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This thesis examines the impact of warehousing practices on the organizational performance of My Wish Enterprise P.L.C. through a case study, utilizing a questionnaire survey of 60 employees. The findings reveal that warehousing activities such as receiving, storage, picking, and shipping positively influence organizational performance, contributing significantly to productivity and customer satisfaction. Recommendations include prioritizing order picking and streamlining warehousing operations to enhance overall efficiency and effectiveness.

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0% found this document useful (0 votes)
9 views92 pages

metho

This thesis examines the impact of warehousing practices on the organizational performance of My Wish Enterprise P.L.C. through a case study, utilizing a questionnaire survey of 60 employees. The findings reveal that warehousing activities such as receiving, storage, picking, and shipping positively influence organizational performance, contributing significantly to productivity and customer satisfaction. Recommendations include prioritizing order picking and streamlining warehousing operations to enhance overall efficiency and effectiveness.

Uploaded by

Partha Sarathi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 92

Effect of Warehousing Practices on Organizational

Performance:
A Case Study of My Wish Enterprise P.L.C.

By
Kibrom Hailu

Addis Ababa University, School of Commerce

June 2019
Addis Ababa, Ethiopia
Effect of Warehousing Practices on Organizational
Performance:
A Case Study of My Wish Enterprise P.L.C.

A Thesis Submitted to Addis Ababa University, School of Commerce


in Partial Fulfillment of the Requirements for the Degree of Master
of Art in Logistics and Supply Chain Management

By
Kibrom Hailu Tesfay

Advisor: Teklegiorgis Assefa (Asst. Prof.)

Addis Ababa University, School of Commerce

June 2019
Addis Ababa, Ethiopia
STUDENT’S DECLARATION

I, the undersigned, declare that this is my original work and has not been
submitted to any other college, institution or university other than Addis Ababa
University for academic credit.

Signed: ________________________ Date: _____________

Kibrom Hailu Tesfay (GSD: 7214/09)


Statement of Certification

This paper has been presented for examination with my approval as the
appointed academic advisor.

Advisor: Teklegiorgis Assefa (Asst. Prof.)

_____________________________________
Date & Signature
Addis Ababa University
School of Commerce

This is to certify that the thesis carried out by Kibrom Hailu Tesfay, entitled ‘Effect of
Warehousing Practices on Organizational Performance: A case study of My Wish
Enterprise P.L.C.’ and submitted in partial fulfillment of the requirements of the Degree
of Master of Art in Logistics and Supply Chain Management complies with the
regulations of the University and meets the accepted standards with respect to
originality and quality.

Signed by the Examining Committee:

Examiner (External) ______________________ Signature ______________ Date ___________

Examiner (Internal) ______________________ Signature ______________ Date ____________

Advisor __________________________________ Signature ______________ Date____________


Abstract

Warehouses are used for receiving, storing, order picking and shipping goods.
Warehousing refers to the activities involving storage of goods on a large-scale in a
systematic and orderly manner and making them available conveniently when needed.
Organizational performance is normally looked at in-terms of productivity, quality,
customer satisfaction, and time outcomes. This research examined the effect of
warehousing on organizational performance through a case study of My Wish Enterprise
Plc. To achieve the objectives of this study an explanatory research design was used.
Data was collected through a questionnaire survey from a total of 60 employees. The
results of this study indicate that warehousing dimensions such as (receiving activity,
storage activity, picking activity, shipping activity and order picking) have positive and
significant relationship with organizational performance. The findings of the study
indicate also that employees were well aware of the importance of warehousing activities
on organizational performance. The results also indicate that, unlike order picking, the
four warehousing dimensions (receiving activity, storing activity, picking activity,
shipping activity) have a relatively more positive and significant effect on organizational
performance. These dimensions contribute significantly (47.6%) to organizational
performance. Based on the findings of the study, several recommendations are made,
including that order picking should be given higher priority so as to improve
organizational performance, but also since this activity is at the closest interface with the
customer - customer satisfaction is at risk. Finally, based on the gap observed, it would
be to the benefit of My Wish Enterprise to streamline its warehousing operations through
a formalization of its warehousing guidelines, to improve the knowledge capacity of staff
with regards to warehousing operations, to improve the security measures i.e. with CCTV
systems, and, in view of its expansive stock, to explore the possibility of digitalizing
warehousing operations.

Key Words: Warehousing, Organizational performance

Page | v
ACKNOWLEDGEMENT

I would like to convey my deepest gratitude to the following people for inspiring me
to embark on this study. My foremost thanks to my academic advisor, Teklegiorgis
Assefa (Ass. Prof), who has guided me through all phases of the study. His rigorous
oversight and motivation has greatly helped me to work to my maximum ability.

I must also thank the management and employees of My Wish Enterprise PLC
without whose permission and good will, I would not have secured ethical clearance
and cooperation for this study. I also appreciate the cooperation of my younger
brother, Samuel Hailu and all other colleagues who have relentlessly have provided
supported me during the whole time of my study.

I would like to extend my appreciation to Addis Ababa University School of Business


and Economics for availing such flexible study programme that could otherwise had
been challenging for me to pursue my study. I wish to express my deepest gratitude
for my instructors for their highly valuable knowledge transfer and deeply
educational classroom.

My family members, my wonderful wife, Meron Tsega, my sweet daughter, Rakeb


Kibrom and adorable son, Aleph Kibrom are mentioned last only to emphasize the
special nature of their extraordinary support during the course of my study and
beyond.

Page | vi
Contents

STUDENT’S DECLARATION ..................................................................................... iii


Statement of Certification ........................................................................................ iv
Abstract .................................................................................................................... v
ACKNOWLEDGEMENT ............................................................................................ vi
List of Tables and Figures ........................................................................................ ix

CHAPTER ONE ......................................................................................................... 1

Introduction ............................................................................................................. 1

1.1 Background of the study .................................................................................. 1

1.2 Statement of the problem .................................................................................... 4

1.3 Research questions ............................................................................................. 5

1.4 Objective/Aim of the study.................................................................................. 5

1.5 Scope of the study .............................................................................................. 6

1.6 Significance of the study ..................................................................................... 6

1.7 Limitation of the study ........................................................................................ 6

1.8 Operational definition of key terms ..................................................................... 7

1.9 Organization of the Study ................................................................................... 7

CHAPTER TWO ......................................................................................................... 8

Literature Review ...................................................................................................... 8

2.1 Theoretical frameworks of warehouse management ............................................. 8

2.2 Empirical Literature Review ........................................................................... 31


2.3. Conceptual framework of the study ............................................................. 33
CHAPTER THREE ................................................................................................... 34

Research Methodology ............................................................................................ 34

3.1 Description of the study area ............................................................................ 34


3.2 Research Approach ........................................................................................... 35

Page | vii
3.3 Research Design ............................................................................................... 35
3.4 Target Population and sample size .................................................................... 35
3.5 Data Sources and type ...................................................................................... 36
3.6 Data Collection procedures ............................................................................... 36
3.7 Ethical Consideration ....................................................................................... 36
3.8 Methods of Data Analysis .................................................................................. 37
3.9 Reliability and Validity ...................................................................................... 38
CHAPTER FOUR ..................................................................................................... 39

