26 July 2017

CTR Scope
CPY Scope
• Scope of Works • Construction Fabrication
• Project Execution Plan – Fabrication Strategy
– Execution Strategy – Fabrication sequences
– Execution Flow – Pre-commissioning
– Project Schedule
• Offshore Installation
• Project Management Team – Marine Spread
– Project Organization – Offshore Installation Strategy
– Interface Management – Offshore Transportation Plan
– Project Control – Lifting Plan
– Documentation Systems – Lifting Sequence Plan
• Design & Engineering • Commissioning & Start-up
– Proposed Project & Engineering Office
– Engineering Execution Strategy
• HSSE
• Procurement & Supply • QA/QC
– Subcontracting Plan • Thank You
– Procurement Strategy
• The particular characteristic of offshore structures is that,
unlike onshore or near-shore structures, they cannot be
constructed in their final location
• An offshore structure must be built in a yard, loaded out,
transported to their actual site, launched or lifted off, and
finally installed
• These requirements have major influences on the design,
which requires close integration with the methods of
construction, both onshore and offshore, and their particular
environmental and geographical conditions
• PROVIDE LABORS, SUPERVISION, EQUIPMENT, TOOLS, AND
CONSUMABLES FOR THE FABRICATION OF PLATFORM’S
• PERFORM HSE COMPLIANCE & MONITORING ACTIVITIES
• PERFORM QA/QC COMPLIANCE & MONITORING ACTIVITIES

• SCOPE OF FABRICATION WORKS, INCLUDE:

– Mechanical/ Piping Fabrication
– Electrical/ Instrumentation Fabrication
– Steel Structure Erection
– Mechanical/ Piping Installation
– Electrical/ Instrumentation Installation
– Load Out And Sea Fastening
– Onshore Pre-commissioning And Commissioning
 Material Issuance
o Long Lead Material supply by COMPANY (FEED)
o Balance Material supply by CONTRACTOR (DDE)

 WHP Jacket Fabrications And Assembly

Check Transfer to
Work
Dimension and erection
Preparations do NDE area

Transfer Weld-out jacket

material to leg and jacket
workshop & can
Tag Numbering

Check Fit-up between

Dimension, jacket leg and
Cut and Profile jacket can
 WHP Jacket Erection Proses

Transfer to Pass Install diagonal

Dimensio Yes bracing leg
erection
area nal check A & leg B to
? caisson
No No

Prepare Pass
temporary Install main leg / Dimensio
support caisson nal check
?
Yes Yes
Fit-Up jacket leg Pass
A & jacket leg B Dimensio Finish
nal check
?
No
No
Pass
Dimensio Install bracing
nal check jacket leg A
? to leg B
Yes
 WHP Deck Fabrication and Erection Proses
Work Preparations
by Install support
stool and deck
Install mezzanine deck &
cross beam continue install column & Install Main Deck
support brace

Assembly sub-cellar, cellar,

mezzanine and main deck
Install cellar deck & continue
install column & brace
Finish
framing

Install sub cellar deck &

Install deck leg temporary
continue install column &
support
brace
1. Preparation on barge:
a. Clean up and set grillage aboard transportation barge
b. Install ballasting pumps and electrical panel.

2. Preparation for track Multi Wheel or Skid Way:

a. Set the barge in pitching position, Pump test to have actual suction and discharge of each pump
b. Install mooring lines and ballast the barge so that the grillage on barge is about level to jetty face on
yard.
c. Install linking bridge and fasten mooring lines.

3. WHP Topside Deck load-out will be carried out as follows:

a. Operate all ballast pumps (circulation only)
b. Jack up module into required height to clear off the support, Start maneuvering toward the jetty and
Control levelness of the module from left and right side by using theodolites
d. Stop prior to crossing the gap between the jetty and barge, at the jetty’s tip and Recheck ballasting and
obtain certificate from MWS to begin crossing
g. Continue move the module to cross over onto the barge and Verify the ballasting operation accordingly.
h. Monitor the barge level, periods, tides, etc., during the load out operation
k. Install sea-fastening as soon as possible while the module is jack down on final position
l. Dismantle load-out equipment except ballasting pumps for setting draft for transportation to site.
m. Set draft of barge to even keel position ready for transportation to site.
• Furnish All Labors, Supervision, Equipment's, Tools, And Consumables
For The Fabrication And Installation.
• Transportation The Platform And Pipeline Materials To Designated
Location.
• Installation of Pipelines And Platforms
• Perform HSE Compliance & Monitoring Activities
• Perform QA/QC Compliance & Monitoring Activities
• Final Pre-commissioning, Commissioning, And Start-up
• SIMOPS
• Monsoon Factor & Weather Downtime Factor
Offshore Mobilization Readiness has been evaluated based on
readiness of the following key items prior to start mobilization
activities:
 Pre-mobilization Document Checklist Approval including all
permits for marine spread
 Site Survey result
 Marine Spread inspection and readiness
 Construction and Installation drawing/ procedures/ calculation/
analysis approval (in AFC status)
 Approved detailed and thorough Project Execution Plan
 Project Readiness Review (PRR)
Trunk Line & Export Line
(Field to Field; Field/offshore to Onshore; Onshore to SPM/offshore)
How to install offshore pipelines

