TECHNICAL REPORT (MANUAL) No. TMN12/ 073 E
Date 10, Dec. 2012
General Manager of
CNC Software Laboratory
a, @
FANUC Series 0i/0i Mate - MODEL D.
Power consumption monitoring 7
1. Communicate this report to: (1 necessary a addldetstelmedtiy,odedoleteimodily fo below)
© _| FANUC sales division
© _| Overseas Group Companies (FA)
Overseas Group Companies (Robot)
© _|_ Machine too! builder
Sales agency
End user
2. Summary
3. Notice
4, Attached Document:
Export Control:
Controlled (Related item No. of Foreign Exchange Order Attachment List of Japan:___)
1 Non-controlled for item No.2 to 18 of Foreign Exchange Order Attachment List of Japan’
Drawing |a.93067E(1/26-26/26)
No.
Date, Dec. 2012
Acceptance (Engineering Administrative Dept) Original section of issuer of iseue
‘Section Person in Department Person in
Manager| Manager_| Chel | “charge. ager Charge
ote TKFANUC Series 0i - MODEL D
FANUC Series 0i Mate - MODEL D
Power consumption monitoring
Specifications
FANUC Series 0/0 Mate - MODEL D
Power consumption monitoring
Specifications
A-93067E
Te0Tao
Okita
Page 112158,17 25 woro changed
i] Date
Design
Date
DescriptionContents
GENERAL.
DIAGNOSIS DATA...
POWER CONSUMPTION MONITORING SCREEN...
PARAMETER
FANUC Serios 0//0/ Mato - MODEL D
| A-93067E,
FANUC CORPORATION| se] a |1.1 GENERAL
The electric power consumption and integral power consumption servo motor and spindle motor can be read
through the interface of PMC window, FOCAS2 interface or etc. Custom application can observe consumed
power and regenerative power of servo and spindle axes. Then you can use them to appeal your machine with
the energy saving ability. Moreover, these values can be confirmed on the CNC screen,
joo cc en enns
1 Spindle Servo
1 motor Motor
'
1
!
!
1
1
1 Servo control
I Electric power consumption of
Serve motor
1 = Lose of Servo Amptiior
' 2 Lose of power supply
!
1
1
1
1
Electric Power Consumption of,
Spindle motor
Loss of Spindle amplifior
Loss of power supply
ee ee
ee eee ee |
q PC
i Electric power consumption
Integral power consumption
FOCAS2 function
- Electric power consumption
~ Integral power consumption
FANUC Series 0 01 Mato - MODEL D
Title | Power consumption monitoring
Specifications
Daw
No. A-93067E
lea] Date | Design Description FANUC CORPORATION] "%°| 2/26
Date, 20101122 [Design] NAvawa [Appr] _E-GenmaBecause the power consumption data is displayed in the diagnosis data, it is possible to read it from user's
application in the following way. For the details, please refer to each manual.
-PMC
WINDR function code 33 Reading diagnosis data (Low-speed)
For details of the WINDR instruction, please refer to PMC programming manual (B-64393EN).
-FOCAS2 function
‘enc_diagnoss Read diagnosis data
‘enc_diagnosr Read diagnosis data(area specified)
For details of the function specification, please refer to a data window library specifications bundled
to FOCAS}/2 Library disk (A02B-0207-K737)..
-C language executor
ene_diagnoss Read diagnostics data
ene_diagnosr Read diagnosis data(area specified)
For details of the function specification, please refer to C Language Executor programming manual
(B-64303EN-3).
“Diagnosis data" and "Power consumption monitoring screen” require following software.
‘© Software Series/Edition (CNC)
(Diagnosis data)
-FSOi-MD ——_: DAF series / edition 10.0 or later
- FS0i-TD
(Power consumption monitoring screen)
-FSi-MD —_: DAF series / edition 15.0 or later
- FS0i-TD \6F I series / edition 15.0 or later
- FS0i-Mate MD : DSFI series / edition 15.0 o later
- FS0i-Mate TD: D7FI series / edition 15.0 or later
‘Software series / edition (SERVO)
(Diagnosis data / Power consumption monitoring screen)
= 90CS series / 4.0 of later
- 90ES series 4.0 or later
* LiS motors and DiS motors are not supported.