Results and Analysis .............................................................................................. 39

4.1. Response Rate ................................................................................................. 39


4.2. Demographic and Knowledge Characteristics ................................................... 39
4.3 Descriptive Analysis .......................................................................................... 41
4.4 Inferential Analysis ........................................................................................... 48
CHAPTER FIVE ....................................................................................................... 62

Discussions, Conclusions and Recommendations ................................................... 62

5.1 Discussions ................................................................................................... 62


5.2 Conclusion ..................................................................................................... 65
5.3 Recommendations .......................................................................................... 65
5.4 Suggestion for Further Research .................................................................... 66
Reference ................................................................................................................ 68

Annex ..................................................................................................................... 76

Page | viii
List of Tables and Figures

List of Tables Page


Table 3.1: Range for interpreting quantitative data 37
Table 4.1: Demographic and Knowledge Characteristics 40
Table 4.2: Guideline for Interpreting Quantitative Data 41
Table 4.3: Receiving activity 42
Table 4.4: Put-way Activity 43
Table 4.5: Storage activity 44
Table 4.6: Order picking activity 45
Table 4.7: Shipping activity 46
Table 4.8: Organizational performance 47
Table 4.9: Reliability result 48
Table 4.10: Correlation analysis 49
Table 4.11: Collinearity Statistics 52
Table 4.12: Residuals Statistics 53
Table 4.13: Normality test 54
Table 4.14: Model summary 56
Table 4.15: ANOVA table 56
Table 4.16: Regression coefficients 57
Table 4.17: Hypothesis Testing Results 61
List of Figures Page
Fig 1: Conceptual framework 33
Fig 2: Normal P-P Plot 55
Fig 3: Scatterplot 55

Page | ix
List of Acronyms/Abbreviations

MWE: My Wish Enterprise


ANOVA: Analysis of Variance
SKU: Stock Keeping Unit
SOP: Standard Operating Procedure
SPSS: Software Package for Social Science

Page | x
CHAPTER ONE
Introduction

This research paper which explores the effect of warehousing practice on the
organizational performance of ‘My Wish Enterprise’, has five chapters. Chapter one is
an introductory section giving a prelude to the study and providing some insights
about the ground and assumptions on which the study is based. It contains sub
sections such as background, statement of the problem, research question, research
objectives, significance of the study, scope of the study, definition of key terms, and
organizations of the study.

1.1 Background of the study


In a supply chain, warehousing function is very critical as it acts as a node in linking
the material flows between the supplier and the customer. In today’s competitive
market environment companies are continuously forced to improve their warehousing
operations. Many companies have also customized their value proposition to increase
their customer service levels, which has led to changes in the role of warehouses
(Grant, 2006).

In today’s challenging and competitive world, success can hinge on whether a


warehouse operation is productive and effective enough to meet expectations of
customers. One way to gauge how effectively the warehouse operations are meeting
these expectations is to conduct a warehouse operations assessment: a systematic
review of the warehouse functions looking for possible improvements in efficiency and
service. A good operations effect takes a quantitative look at the productivity and
service levels of a warehouse operation; it enables to measure productivity and service
and identify patterns and trends; it tells exactly where companies are and what they
need to do to meet their goals. It also allows companies to compare their
measurements with their own in-house goals as well as industry benchmarks (Curtis,
2016).

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A well implemented warehousing management system helps in properly coordinating
operations in the stores. This is imperative in ensuring smooth production which
benefits the organization from the economies of scale and improved customer service.
Well implemented warehousing systems are designed to help in the specification of
inventory procedures, operation and control (Forger 2004). Warehouses have, in the
past, been constantly referred to as cost centers and rarely adding value. The
movement of production to the Far East, the growth of e-commerce and increasing
demands from consumers has seen a step change in warehouse operations (Richards,
2014).

Major and minor mistakes in warehousing can result in high losses. Incorrect storage
can damage the goods. If the damaged goods are sold, they will either be sold in a
much lower price or not be sold at all. The manufacturers will not be able to get back
their investments. Failure to deliver the goods to the right destinations will cause the
business to cover another round of delivery cost to do two things: to bring back the
wrong goods and to deliver the right ones. Due to delays, goods can get damaged and
intended recipients may not want to accept and pay for the delivery. Another adverse
effect of wrong warehousing is that it can destabilize the prices of goods. If there is
not enough supply due to the incompetence of the warehousing management, the
prices of goods may rise to meet the unchanged demand of the consumers (Edwards,
2010).

A more recent work in this area includes (Collins, 2006), which described the
collection of warehouse metrics; i.e. picking and inventory accuracy, storage speed,
and order cycle time. Performance measurement in the warehouse industry
traditionally employs a set of single factor productivity measures that compare one
output to one resource (or input). This is sometimes called the ratio method see
(Tompkins, 2003, & Chen, 2007).

According to (Belayeneh, 2016) who did a study on warehousing within Ethiopian


National Defense Force (NDF), although attracting high quality military equipment is
the primary objective of the procurement department of the NDF, warehousing

2|Page
systems fall short of the standard. There are no well-organized shelves in the
warehouse and a system for the allocations of store materials system were not
identified to improve their warehouse planning requirements. Moreover, the NDF
seems to have given less value to issue of safety and protection of accidents issues in
the warehouse.

The warehouse management system should be offline and not so much dependent on
the internet so that warehouse activities will not be compromised due to fluctuations
in connectivity. This helps to bring the manual and online systems to one offline
independent system (Anteneh, 2017).

The rationale behind conducting this study, focusing on the private sector is that
although adequate research has been conducted on the issue itself, very little of these
research works bring to light the specific context of private companies in Ethiopia.
Due to differences in the work cultures of private companies and the public sector,
there are corresponding differences in their warehouse practices. It is with this in
mind that this researcher has set out to do a case study on the warehousing practices
of the My Wish Enterprise (MWE) as representative of private sector. The findings will
contribute to making some general inferences on the warehousing practice of private
organizations in Ethiopia and its impact on the organizational performances of such
organization. It can also help identify the scope of improvement in this sector.

3|Page
1.2 Statement of the problem
The study intends to examine the effect of warehousing practice on organizational
performance at MWE. It will ultimately identify and pinpoint the non-performing
areas and limitations of warehousing practices so as to improve time and cost
efficiency at MWE.

The researcher also goes beyond such literature to reveal what researches have been
undertaken under the context of the Ethiopia. We can count the efforts undertaken
by the study of Anteneh (2011), in Non-governmental organization level, Belayhun,
(2016) in Ethiopian defense, Daniel (2017) in banking sector, and Tewodros (2016) in
Ethiopian trading enterprise which examined the assessment of warehouse
management and challenges correspondingly. Though several studies have been
conducted on warehouse management within the public sector and non-governmental
organizations, little academic emphasis has been given to the workings of companies
within the private sector in Ethiopia. Hence, there was no enough study on effect of
warehousing practice on organizational performance at private company level.
However, the rationale behind conducting this study is trying to fill this gap. On the
other hand, the methodology employed by various studies conducted in Ethiopia on
the same issues seems inadequate or inefficient to expose the reality on ground by
applying the cause and effect relationship. Therefore, this research was used
explanatory research design by applying quantitative research approach to examine
dominant warehousing practice dimensions (Receiving Activity, Put-way Activity,
Storage Activity, Order Picking, and Shipping Activity) and organizational
performance. Hence from this, we can easily infer that there is high level of theoretical
gap under this subject matter due to limitation of research undertaken within our
academic studies.

