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Fluid Machinery Formula Book

The Formula Handbook for Fluid Machinery (22ME025) provides essential formulas and nomenclature related to fluid dynamics, including the impact of jets, hydraulic turbines, and various turbine types such as Pelton, Francis, Kaplan, and centrifugal pumps. It outlines key parameters like velocity, force, efficiency, and head losses, along with specific calculations for work done and power delivered in fluid machinery applications. This handbook serves as a comprehensive reference for understanding the principles and calculations involved in fluid machinery design and operation.

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0% found this document useful (0 votes)
419 views10 pages

Fluid Machinery Formula Book

The Formula Handbook for Fluid Machinery (22ME025) provides essential formulas and nomenclature related to fluid dynamics, including the impact of jets, hydraulic turbines, and various turbine types such as Pelton, Francis, Kaplan, and centrifugal pumps. It outlines key parameters like velocity, force, efficiency, and head losses, along with specific calculations for work done and power delivered in fluid machinery applications. This handbook serves as a comprehensive reference for understanding the principles and calculations involved in fluid machinery design and operation.

Uploaded by

Daksh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FORMULA HANDBOOK

FLUID MACHINERY
(22ME025)

Formula Handbook Fluid Machinery (22ME025)


IMPACT OF JET
Nomenclature
V−Velocity of water jet
a – Cross-sectional area of jet/Nozzle
u – Velocity of plate/vane
V1 − Absolute velocity of water at striking the vane i.e. inlet(1)
V2 − Absolute velocity of water at leaving vane i.e. outlet(2)
𝑉𝜔1 , 𝑉𝜔2 − The components of the V1 & V2, in the direction of motion, are called Velocity of
Whirl at the inlet(1) and outlet(2) respectively.
𝑉𝑓1 , 𝑉𝑓2 − The components of the V1 & V2, in the direction perpendicular to the motion, are called
Velocity of flow at the inlet(1) and outlet(2) respectively.
u1, u2 − Velocity of the vane at the inlet(1) and outlet(2) respectively.
𝑉𝑟1 , 𝑉𝑟2 − Relative velocity of the jet with respect to the vane at the inlet(1) and outlet(2)
respectively.
𝛼, 𝛽 − Angle made by the velocity V1 & V2, with the direction of motion of the vane at the
inlet(1) and outlet(2) respectively.
𝜃, 𝜙 − Angle made by the relative velocity 𝑉𝑟1 & 𝑉𝑟2 with the direction of motion of the vane at the
inlet(1) and outlet(2) respectively and also called vane angles.

1. Force exerted by the jet on a plate in the direction of the jet (Assuming X-direction)

Fx = ρ.a.V2

2. Force exerted by the jet on the inclined plate

• In Normal direction, Fn = ρ.a.V2 Sinθ


• Force component in X-direction = Fn Sinθ
• Force component in Y-direction = Fn Cosθ

3. Force exerted by the jet on a curved plate

• Force component in X-direction, Fx = ρ.a.V2(1 + cosθ)


• Force component in Y-direction, Fy = -ρ.a.V2 sinθ

4. Force exerted by the jet on a curved plate, moving with some velocity

• Force component in X-direction, Fx = ρ.a.(V-u)2.(1+ cosθ)


• Force component in X-direction, Fy = - ρ.a.(V-u)2.sinθ

5. The jet striking on a hinged plate

Formula Handbook Fluid Machinery (22ME025)


𝜌.𝑎.𝑉 2
• Angle of Swing, Sinθ = 𝑤

6. A jet of water striking tangentially at one of the tips of an unsymmetrical moving


curved plate

• Force Exerted by the jet, 𝐹𝑥 = 𝜌. 𝑎. 𝑉𝑟1 (𝑉𝜔1 ± 𝑉𝑤2 )


• Work done/Sec on the vane by the jet = Fx * u
• Work done per unit weight of fluid striking = Fx * u / Weight of water striking per sec
𝑊𝐷/𝑠 𝜌.𝑎.𝑉𝑟1 [𝑉𝜔1 ±𝑉𝑤2 ]×𝑢
• Efficiency of Jet, 𝜂 = = 1
𝐾.𝐸.𝑜𝑓 𝑗𝑒𝑡/𝑠 (𝜌.𝑎.𝑉12 )𝑉12
2