* aiPSR and piSV amplifiers (AQGB-6130,6131,6136-Hxxx) (resistor regeneration amplifiers) are
not supported.
* PDM (PWM distribution module) is not supported.
‘© Software series / edition (Spindle)
(Diagnosis data / Power consumption monitoring screen)
= 9D80 series / 16 of later
= 9D90 series / 02 ot later
- 9D60 series / 08 or later
* Induction spindle motors with/without sensor, and synchronous spindle motors are supported.
FANUC Series 0//0/ Mato - MODEL D
le | Power consumption monitoring
Specifications
Es A-93067E.
ana Ths docstoc by © wore ala
ate L Deseripton FANUC CORPORATION| =| «|1.2 DIAGNOSIS DATA
Diagnosis data for power consumption is as described below.
- Present power consumption of all axes
Diagnosis [4900 Prosent power consumption ofall axes
[Data type] 2-word
[Unit of data] W
[Valid data range] -99999999 to 99999999
‘Summation of all present power consumptions in servo axes (No.4901) and spindle axes
(No.4902) is displayed.
- Present power consumption of each servo axis
Diagnosis[_ 4901 Present power consumption of each servo axis
[Data type] 2-word axis
[Unit of data] W
[Valid data range] -99999999 to 99999999
NOTE
This value becomes negative during regeneration of power that is generated by
deceleration of an axis.
- Present power consumption of each spindle axis
Diagnosis[_4802 Present power consumption of each spindle axis
[Data type] 2-word spindle
[Unit of data] W
[Valid data range] -99999999 to 99999999
NOTE
This value becomes negative during regeneration of power that is generated by
deceleration of an axis.
FANUC Series 0: /0/ Mate - MODEL D
tle | Power consumption monitoring
Specifications
=] om |
FANUC CORPORATION i]- Integral power consumption of all axes
Diagnosis _4910 Integral net power consumption of all axes
Diagnosis[_ 4011 Integral powor consumption ofall axes
Diagnosis[_4912 Integral power regeneration ofall axes
(Data type] 2-word
(Unit of data} 0.001kWh
[Valid data range] 99999999 to 99999999
NOTE
‘These values are integrated from 0.000 kWh while the CNC control power is turned on.
- Integral power consumption of each servo axis
Diagnosis[ 4920 Integral net power consumption of each servo axis
Diagnosis[_4921 Integral powar consumption of each servo axis
Diagnosis| 4922 Integral power rageneration of each servo axle
[Data type] 2-word axis
[Unit of data} 0.001kWh
[Valid data range] -99999999 to 99999999
NOTE
‘These values are integrated from 0.000 kWh while the CNC control power is tured on.
- Integral power consumption of each spindle axis
Diagnosis[ _4930 Integral net powor consumption of each epindle axis
Diagnosis| 4954 Integral powor consumption of each spindle axis
Diagnosis| 4932 Integral power regeneration of each spindle axle
[Data type] 2-word spindle
[Unit of data} 0.001kWh
[Valid data range] 99999999 10 99999999
NOTE
These values are integrated from 0.000 kWh while the CNC control power is tumed on.
FANUC Series 0 0 Mate - MODEL D
Title | Power consumption monitoring
Specifications
Draw
ae A-93067E
fea Date | Design Description FANUC CORPORATION] °2%°| 6/26
Date 20101122 [Design] NAzawa. EGenma,1.3 Power consumption monitoring screen
1.3.1 Display of power consumption monitoring screen
Display for 10.4” display unit
1, Press function key [J
2. Press continuous menu key [&] several times, then press soft key [POWER MONIT],
[POWER it
He
‘CONSUMP REGEN
414,938 4.411
a
me
=1.639 i
6.314 |
78.660,
17. 490
Fig. 1 Power consumption monitoring screen for 10.4” display unit
FANUC Series 0/07 Mate - MODEL. D
tle | Power consumption monitoring
Specifications
passin FANUC CORPORATIONExplanation of display
|. TIME
Integrating time of power consumption is displayed.
The display of integrating time can be selected by the parameter (No.8134#7).
Axis name
‘Axis name of servo and spindle is displayed. "ALL." means the total of all servo and spindle axes.
CONSUMP (Integrated value)
Integral power consumption is displayed.
REGEN (Integrated value)
Integral power regeneration is displayed.
