Dleg0420 Manual
Dleg0420 Manual
Operator’s Manual
Specifications
Displacement: 20 cc [1.22 cu. in.]
Performance: 2.5 HP/ 9,000
Idle Speed: rpm 1,700 rpm
Ignition Electronic Ignition
Style: 14u10, 15 u8, 16 u6, 17 u6
Recommended Propellers: CM6
Spark Plug Type: (Gap) 0.018in.– 0.020 in. [0.45mm – 0.51mm]
1.26 in. [32 mm] u .98 in. [ 25 mm]
Diameter × 10.5:1
Stroke: DLE with Manual Choke
Compression Ratio: Main Engine − 1.7 lb [ 660
Carburetor: g] Muffler − 2.8 oz [80 g]
Weight: Electronic Ignition − 4.6 oz [130 g]
87− 93 Octane Gasoline with a 30:1
gas/2- stroke (2-cycle) oil mixture
Fuel:
™
4
Installation Instructions
Prepare the engine for installation
1.Check to see that all screws and bolts are tight. Check carefully
for any cracks, broken or missing parts.Tighten or replace any
damaged or missing parts before proceeding.
2. Install the silicone wire cover over the pick up lead coming from
the engine (cut the excess silicone wire cover) and connect the
lead to the pick–up lead from the Electronic Ignition Module.
Secure the connection with the included three pin connector
securing clip.
3. Connect the on/off switch lead to the red connector from the
ignition control module using the lead from the on/off switch or
with the included three pin connector with pig tail. Use one of the
5 included three pin securing clips to secure the connection.
Switch (Not included)
Charge Lead
Battery Lead
KILL SWITCH
Rx Batt Lead
Ignition Rx
ELECTRONIC IGNITION
SYSTEM
Tachometer
OPTION
(Not included) DLEG5525
Pick-Up Sensor Wire (To Sensor
On Engine)
Ignition Wire
(To Spark Plug)
2. Before securing the engine mount to the firewall, test fit the
engine onto the mount and place the mount onto the firewall. Use
this positioning to create an engine mounting template. Use the
template to drill the mounting holes in the locations on the firewall.
Note: ATemplate for mounting the DUBG1307 is provided
on page 23 of this manual. Press the blind nuts into the rear
of the firewall. If you choose to use regular nuts or lock nuts be sure
to place washers on the bolts before securing the nuts onto the
bolts on the rear of the firewall. Be sure to useThreadlocker on the
screws holding the engine mount to the firewall.
4.Remove the engine from the mount. Drill and tap the engine
mount at the position of the four mounting holes. Use an
appropriate size screw (we used (2)1-1/4” and (2) 1” 8-32 thread
SHCS). It’s a good idea to drill and tap all the way through the
mounting beams in order to secure each screw with a lock nut.
5. Install the fuel tank in the airframe. Use only gasoline approved
fuel tank and fuel lines and a gasoline approved stopper. One line
should go to the carburetor and the other is to be used as a vent (a
7 vent line is simply an open ended fuel line from the fuel tank which
exits the engine compartment or the fuselage; most vent lines exit
at the bottom of the firewall).You can fill the tank by using the
carburetor line as fill line if you have access to it or install a third
line to be used as fill line. Installing a third line is the cleanest and
easiest way to add fuel. An alternative fueling set up is a 2-line
system with a T-fitting approved for gasoline use. Be sure to use a
filler plug with either a 2 line or 3 line set-up. It’s a good idea to
add an extension to the vent line as shown, that goes up and to
the rear of the tank.This helps to avoid draining fuel from the tank
when the model is pointed down.
Supply Line
Fuel Tank Make connection line
to T-Fitting
Carb between T-Fitting and
Carburetor as short
as possible.
2-LINE
SET Clunk Line
T-Fitting
UP
Filler Cap
Fuel fill line or Plug
Clunk Lines
3-LINE Carb
SET
Supply Line
UP to Carburetor
9.Secure the four screws with lock washers, flat washers, and lock
nuts.
10. Connect the ignition wire from the ignition module to the
spark plug.
12. Install the exhaust tubes and clamps onto the muffler.
13. Cut all necessary clearance, carburetor adjustment, cooling, and
9 exhaust holes in the cowl.
14. Please ensure the sensor wire is supported as close to the
sensor pick-up as possible. Flight loads may cause stress and
damage to the wire where it enters the sensor body.
15. Make sure the cowl is secured to the airplane and that the
spinner back plate to cowl clearance is at least 1/8" [3.2 mm].
When starting the engine for the first time and during break-in,
it’s recommended that you run the engine without the cowling.
10
Starting Procedures
There are two recommended ways to start the DLE-20RA:
A. Manual Starting
Note: When hand starting the DLE-20RA, use a thick glove or
heavy duty starter stick to protect your hand.