7. A jet of water strikes a series of radial curved plate

• Work done/Sec on the vane by the jet= 𝜌. 𝑎. 𝑉1 (𝑉𝜔1 𝑢1 ± 𝑉𝑤2 𝑢2 )


𝜌.𝑎.𝑉1 (𝑉𝜔1 𝑢1 ±𝑉𝑤2 𝑢2 )
• Efficiency of Jet, 𝜂 = 1
(𝜌 )𝑉 2
2 𝑎𝑉1 1

Formula Handbook Fluid Machinery (22ME025)


HYDRAULIC TURBINES

Nomenclature
H − Net Head
Hg − Gross Head
hf − Loss of Head due to pipe/penstock friction
V − Velocity of water in penstock
L − Length of penstock
dp − Diameter of penstock
f − Coefficient of friction for pipe/penstock
Q − Discharge through penstock/Turbine
D − The mean diameter or the pitch diameter of the Pelton wheel
d − Diameter of the jet
D1, D2 – Outer & Inner Diameters of Runner respectively.
B1, B2 – Outer & Inner widths of Runner respectively.
𝜂ℎ − Hydraulic Efficiency
𝜂𝑚 − Mechanical Efficiency
𝜂𝑜 − Overall Efficiency
Cv − Co-efficient of velocity
V1, V2 − Absolute velocity of water at the inlet(1) and outlet(2) respectively.
𝑉𝜔1 , 𝑉𝜔2 − Velocity of Whirl at the inlet(1) and outlet(2) respectively.
𝑉𝑓1 , 𝑉𝑓2 − Velocity of flow at the inlet(1) and outlet(2) respectively.
𝛼, 𝛽 − Guide blade angle at the inlet(1) and outlet(2) respectively.
𝜃, 𝜙 − Blade angle at the inlet(1) and outlet(2) respectively.
u1, u2 − Tangential Velocity of wheel/Runner at the inlet(1) and outlet(2) respectively.

1. Net Head, H = Hg – hf

4.𝑓.𝐿.𝑉 2
2. 𝒉𝒇 = 𝑑𝑝 .2𝑔

𝑃𝑜𝑤𝑒𝑟 𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑 𝑡𝑜 𝑟𝑢𝑛𝑛𝑒𝑟 𝑖.𝑒. 𝑅𝑢𝑛𝑛𝑒𝑟 𝑃𝑜𝑤𝑒𝑟 (𝑅𝑃)


3. Hydraulic Efficiency, 𝜂ℎ =
𝑃𝑜𝑤𝑒𝑟 𝑠𝑢𝑝𝑝𝑙𝑖𝑒𝑑 𝑎𝑡 𝑖𝑛𝑙𝑒𝑡 𝑖.𝑒. 𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟, (𝑊𝑃)

𝜌.𝑔.𝑄.𝐻
4. Water Power, 𝑊𝑃 = … 𝑘𝑊
1000

𝑃𝑜𝑤𝑒𝑟 𝑎𝑡 𝑡ℎ𝑒 𝑠ℎ𝑎𝑓𝑡 𝑜𝑓 𝑡𝑢𝑟𝑏𝑖𝑛𝑒 𝑖.𝑒. 𝑆ℎ𝑎𝑓𝑡 𝑃𝑜𝑤𝑒𝑟 (𝑆𝑃)


5. Mechanical Efficiency, 𝜂𝑚 =
𝑅𝑢𝑛𝑛𝑒𝑟 𝑃𝑜𝑤𝑒𝑟 (𝑅𝑃)

𝑆ℎ𝑎𝑓𝑡 𝑃𝑜𝑤𝑒𝑟 (𝑆𝑃) 𝑆𝑃 𝑅𝑃


6. Overall Efficiency, 𝜂𝑜 = = x = 𝜂𝑚 x 𝜂ℎ
𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟 (𝑊𝑃) 𝑅𝑃 𝑊𝑃

Formula Handbook Fluid Machinery (22ME025)