NET (Integrated value)
Integral net amount of power consumption is displayed.
‘The net amount of power consumption = power consumption — power regeneration.
PRESENT
Present power consumption is displayed. A negative value is displayed about the net power consumption
while the power is regenerating like the axis is decelerating, etc.
Bar-graph of PRESENT
Present power consumption is displayed as a bar-graph.
‘The scale of bar-graph is selected automatically by the parameter (No.2281#0 and #1 in case of the servo,
No.4541#1 and #2 in case of the spindle.
‘The scale of the entire power consumption bar-graph can be specified in the parameter (No.11371).
‘The bar expands from the center to right while consuming the electric power. The bar expands from the center
to left while regenerating the electric power.
Specifications
FANUC Serlos 0//0/ Mate - MODEL D
Title | Powor consumption monitoring
Ro | A-93067E
basen FANUC CORPORATION| Jace] |Display for 8.4” display unit
1. Press function key [2].
2. Press continuous menu key [E) several times, then press soft key [POW MON].
[| l [Pow Monj (COPRT) [+
Fig.2 Softkey for 8.4”display
L._ Press soft key [TOTAL] to display value of integral power consumption.
2. Press soft key [GRAPH] to display bar-graph.
Tunoras Nowa
@H29M) PRESENT
CONSUMP GEN }) NET
14. 330 wd) 13. 219 12. 446
14. 884 203 14, 681 25. 843
5. 618 c o62 29. 902
21,458 : 39. 819 20.659
30. 204 r 890 18. 680
ALL 167. 136) 5 149. 656,
Pee ee ee
- 1000 aaa il 1 000KW
MEM 0K OK Ok] [1es21527 |
[{[] TOTAL GRAPH J
Fig. 3 Power consumption monitoring screen (TOTAL) for 8.4” display unit
FANUC Series 0/ /0/ Mate - MODEL D
Title | Power consumption monitoring
Specifications
A-93067E
+ Beet — FANUC CORPORATION [os] |POWER CONSUMP MONT 000
__ 3000 [kW]
300
30
300
ALL
By i ea |
MEM OK ok Ok [16:28:41
[q TOTAL: JoGRAPH |
Fig. 4 Power consumption monitoring screen (Bar-graph) for 8.4” display unit
Operation of power consumption monitoring screen
Switch of display axis
When information on all axes is not displayed in one screen, the page is switched with the MDI key
ot .
FANUC Series 0/10/ Mate - MODEL D
Title | Power consumption monitoring
Specifications
Ez] om |
ee ee1.3.2 Bar-graph display of whole power consumption
In case of parameter APM(No.11368#6)=0, the bar-graph where the entire power consumption can be
confirmed is displayed in the warning message area.
MEH sone wee
Fig. 5 Bar-graph of entire power consumy
NOTE
1. The bar-graph display can be concealed by the setting of parameter APM
(No.11368#6)=1.
When the warning message is displayed, the bar-graph is not displayed.
MEM seen eueieee |” [45:57:14]
Fig. 6 Warning message is being displayed.
In case of parameter DPS(No.3105#2)=1, the bar-graph is not displayed.
The actual spindle speed and T code are displayed.
Fig. 7 Actual spindle speed and T code are being display
‘The bar-graph displayed in the warning display area is only the entire power
consumption.
FANUC Series i /0/ Mate - MODEL D
Title | Power consumption monitoring
Specifications
=] om |
FANUC CORPORATION1.4 Parameter
Content of the parameter of the servo and the spindle concerning the power consumption monitor is explained in
this section.
+ Servo parameter
#6 8 “ * 2
2264
RDPMU2(#1),RDPMUI(#0) Internal unit setting of power consumption monitor.
Please set these bits according to the motor output.
Note) If these bits are wrong, the electric power consumption data is not calculated correctly.
Table 1.4(a) Internal unit setting (Servo)
Maximum output of a motor | RDPMU2
'300kW_or more, 0
30kW 10 300KW. 0
3KW_t0_30KW 4
3KW or fess 4
Table 1.4(b) Each servo motor setting wy
‘Servo Motor Setting value
(ROPMU2, OPMU1)
‘aiS500/3000HV iS 1000/2000 (0.0)
‘aiF40/3000 aiS40/4000HV “aiS100/2500HV