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Catalogo - Serie ERC 5-30 HP USA

The MATTEI Eco-friendly Rotary Vane Classic Series (ERC) 4-22 models are energy-efficient, fixed-speed direct-drive rotary vane air compressors designed for rugged reliability and extended maintenance intervals. Utilizing proprietary 'bearingless' Rotary Vane Technology, these compressors offer lower lifecycle costs, quiet operation, and superior performance in harsh environments. The series includes features such as long-lasting filters, a Maestro XB controller for system management, and options for extended warranty coverage to ensure optimal performance and longevity.

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Waleed Farraj
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0% found this document useful (0 votes)
34 views8 pages

Catalogo - Serie ERC 5-30 HP USA

The MATTEI Eco-friendly Rotary Vane Classic Series (ERC) 4-22 models are energy-efficient, fixed-speed direct-drive rotary vane air compressors designed for rugged reliability and extended maintenance intervals. Utilizing proprietary 'bearingless' Rotary Vane Technology, these compressors offer lower lifecycle costs, quiet operation, and superior performance in harsh environments. The series includes features such as long-lasting filters, a Maestro XB controller for system management, and options for extended warranty coverage to ensure optimal performance and longevity.

Uploaded by

Waleed Farraj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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ERC 4-22

5 HP - 7.5 HP - 10 HP - 15 HP -20 HP - 25 HP - 30 HP
FIXED-SPEED DIRECT DRIVE ROTARY VANE AIR COMPRESSORS

1
The MATTEI® Eco-friendly Rotary Vane Classic Series WHEN RUGGED RELIABILITY
(ERC) 4 through 22 models of advanced volumetric air IS TANTAMOUNT
compressors are engineered to deliver rugged reliability
in an energy efficient design with uncommonly extended Lowest Lifecycle Costs
maintenance intervals. We invite you to experience these Longest Maintenance Intervals
long lasting, energy efficient, single-stage, 5÷30 HP, fixed-
Quiet Easy Access Open-Frame Design
speed, direct-drive air compressors in a performance-built
package that has been proven in harsh dirty environments.
These compressors leverage the legendary durability of
Mattei’s proprietary “bearingless” Rotary Vane Technology
in delivering a truly unique, simple, rugged, and reliable
energy saving solution that delivers unrivalled performance
and longevity to air compressor applications around the
world.

TIMELESS “BEARING-LESS” AIREND

Mattei’s Vane Technology is “Simply Different.” enough or, you must replace the entire airend when other
critical components are damaged due to extreme bearing
Whereas a rotary screw compressor relies on a pair of wear prior to attempting service. This deterioration of
precision mated helically cut rotors supported by anywhere performance simply does not, and cannot, occur in a
from 6 to 9 ball or roller bearings to manage the axial and rotary vane compressor. In fact, vane performance gets
thrust forces, a Mattei vane compressor is comprised of a better with time.
single rotor supported by 2 white metal bushes to manage
the axial forces – there are NO thrust forces in a vane
compressor.
Thrust forces are what cause bearing tolerances to wear
until the airend needs to be rebuilt. This wear condition
requires that you replace the bearings if caught early
GET YOUR VANE GAIN
Only Mattei’s rotary vane technology is proven to be THE MOST LEAK FREE DESIGN IN
even more energy efficient the longer it runs. THE INDUSTRY
We call it VANE GAIN. Third party testing confirms that our
When people see one of these, they have no idea it is an
lifetime-rated cast-iron blades begin to season from the
air compressor. Sleek construction. No hoses. Only two
moment you turn it on.
galvanized steel oil lines and the oil return line. Everything
What does that mean to you? Simple. Our VANE lets you
else is internally ported through the rugged cast iron housing.
GAIN lower energy costs over time - an exclusive benefit
The Classic ERC Series compressors are designed to be leak
found ONLY in Mattei’s proprietary rotary vane technology.
free in the nastiest applications in the world.