During the preliminary assessment the researcher observed some indicators of major
warehousing problems, including: some storage areas were congested while others are
underused; overstocking and understocking; sign of poor stock control measures;
poor ventilation; poor handling of documentation; poor warehousing facilities (i.e.

4|Page
inadequate shelving); disordered warehouse pathways; and, finally, a dual system of
both manual and electronic systems was employed.

Considering these gaps, this study attempted to examine the effect of warehousing
practice on organizational performance in MWE along the five most frequently used
warehousing practice indicators, namely; receiving activity, put-away activity, storage
activity, order picking activity, and shipping activity as suggested by Edward Frazelle
(2001) on organizational performance.

1.3 Research questions


The following questions aim as understanding how warehousing practice affects the
organizational performance of MWE.
1. How does receiving activity affect organizational performance?
2. To what extent does put-way activity affect organizational performance?
3. To what extent does storage activity affect organizational performance?
4. How does order picking affect organizational performance?
5. How does shipping activity affect organizational performance?

1.4 Objective/Aim of the study


The objective of the study consists of general and specific objectives.
1.4.1 General objective of the study
The main objective of this research is to examine the effect of warehousing practice
on organizational performance for MWE.
1.4.2 Specific objective of the study
1. To determine the effect of receiving activity on organizational performance.
2. To determine the effect of put-way activity on organizational performance.
3. To determine the effect of storage activity on organizational performance.
4. To determine the effect of order picking on organizational performance.
5. To determine the effect of shipping activity on organizational performance.

5|Page
1.5 Scope of the study
To make the research manageable, this study has limited its scope to analyzing the
issues under discussion theoretically, methodologically, and geographically.
Methodologically, the researcher used quantitative research in which quantitative
approach allows the researcher to establish the strong relationship between variables.
Theoretically, warehousing is a key ingredient in business movements which consist
of receiving activity, put-away activity, order picking, shipping activity, and storage
activity. And geographically, the rational for the MWE were chosen due to the
proximity of the researcher to MWE in Addis Ababa.

1.6 Significance of the study


The importance of the study lies in its ability to pointing out the effect of warehousing
practice on organizational performance and in generating supportive
recommendations that possibly solve the problems in warehousing practices that the
study identifies. The research output could also be used by MWE as guidelines to
reconfigure its warehousing procedures thereby positively affecting its overall
operational activities, including new warehousing activities such as receiving activity,
put-away activity, order picking, shipping activity, and storage activity on
organizational performance. Last but not least, the study adds to the existing body of
knowledge in the field of supply chain and logistics management.

1.7 Limitation of the study


The researcher tried hard to collect the relevant information for the research work,
but there have been challenges faced in the process. One major limitation relates to
sample size and the generalization of the findings. Due to limited time and financial
resources, the study didn’t consider large sample size which could have generated
different results with a possibility of boarder applicability. The researcher also faced
problems like lack of up-to date and sufficient reference material, and lack of
willingness of several participants to fill the questionnaire; there were some employees
who would not volunteer to be part of the study for unknown reasons. Because of this,
the possibility of generalization from the finding of the present study may be limited.

6|Page
1.8 Operational definition of key terms
✓ Receiving: Receiving is the process of unloading, checking quality and quantity,
and dissembling or repacking items for storage (Tompkins, 1984).
✓ Put-away: The put-away operation physically moves the items from receiving
location to the storage area of the warehouse, which is also known as the reverse
of order picking (Tompkins, 1984).
✓ Storing activity: material's movement from unloading area to its designated place
in inventory (Yang, 2012; Mentzer & Konrad, 1991).
✓ Order-picking: The process of retrieving items from their storage locations and
transporting them either to a sorting process or straight to the shipping area
(Tompkins, 1984).
✓ Shipping: The final movement process occurs at the shipping operation. Shipping
process involves inspecting, packing, palletizing and loading items into a carrier
for further delivery (Tompkins, 1984).
✓ Organizational performance: Cheng, 2011 & Grace, 2012 have also defined
organizational performance, from both financial and non-financial criteria, as the
ability of an organization to fulfill its mission through sound management, strong
governance and a persistent rededication to achieving results. Proper SCM practice
will bring the competitive advantage over the competitors’ interims cost, quality,
productivity, customer satisfaction, etc.

1.9 Organization of the Study


The study is organized into five chapters. The first chapter deals with the introduction
the study in which the background of the study, statement of the problem, objectives
of the study, significance of study, scope and limitation of the study are outlined. The
second chapter presents a review of related literature. The third chapter addresses
the research methodology. The fourth chapter deals with the results and analysis of
the study output. Finally, the fifth chapter addresses the discussion, conclusions and
recommendations of the study.

7|Page
CHAPTER TWO
Literature Review
Introduction
In this chapter, theories related to the research issues which are relevant to the
present thesis work are described. The theoretical framework for warehousing is
briefly set up discussing all the important factors related to warehousing. The purpose
of this part of the thesis work is to set up a basis for the theoretical frame of
warehousing concepts. Furthermore, different authors’ ideas are discussed to assist
and have a solid ground especially for the analysis and interpretation of the data and
to make recommendation based on the findings.

2.1 Theoretical frameworks of warehouse management


2.1.1 Warehouse management
Different authors have defined warehousing management differently, but the most
common definition describes a warehouse as a place that is used to hold necessary
and enough materials which is needed by the firm including finished goods for sale,
goods in the process of production, raw materials, and goods that will be consumed
in the process (Teo, 2008).

Usual warehousing continuously is declining since the last decade of the 20th century
with the introduction of Just in Time (JIT) techniques which are specially designed to
enhance the return on investment (ROI) of a business by mitigating in-process
inventory. JIT concept is based on delivering product directly from the factory to the
retail outlet without the use of warehouse, but in some cases like offshore outsourcing
and off shoring in about the same time period, the distance between manufacturer
and the retailer increases considerably in many regions which builds the need of at
least one warehouse per region or per country for a given range of products in any
typical supply chain (Tompkins & Smith, 1998).

Recent developments in marketing field have led to the development of warehouse


designing style, where the same warehouse is used for warehousing as well as retail

8|Page
store. These types of warehouses are equipped with tall heavy-duty industrial racks,
with the items which are ready for sale placed in the bottom parts of the racks and
the palletized and wrapped inventory items being usually placed in the top parts.
Exporters/manufacturers are using warehouses as a point of developing retail outlets
in a particular region or country. The above concept cuts down the end cost of the
product to the consumer which in turn enhances the production sale ratio.
Warehousing concept is used as a sharp tool by manufacturers to reach directly to
consumers by avoiding or bypassing importers or other middle agencies (Tompkins &
Smith, 1998).

