Catalogo para Cliente
Catalogo para Cliente
MOVITRAC® LT E DA390000
Edition 11/2004
11308710 / EN Catalog
SEW-EURODRIVE – Driving the world
1 Important Notes on the Operating Instructions ............................................. 4
1.1 Explanation of symbols ............................................................................. 4
5 Accessories ..................................................................................................... 20
5.1 Input filter ................................................................................................ 20
5.2 Line chokes ............................................................................................. 21
5.3 Output chokes ......................................................................................... 22
5.4 DIN rail mounting kit................................................................................ 23
5.5 Second analog input ............................................................................... 23
5.6 Second relay output ................................................................................ 24
5.7 PI Controller ............................................................................................ 25
Catalog – MOVITRAC® LT E 3
Important Notes on the Operating Instructions
1 Explanation of symbols
Danger
Identifies information about practices or circumstances that will lead to personal injury
or death, property damage, or economic loss.
Warning
Identifies information about practices or circumstances that may lead to personal injury
or death, property damage, or economic loss.
Caution
Identifies information about practices or circumstances that may lead to property
damage, or economic loss.
Note
Identifies information that is critical for successful application and understanding of the
equipment.
Documentation reference
Operators are made aware of existing documentation, such as operating instructions,
catalogs, data sheets.
Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the
unit!
The operating instructions contain important information about servicing. Therefore,
keep the operating instructions close to the unit.
4 Catalog – MOVITRAC® LT E
Important Notes on the Operating Instructions
Explanation of symbols
1
Application The following applications are forbidden unless measures are expressly taken to make
environment them possible:
• Use in explosion-proof areas
• Use in environments with harmful substances:
– Oils
– Acids
– Gases
– Vapors
– Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178
• If the inverter performs safety functions which have to guarantee the protection of
machinery and people
Waste disposal Please follow the current instructions: dispose in accordance with the regulations in
force:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
Catalog – MOVITRAC® LT E 5
Safety Notes
2 Explanation of symbols
2 Safety Notes
Installation and • Never install damaged products or take them into operation. Please submit a
startup complaint to the transport company immediately in the event of damage.
• Installation, startup and service work on the unit only by trained personnel. The
personnel must be trained in the relevant aspects of accident prevention and must
comply with the regulations in force (e.g. EN 60204, VBG 4,
DIN-VDE 0100/0113/0160).
• Follow the specific instructions during installation and startup of the motor and
the brake!
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Grounding the unit is a necessary protective measure.
Overcurrent protection devices are a necessary protective measure.
• The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with EN 50178. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures to ensure that the connected motor does not start up
automatically when the inverter is switched on. To do this, you can connect binary
inputs DI01 through DI03 to GND.
• Connection to the frequency inverter output is only permitted in size 0S, 0M and 0L
when the output stage is inhibited.
Operation and • Disconnect the unit from the supply system prior to removing the protective
servicing cover. Dangerous voltages may still be present for up to 10 minutes after mains
disconnection.
• The unit has IP 00 enclosure with the protective cover removed. Dangerous
voltages are present at all subassemblies except for the control electronics. Keep
the unit closed during operation.
• Dangerous voltages are present at the output terminals and the cables and
motor terminals connected to them when the unit is switched on. Dangerous
voltages may also be present when the unit is inhibited and the motor at a standstill.
• The unit is not necessarily deenergized when the LEDs and the 7-segment
display are off.
• Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permissible for the
driven machine, disconnect the unit from the supply system before correcting the
fault.
6 Catalog – MOVITRAC® LT E
Product overview
Technology
3
3 Product overview
3.1 Technology
The MOVITRAC® LT E range consists of a series of products in two physical sizes
designed to provide cost-effective, easy-to-use drives for 3-phase induction motors in
the power range 0.37 kW to 4.0 kW (0.5 hp to 5 hp).
The MOVITRAC® LT E employs open loop voltage and frequency control to regulate the
speed of the motor. Digital control is combined with the latest IGBT power semi-
conductor technology to give a compact, robust solution for general purpose drive
applications. The product is designed for ease of use and ease of installation, together
with simple programming and commissioning thereby minimising the overall applied
cost of a drive solution.
