UMILL 1000

Universal machining center

for 5-axis machining
 UMILL 1000
/ Vladimir Farkas

UMILL 1000: Key Account Manager

“By using high-quality European components, we

focus on both the excellent technical values and
MAXIMUM the very high availability of the machine.
What is more, our customer service - which has become

PRECISION FOR well established on the market - is highly appreciated

by our customers and available immediately at
fair conditions.”
UNCOMPROMISING MACHINE BASE

PERFORMANCE
/ The machine base consists of welded steel cons-
truction stabilised through concrete,
optimised with FEM analysis
/ X, Y slide and Z-axis are cast iron
/ Linear scales in X-Y-Z as standard

The new Umill 1000 is the universal CNC machining

centre that takes your production to the next
level. Designed to guarantee maximum efficiency
and precision, thanks to simultaneous 5-axis
machining, milling pieces with a diameter of
1000 mm and height of 600 mm and a weight 5
of up to 1000 kg becomes an extremely precise
and effective process, guaranteeing very high 4
accuracy.
Equipped with optical scales and encoders as 3
ERGONOMIC OPERATING PANEL
1 / Available with Heidenhain or Siemens control
standard, the Umill 1000 guarantees minimum technology
tolerances and excellent surface quality. Its / Height adjustable 90° swivelling operating panel
/ EMCONNECT available for Sinumerik
innovative design, with a symmetrical turret,
steel base filled with polymer concrete and cast
iron structures optimised with FEM analysis, 2
maximises rigidity, damping and stability, WORK TABLE TOOL CHANGER
minimising vibrations and deviations, even in the / Swivel-rotary table with torque motors on the A- and C-axes / Tool changer with 30 tool stations
most complex machining operations. / Swivel range of the A-axis: +/- 125° 6 / Tool changer with 60/90 tool stations available
/ Axis with two absolute encoders as option
Thanks to its advanced technological solutions,
the Umill 1000 is the complete solution for those
looking for reliability, high performance and
uncompromising production quality. SPINDLE CHIP REMOVAL
/ Motor spindle: 15000 / 24000 rpm / The chip removal can be handled by an optionally
available hinge-type chip conveyer
 UMILL 1000
TECHNICAL HIGHLIGHTS

TOOL CHANGER SWIVEL-ROTARY TABLE TRAVEL RANGE

The tool changer of the Umill 1000 is a drum magazine for 30 tools. A tool
The swivel-rotary table has a large clamping area of Ø 800 mm With a travel range of +/- 125°, the A-axis provides a larger work area
magazine with 60/90 tool stations is available as option. The tools are
(31.5“) and can bear loads of up to 1000 kg (2204.6 lb). This makes it than most products from other manufacturers. The C-axis can be infini-

HIGHLIGHTS
managed according to the variable tool station coding principle (random),
possible to simply machine workpieces with an edge size of Ø 1000 and tely rotated by 360°.
which means that tools are always deposited in the first free magazine station
600H mm (Ø 39.4 and 23.6H“). Furthermore, it is prepared for the instal-
for time reasons. Other tool changer sizes are available upon request.
lation of a rotary coupling with 4 ways through the table plate.

/ 5-axis simultaneous machining in a gantry

structure
/ Top thermostability
/ Top machining precision
/ Modern moving column concept with optimal
accessibility
/ Solid swivel-rotary table with torque motors,
direct measuring systems dimensions of
Ø 800 mm provide high stability and precision
/ Wide swivelling range +/-125°
/ Standard linear scales in X-Y-Z
/ Cutting-edge control technology from
Siemens or Heidenhain
/ EMCONNECT available for Sinumerik
AUTOMATION SINUMERIK HEIDENHAIN TNC 7 / Extensive options such as 60 / 90 tool stations
Different options, such as an automatic door opening function on the side of
magazine
The Sinumerik is an universal and flexible CNC system offering free The TNC 7 is a compact, adaptable control ideal for 5-axis simultaneous

DIRECT DRIVES
the machine, a rotary feedthrough in the table centre etc., make it possible to contour programming, milling cycles for complex contours, fast machining. With its flexible operating concept - workshop-oriented / Optimal chip removal
implement different automation solutions. The machine design is flexible reference point setting with touch probe systems, tilting of the working programmability in the HEIDENHAIN plain text dialog or external
The direct dirves in X- and Y-axis allow to reach high performances in acceleration (6 m/s²) and in rapid motion speeds (50 m/min). In addition, this
designed for automatic loading from the side or front. plane, cylindrical surface machining, 3D tool compensation and fast programming – and its scope of performance, it is perfectly suited for / Attractive price-performance ratio
execution through short block processing times. EMCO milling centers.
ensures maximum precision and high dynamics.
/ Flexible for automation (front)
/ Made in the Heart of Europe
 Standard-Apps

