Doc. No.

PUBLIC WORKS DEPARTMENT PLL/PFIND02/

TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M20

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 20 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 310
1.5 Maximum Water Cement Ratio 0.45
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 12.5mm ) 0.290 A1
2.4.2 Fine Aggregate 1.609 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 12.5mm 21.50% A4
Aggregate Impact Value 20mm 20.50%
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7

3.0 Test Results - A8

3 Target Mean Strength of Concrete
3.1 As per Table : 1700-5 of MOST the Target mean strength for M-20 Grade concrete is 30 N/mm2
4 Water cement ratio and fine aggregate
4.1 W/C 0.45
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 35 %
different trials )
5 Water content and cement content :-
5.1 Cement 325 Kg
5.2 W/C ratio 0.45
5.3 Water 146.25 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
6.2 Each .05 decrease in free water cement ratio -3
TOTAL -4.5
 MIX DESIGN FOR M20

7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 42
10mm 58
Fine aggregate % = 35
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

 MIX DESIGN FOR M20
V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 146.250

C= Mass of cement in Kgs/m3 of concrete 325.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1949.603

Fa = Total mass of fine aggregate Kg/m3 of concrete 578.678

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1370.925

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.305

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 578.678 578.678

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1370.925 1370.925

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 575.788 C.A. –II 795.136

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 146.25 Litre 157.28 2420.85

Cement 325 Kg 325.00

CA –I 575.788 Kg 574.06

CA –II 795.136 Kg 792.83

Sand 578.678 Kg 571.68

10 Final Dry Quantities

10.1 Cement 325.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
 MIX DESIGN FOR M20
C.A.- I 0.3000 0 1.727
C.A.- II 0.2900 0 2.306
F.A. 1.6090 0.4 6.996
Total Extra Water 11.029

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm
Birla super OPC 53 GRADE SP430S 0.8

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M20

Remark : Average Compressive Strength of M20 Grade concrete N/mm2>20.1 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M25

1 Design Stipulation :-

1.1 Characteristic compr. Strength reqd. 28 days 25 N/mm2

1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 360
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Normal
2 Test Data for material :- RESULT ENCLOUSRE
2.1 Cement OPC 53 G
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 12.5mm ) 0.290 A1
2.4.2 Fine Aggregate 1.640 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 12.5 mm 21.50% A4
Aggregate Impact Value 20mm 20.50%
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7

3.0 Test Results - A8

3 Target Mean Strength of Concrete
3.1 As per Table : 1700-5 of MOST the Target mean strength for M-25 Grade concrete is 36 N/mm2
4 Water cement ratio and fine aggregate
4.1 W/C 0.4
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 35 %
different trials )
5 Water content and cement content :-
5.1 Cement 375 Kg
5.2 W/C ratio 0.4
5.3 Water 150 Litre
6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
6.2 Each .05 decrease in free water cement ratio -4
 MIX DESIGN FOR M25
TOTAL -5.5
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 42
10mm 58
Fine aggregate % = 35
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =
 MIX DESIGN FOR M25

W= Mass of water in Kgs/m3 of concrete 150.000

C= Mass of cement in Kgs/m3 of concrete 375.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1897.969

Fa = Total mass of fine aggregate Kg/m3 of concrete 544.671

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1353.298

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.295

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 544.671 544.671

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1353.298 1353.298

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 568.385 C.A. –II 784.913

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 150 Litre 160.74 2422.97

Cement 375 Kg 375.00

CA –I 568.385 Kg 566.68

CA –II 784.913 Kg 782.64

Sand 544.671 Kg 537.92

10 Final Dry Quantities

10.1 Cement 375.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.705
C.A.- II 0.2900 0 2.276
F.A. 1.6400 0.4 6.754
 MIX DESIGN FOR M25
Total Extra Water 10.735

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days

Remark : Average Compressive Strength of M25 Grade concrete N/mm2>24.12 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M30

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 30 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 360
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
RESULT ENCLOSURE
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 12.50mm ) 0.290 A1
2.4.2 Fine Aggregate 1.610 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 20 mm 20.50%
Aggregate Impact Value 10 mm 21.50% A4
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7
2.10 Test Results - A8
3 Target Mean Strength of Concrete
3.1 As per Table : 1700-5 of MOST the Target mean strength for M-30 Grade concrete is 42 N/mm2
4 Water cement ratio and fine aggregate
4.1 W/C 0.39
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 35 %
different trials )