PELTON WHEEL (TURBINE)

1. Important points for Pelton Wheel

• The velocity of the jet, 𝑉1 = 𝐶𝑣 . √2𝑔𝐻

• The velocity of the wheel, 𝑢 = 𝑆𝑝𝑒𝑒𝑑 𝑟𝑎𝑡𝑖𝑜 x √2𝑔𝐻

𝜋.𝐷.𝑁
Also, 𝑢 = 60

• The angle of deflection of the jet through buckets (usually = 165°)

2. Design of Pelton Wheel

• Width of the buckets which is = 5 d,

• Depth of the buckets which is = 1.2 d,

𝐷
• Number of Buckets on a runner, 𝑍 = 15 + 2𝑑

𝐷
• Jet Ratio, 𝑚 = 𝑑

3. Work Done by the jet on the runner per second, WD/s = 𝜌. 𝑎. 𝑉1 (𝑉𝜔1 ± 𝑉𝑤2 ). 𝑢 …Nm/s

𝜌.𝑎.𝑉1 (𝑉𝜔1 ±𝑉𝑤2 ).𝑢


4. Runner Power, RP = … 𝑘𝑊
1000

𝜌.𝑎.𝑉1 (𝑉𝜔1 ±𝑉𝑤2 ).𝑢


5. Hydraulic Efficiency, 𝜂ℎ = 1
(𝜌 )𝑉 2
2 𝑎𝑉1 1

INWARD FLOW REACTION TURBINE

1. Important points for Reaction Turbine


𝑢1
• Speed Ratio =
√2𝑔𝐻
𝑉𝑓1
• Flow Ratio =
√2𝑔𝐻

• Discharge of the Turbine, 𝑸 = 𝜋𝐷1 . 𝐵1 . 𝑉𝑓1 = 𝜋𝐷2 . 𝐵2 . 𝑉𝑓2


𝜋.𝐷1 .𝑁 𝜋.𝐷2 .𝑁
• 𝑢1 = , 𝑢2 = ,
60 60

Formula Handbook Fluid Machinery (22ME025)


• If the thickness (t) of ‘n’ numbers of Vanes is considered, Then Discharge is
given by, 𝑄 = (𝜋𝐷1 − 𝑛𝑡). 𝐵1 . 𝑉𝑓1
𝐵1
• Breadth Ratio =
𝐷1

2. The work done per second on the runner by water, WD/s = 𝜌. 𝑄. (𝑉𝜔1 𝑢1 ± 𝑉𝑤2 𝑢2 )
(𝑉𝜔1 𝑢1 ±𝑉𝑤2 𝑢2 )
3. The work done per second per unit weight of water per sec = 𝑔

(𝑉𝜔1 𝑢1 ±𝑉𝑤2 𝑢2 )
4. Hydraulic Efficiency, 𝜂ℎ =
𝑔𝐻

FRANCIS TURBINE

Note: Include all formulas of Reaction Turbines. The only difference is Radial Discharge at
the outlet which means β = 90o, Thus 𝑉𝑤2 = 0

1. The work done per second on the runner by water, WD/s = 𝜌. 𝑄. (𝑉𝜔1 𝑢1 )
(𝑉𝜔1 𝑢1 )
2. The work done per second per unit weight of water per sec = 𝑔

(𝑉𝜔1 𝑢1 )
3. Hydraulic Efficiency, 𝜂ℎ =
𝑔𝐻

KAPLAN TURBINE

1. Important points for Kaplan Turbine


𝑢1
• Speed Ratio =
√2𝑔𝐻
𝑉𝑓1
• Flow Ratio =
√2𝑔𝐻
𝜋
• Discharge of the Turbine, 𝑄= (𝐷𝑜2 − 𝐷𝑏2 ). 𝑉𝑓1
4

Where, Do = Outer Diameter of runner,


Db = Diameter of hub,
𝑉𝑓1 = The velocity of flow at inlet,

2. The work done per second on the runner by water, WD/s = 𝜌. 𝑄(𝑉𝜔1 ± 𝑉𝑤2 )𝑢
(𝑉𝜔1 ±𝑉𝑤2 )𝑢
3. The work done per second per unit weight of water per sec = 𝑔