The recent trends and pressures on supply chain / logistics-forever increasing


customer service levels, inventory optimization, time compression and cost
minimization –have inevitably changed the structure of supply chains and the location
and working of warehouses within the supply chains network. Certainly, the old
concept of warehouses as go downs to store goods has been outdated. Warehouses
perhaps better referred to as distribution centers; exist primarily to facilitate the
movement of materials to the end customer (Tompkins & Smith, 1998).

The concept of throughput rather than storage, and the pressure to optimize inventory
with improved customer service level have also seen the development of distribution
centers that do not hold stock-the ‘stockless depot ‘such as trans-shipment depots
with more cross-docking operations. This is very useful for different business groups
with the complete facilities, but that can be determined by purpose of the companies
and the organization conditions. For example, more of the developing countries are
obtained from abroad, it is also will be costly and expose for different frequent order
and may create out of stock, in case of this production or the mission can be
interrupted. Unavailability of material in hand or store also very danger for economy
and to achieve the organization mission (Mattsson, 2005).
2.1.2 Product intelligence paradigm
An approach that can treat different product instances in a special way based on their
specific characteristics and needs has been argued to bring special benefits both in

9|Page
manufacturing and in supply chain industrial contexts. Focusing on supply chain
and logistics operations, the impact of such a product intelligence approach has been
recently under consideration in several different areas such as road-based logistics,
intermodal transportation and production logistics.

Due to the rapidly changing preferences of customers, orders received by warehouse


companies (especially third-party-logistics ones) increasingly exhibit special
characteristics, such as smaller order size, higher product variety, request of shorter
response time, and request for changes after the order has been initially created and
placed. This means that although the traditional performance targets for warehouse
services (e.g. warehouse utilization, tighter inventory control) remain, in today's
environment, they are subject to the specific, special needs of deferent customers.
This is particularly true in third-party-logistics warehouses that manage a high variety
of products and a big number of individual customers. Here, the operations are
required to become more customer-oriented and more responsive to requests with
different characteristics and needs in an efficient manner. Form this theory the
warehouse management and utilization high variety operations takes place, the main
target customer oriented and more responsive way of warehouse managements very
important in this idea (Giannikas, 2013).

2.1.3. Theoretical Inventory Control Model


Control of inventory, which typically represents 45% to 90% of all expenses for
business, is needed to ensure that the business has the right goods on hand to avoid
stock-outs, to prevent shrinkage (spoilage/theft), and to provide proper accounting.
Many businesses have too much of their limited resource, capital, tied up in their
major asset, inventory. Worse, they may have their capital tied up in the wrong kind
of inventory. Inventory may be old, worn out, shopworn, obsolete, or the wrong sizes
or colors, or there may be an imbalance among different product lines that reduces
the customer appeal of the total operation. Inventory control systems range from
eyeball systems to reserve stock systems to perpetual computer-run systems.
Valuation of inventory is normally stated at original cost, market value, or current

10 | P a g e
replacement costs, whichever is lowest. This practice is used because it minimizes the
possibility of overstating assets (Giannikas, 2013).

The ideal inventory and proper merchandise turnover will vary from one market to
another. Average industry figures serve as a guide for comparison. Too large an
inventory may not be justified because the turnover does not warrant investment. On
the other hand, because products are not available to meet demand, too small an
inventory may minimize sales and profits as customers go somewhere else to buy what
they want where it is immediately available. Minimum inventories based on reordering
time need to become important aspects of buying activity. Carrying costs, material
purchases, and storage costs are all expensive. However, stock-outs are expensive
also. All of those costs can be minimized by efficient inventory policies (Giannikas,
2013).

2.1.3.1 The Eyeball System


This is the standard inventory control system for the vast majority of small retail and
many small manufacturing operations and is very simple in application. The key
manager stands in the middle of the store or manufacturing area and looks around.
If he or she happens to notice that some items are out of stock, they are reordered. In
retailing, the difficulty with the eyeball system is that a particularly good item may be
out of stock for sometimes before anyone notices. Throughout the time it is out of
stock, sales are being lost on it. Similarly, in a small manufacturing operation, low
stocks of some particularly critical item may not be noticed until there are none left
(Trunk, 1998).

2.1.3.2 Reserve Stock (or Brown Bag) System


This approach is much more systematic than the eyeball system. It involves keeping
a reserve stock of items aside, often literally in a brown bag placed at the rear of the
stock bin or storage area. When the last unit of open inventory is used, the brown bag
of reserve stock is opened and the new supplies, it contains are placed in the bin as
open stock. At this time, a reorder is immediately placed. If the reserve stock quantity

11 | P a g e
has been calculated properly, the new shipment should arrive just as the last of the
reserve stock is being used (Giannikas, 2013).

To calculate the proper reserve stock quantity, it is necessary to know the rate of
product usage and the order cycle delivery time. Thus, if the rate of product units sold
is 100 units per week and the order cycle delivery time is two weeks, the appropriate
reserve stock would consist of 200 units (I00u x 2w). This is fine if the two-week cycle
holds. If the order cycle is extended, the reserve stock quantities must be increased.
When the new order arrives, the reserve stock amount is packaged again and placed
at the rear of the storage area (Giannikas, 2013).

2.1.3.3 Perpetual Inventory System


Various types of perpetual inventory system include manual, card-oriented, and
computer- operated systems. In computer-operated systems, a programmed
instruction referred to commonly as a trigger, automatically transmits an order to the
appropriate vendor once supplies fall below a prescribed level. The purpose of each of
the three types of perpetual inventory approaches is totally either the unit use or the
dollar use (or both) of different items and product lines. This information will serve to
help avoid stock-outs and to maintain a constant evaluation of the sales of different
product lines to see where the emphasis should be placed for both selling and buying
(Giannikas, 2013).

2.1.4 History of Warehousing


The warehousing concept takes us way back to the creation of granaries to store food,
which was stored for drought and famine and this food was available for purchase in
the conditions of emergency, famine, drought etc. As the European explorers began
to discover new shipping trade routes all over the world, the importance of warehouses
grew for the storage of products and commodities which were brought from far way
places. The ports were the main locations of the warehouses, since majority of the
trade between the countries was carried by ships (Tompkins, 1998).

12 | P a g e
In early days man used to store excess food and keeping animals for emergency
surplus. As the civilization developed, local warehouses were introduced. Normally
merchandise is stored in connection with shipping, trading, and manufacturing
activities. During the Middle Ages improvement in human knowledge gave rise to
warehousing to handle the storage of shipped items. The first known major
commercial warehouse was built in Venice, a center of major trade routes. In late
1800’s in the United States, transportation between port cities and inland cities were
effectively provided by railroad (Tompkins, 1998).

2.1.5 Defining of Warehouse


The warehouse has been viewed in many ways and has many definitions. (Cavinato,
1990) views the warehouse as the place to hold, move, sort, transfer and change the
form of inventories. Whereas, (Spencer, 1993) argues that the warehouse is a
production system. He states that the warehouse is a combination of single
operations, culminating at the end as a whole process. (Gunasekaran, 1999) believe
that the warehouse is a combination of both physical processes of material handling
and methodologies such as inventory control and production control.