5 Water content and cement content :-

5.1 Cement 385 Kg
5.2 W/C ratio 0.39
5.3 Water 150.15 Litre
6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
 MIX DESIGN FOR M30
6.2 Each .05 decrease in free water cement ratio -4.2
TOTAL -5.7
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
Per IS 383-
10 4.75 0 20
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 12.50mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100 Graded As
10 90.14 85 100 Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 45
10mm 55
Fine aggregate % = 35
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.35 95-100
10 4.75 90.14 51.71 25-55
4.75 1.45 3.52 2.59 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =
 MIX DESIGN FOR M30

W= Mass of water in Kgs/m3 of concrete 150.150

C= Mass of cement in Kgs/m3 of concrete 385.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1889.240

Fa = Total mass of fine aggregate Kg/m3 of concrete 538.449

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1350.791

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.293

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 538.449 538.449

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1350.791 1350.791

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 567.332 C.A. –II 783.459

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 150.15 Litre 162.79 2424.39

Cement 385 Kg 385.00

CA –I 567.332 Kg 565.63

CA –II 783.459 Kg 781.19

Sand 538.449 Kg 529.78

10 Final Dry Quantities

10.1 Cement 385.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.702
C.A.- II 0.2900 0 2.272
F.A. 1.6100 0 8.669
 MIX DESIGN FOR M30
Total Extra Water 12.643

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days

Remark : Average Comressive strength achieved N/mm2 > 28.14 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M35

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 35 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 360
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
RESULT ENCLOSURE
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 10mm ) 0.290 A1
2.4.2 Fine Aggregate 1.640 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 20 mm 20.50% A4
Aggregate Impact Value 10 mm 21.50% A4
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7
3.0 Test Results - A8
3 Target Mean Strength of Concrete

3.1 As per Table : 1700-5 of MOST the Target mean strength for M-35 Grade concrete is 47 N/mm2

4 Water cement ratio and fine aggregate

4.1 W/C 0.38
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 35 %
different trials )
5 Water content and cement content :-
5.1 Cement 400 Kg
5.2 W/C ratio 0.38
5.3 Water 152 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
 MIX DESIGN FOR M35
6.2 Each .05 decrease in free water cement ratio -4.4
TOTAL -5.9
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10.00mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 42
10mm 58
Fine aggregate % = 35
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

 MIX DESIGN FOR M35
Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 152.000

C= Mass of cement in Kgs/m3 of concrete 400.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1871.731

Fa = Total mass of fine aggregate Kg/m3 of concrete 529.777

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1341.955

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.291

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 529.777 529.777

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1341.955 1341.955

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 563.621 C.A. –II 778.334

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 152 Litre 164.64 2423.73

Cement 400 Kg 400.00

CA –I 563.621 Kg 561.93

CA –II 778.334 Kg 776.08

Sand 529.777 Kg 521.09

10 Final Dry Quantities

10.1 Cement 400.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.69
C.A.- II 0.2900 0 2.257
 MIX DESIGN FOR M35
F.A. 1.6400 0 8.688
Total Extra Water 12.636

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M35

Remark : Average Comressive strength achieved N/mm2 > 31.49 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M35 (PILE)

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 35 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 360
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
RESULT ENCLOSURE
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 10mm ) 0.290 A1
2.4.2 Fine Aggregate 1.640 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 20 mm 20.50% A4
Aggregate Impact Value 10 mm 21.50% A4
2.7 Flakiness Index 17.60% A5
.
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7
3.0 Test Results - A8
3 Target Mean Strength of Concrete

3.1 As per Table : 1700-5 of MOST the Target mean strength for M-35 Grade concrete is 47 N/mm2

4 Water cement ratio and fine aggregate

4.1 W/C 0.39
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 35 %
different trials )
5 Water content and cement content :-
5.1 Cement 410 Kg
5.2 W/C ratio 0.39
5.3 Water 159.9 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
 MIX DESIGN FOR M35 (PILE)
6.2 Each .05 decrease in free water cement ratio -4.2
TOTAL -5.7
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10.00mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 42
10mm 58
Fine aggregate % = 35
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