Catalog – MOVITRAC® LT E 7
General specifications
4 Input voltage ranges
4 General specifications
4.1 Input voltage ranges
Depending upon model and power rating, the drives are designed for direct connection
to the following supplies:
*It is also possible to connect 1-phase MOVITRAC® LT to 2-phases of a 220 ... 240 V
3-phase mains.
Products used with a 3-phase supply are designed for a maximum supply imbalance of
3 % between phases. For input supplies which have a supply imbalance greater than
3 % (typically the Indian subcontinent and parts of Asia Pacific including China) we
recommend that input chokes are used.
Product type MC LT E
Version A
Recommended motor
0015 = 1.5 kW
power
1 = 115 V
Mains voltage 2 = 220 ... 240 V
5 = 380 ... 480 V
Interference 0 = class 0
suppression on the A = class A
supply side B = class B
1 = 1-phase
Connection type
3 = 3-phase
Type 00 = Standard
MC LT E A 0015 2 0 1 1 00
8 Catalog – MOVITRAC® LT E
General specifications
Output power and current ratings
4
The 115 V drives have an internal voltage doubler so the motor voltage is 220 ... 230 V.
MOVITRAC® MC LT E A... 0004 101 1 00 0008 101 1 00 0011 101 1 00
Part number 828 357 5 828 358 3 828 359 1
Interference suppression according to
0
EMC EN 61000-3
INPUT
Supply voltage Vmains 1 × AC 115 V ± 10 %
Supply frequency fmains 50 / 60 Hz ± 10 %
Recommended motor power [kW] 0.37 0.75 1.1
[hp] 0.5 1.0 1,5
OUTPUT
Output voltage Vmains 220 ... 230 V (voltage doubler)
Output current [A] 2.3 5.8 9.5
2
Motor cable size Cu 75C [mm ] 1.0 1.5
[AWG] 17 16
Max motor cable length
[m] 50 75 150
(unshielded cable @ 8 kHz)
GENERAL
Max. ambient temperature [°C] 8 kHz 50 50 50
16 kHz 50 40 40
32 kHz 30 30 30
Dimensions [mm] 80 × 155 × 130 100 × 260 × 175
W×H×D
[in] 3.15 × 6.10 × 5.12 3.94 × 10.24 × 6.89
Size 1 2 2
Catalog – MOVITRAC® LT E 9
General specifications
4 Output power and current ratings
MOVITRAC® MC LT E A... 0004 2B1 1 00 0008 2B1 1 00 0015 2B1 1 00 0022 2B1 1 00
Part number 828 365 6 828 366 4 828 367 2 828 368 0
Interference suppression according to
B (integrated EMC filter)
EMC EN 61000-3
INPUT
Supply voltage Vmains 1 × AC 220 ... 240 V ± 10 %
Supply frequency fmains 50 / 60 Hz ± 10 %
Recommended motor power [kW] 0.37 0.75 1.5 2.2
[hp] 0.5 1.0 2.0 3.0
OUTPUT
Output current [A] 2.3 4.3 7.0 10.5
2
Motor cable size Cu 75C [mm ] 1.0 1.5
[AWG] 17 16
Max motor cable length (unshielded
[m] 50 50 50 150
cable @ 8 kHz)
GENERAL
Max. ambient temperature [°C] 8 kHz 50 50 50 50
16 kHz 40 40 40 40
32 kHz 30 30 30 30
Dimensions [mm] 80 × 155 × 130 100 × 260 × 175
W×H×D
[in] 3.15 × 6.10 × 5.12 3.94 × 10.23 × 6.89
Size 1 1 1 2
1) It is also possible to connect 1-phase MOVITRAC® LT E to 2-phases of a 220 ... 240 V 3-phase mains.