(Jessop, 1986), define store is a temporary location for materials needed for
operational purposes and should be planned and organized in such a way that the
period of residence of each stock item is as short as possible consistent with economic
operation. Besides, Storage is the management of storehouse and stockyards, the
operation of handling and storage equipment and the safe custody and protection of
stock as well as store keeping is those procedures and means whereby goods are
received, identified, stored, issued, accounted for, and replenished in accordance with
defined levels of service and with due regard for the statutory requirements for health
and safety (Tompkins, 1998).

(Fesseha, 2004) define store keeping is the activity of receiving or distributing stores
or supplies. The duty of the stores is to receive, store and issue materials. The store
is alienated in to receiving section, tools stores, general stores, raw materials stores,

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finished part stores and so on. The receiving section receives all incoming materials,
checks the correctness of the quantity received, arranges for inspection and thereafter
sends the materials to the respective stores along with a report called Goods Inward
Note or Materials Receipt Note.

2.1.6 Changing Trends of Warehousing


Due to the changing trends in the businesses, warehousing and distribution
operations should adopt to the emerging changes and growing needs of the customers.
The term ‟Globalization‟ brought rigorous changes in the field of logistics. The
distribution operations now pay more emphasis on fewer inventories, smaller order
sizes, larger Stock Keeping Unit (SKU) catalogues, quicker order turnaround,
increased customized packaging and value adding services. Once the businesses
concentrated only on local distribution centers and now all the companies give more
importance on having more globalized distribution centers, and instead of having
single network channel, they are having multiple distribution channels (Michael,
2007).

To cope with these changing trends every second, most of the companies have
deployed new technologies such as Warehouse management systems (WMS) and
Transportation management systems (TMS) and some have decided to redesign the
processes and facilities to meet the emerging requirements as well as to reduce costs
and improve service levels to the customers at the same time. Some large-scale
businesses have gone one step ahead and decided to deploy automation of the whole
warehousing operations. Some have already opted to outsource all their warehousing
operations to third party logistics provider (Michael, 2007).

2.1.7 The Functions of Warehouse Management


The functions of management uniquely describe managers' jobs. The most commonly
cited functions of management which equally applies for warehouse management are
planning, organizing, leading, and controlling, although many experts have identified

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additional functions of management. Frenchman Henri Fayol identified 5 functions of
management, which he labeled: planning, organizing, commanding, coordinating and
controlling (Frenchman, 1930).

2.1.7.1 Warehouse Planning


Planning is the activity concerned with making or formulating plans. It entails
deciding how the predetermined objectives of the enterprise, or a department of it,
should be achieved in the most efficient and economical way in accordance with
policy. Plans can be looked upon as being routes to objectives. Once objectives have
been set, planning is necessary to work out how to achieve those objectives within the
framework of the policy formulated. In the warehousing process there are several
planning issues from the initial stage of a warehouse to its day to day operations.
Planning should be undertaken according to a certain hierarchy that reflects different
planning time horizons (Frenchman, 1930).

2.1.7.2 Leading in Warehouse


The third function of management is leading which is also referred to as influencing,
motivating or directing. It is one of the most important functions of management to
translate company's plans into execution. CIPS define leadership as the process of
influencing others to work willingly towards an organization’s goals and to the best of
their capabilities. Mullins defines leading as ‘a relationship through which one person
influences the behavior or actions of other people’. Leadership is about coping with
change. It is that inert-personnel aspect of management which deals directly with
energizing, creating a sense of direction and communicating a vision. Effective leading
requires the manager to guide, supervise, inspire and motivate subordinates,
communicate effectively, and effectively use power for the achievement of
organizational goals. It can, essentially, only be exercised over people. It requires the
manager to coach, assist, and problem solve with employees. If managers are effective
leaders, their subordinates will be enthusiastic about exerting effort toward the
attainment of organizational objectives. Leading has following elements (Frenchman,
1930:

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➢ Directing – It aims at achieving the best not just out of an individual but achieving
the best through the groups or teams of people through team building efforts. It
also means coordinating various people and their activities. The commanding of
subordinates should always be consistent with company policies, and every
manager should treat subordinates in line with the standards of the company.

➢ Supervision – implies overseeing the work of subordinates by their superiors. It is


the act of watching & directing work & workers. Managers must supervise
subordinates in their daily work and inspire them to achieve company goals.
Likewise, it is the responsibility of managers to communicate company goals and
policies to subordinates.

➢ Motivation – means inspiring, stimulating or encouraging the sub-ordinates with


zeal to work. Positive, negative, monetary, non-monetary incentives may be used
for this purpose. The purpose of motivating employees is to increase productivity.
Employees that are highly motivated generally go above and beyond in their job
performance, thereby playing a vital role in the company achieving its goals. For
this reason, managers tend to put a lot of focus on motivating their employees.

➢ Communications – is the process of passing information, experience, opinion etc.


from one person to another. It is a bridge of understanding. It is the responsibility
of managers to communicate company goals and policies to subordinates. Effective
communication is vital in maintaining a productive working environment, building
positive interpersonal relationships, and problem solving. Understanding the
communication process and working on areas that need improvement help
managers to become more effective communicators. The best way to find areas that
need improvement is to periodically ask themselves and others how well they are
doing.

To become effective at leading, managers must first understand their subordinates'


personalities, values, attitudes, and emotions. Therefore, the behavioral sciences have
made many contributions to the understanding of this function of management.

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Personality research and studies of job attitudes provide important information as to
how managers can most effectively lead subordinates (Frenchman, 1930)

2.1.7.3 Warehouse Controlling


Warehouse controlling is the last of the four functions of management and like other
management function it is an ongoing process. Controlling as the process of checking
whether proper progress is being made towards the objectives and goals and acting if
necessary, to correct any deviation; and controlling is the measurement & correction
of performance activities of subordinates in order to make sure that the enterprise
objectives and plans desired to obtain them as being accomplished. Controlling
requires a clear understanding of where responsibility for deviations from standards
lies. It ensures that, employees perform the work allocated to them in the ways laid
down and with no wastage or duplication of time, effort or materials. It comprises
supervising the people employed, checking their work and the machinery and
equipment used, to ensure that the end products are the desired objectives; it includes
the recording of performances to provide a guide for future similar activities (Koontz
& O’Donell, 1968).

2.1.7.4 Warehouse Organizing


Organizing is the second function of management and refers to formal arrangement
of jobs within an organization. Organizing can be thought of as the process of bringing
together physical, financial and human resources and developing productive
relationship amongst them for achievement of organizational goals. Management
must organize all its resources in order to implement the course of action it
determined in the planning process and create a mechanism to put plans into action.
Organizing as a process involves: identification of activities, classification of grouping
of activities, assignment of duties, delegation of authority and creation of
responsibility, coordinating authority and responsibility relationships.

Once the plans have been formulated, to organize a business first it requires
identifying the activities and grouping them based on their classification to ensure
that the objectives are achieved as planned. Organizing, then, be the process of
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ensuring the right staff, the right materials and the right machines are in the right
places at the right times and in the right quantities so that work will proceed in
accordance with the formulated plans, without delays, hold-ups or stoppages.