 MIX DESIGN FOR M35 (PILE)
Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 159.900

C= Mass of cement in Kgs/m3 of concrete 410.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1842.020

Fa = Total mass of fine aggregate Kg/m3 of concrete 524.991

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1317.029

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.293

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 524.991 524.991

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1317.029 1317.029

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 553.152 C.A. –II 763.877

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 159.9 Litre 172.38 2411.92

Cement 410 Kg 410.00

CA –I 553.152 Kg 551.49

CA –II 763.877 Kg 761.66

Sand 524.991 Kg 516.38

10 Final Dry Quantities

10.1 Cement 410.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.659
C.A.- II 0.2900 0 2.215
 MIX DESIGN FOR M35 (PILE)
F.A. 1.6400 0 8.610
Total Extra Water 12.485

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm
Birla Super OPC 53 Grade

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M35

Remark : Average Comressive strength achieved N/mm2 > 31.49 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M35 (PUMP)

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 35 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 360
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
RESULT ENCLOSURE
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 10mm ) 0.290 A1
2.4.2 Fine Aggregate 1.640 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 20 mm 20.50%
Aggregate Impact Value 10 mm 21.50% A4
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7
3.0 Test Results - A8
3 Target Mean Strength of Concrete

3.1 As per Table : 1700-5 of MOST the Target mean strength for M-35 Grade concrete is 47 N/mm2

4 Water cement ratio and fine aggregate

4.1 W/C 0.38
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 35 %
different trials )
5 Water content and cement content :-
5.1 Cement 400 Kg
5.2 W/C ratio 0.38
5.3 Water 152 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
 MIX DESIGN FOR M35 (PUMP)
6.2 Each .05 decrease in free water cement ratio -4.4
TOTAL -5.9
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10.00mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 42
10mm 58
Fine aggregate % = 35
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Fine Aggregate Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

 MIX DESIGN FOR M35 (PUMP)
Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 152.000

C= Mass of cement in Kgs/m3 of concrete 400.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1871.731

Fa = Total mass of fine aggregate Kg/m3 of concrete 529.777

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1341.955

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.291

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 529.777 529.777

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1341.955 1341.955

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 563.621 C.A. –II 778.334

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 152 Litre 160.93 2423.73

Cement 400 Kg 400.00

CA –I 563.621 Kg 561.93

CA –II 778.334 Kg 776.08

Sand 529.777 Kg 524.80

10 Final Dry Quantities

10.1 Cement 400.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.691
C.A.- II 0.2900 0 2.257
 MIX DESIGN FOR M35 (PUMP)
F.A. 1.6400 0.7 4.980
Total Extra Water 8.928

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm
Birla Super OPC 53 Grade

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M35

Remark : Average Comressive strength achieved N/mm2 > 31.49 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M40

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 40 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 360
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
RESULT ENCLOSURE
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 10mm ) 0.290 A1
2.4.2 Fine Aggregate 1.640 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 20 MM 20.50% A4
Aggregate Impact Value 10 MM 21.50% A4
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7
3.0 Test Results - A8
3 Target Mean Strength of Concrete

3.1 As per Table : 1700-5 of MOST the Target mean strength for M-35 Grade concrete is 47 N/mm2

4 Water cement ratio and fine aggregate

4.1 W/C 0.37
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 25 %
different trials )
5 Water content and cement content :-
5.1 Cement 430 Kg
5.2 W/C ratio 0.37
5.3 Water 159.1 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
 MIX DESIGN FOR M40
6.2 Each .05 decrease in free water cement ratio 0.4
TOTAL -1.1
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10.00mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 75 20mm 42
10mm 58
Fine aggregate % = 25
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

 MIX DESIGN FOR M40
Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 159.100

C= Mass of cement in Kgs/m3 of concrete 430.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1831.011

Fa = Total mass of fine aggregate Kg/m3 of concrete 424.791

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1406.220

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.239

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 424.791 424.791

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1406.220 1406.220

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 590.613 C.A. –II 815.608

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 159.1 Litre 170.20 2420.11

Cement 430 Kg 430.00

CA –I 590.613 Kg 588.84

CA –II 815.608 Kg 813.24

Sand 424.791 Kg 417.82

10 Final Dry Quantities

10.1 Cement 430.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.772
C.A.- II 0.2900 0 2.365
 MIX DESIGN FOR M40
F.A. 1.6400 0 6.967
Total Extra Water 11.104