Source Internet
Source Internet
• Start-Up / Initiation • Tensioning
• Loading and storage • Laydown
• Emergency
• Firing Line
 Welding  Abandonment and Recovery
 NDT
 Field joint coating
Source Internet
Judul
Source Internet
• Flooding, Cleaning and Gauging (FCG) of the Pipeline from
Subsea Temporary Pig Launcher to Subsea Temporary Pig
Receiver
• Hydro-test of the Line from Top or Riser Flange to Top of Riser
Flange (2950 Psi)
• Dewatering of the line from Permanent Pig Launcher to
Permanent Pig Receiver
• Drying from Permanent Pig Launcher to Permanent Pig
Receiver
• Pipeline Nitrogen Purging & Packing
The overall scope of work for the platform installation are as
following:
• Pre-Installation Debris Survey at four leg platform location.
• Installation of Jacket
• Installation of Battered Piles (4 sections each).
• Installation of appurtenances items i.e. Crown Plates, Boat-
landing
• Post-Installation Survey
Step 1 : Lift the CPP2 Jacket from the Transportation Barge
Step 2. Jacket Upending Step 3. Lower Jacket to seabed
Step 4. Battered Piles (4 sections each)
Step 5. Appurtenances
Step 1: Lift off the topside from the
Transportation Barge (Stern
Lift)
Step 2: Release the Transportation
Barge
Step 3: HLV move toward Jacket
Position
Step 4: Setting the topside on the
Jacket
 Action Plan Remark
Weather General HLV/DLB – Outside HLV/DLB – Inside
NO
Criteria Vessels 500m zone 500m zone and/or
close to live Platform
1 Wave < 2 m Normal Activity but STOP Heavy Lift Normal
Condition
Wind Speed <
20 knots
2 Wave < 2 m Normal Activity but STOP Lifting
20 knots < WS <
25 knots
3 2 m < Wave < Normal Activity Normal Activity Alert Condition
3.5 m
Reduce Vessel Monitor weather condition time to time Intense
Wind Speed < Movement Communication
20 knots and awareness

4 2 m < Wave < Stop the activity Stop the activity and Stand Stop the activity and Stand Radio Channel:
3.5 m and Stand by by by
VHF Ch. 16
Wind Speed > Cast off material barge (if Cast off material barge (if
moored to HLV/DLB) moored to HLV/DLB)
25 knots Report weather
condition and Disconnect gangway and Disconnect gangway and
Arising vessel coordinate personnel working on jacket personnel working on jacket
weather to Barge shall return to barge shall return to barge
Report and Report weather condition Report weather condition
update and Barge coordinate to and Barge coordinate to
wheathercondiiton CTR MERT, CPY SPA and CTR MERT, CPY SPA and
every 3 hours CPY Marine Terminal CPY Marine Terminal
If vessel cant hold Report and update Report and update
steaming, move wheathercondiiton every 3 wheathercondiiton every 3
to clear area or hours hours
mother vessel
5 3.5 m < Wave < Stop the activity Stop the activity Stop the activity Emergency
5 m Situation
Move out from Report weather condition Move out from 500m zone
Wind Speed > 500m zone (if and vessels/barges Immediate
25 knots operating inside coordinateto CTR MERT, Report weather condition decision and
500m) CPY SPA, CPY Marine and vessels/barges action
Arising weather Terminal and CPy Field coordinateto CTR MERT,
Report weather Operation Manager CPY SPA, CPY Marine Radio Channel:
condition and Terminal and CPy Field
vessels/barges Report and update weather Operation Manager VHF 16
coordinateto CTR condition every 2 hour
MERT, CPY SPA, Report and update weather
CPY Marine condition every 2 hour
Terminal and CPy
Field Operation
Manager
Report and
update weather
condition every 2
hour

6 Wave > 5 m Stop the activity

Wind Speed > Sail to clear or shelter area (Tanjung Perak Anchorage)
25 knots
Report weather condition and vessels/barges coordinateto CTR MERT,
CPY SPA, CPY Marine Terminal and CPy Field Operation Manager
Report and update weather condition every 1 hour
The following Quality Programme(s) have been successfully implemented during the execution
of project in order to achieve the quality targets and goals:
 Very good team work between Company and Contractor Quality Team.
 Regular QA/QC Meetings between Company and Contractor Quality Team.
 All of Procedures were followed in accordance with the corporate and/or project specific
quality procedures as shown in the Quality Plan.
 Quality activities were carried out as per the Inspection and Test Plans and as per the
matrix shown in the Quality Plan.
 PHE – 38B PHE - 39 PHE - 54

PHE - 40 PHE - 24 PHE - 12

KE-5 CPP CPP-2
(OVERALL PROGRESS EPC-1, COD Nov. 2016)

POD, FEED, LLI EPCI

 EPCI 1st Cutting Completed Start Up
Contractor PHE-24 and installed PHE-24 PHE-12 and
Awarded on PHE-12 on Jacket and CPP-2 on
Jul 2015 Sep 2015 Topside on 14 Feb 2017
October 2016 and PHE-24
Signed May 2017
Contract
on 14 Start Drilling
August on 26st Dec
2015 EPCI Project Duration 15 Months 2016

2015 2016
2017
JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

Survive mode Oil price drop significantly

Contract Complete
Effected Installed CPP2
Date on 24 Completed Jacket, Deck
August 2015 Installed PHE- and Bridge on
Installation 3 line’s 12 Jacket and 6 November
1st
Cutting 6” & 8” Pipelines Topside on 24 2016
CPP 2 on 06 Sept – 1 Oct Oct 2016
Oct 2015 2016 (25 Days)
 TERIMA KASIH

“Hanya anak bangsa sendirilah yang dapat diandalkan untuk membangun

Indonesia, tidak mungkin kita mengharapkan dari bangsa lain”
BJ Habibie