In determining the internal structure, management must look at the different


divisions or departments, the coordination of staff, and what is the best way to handle
the necessary tasks and disbursement of information within the company.
Management will then divide up the work that needs to be done, determine
appropriate departments, and delegate authority and responsibilities. People within
the organization are given work assignments that contribute to the company’s goals.
Tasks are organized so that the output of everyone contributes to the success of
departments, which, in turn, contributes to the success of divisions, which ultimately
contributes to the success of the organization.

Assigning work and granting authority are two important elements of organizing.
Organization design is the process of deciding how organizations should be structured
and function. Assignment of duties in the best possible manner is known as staffing
which includes manpower or human resource planning. Staffing involves selection,
recruitment, induction and positioning right people for the job at right time, and
always secures a sufficiently skilled and educated workforce in the organization.

It also includes decisions on remuneration packages, performance appraisals,


training, retraining, development, mentoring, counseling, and designing and
administering the motivational packages. Managers must organize all its resources
particularly human resources in an efficient manner and structure and align the
activities of the organization. Delegation of authority is an elementary art of
management. In every organization, the ultimate authority must rest somewhere, and
there must be a clear chain of direct authority relationships from superior to
subordinate throughout.

One of the difficult problems of management structure is the choice between a narrow
'span of control' and a 'flat' organizational structure. Span of control refers to the

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number of subordinates managed by a superior. Organizing and co-coordinating are
very closely linked, and frequently coordinating is an essential continuation of
organizing. Coordinating involves ensuring that all efforts move smoothly together in
the same direction. It ensures that although different staff might perform different
work, all their efforts mesh smoothly together and are directed towards achieving the
common objectives.

Managers must harmonize the procedures and activities performed by the company,
meaning that every activity of each organizational unit should complement and enrich
the work of another. Co-ordination is just as essential in top management as it is at
junior management and supervisory levels. For example, the managing director or
general manager must ensure that the efforts and activities of all the different
departments of an enterprise are in harmony, and in co-operation; as we said earlier,
there is no point in, for example, the sales department endeavoring to sell items not
yet in stock or in production! Good relations and communications between
departmental managers must be developed and fostered so that they all work together
in concert (Steven, 2005).

2.1.8 Role of Warehouse in Supply Chain


Since inventory holding and the customer serving are key warehouse functions which
implies warehouse has an important role to play in supply chain. Some of the
important roles of warehouse are to make or break bulk. Consolidation centers, cross
docking centers, transshipment, product fulfillment centers, returned goods depots,
some other roles like customer support, installation and repair services. The roles
mentioned here are associated with some concepts like agility, production
postponements and time compression which are recognized as increasing trends in
warehousing. Thus, inventory has important role on warehouse in modern supply
chains. (Baker, 2007).

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2.1.9 The Purpose of Warehousing
A warehouse is a commercial building used for the storage of goods. The most
important element of warehousing is order processing which generally refers to the
workflow coupled with delivering products ordered by a customer. The prime objective
of most warehouses is to facilitate the movement of goods from suppliers through the
supply chain to the end consumer while meeting the customers' demand in a timely
and cost-effective manner. In the old days of warehousing, inventory was seen to
represent the wealth of a company. However, these days this is not the case anymore.
Instead, many companies have noticed the high cost associated with holding
inventory. In practice, however, there are overriding factors such as meeting customer
demand and expectations that make it hard to operate without inventory.

Even though the new technologies in e-commerce, supply chain integration, quick
response, just-in-time delivery and efficient consumer response that connect the
manufacturing with the end customers, businesses are still struggling to eliminate
the existence of a warehouse. Thus, to meet the customer’s requirements warehouse
needs to be properly coordinated and maintained (Van, 2012).

Valid reasons for holding inventory include, for example, buffering cycles between two
production processes, covering demand during supplier’s lead-time, enabling savings
by using volume discounts, coping with seasonal fluctuations, providing a variety of
products in a centralized location, or holding anticipation and investment stocks. As
a result, the basic aim of most warehouses is simply to minimize the total cost of
operations while providing a desired level of service (Krajewski & Ritzman, 2005).

Warehousing also plays an important role from the supply chain perspective. Despite
all the integration initiatives, supply chains will never be so well coordinated that
warehousing can be completely eliminated. (Frazelle, 2002) states that warehouses
are important for a supply chain because they provide storage for raw materials,
components, work-in-process, and finished goods; operate as distribution and order
fulfillment centers; and perform localized and value-added warehousing.

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2.1.10 Today’s Warehouse Requirements
Traditional warehousing continuously is declining since the last decade of the 20th
century with the introduction of Just in Time (JIT) techniques, which are specially
designed to enhance the return on investment (ROI) of a business by mitigating in-
process inventory. Recent developments in marketing field have led to the
development of warehouse designing style, where the same warehouse is used for
warehousing and as a retail store. These types of warehouses are equipped with tall
heavy-duty industrial racks, with the items, which are ready for sale, are placed in
the bottom parts of the racks and the palletized and wrapped inventory items being
usually placed in the top parts. Today’s warehouse requirements are:

Execute more and smaller transaction, (2) Handle and store more items, (3) Provide
more product and service customization, offer more value-added services, Process
more return, Receive and ship more international orders, at the same time,
warehouses today have, less time to process an order, less margin for error, less
young, skilled, English-speaking personnel, less warehouse management system
capability (Tompkins & Smith, 1998).

2.1.11 Warehouse Design and Layout


Designing warehouses is challenging because it involves so many trade-off decisions.
Each warehousing function needs to be carefully implemented in order to achieve
operational targets. These targets are often expressed in terms of capacity,
throughput, and customer service levels. A typical structured approach of warehouse
designing could be as follows: Determining the overall space requirements for all
warehouse processes, specify a U-shape, straight-thru, or modular overall flow design,
locate functions with high adjacency requirements close to one another, assign
processes with high storage requirements to high-bay space and labor-intensive
processes in low-bay space, document expansion and contraction strategies for each
warehouse process (Baker & Canessa, 2009).

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Design and layout principles for warehouses
Use straight-line or direct flow of goods in and out of the warehouse with goods being
delivered at one end, held, and ranked according to ABC analysis, utilize an effective
storage plan to maximize warehouse operations and to avoid inefficiencies, use
efficient materials handling equipment, minimize aisle space within the constraints of
the size, type and turning circle of materials handling equipment, maximize use of the
building’s height to use the cubic capacity fully, Use an efficient system of product
identification, Plan for growth, Ensure full attention is given to health and safety
issues. The way, in which various warehousing functions are arranged, depends on
many issues. Firstly, the physical quality of the warehouse facility may set certain
restrictions. For example, receiving and shipping functions should normally be located
near the facility input and output points. On the other hand, the facility may have
some fixed obstacles that hinder entering and performing work tasks in certain areas.
Second, management typically wants to balance the flow patterns between various
activities and minimize the travel distances for stock movement. This can be achieved
through systematic identification of stock locations and adjacency requirements
between different warehouse activities. Finally, product attributes may require certain
kind of handling procedures (Baker & Canessa, 2009).