10 Catalog – MOVITRAC® LT E
General specifications
Output power and current ratings
4
MOVITRAC® MC LT E A... 0008 5A3 1 00 0015 5A3 1 00 0022 5A3 1 00 0040 5A3 1 00
Part number 828 373 7 828 374 5 828 375 3 828 376 1
Interference suppression according to
A (integrated EMC filter)
EMC EN 61000-3
INPUT
Supply voltage Vmains 3 × AC 380 ... 480 V ± 10 %
Supply frequency fmains 50 / 60 Hz ± 10 %
Recommended motor power [kW] 0.75 1.5 2.2 4.0
[hp] 1.0 2.0 3.0 5.0
OUTPUT
Output current [A] 2.2 4.1 5.8 9.5
2
Motor cable size Cu 75C [mm ] 1.0 1.5
[AWG] 17 16
Max motor cable length (unshielded
[m] 15 15 150 150
cable @ 8 kHz)
GENERAL
Max. ambient temperature [°C] 8 kHz 50 50 50 50
16 kHz 40 40 40 40
32 kHz 30 30 30 30
Dimensions [mm] 80 × 155 × 130 100 × 260 × 175
W×H×D
[in] 3.15 × 6.10 × 5.12 3.94 × 10.23 × 6.89
Size 1 1 2 2
Catalog – MOVITRAC® LT E 11
General specifications
4 Overload capability
4.6 Conformance
All products conform to the following international standards:
• CE marked for low voltage directive
• IEC 664-1 Insulation co-ordination within low voltage systems
• UL 508C Power conversion equipment
• EN 61800-3 Adjustable Speed electrical power drive systems - Part 3
• EN 61000-6 / -2, -3, -4 Generic immunity/ Emission standards (EMC)
• Enclosure protection level according to NEMA 250, EN 60529
• Flammability rating according to UL 94
• C-Tick
• cUL
4.7 Environmental
12 Catalog – MOVITRAC® LT E
General specifications
Physical dimensions
4
B A B
C
D
L
D
C
Catalog – MOVITRAC® LT E 13
General specifications
4 Physical dimensions
Sealed unit
Drive power rating W H D
[mm] [in] [mm] [in] [mm] [in]
Size 1 0.37 kW 200 V / 115 V 200 7.87 250 9.84 200 7.87
Size 1 0.75 kW 200 V / 400 V 250 9.84 300 11.81 200 7.87
Size 1 1.5 kW 200 V / 400 V 300 11.81 400 15.75 250 9.84
Size 2 0,75 kW 115 V / 1.1 kW 115 V
300 11.81 400 15.75 300 11.81
2.2 kW 400 V
Size 2 2.2 kW 200V / 4.0 kW 400 V 450 17.71 600 23.62 300 11.81
W
D
54784AXX
Figure 1: Housing
14 Catalog – MOVITRAC® LT E
General specifications
User interface
4
The Start / Stop buttons on the keypad are disabled when the parameters have their
factory default settings. To enable the operation of the Start / Stop buttons on the
keypad, set P-12 to 1 or 2 (see chapter 4.11, "Standard parameters").
The Navigate key alone is used to gain access to the parameter edit menu. Pressing
and holding this key (> 1 sec) allows the user to toggle between the parameter edit menu
and the real time display (where the drive operating status / running speed is displayed).
By pressing this key (< 1 sec) the user is able to toggle between the operating speed
and operating current during drive operation.
[1]
[4]
[2] [5]
[3] [6]
54787AXX
[1] Display
[2] Start
[3] Stop / Reset
[4] Navigate
[5] Up
[6] Down
Display A standard 6-digit, 7-segment display is integrated into each drive to allow drive
operation to be monitored and parameters to be set.
Catalog – MOVITRAC® LT E 15
General specifications
4 Signal terminals overview
4 – 20 mA
0 – 10 V
Relay common
Relay contact
Digital I/P 1
Digital I/P 2
Digital I/P 3
Analog O/P
+10 V O/P
+10 V O/P
Analog I/P
0V
0V
1 2 3 4 5 6 7 8 9 10 11
500 0 – 10 V
analog
Analog I/P – Closed: A; Open: V
Closed: Enable; Open: Disable
Closed: Preset 1; Open: Analog I/P
min. O/P
10 k
54790AXX
16 Catalog – MOVITRAC® LT E
General specifications
Standard parameters
4
Catalog – MOVITRAC® LT E 17
General specifications
4 Extended parameters
18 Catalog – MOVITRAC® LT E
General specifications
P-19 Digital inputs function select
4
The following tables define the functions of the digital inputs depending on the value of
parameter P12 (Terminal / keypad control) and P-19 (Digital input function select).
Catalog – MOVITRAC® LT E 19
Accessories
5 Input filter
5 Accessories
5.1 Input filter
54800AXX
The MOVITRAC® LT E is available with or without an internal EMC filter. The filter option
is used where it is required to meet conducted emission standard EN61000-6-3/4.