THE LONGEST LASTING FILTERS THE MOST RUGGED AND


IN THE INDUSTRY DURABLE COMPRESSOR KNOWN
TO MAN
Classic ERC Series compressors incorporate unique long-
lasting filters that are designed to minimize maintenance
This is the exact same unitized compressor envelope that
requirements while withstanding harsh environments.
we deploy worldwide for use on freight trains, buses, people
• Air intake filter: massive with a surface area multiple
movers and earthmoving equipment. It was engineered to
times larger than is typical
deliver years of rugged dependable operation in the most
- Offers a heavy-duty option with remote intake for
demanding applications around the globe.
severe applications
• Oil filter: rated for 5,000 hours of operation – more than
2X the hours of conventional spin-on filters.
• Air/Oil Separator filter: rated for 10,000 hours of
operation – up to 4X a typical air/oil separator

3
ERC 4 - 5 - 7 - 11 - 15 - 18 - 22

1. MAESTRO XB CONTROLLER 7 4 5
a. The “brains” that directs, manages, and monitors all aspects of system logic. 2
b. Automatic Restart in event of power failure, programmable Start/Stop timers,
Lead/Lag/ Alternation control (up to 4 compressors), Maintenance Reminders,
Phase Reversal Protection– all standard .

2. INTEGRATED AIREND
Legendary encapsulated compression module incorporates compressor, oil filter,
hydraulic servo-controlled inlet valve, built-in oil reservoir, and thermostatic bulb
in a compact leak-free design.

3. LONG LIFE OIL FILTER & AIR/OIL 4. ROTOR STATOR UNIT (RSU)
SEPARATOR Proprietary “bearing-less compressor”
Oil filter rated for 5,000 hours and, 10,000 features zero wear vanes, zero wear bushes, 5. DIRECT-DRIVE COUPLING
hour rated air/oil separator, offer you the zero thrust forces. You benefit with >100,000 Easy-access flexible coupling ensures
longest filter maintenance intervals in the hours of operation, never require an expensive perfect shaft alignment, low-noise, long
industry and, limit oil carryover to 1-3 ppm airend overhaul and, gain the longest airend life, and eliminates power robbing gear
life and the lowest lifecycle costs in the or belt losses and their associated high
industry. It’s why we say, “No Vane. No Gain.” maintenance costs.

4
1

8 6 9. OPTIONAL AIR RECEIVER


80- or 120-gallon storage tank give you
more air and helps lower your energy
costs

8. WYE-DELTA STARTER
Rugged and reliable wye-delta starting
reduces inrush current and the shock of
full voltage starters

7.HYDRAULICALLY CONTROLLED AIR


INLET VALVE
Pneumatic intake valves collect moisture and
require constant maintenance. Our hydraulic
air intake valve, off-load valve and vacuum
relief valves are integrated into one cast iron
block behind the air intake filter engineered
to avoid this problem and enable fast simple
maintenance.

6. OVERSIZED COOLERS
Rated 45°C/113°F ambient. Engineered
for quiet dependable service in hostile
environments. Fixed-speed radial fan with
dependable motor draws ambient air through
rear-panel mounted oversized combination oil
and air coolers.

5
ERC 4 - 5 - 7 - 11 - 15 - 18 - 22

TECHNICAL DATA

F.A.D. in accordance with ISO 1217, annex “C” | Sound pressure level according to ISO 2151, tolerance ± 3dB(A)
Working pressure: 138 psig for 145 psig version,

OPTIONS
HEAT RECOVERY KIT HEATERS KIT V-LIFE FOOD LUBRICANT

The Heat recovery kit is totally integrated into the oil cooling The heaters enables the use of the compressor (equipped without Mattei V-LIFE FOOD is a synthetic, non-toxic lubricant, approved
circuit, making the unit independent from the oil temperature soundproofing canopy) in a cold environment (+14°F) using the and graded by the USDA as H1 classification, suitable for the food-
control and protected from anypossible malfunctions, such as standard lubricant. processing industry and applications with a low environmental
waterflow reduction and overheating. impact.

MAESTRO XB EXPANSION MODULE* HIGH EFFICIENCY INTAKE FILTER KIT CONDENSATE DRAIN AND SEPARATOR

Maestro XB expansion module is also referred to as a clock card. The high efficiency intake filter is able to hold solid particles of Installed after the aftercooler, it removes 65% of all condensable
It allows you to program the compressor to automatically start more or equal to 3 micronwith a filtering efficiency of 99%. condensate. Includes automatic zero loss drain with dry
and stop based on your specific days and hours of operation. contacts.