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M40

Remark : Average Comressive strength achieved N/mm2 > 31.49 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M45 (PSC)

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 45 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 400
1.5 Maximum Water Cement Ratio 0.4
1.6 Degree of Quality Control Good
1.7 Exposure Condition Severe
RESULT ENCLOSURE
2.1 Cement OPC 53
Birla Super
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.7 A1
2.3.2 Fine Aggregate ( Sfa ) 2.597 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.300 A1
Coarse Aggregate – II ( 10mm ) 0.290 A1
2.4.2 Fine Aggregate 1.640 A2
2.5 Fineness Modulus 2.25 A3
2.6 Aggregate Impact Value 20 mm 20.50% A4
Aggregate Impact Value 10 mm 21.50% A4
2.7 Flakiness Index 17.60% A5
2.8 Silt Content by weight 8.50% A6
2.9 Admixture-I-Fosroc SP-430S A7
3.0 Test Results - A8
3 Target Mean Strength of Concrete

3.1 As per Table : 1700-5 of MOST the Target mean strength for M-35 Grade concrete is 47 N/mm2

4 Water cement ratio and fine aggregate

4.1 W/C 0.33
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 25 %
different trials )
5 Water content and cement content :-
5.1 Cement 525 Kg
5.2 W/C ratio 0.33
5.3 Water 173.25 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 For Sand confirming to Zone III -1.5
 MIX DESIGN FOR M45 (PSC)
6.2 Each .05 decrease in free water cement ratio -0.4
TOTAL -1.9
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 97.5 90 100
2.36 90.4 85 100 FALLING IN
ZONE –III
1.18 81.06 75 100
0.6 61.2 60 79
0.3 32.32 12 40
0.15 12.5 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 96.33 85 100 Grading As
10 4.75 0 20 Per IS 383-
1970
4.75 1.45 0 5
7.1.3 Gradation of Coarse Aggregate 10.00mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 100 100 100
Graded As
10 90.14 85 100
Per IS 383-
6.3 15.88 0 20 1970
4.75 3.52 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 75 20mm 42
10mm 58
Fine aggregate % = 25
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 100.00 100
40 100 100 100.00 100
20 96.33 100 98.46 95-100
10 4.75 90.14 54.28 25-55
4.75 1.45 3.52 2.65 0-10

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

 MIX DESIGN FOR M45 (PSC)
Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 173.250

C= Mass of cement in Kgs/m3 of concrete 525.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1712.995

Fa = Total mass of fine aggregate Kg/m3 of concrete 383.990

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1329.005

Sfa = Specific gravity of fine aggregate 2.597

Sca = Specific gravity of coarse aggregate 2.700

P= Sand content as percentage of total aggregate by absolute volume. 0.231

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 383.990 383.990

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1329.005 1329.005

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 42 & % of C.A.-II = 58

C.A. –I = 558.182 C.A. –II 770.823

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 173.25 Litre 180.77 2411.25

Cement 525 Kg 525.00

CA –I 558.182 Kg 556.51

CA –II 770.823 Kg 768.59

Sand 383.990 Kg 380.38

10 Final Dry Quantities

10.1 Cement 525.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.3000 0 1.675
C.A.- II 0.2900 0 2.235
 MIX DESIGN FOR M45 (PSC)
F.A. 1.6400 0.7 3.610
Total Extra Water 7.519

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm
Birla Super OPC 53 Grade

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M35

Remark : Average Comressive strength achieved N/mm2 > 31.49 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 PUBLIC WORKS DEPARTMENT
Thiruvananthapuram City Roads Improvement Project
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