Some items, for example, may be temperature sensitive which requires processing
them in a climate-controlled location. (Baker & Canessa, 2009) in their article
“Warehouse design: A structured approach” has acknowledges that the warehouse
design process is highly complex. The authors often seem to tackle this complexity by
describing sequenced procedures for creating an appropriate warehousing solution.
However, because there are a high number of decision variables, it may not be possible
to identify an “optimal” solution. As a result, steps in the design process are typically
interrelated and reiterative decision-making methods are needed during the process.
In designing warehousing systems, it is desirable to maximize: (1) space utilization;
(2) equipment utilization; labor utilization; accessibility of all materials; protection of
all materials (Tompkins. 1996).

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2.1.12 Problem Areas in Warehousing
Warehouse management was very simple to handle in earlier days when everything
was performed manually. The biggest problems then were the bar codes and space
utilization in the warehouse. There has been drastic change in today’s Internet world,
after the outbreak of this internet technology everything was looking even simpler
than the earlier days with more efficiency and consumption of less time and gaining
a competitive advantage with potential economical savings. The evolving technology
changed the warehousing methods a lot with logistics being carried out a quicker pace
and with very little scope for error. Although there are many technologies evolving
every day, many problems are also arising making Warehousing more complex. This
in turn is affecting the whole supply chain management (Hompel, 2007).

2.1.13 Types of Warehouses


Stores facilities can be broadly broken in to two categories; stores buildings and
stockyards. There are different kinds of warehouses and the classification of
warehouses can be made from the following viewpoints: On the basis of structure,
ownership, and service rendered. Raw material and component warehouses: It hold
raw materials and always in a position to induct raw materials onto a manufacturing
or assembly process. Work-in-process warehouses: This warehouse hold partially
completed products and assemblies at various points along production line or an
assembly line. Finished goods warehouses: It holds inventory usually to balance the
variation between production schedules and demand. Normally these warehouses are
situated near manufacturing plant, and it is characterized by the flow of full pallets
in and full pallets out, assuming the product size and volume authorizes pallet-sized
loads track (Pochet, 2010).

Distribution warehouse and distribution centers: Distribution warehouses


accumulate products from various manufacturing points for combined shipment to
the common customer. Normally, the warehouses are located central to either the
production locations or the customer base. Product movement represented by full
pallets or cases in and full case or broken case quantities out. Fulfillment warehouses

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and fulfillment centers: It receives, pick, and ship small orders for individual
consumers (Sousa, 2008).

Local Warehouses: These warehouses mainly for responding to the customer


demand. Frequently, single items are picked, and the same item is shipped to the
customer every day (Rood, 2001).

Value-added service warehouses: Key product customization activities takes place


like packaging, labeling, marking, pricing, and returns processing. There is also one
more classification of warehouses according to which geographical area they cater to:
✓ Centralized warehouse
✓ De-centralized warehouse (Rood, 2001).

Centralized warehouse: Centralization generally refers to the allocation of the


warehousing services to one business unit which provides services to the whole firm.
The decisions are made at the central location for the entire network. The main
characteristics of a centralized approach are control, efficiency and good economy
(Rood, 2001).

De-centralized warehouse: Decentralization approach gives the individual business


units autonomy and independence over their own resources without any major
considerations over the remaining units unless there is a necessity for the overall
organization policy. In this approach each facility identifies its most effective strategy
without considering the impact on the remaining facilities in the network and this
leads to the local optimization. The main characteristics of the decentralized approach
are empowerment of individual business units, flexibility, and service orientation
(Rood, 2001).

2.1.14 Warehousing Activities


The basic warehousing activities are to receive customer orders, store or keep goods,
retrieve required items, and finally prepare and ship those items. There are many ways
to organize these operations but the overall process in most warehouses shares the

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following common phases. Therefore, the basic warehousing activities includes:
receiving, identification and sorting, dispatching to storage, placing in storage,
storage, retrieval from storage, order accumulation, packing, shipping, record
keeping. (Tompkins, 1984).

2.1.14.1 Receiving activity


Receiving is the process of unloading, checking quality and quantity, and dissembling
or repacking items for storage. It is the setup operation for all other warehousing
activities. It allows the warehouse to schedule receipt and unloading within the
warehouse. Product will be inspected and any noted exceptions, such as damage,
incorrect counts, wrong description, and so on. Receiving the merchandise properly
is the key to warehouse operations, because it will create problems in put away,
storage, picking and shipping, if the damaged or inaccurate deliveries are allowed into
the warehouse then the same must be shipped. Few world-class receiving practices
are: direct shipping, cross-docking, receiving scheduling, pre-receiving, receipt
preparation, etc. (Tompkins, 1984).

2.1.14.2 Put-away activity


The put-away operation physically moves the items from receiving location to the
storage area of the warehouse, which is also known as the reverse of order picking.
The term put away defines the appropriate location for items and transferring them
to the specified storage location to wait for demand. When product is put-away, the
storage location should also be scanned to record where the product has been placed.
This information will subsequently be used to construct efficient pick-lists to guide
the order-pickers in retrieving the product for customers. Most of the principles which
enhance or streamline the picking process work well for put away (Tompkins, 1984).

2.1.14.3 Storage Activity


This is very important because where the warehouse operator store the product
determines to a large extent how quickly and at what cost the operator later retrieve
it for a customer. This requires managing a second inventory, not of product, but of

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storage locations. The operator must always know what storage locations are
available, how large they are, how much weight they can bear, and so on. When
product is put away, the storage location should also be scanned to record where the
product has been placed. This information will subsequently be used to construct
efficient pick lists to guide the order-pickers in retrieving the product for customers.
Put-away can require a fair amount of labor because product may need to be moved
considerable distance to its storage location. Put-away typically accounts for about
15% of warehouse operating expenses (Bartholdi & Hackman, 2011).

2.1.14.4 Order-picking activity


The process of retrieving items from their storage locations and transporting them
either to a sorting process or straight to the shipping area. This process requires
warehouse personnel to select the items ordered by the customer or manufacturing
operation in the storage area. The order information is given to the warehouse
personnel on a pick slip or in case of an automated warehouse, the information is
given to the computer. The personnel or automated process will locate the materials
– handling system would run the picking process, when the order arrives at the
shipping preparation area, the items would be placed in an exterior (shipping) package
or on pallet. Then, a shipping label indicating the ship-to person/firm and address is
attached to the package. Finally, the complete customer order is staged for loading
into transport vehicle (Tompkins, 1984).

2.1.14.5 Shipping activity


The final movement process occurs at the shipping operation. Shipping process
involves inspecting, packing, palletizing and loading items into a carrier for further
delivery. Product is likely to be staged if it must be loaded in reverse order of delivery
or if shipping long distances. When one must work due to the staged freight it must
be double handled. The trailer is likely to be scanned to register its departure from
the warehouse. Out of these activities, receiving and put away belong to the inbound
logistics process, which means that they are concerned with the flow of materials
coming into the warehouse. Order picking and shipping, on the other hand, belong to

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outbound logistics and are concerned with moving materials out of the warehouse
(Tompkins,1984).