* Clock function for time programming

6
Get MyCare 6 & 10 Extended
Warranty Coverage
Standard warranty is one (1) year, bumper-to-bumper
covering parts and labor against defects in materials and
workmanship.

In addition, your ERC 4-22 direct-drive air compressor is


eligible for our MyCare 6 & 10 extended warranty program at
NO additional cost to you.

WHAT YOU GAIN WITH MYCARE 6 & 10 YOUR GOAL IS OUR GOAL
The MyCare 6 program doubles the bumper-to-bumper protection Our mutual goal is to ensure that your investment is properly
to two (2) years and, covers the major compents: Motor, Coolers, maintained. This allows us to guarantee you will get the longest
Controller, Oil Separator Tank, Inverter and Rotor Stator Unit (RSU service life out of it while enjoying the lowest operating costs for
or Airend), for a total of six (6) years. The MyCare 10 component is years to come.
offered for our direct-drive industrial compressors and covers the Mattei, simply wants you to benefit from the peace-of-mind in
Rotor Stator Unit (RSU or Airend) for an additional three (3) years, knowing that Mattei and your local Distributor have your best
years seven (7) through ten (10). interests at heart right from the start.

HOW YOU GET MYCARE 6 & 10 GENUINE ORIGINAL PARTS & LUBRICANTS
To choose your MyCare 6 & 10 extended warranty plan, simply Mattei compressors are engineered for many years of service. Our
check the MyCare 6 & 10 box during the start-up and commissioning lubricants are engineered and custom blended to ensure that those
process for your new Mattei air compressor as performed by a local lifetime-rated blades ride on a thin film of lubricant to prevent any
Authorized Mattei Distributor. wear and tear to the compressor. Authorized Mattei Service Centers
employ qualified service engineers that carry specific tooling and
stock Genuine Mattei Parts and Lubricants made to very high
MYCARE 6 & 10: TAILORED TO YOUR NEEDS design standards that conform to exact technical specifications.
The program is built around your specific environment and Only through the use of Genuine Mattei Parts
anticipated hours of operation. and Lubricants can you be guaranteed
Authorized Mattei Distributors, are factory trained to ensure you the protection you deserve and
get fast courteous service. They know what to look for to ensure the highest levels
you place your compressor in the best possible environment to of performance,
ensure years of great service from your Mattei. The Technicians that reliability, safety and
inspect, start-up and commission your Mattei are experienced in the lower energy
recommending the proper service program based on your specific costs of the future
environment. They want to get the job done quickly and correctly that were originally
and will only recommend service intervals that they know will keep engineered into
you happy and up and running between scheduled visits. your Mattei air
compressor.

7
RAIL&TRANSPORTATION

INDUSTRIAL COMPRESSORS

ITALY - ING. ENEA MATTEI SpA


Strada Padana Superiore, 307
20055 VIMODRONE (MI)
Tel + 39 02253051 - Fax +39 0225305243
OEM AIR COMPRESSORS
E-mail: [email protected]

USA - MATTEI COMPRESSORS Inc


9635 Liberty Road, suite E
Randallstown, MD 21133
OEM GAS Phone +1 410 5217020
COMPRESSORS
E-mail: [email protected]

http://www.matteigroup.com/en-us/
AI SMELTING COMPRESSORS

FRANCE
MATTEI COMPRESSEURS
Phone +33 5 35 54 22 05 - Fax +33 9 72 31 68 33
E-MAIL: [email protected] - www.mattei.fr

GERMANY
MATTEI KOMPRESSOREN DEUTSCHLAND GmbH

224 - Data subject to change without notice. Images are for illustration purposes only.
Phone +49 07191 - 933801
E-MAIL: [email protected]

GREAT BRITAIN
MATTEI COMPRESSORS Ltd
Phone +44 (0)1789 450577 - Fax +44 (0)1789 450698
E-MAIL: [email protected] - www.mattei.co.uk

PEOPLE’S REPUBLIC OF CHINA


Mattei (SuZhou) Air Compressors Manufacturing Co., Ltd
WFOE by Ing. Enea Mattei SpA - Italy
Tel: +86 512 66679986 Fax: +86 512 66679989
E-MAIL: [email protected] - www.matteisuzhou.cn
UNI EN ISO 9001:2015

REV.1

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