SUMMARY OF CONCRETE MIX DESIGN

NEW OLD NEW OLD NEW DATE: 30.10.06

SR.NO GRADE CEMENT W/C WATER 20 MM 20 MM 10 MM 10 MM CS CS ADMIXTURE% DENSITY

1 M-20 325 0.45 146.25 616.916 473.41 754.009 710.12 578.678 759.92 1 2420.85

2 M-25 375 0.4 150 608.984 460.697 744.314 691.046 544.671 738.537 1 2422.97

3 M-30 385 0.39 150.15 607.856 458.54 742.935 687.81 538.449 735.08 1 2424.39

4 M-35 400 0.38 152 603.88 454.25 738.075 681.37 529.777 728.215 1 2423.73

5 M-35 PLLE 410 0.39 159.9 592.663 444.425 724.316 666.638 524.991 712.452 1.1 2411.87

6 M-35 PUMP 400 0.38 152 603.88 423.97 738.055 635.96 529.777 801.3 1.1 2423.71

7 M-40 430 0.37 159.1 632.421 413.92 773.421 620.88 424.791 782.041 1 2419.73

8 M-45 PSC 525 0.33 173.25 598.052 414.77 730.953 622.161 383.99 651.093 1 2411.25

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer
 SUMMARY OF CONCRETE MIX DESIGN

GRADE CEMENT W/C WATER 20 MM 10 MM CS

M-20 325 0.45 146.25 616.916 754.009 578.678

M-25 375 0.4 150 608.984 744.314 544.671

M-30 385 0.39 150.15 607.856 742.935 538.449

M-35 400 0.38 152 603.88 738.075 529.777

M-35 PLLE 410 0.39 159.9 592.663 724.316 524.991

M-35 PUMP 400 0.38 152 603.88 738.055 529.777

M-40 430 0.37 159.1 632.421 773.421 424.791

M-45 PSC 525 0.33 173.25 598.052 730.953 383.99

DENSITY

2414.7

2415.28

2416.58

2415.835

2393.415

2413.23

2405.941

2405.941
 Doc. No.
PUBLIC WORKS DEPARTMENT PLL/PFIND02/
TCR/QC/DM/G-
Thiruvananthapuram City Roads Improvement Project M35
PUNJ LLOYD LTD. PUNJ LLOYD LIMITED Rev. No.0
CONTRACTOR CONCESSIONAIRE
PUNJ LLOYD LTD TRDCL

MIX DESIGN FOR M-40( PAVEMENT QUALITY CONCRETE)

1 Design Stipulation :-
1.1 Characteristic compr. Strength reqd. 28 days 45 N/mm2
1.2 Maximum size of Aggregate 20 mm
1.3 Degree of workability Medium
1.4 Minimum Cement Content 400
1.5 Maximum Water Cement Ratio 0.35
1.6 Degree of Quality Control Very Good
1.7 Exposure Condition Moderate
RESULT ENCLOSURE
2.1 Cement OPC 53
Ultra Tech
2.2 Specific Gravity of cement ( Sc ) 3.15
2.3 Specific Gravity of Aggregate
2.3.1 Coarse Aggregate ( Sca ) 2.869 A1
2.3.2 Fine Aggregate ( Sfa ) 2.622 A2
2.4 Water Absorption :
2.4.1 Coarse Aggregate - I ( 20mm ) 0.895 A1
Coarse Aggregate – II ( 10mm ) 0.590 A1
2.4.2 Fine Aggregate 2.066 A2
2.5 Fineness Modulus 2.88 A3
2.6 Aggregate Impact Value 20 mm 16.52% A4
Aggregate Impact Value 10 mm 18.50% A4
2.7 Flakiness Index 17.00% A5
2.8 Silt Content by weight 1.70% A6
2.9 Admixture-I-Fosroc SP-430S A7
3.0 Test Results - A8
3 Target Mean Strength of Concrete

3.1 As per Table : 1700-5 of MOST the Target mean strength for M-45 Grade concrete is 47 N/mm2

4 Water cement ratio and fine aggregate

4.1 W/C 0.35
Fine Aggregate as percentage of total aggregate by weight ( fixed after
4.2 30 %
different trials )
5 Water content and cement content :-
5.1 Cement 400 Kg
5.2 W/C ratio 0.35
5.3 Water 140 Litre

6 Adjustment of values in water content and sand percentage for other conditions
Adjustment reqd. in %
6.1 Each .01 decrease in FM of sand -1.75 ('+ - 0.5)
 MIX DESIGN FOR M-40( PAVEMENT QUALITY CONCRETE)
6.2 Each .05 decrease in free water cement ratio -2.2 ('+ -1)
TOTAL -3.95
7 GRADATION
7.1 Gradation of Individual Aggragate