NETWORKS ARE CREATED INDIVIDUALLY -

OUR SOLUTIONS AS WELL Control Dashboard Machine Data


Staying in touch is not only important for people. Staff, machines and System Maintenance Manager Digital Services

the production environment must also be securely networked with each

other to ensure an efficient production process. With EMCONNECT, the
machine is optimally equipped for this. In addition, EMCONNECT Digital Control panel as central platform Innovative online services
Services provides innovative online services to optimise machine Remote Desktop Settings Web Browser

operation. The machine data form the basis for a wide range of With EMCONNECT, the machine control panel With EMCONNECT Digital Services, all interested
applications. In this way, the user has the status of the machine available becomes a central platform with access to all
necessary applications, data and documents.
users have online access to the current status and
evaluations of the machine. Automatic notification in

at any time and in any place. Remote Support, Web Browser and Remote the event of malfunctions or machine stoppages and Remote Support TeamViewer Service
Desktop offer a wide range of connection options, extended diagnostic options for remote maintenance
even outside the direct production environment. reduce downtimes and machine downtime to a
The optional OPC UA interface allows data exchange minimum. Integrated maintenance management
with the IT system environment and interaction with supports predictive maintenance based on machine
Integration into the control other machines for shop floor automation. In this utilisation. Thanks to the continuous development of Cutting Calculator Calculator Notes

EMCONNECT offers options for situation-dependent way, EMCONNECT makes an important contribution online services, new functions are always available.
operation. Apps can also be used in parallel with the to highly efficient machine operation.
control system. With optimal integration into the NC
control system, EMCONNECT complements the NC control
Backup & Restore File Import Documents
with powerful functions for modern control generations
(SIEMENS, HEIDENHAIN). The familiar vision of the machine
x
NC control is maintained at all times.

EMCONNECT HIGHLIGHTS AND FUNCTIONS GD&T EMCO TechSheet Thread Reference

An innovative concept / Fully networked / Compatible

Remote access to office computers, web browsers and Interface for seamless integration into the operating
These powerful apps may be used independently from the online services with all applications and users connected environment
control, while in the background the machine is busy in the Tricalc
/ Structured / User-friendly
production process. With only one click, you can change at
Clear monitoring of the machine state and the production Intuitive and production-optimized touch operation
any moment between numerical control and EMCONNECT. Optional
This is possible with the help of an innovative and data
/ Future-proof
ergonomic control panel, equipped with a modern 22’’ / Customized Continuous extensions as well as easy updates and
multi-touch display, an industrial PC with associated Open platform for modular integration of customer-spe- upgrades
keyboard and HMI hotkeys. cific applications
Shopfloor Management
 UMILL 1000
INSTALLATION PLAN INSTALLATION PLAN

Machine with optional equipment

Indications in millimetres Indications in millimetres
 UMILL 1000
WORK AREA TECHNICAL DATA

Travel and tolerances

Travel in X 900 mm Main spindle (motor spindle)
Travel in Y 1000 mm Speed range 50 – 15000 / 24000 rpm
Travel in Z 700 mm Maximum spindle torque 104 Nm
Distance spindle nose - table (min. - max. / motor spindle) 150 / 650 mm Maximum spindle power 38 kW
Swivel range A-axis +/- 125° Tool taper HSK-A63 (T63)
Range of rotation C-axis (rotary table) +0/-360°
Positioning accuracy P according to VDI 3441 * 10 μm Tool magazine
Positioning repeatability Ps according to VDI 3441 * 4 µm Number of tool stations 30 (60/90)
Positioning accuracy A-axis (tilting) +/- 5 sec. Tool changing type double-armed gripper
Positioning accuracy C-axis (table) +/- 5 sec. Tool management random
Tool changing time (tool-tool) according to VDI 2852 4,9 sec.
Feed Max. tool diameter 80 mm
Rapid motion speed X-Y-Z axis 50 m/min Max. tool diameter (without neighbouring tools) 125 mm
Max. rotational speed A-axis (turning version) 100 rpm Max. tool length 350 mm
Max. rotational speed C-axis 100 (600) rpm Max. tool weight 8 kg
Max. feed force X axis 8500 N Total tool weight supported by the magazine 160 (240/360) kg
Max. feed force Y axis 8500 N
Max. feed force Z axis 8500 N Coolant tank
Max. acceleration X-Y-Z axis 6 m/s² Tank capacity 420 l
Standard pump pressure 2 bar
Table Max. capacity at 2 bar 40 l/min
Diameter 800 mm
Table-floor distance 810 mm Pneumatic supply
Slot number 9 Min. pressure supply 6 bar
Distance between two T-slots 90 mm Min. capacity required 250 l/min
Groove wide 14 mm
Max. workpiece weight (equally distributed) 1000 kg Lubrication
Spindle Grease
Table: Turning version Caged roller ways Grease
Diameter 800 mm Ball screws Grease
Height to floor 800 mm
Travel Rapid Speed 600 rpm Dimensions
Grooves width “T” (tolerance H7 ) 14 mm Total height 3630 mm
Grooves number 12 Dimensions L x D without chip conveyer 3450 x 4750 mm
Grooves radial degree 30 Weight 18000 kg
Workpiece dimensions Center bore on table 25 mm
Work piece weight max. (300 rpm) 1000 kg * Values measured at 22°C with the machine fixed to the ground. Machine with linear scales -
Indications in millimetres distance compensation with laser and motor encoders in the turning axis.
 beyond standard

04/25 . Technical modifications reserved. Errors and omissions excepted.

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245 891-0 / [email protected]

www.emco-world.com