Please note that all MOVITRAC® LT E inherently comply with the EMC radiated
emission standards (EN61000-6-2) when good wiring practice is employed.
All relevant part numbers are detailed in chapter 4.2, "Product designation".
The external EMC filters can be used for more demanding applications where, for
example, the 480 V drive is required to meet domestic (class B) emission requirements.
They are specified as follows:
MOVITRAC® LT E size 1 1 2 2
Input filter model NF LT 2B1 010 NF LT 5B3 006 NF LT 2B1 016 NF LT 5B3 016
Part number 18201571 18201601 18201598 18201628
Supply voltage [V] ± 10% 220 ... 240 220 ... 480 220 ... 240 220 ... 480
Phases 1 3 1 3
Max output current [A] 10 6 16 16
20 Catalog – MOVITRAC® LT E
Accessories
Line chokes
5
L L’
H
D
N1 N2
L B
54801AXX 54886AXX
Line chokes are also used to protect the power input circuits of the MOVITRAC® LT E
against voltage spikes which might originate from lightning strikes or other equipment
on the same supply.
Type L B H N1 N2 D Mass
[mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [kg] [lb]
ND LT 010 290 21 66 2.60 80 3.15 70 2.76 50 1.97 51 2.00 5×8 0.2× 0.31 0.8 1.76
ND LT 025 110 21 85 3.35 95 3.74 95 3.74 64 2.52 59 2.32 5×8 0.2× 0.31 1.8 3.97
ND LT 006 480 53 95 3.74 56 2.20 107 4.21 56 2.20 43 1.69 5×9 0.2 × 0.35 1.3 2.87
ND LT 010 290 53 125 4.92 71 2.80 127 5.00 100 3.94 55 2.17 5×8 0.2 × 0.31 2.5 5.51
Catalog – MOVITRAC® LT E 21
Accessories
5 Output chokes
H
ØD
N1
N2
L B
54803AXX 54887AXX
MOVITRAC® LT E, like the majority of other inverter drives, have unfiltered outputs. In
the majority of applications this will give satisfactory performance, however, in a small
number of applications output filtering is strongly recommended to improve system
functionality, reliability and lifetime.
A range of high quality output chokes are available for MOVITRAC® LT E with the
following key features:
• Limits output voltage gradient
• Limits transient over voltages at motor terminals, typically <1000 V
• Suppression of mains conducted interference in lower frequency ranges
• Compensation of capacitive load currents
• Reduction of RFI emissions of the motor cable
• Reduction of motor losses and audible noise caused by ripple
Type L B H N1 N2 D Mass
[mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [mm] [in] [kg] [lb]
HD LT 008 200 53 100 3.94 90 3.54 75 2.95 60 2.37 48 1.89 4 0.16 1.5 3.31
HD LT 012 130 53 125 4.92 115 4.52 85 3.35 100 3.94 55 2.17 5 0.2 3.0 6.61
22 Catalog – MOVITRAC® LT E
Accessories
DIN rail mounting kit
5
54888AXX
Link
1 2 3 4 5 6 7 8 9 10 11
10 V
Digital input 1
Digital input 2
Digital input 3
+10 V out
Analog input 1
Analog input 2
Analog out
0V
Relay contact
Relay common
54813AXX 54816AXX
Specification
Analog input 1 ± 10 V DC or 4 ... 20 mA
Analog input 2 ± 10 V DC or 4 ... 20 mA
Conformity IP00, UL94V-0
Environmental –10 ... +50 °C
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56
Catalog – MOVITRAC® LT E 23
Accessories
5 Second relay output
1 2 3 4 5 6 7 8 9 10 11
Analog input 1
10 V
Digital input 1
Digital input 2
Digital input 3
+10 V out
0V
Relay 2 contact
Relay 1 contact
Relay 2 common
Relay 1 common
54929AXX 54821AXX
This board provides a programmable second relay output which is controlled using
P-25.