(𝑉𝜔1 ± 𝑉𝑤2 )𝑢
4. Hydraulic Efficiency, 𝜼𝒉 =
𝑔𝐻

Formula Handbook Fluid Machinery (22ME025)


CENTRIFUGAL PUMP
Nomenclature
Hm − Manometric Head
Ha – Atmospheric Pressure Head
Ha – Vapour Pressure Head
hs – Suction Head
hd- Delivery head
hfs − loss of head due to friction in the suction pipe
hfs − loss of head due to friction in the delivery pipe
vs – velocity of water in suction pipe
vd – velocity of water in delivery pipe
Q − Discharge through pump
D1 , D2 – Inner & Outer Diameters of Impeller respectively.
B1 , B2 – Inner & Outer widths of Impeller respectively.
𝜂𝑚𝑎𝑛 − Manometric Efficiency
𝜂𝑚 − Mechanical Efficiency
𝜂𝑜 − Overall Efficiency
V1, V2 − Absolute velocity of water at the inlet(1) and outlet(2) respectively.
𝑉𝜔1 , 𝑉𝜔2 − Velocity of Whirl at the inlet(1) and outlet(2) respectively.
𝑉𝑓1 , 𝑉𝑓2 − Velocity of flow at the inlet(1) and outlet(2) respectively.
𝛼, 𝛽 − Guide blade angle at the inlet(1) and outlet(2) respectively.
𝜃, 𝜙 − Blade angle at the inlet(1) and outlet(2) respectively.
u1, u2 − Tangential Velocity of Impeller at at inlet(1) and outlet(2) respectively.

1. Important points for Centrifugal Pump


• Discharge, 𝑄 = 𝜋𝐷1 . 𝐵1 . 𝑉𝑓1 = 𝜋𝐷2 . 𝐵2 . 𝑉𝑓2
𝑢1
• Speed Ratio =
√2𝑔𝐻
𝑉𝑓1
• Flow Ratio =
√2𝑔𝐻

𝐵1
• Breadth Ratio: =
𝐷1

2. Manometric Head (Hm)


𝑉𝑤2 𝑢2
• Hm = – Loss of head in impeller and casing
𝑔

𝑃 𝑉2 𝑃 𝑉2
• Hm = (𝜌𝑔𝑜 + 2𝑔
𝑜
+ 𝑍0 ) − (𝜌𝑔𝑖 + 2𝑔
𝑖
+ 𝑍𝑖 )

Formula Handbook Fluid Machinery (22ME025)


𝑉2
• 𝑑
Hm = (ℎ𝑠 + ℎ𝑑 + ℎ𝑓𝑠 + ℎ𝑓𝑑 + 2𝑔 )

3. Work done by the impeller on the water per sec = 𝜌. 𝑄(𝑉𝜔2 𝑢2 )

𝑉𝑤2 𝑢2
4. Work done by the impeller on the water per unit weight of water = 𝑔

𝑉𝑤2 𝑢2
5. The Power at the impeller (IP) = … 𝑘𝑊
1000𝑔

𝑔𝐻𝑚
6. Manometric Efficiency, 𝜼𝒎𝒂𝒏 = 𝑉𝑤2 𝑢2

𝑃𝑜𝑤𝑒𝑟 𝑎𝑡 𝑡ℎ𝑒 𝐼𝑚𝑝𝑒𝑙𝑙𝑒𝑟 (𝐼𝑃)