7.1.1 Gradation of Fine Aggregate

IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
10 100 100 100
4.75 96.7 90 100
2.36 87.63 85 100 FALLING IN
ZONE –I
1.18 61.2 75 100
0.6 29.0 60 79
0.3 6.96 12 40
0.15 1.13 0 20
7.1.2 Gradation of Coarse Aggregate 20mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
40 100 100 100 Single Size
20 92.16 85 100 Grading As
10 1.48 0 20 Per IS 383-
1970
4.75 0.03 0 5
7.1.3 Gradation of Coarse Aggregate 10.00mm
IS SIEVE
% PASSING BY Wt. LOWER LIMIT UPPER LIMIT REMARK
SIZE
mm % % %
12.5 99.82 100 100
Graded As
10 85.47 85 100
Per IS 383-
4.75 10.09 0 20 1970
2.36 0 0 5
7.2 Gradation of All in Aggragate
Fixed after different trials
Coarse aggregate % = 65 20mm 43.41
10mm 28.94
Fine aggregate % = 27.66
IS SIEVE % Passing
SIZE Combined % Permissible
Coarse Aggregate
Passing Limit
mm 20mm 10mm
53 100 100 72.35 100
40 100 100 72.35 100
20 92.16 100 68.95 100
10 1.48 85.47 25.38 31-40
4.75 0.03 10.09 2.93 0-0

8 Determination of coarse aggregate and fine aggregate

V= {W + ( C/Sc ) + ( Fa/ P.Sfa ) } *1/1000

V= {W + ( C/Sc ) + ( Ca/Sca ) [1/ (1-P) ]} *1/1000

 MIX DESIGN FOR M-40( PAVEMENT QUALITY CONCRETE)
Absolute volume of fresh concrete which is equal to Gross volume minus volume of
V= 0.980
entrapped air =

W= Mass of water in Kgs/m3 of concrete 140.000

C= Mass of cement in Kgs/m3 of concrete 400.000

Sc = Specific gravity of cement 3.150

A= Total mass of coarse and fine aggregate 1999.765

Fa = Total mass of fine aggregate Kg/m3 of concrete 487.012

Ca = Total mass of coarse aggregate in Kg/m3 of concrete 1512.753

Sfa = Specific gravity of fine aggregate 2.622

Sca = Specific gravity of coarse aggregate 2.869

P= Sand content as percentage of total aggregate by absolute volume. 0.2605

Calculation

Fine aggregate (1000V-W-C/Sc)P*Sfa 487.012 487.012

Coarse aggregate (1000V-W-C/Sc)(1-P)*Sca 1512.753 1512.753

After different grading trail of C. A. I & C. A. II ,

C.A.–I = 43.41 & % of C.A.-II = 28.94

C.A. –I = 656.686 C.A. –II 437.791

9 The Mix proportion for 1cum. Of concrete (SSD weights )

Density in
Description Theoretical Unit Calculated
kg/m3
Water 140 Litre 155.11 2121.49

Cement 400 Kg 400.00

CA –I 656.686 Kg 650.81

CA –II 437.791 Kg 435.21

Sand 487.012 Kg 480.36

10 Final Dry Quantities

10.1 Cement 400.00 Kg

Extra water to be added for water absorption in the case of dry

10.2 Water
aggregate.
Particulars Water Absorption . Free Moisture Cont Extra Water
(%) (%) ( Liters )
C.A.- I 0.8950 0 5.877
C.A.- II 0.5900 0 2.583
 MIX DESIGN FOR M-40( PAVEMENT QUALITY CONCRETE)
F.A. 2.0660 0.7 6.653
Total Extra Water 15.113

11 Result:

11.1 Slump Details:

Date Of Slump
Dose
Casting Cement Brand Admixture Brand Initial Final
% mm mm
Birla Super OPC 53 Grade

11.2 Compressive Strength:

Grade of Compressive Strength

Identification No. Date of casting Date of testing
concrete 7 Days 28 Days
M35

Remark : Average Comressive strength achieved N/mm2 > 31.49 N/mm2

For Contractor SAI Consultant

Punj Lloyd Ltd. TRDCL / Project Engineer