Specification
Max. relay switching voltage 250 V AC / 220 V DC
Max. relay switching current 1A
Conformity IP00, UL94V-0
Environmental –10 ... +50 °C
Dimensions [mm] 56 × 24 (not pins) × 14
[in] 2.20 × 0.98 (not pins) × 0.56
24 Catalog – MOVITRAC® LT E
Accessories
PI Controller
5
5.7 PI Controller
ON POT1
TEST PT
12 34 POT2
1 2 3 4 5 6 7 8 9 10 11
10 V
Digital input 1
Digital input 2
Digital input 3
+10 V out
Analog input 1
Analog output
0V
Analog feedback in
Relay contact
Relay common
54835AXX 54832AXX
Key benefits:
• Small physical size
• Potted for robustness and environmental protection
• Minimal setup for quick and easy commissioning
– integral gain set by 2 switches
– proportional gain set by potentiometer
• Built in reference potentiometer for convenient setup for feedback reference point.
Specification
Rated reference input ± 10 V or 4 ... 20 mA
Proportional gain range 0.2 ... 30
Rated feedback input ± 10 V or 4 ... 20 mA
Conformity IP00, UL90V-0
Environmental –10 ... +50 °C
Dimensions [mm] 56 × 33 (not pins) × 16
[in] 2.20 × 1.31 × 0.64
Catalog – MOVITRAC® LT E 25
Select a motor
6 Project planning flowchart
6 Select a motor
6.1 Project planning flowchart
Specify
– Technical data and environmental conditions
– Peripheral conditions
– System interfacing
↓
Calculation of the relevant application data
– Static, dynamic and regenerative power
– Speed
↓
Gear unit selection
– Definition of gear unit size, gear unit reduction ratio and gear unit type
– Check for gear unit utilization (Ma max ≥ Ma (t))
↓
Motor selection
– Torque and speed reduced to the motor shaft
– Determining the motor
↓
Checking
– Max. torque demand <1.5xMN
– Required motor speed <nN
– Thermal load taking into account range and duty cycle
↓
Selecting the MOVITRAC® LT E frequency inverter
– Assignment of motor and inverter
– Continuous power, peak power
– Installation conditions
↓
Accessories / Options
– EMC measures (NF, ND, HD)
– PI controller, 2ANIN, 2ROUT
– DIN rail mounting
↓
Make sure that all requirements have been met.
26 Catalog – MOVITRAC® LT E
Select a motor kVA n
Inverter → motor combinations
f 6
i
P Hz
Catalog – MOVITRAC® LT E 27
A P
Accessories................................................ 7, 20 P-19 Digital inputs .......................................... 19
Application environment................................... 5 Parameters
Applications...................................................... 7 Extended.................................................. 18
Standard .................................................. 17
Physical dimensions....................................... 13
C PI Controller ................................................... 25
Conformance.................................................. 12 Power, output ................................................... 9
Product designation ......................................... 8
Product overview.............................................. 7
D Project planning flowchart .............................. 26
Dimensions .................................................... 13 Protection features ......................................... 12
Non vented metal housing ....................... 14
Vented metal housing .............................. 14
DIN rail mounting kit....................................... 23 R
Display ........................................................... 15 Rail mounting kit, DIN .................................... 23
E S
Environment, application.................................. 5 Safety Notes..................................................... 6
Environmental ................................................ 12 Second analog input
Explanation of symbols .................................... 4 Analog input ............................................. 23
Explosion-proof areas ...................................... 5 Second relay output
Extended parameters..................................... 18 Relay output............................................. 24
Select a motor ................................................ 26
Servicing .......................................................... 6
I Signal terminals overview .............................. 16
Important Notes................................................ 4 Specifications ................................................... 8
Input filter ....................................................... 20 Standard parameters ..................................... 17
Input voltage ranges......................................... 8 Startup.............................................................. 6
Installation ........................................................ 6 Symbols, explanation ....................................... 4
Interface, user ................................................ 15
T
K Technology....................................................... 7
Keypad ........................................................... 15
U
M User interface ................................................. 15
Mains supply compatibility ............................... 7
Markets ............................................................ 7
Motor and inverter selection........................... 27 V
Motor selection............................................... 26 Voltage ranges, input ....................................... 8
O W
Operation ......................................................... 6 Waste disposal ................................................. 5
Output indicators ............................................ 22
Output power.................................................... 9
Overload......................................................... 12
Overview, product ............................................ 7
28 Catalog – MOVITRAC® LT E
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