1. The propeller should be installed on the drive washer so that
it is at the one o’clock position and near the beginning of the
compression stroke so that it is comfortable to flip it through
compression.
2. Have someone help you hold the airplane while you start the
engine.
3. Switch on, or power your radio system and make sure you
have control of the throttle visually at the carburetor. Also
make sure that the reversing position of the servo is correct
at the transmitter and that the throttle is at the minimum
position.
4. Close the choke on the carburetor and open the throttle
slightly from the idle position.
5. Switch the ignition to ON. If you installed the optionalTX
activated Opto Gas Engine Kill Switch (DLEG9205) between
the manual on/off switch and the ignition, make sure that
the TX switch assigned is in the on position. The LED should
be illuminated red to indicate that the ignition is armed.
6. Flip the propeller counter clockwise several times briskly.
7. After you hear some initial firing sounds, move the choke lever
to the OPEN position.
8. Set the throttle trim to a high idle. Set the propeller so that it’s
at the beginning of the compression stroke
9. Flip the propeller through compression rapidly. If this is done
properly, the engine will start after several brisk flips of the
propeller.
10. After starting, let the engine idle for 30 to 45 seconds. Open
and close the throttle slowly until the engine runs smoothly at
idle and at full throttle. Acceleration should also be smooth. If
acceleration is not smooth, adjustments to the carburetor may
be necessary. (See Adjustment of the Engine on page
14.)
11. If your engine does not start, repeat steps 6 through 10.
11
B. Electric Starter Starting
1. A 24 volt electric starter is recommended to start the DLE-
20RA. Make sure you use a high quality, lightweight aluminum
spinner.
2. Have someone help you hold the airplane while you start it.
3. Close the choke on the carburetor and open the throttle
slightly from the idle position.
4. Switch on, or power your radio system and make sure you
have control of the throttle visually at the carburetor. Also
make sure that the reversing position of the servo is correct
at the transmitter and that the throttle is at the minimum
position.
5. Switch the ignition to ON. If you installed the optional TX
activated gas engine kill switch (DLEG9205) properly between
the manual on/off switch and the ignition, make sure that the
TX switch assigned is in the on position. The LED should be
illuminated red to indicate that the ignition is armed.
6. Using the starter, turn over the engine until a popping sound
is heard. Next, open the choke.
7. Use your electric starter to turn over the engine until it starts.
8. After starting, let the engine idle for one to two minutes. Open
and close the throttle slowly until the engine runs smoothly at
idle and at full throttle. Acceleration should also be smooth. If
acceleration is not smooth, adjustments to the carburetor may
be necessary. (See Adjustment of the Engine on pages
10 –12.)
9. If your engine does not start, repeat steps 6 and 7.
12
Engine Troubleshooting
If your engine fails to start after the preceding starting procedures
please check the following.
Ignition Charge or
battery replace
voltage low battery
*This can be done by removing the spark plug from the cylinder of
the engine, inserting the plug onto the plug cap, and contacting
the plug to the outside of the crankcase or cylinder. Have an
assistant turn the engine over while checking this and be sure to
have the spark plug firmly plugged into the ignition wire.
Warning:The high voltage from the ignition can cause bodily
harm, especially when
13 checking for spark in this manner.
Adjustment of the Engine
Each DLE Engine has been factory preset. However, higher
elevations will influence the performance of the carburetor. To
obtain optimum output of the engine, slight adjustment of the
carburetor may be necessary. For safety reasons do not adjust
the carburetor while the engine is running.
Problem:
If The idle is not steady.
Solution:
The low-speed needle “L” valve is too rich. Close it 1/8 of a
turn and try again.
Problem:
If Engine stops at full throttle.
or Engine hesitates when accelerated rapidly.
or The engine will not come up to full rpm at full throttle.
Solution:
The high-speed needle valve “H” is too lean. Open it up 1/8 of
15 a turn and try again.
Problem:
If Your engine does not reach full rpm.
or Carbon build-ups appear consistently on your spark plug.
Solution:
The high-speed needle valve “H” is too rich. Close it up 1/8
turn and try again.
17
Warranty Information
The DLE-20RA has a two year limited warranty through Hobby
Services beginning at date of purchase. Please retain your
receipt as your proof of purchase.
Contact Us
Hobby Services
3002 N. Apollo Drive Suite #1 Ph: 217-398-0007
Champaign, Il 61822 Fax: 217-398-7721
E-mail: [email protected]
Web address: www.hobbyservices.com
Date of Purchase
Order Number
Serial
Break
RPM Normal
Prop RPM
18
57 mm 25 56 mm
mm
60
4.20 mm
93
19
2
29
27
26 28
33
32
30
25
15
14 24
23
17 20 31
16
13 21
12
11 22
10 19
8
5
18
6
34 9
5
4
3
1
2
Replacement Parts
Ke
Stoc Mfg Stock
y
k No. Description
No
No.
.
2.75 in.
[70 mm]
23
DLE™