7. Mechanical Efficiency, 𝜼𝒎 = 𝑃𝑜𝑤𝑒𝑟 𝑎𝑡 𝑡ℎ𝑒 𝑠ℎ𝑎𝑓𝑡 𝑖.𝑒. 𝑆ℎ𝑎𝑓𝑡 𝑃𝑜𝑤𝑒𝑟 (𝑆𝑃)

𝑊𝑎𝑡𝑒𝑟 𝑃𝑜𝑤𝑒𝑟 (𝑊𝑃) 𝑊𝑃 𝐼𝑃


8. Overall Efficiency, 𝜼𝒐 = = 𝑥 = 𝜂𝑚𝑎𝑛 𝑥 𝜂𝑚
𝑆ℎ𝑎𝑓𝑡 𝑃𝑜𝑤𝑒𝑟 (𝑆𝑃) 𝐼𝑃 𝑆𝑃

120 .𝜂𝑚𝑎𝑛 .𝑉𝑤2 .𝐷2


9. Minimum speed for starting a centrifugal pump, 𝑁 = 𝜋(𝐷22 − 𝐷12 )

𝑠 𝑉2
10. Maximum Suction Lift (Or Suction Height), ℎ𝑠 = 𝐻𝑎 − 𝐻𝑣 − ℎ𝑓𝑠 − 2𝑔

11. Net Positive Suction Head (NPSH) =(𝐻𝑎 − ℎ𝑠 − ℎ𝑓𝑠 ) − 𝐻𝑣

Formula Handbook Fluid Machinery (22ME025)


RECIPROCATING PUMP

Nomenclature
A – Crossectional Area of Piston/Cylinder
L – Length of Stroke
hs – Suction Head
hd − Delivery head
𝜔 – Angular Velocity of crank
N – Rotational Velocity of Crank
ls, ld – length of suction & delivery pipes
as, ad – Crossectional Areas of suction & delivery pipes
𝜃 – Angle turned by crank in radians in time ‘t’

1. Single-Acting Reciprocating Pump

𝐴.𝐿.𝑁
• Discharge of the pump per second, 𝑄 = 60

𝜌.𝑔.𝐴.𝐿.𝑁
• Weight of water delivered per second, 𝑊 = 60

𝜌.𝑔.𝐴.𝐿.𝑁
• Work done by Reciprocating Pump per sec, 𝑾𝑫/𝒔 = (ℎ𝑠 + ℎ𝑑 )
60

𝜌.𝑔.𝐴.𝐿.𝑁
• Power required to drive the pump, 𝑃 = (ℎ𝑠 + ℎ𝑑 ) ….kW
60 𝑥 1000

2. Double-Acting Reciprocating Pump

2𝐴.𝐿.𝑁
• Discharge of the pump per second, 𝑸 = 60

2𝜌.𝑔.𝐴.𝐿.𝑁
• Weight of water delivered per second, 𝑾 = 60

2𝜌.𝑔.𝐴.𝐿.𝑁
• Work done by Reciprocating Pump per sec, 𝑾𝑫/𝒔 = 60
(ℎ𝑠 + ℎ𝑑 )

2𝜌.𝑔.𝐴.𝐿.𝑁
• Power required to drive the pump, 𝑷 = (ℎ𝑠 + ℎ𝑑 ) ….kW
60 𝑥 1000

3. Variation of velocity and acceleration in the suction and delivery pipes due to
acceleration of the piston

𝑙𝑠 𝐴
• Pressure head due to acceleration in the suction pipe, ℎ𝑎𝑠 = . 𝜔2 𝑐𝑜𝑠𝜃
𝑔 𝑎𝑠

𝑙𝑑 𝐴
• Pressure head due to acceleration in the delivery pipe, ℎ𝑎𝑑 = . 𝜔2 𝑐𝑜𝑠𝜃
𝑔 𝑎 𝑑

Formula Handbook Fluid Machinery (22ME025)


4. Effect of variation of velocity on friction in the suction and delivery pipes

4𝑓𝑙𝑠 𝐴 2
• Loss of head due to friction in suction pipe, ℎ𝑓𝑠 = 𝑑 [ 𝜔. 𝑟. 𝑐𝑜𝑠𝜃]
𝑠 .2𝑔 𝑎 𝑠

4𝑓𝑙𝑑 𝐴 2
• Loss of head due to friction in delivery pipe, ℎ𝑓𝑑 = 𝑑 [ 𝜔. 𝑟. 𝑐𝑜𝑠𝜃]
𝑑 .2𝑔 𝑎 𝑑

5. Total pressure head during suction stroke = hs + has + hfs

6. Total pressure head during suction stroke = hd + had + hfd

Formula Handbook Fluid Machinery (22ME025)

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