2.1.15 Organizational performance


Organizational performance refers to how well an organization fulfilled its market and
financial goals (Yamin, 1999). The short-term objectives of warehosuing management
are primarily to increase productivity and reduce inventory and cycle time, while a
long-term objective is to increase market share and profits for all members of the
supply chain (Tan, 1998). According to (Yamin, 1999) firm performance refers to how
well a firm achieves its market oriented goals as well as its financial goals. Financial
performance measurements are the accounting-based measurements such as ROI,
percentage in market share, rapid turnover of inventories, return on asset, etc (Yamin,
1999). (Li, 2006) measured firm performance through its market share, return on
investment, the growth of market share, the growth of sales, growth in return on
investment, profit margin on sales, and overall competitive position.

Organization performance refers to the effectiveness of the organization in fulfilling its


purpose. Some organizations aim to trade successfully to return financial benefits to
shareholders, while others have non-financial objectives such as service to the
community. Organizational performance encompasses three specific areas of firm
outcomes; financial performance which is concerned with profits, returns on assets,
and return on investment; product market performance which centers on sales and
market share; and shareholder return that involves total shareholder return and
economic value added. Therefore organizational performance comprises the actual
output or results of an organization as measured against its intended outputs which
are its goals and objectives (Richard, 2009).

Organizational performance refers to a function of an organization’s ability to meet its


goals and objectives. How successful an organization achieves its objectives, satisfies
social responsibilities or both depends upon how well an organization carries out its
activities (West, 1990). Organizational function is an important factor in the
performance of a society or nation. How well the organizations of the society do their

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job organizational performance, gives rise to debate (Stoner, 1989). Organizational
performance is evaluated regardless of the system being used, either formal or
informal. Systematic ways of appraising organizational performance throughout the
company are however desirable so that each manager can help to improve current
performance and identify individuals who show the greatest potential for higher
management positions (Pigers, 1989).

Financial Indicators for Measuring Organizational Performance


The financial indicators, called and classic indicators (traditional) represent the
fundamental management tool by which performance it can be measured the financial
performance of organization and who show the way to lead in a certain perspective.
The usual financial indicators are expressed in the form of some significant reports
between two sizes of balance sheet or the profit or loss account of society. For the
calculation and interpretation of the financial indicators, the managers use as a
starting point the financial statements which are like a “scorecard” for business. With
the help of financial statements, the company activities are transposed into a set of
numbers that provide valuable information about the organization’s performance,
which play an important role in managerial decisions substantiation. Since there is
an unlimited number of financial indicators by which it can measure the
organizational performance, there are financial indicators widely accepted, which have
proved their worth in financial analysis. Depending on aspects of performance that it
detects, these indicators are grouped in three main categories: - Cash position (refers
to the property of patrimonial elements to change into money) - equity structure (entail
the leverage degree of company) - return (indicator that measures the company’s
earning power) (Achim, 2010).

Non-Financial Indicators for Measuring Organizational Performance


Nonfinancial indicators, of activity or qualitative, characterize better the company’s
performances because they directly touch the sensitive points of the organization.
With the help of the nonfinancial indicator we measure the organization’s
performance, regarding the social and ecological issues, unlike financial indicator that
measure the economical (financial) performance of organization. Thus, it can be
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appreciated the analysis based on nonfinancial indicators comes to complete the
analysis made based on financial indicators (Achim, 2010).

In the specialty literature exist an unlimited number of nonfinancial indicators,


making it impossible to identify a complete set of nonfinancial indicators, which
ensures a standard system for organizational performance measurement, with
universal applicability. Due to the increasing complexity of company’s activity, the
experts recommend that to use some multiples nonfinancial indicators that are well
tested and that produce signals apparently unambiguous such as time, productivity,
customer satisfaction, quality, and cost indicators of non-financial performance.

2.1.15.1 Measurement of organizational performance


A performance indicator is a detailed quantitative and/or qualitative descriptor. It
describes what the organization is doing or has done. There can be more than one
indicator for each performance measure.

✓ Cost: Measures based on cost include cost minimization, able to offer prices as
low, capacity utilization, operation with less merchandising cost, offer competitive
prices, and inventory investment minimization. Cost related performance
indicators examined through On-time delivery, shipping accuracy, Delivery
accuracy, Picking accuracy and other (Rimiene, 2008).
✓ Quality: An organization can offer product quality and performance that creates
higher value for customers via compete based on quality, offer products that are
highly reliable, offer products that are very durable, and offer high quality products
to our customer. About the quality embraces measures linked with customer
satisfaction (external) and operations quality (internal). The inventory, the
warehouse physical area in which the products remain until they are picked, is
also considered as an important management part to achieve a high warehouse
performance (Frazelle, 2001).

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✓ Productivity: Productivity can be defined as the level of asset utilization or how
well resources are combined and used to accomplish specific, desirable results
(Frazelle, 2001).

✓ Time: An organization can provide timely the type and volume of product required
by customer(s), in terms of deliver the kind of products needed, deliver customer
order on time, provide dependable delivery, Time to solve customer complaints,
and order processing time. Concerning to the time, the most used metrics are order
lead time, receiving operation time and order picking time, respectively.
Surprisingly, order picking time is in the third position, even though, (Gu, 2007)
state that past research has focused strongly on order picking since this activity
has large impact on the warehouse performance. One reason could be that in the
literature, the order picking time is more specially treated in optimization works.
Analyzing the time spent by a product in the warehouse through all activities.

✓ Customer satisfaction: performance measures include customer satisfaction in


terms flexibility, information and material flow integration, risk management, and
suppliers’ performance in terms of delivering the right good in the right time.
Shares a sense of fair play with its customers, frequently interacts with customers
to achieve reliability, responsiveness, and improve some basic standards, frequent
follow-up with its customers for quality/service feedback, frequently measures and
evaluates customer satisfaction. Customer satisfaction measures how well the
expectations of a customer concerning a product or service provided by a company
have been met. Businesses often use customer satisfaction surveys to gauge
customer satisfaction. Moreover, customer satisfaction measured related to
customer satisfaction degree, number of complaints, number of new customers
Indicators oriented on Human Resources, quality and fluctuation of labor force,
satisfaction and work motivation and use of teamwork (Nistor, 2014).

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2.1.16 Effective warehousing practice Performance
(Crişan, 2009) states that Companies could gain cost advantage using their logistics
area of the business. because warehouse management is a possible source of cost
improvements from logistics that companies could use during this economic crisis.
Best practices in warehouse performance measurement which lead to performance
improvements and their solution lead to the optimal use of storage space, customer
relations activity, quality level, assets usage and costs. The main contribution of
performance measurement is to find what the causes that generated a poor
performance were. After this step, there must be found solutions for improving
performance and immediately improve performance, for avoiding inconveniences
before it’s too late, for monitoring customer relations, for process and cost control and
for maintaining quality (Ackerman, 2003). As per my detail investigation the
warehousing practice was measured based on the five warehousing function
measurements such receiving activity, put way activity, storage activity, order picking
activity, and shipping activity.

2.2 Empirical Literature Review

(Dagnachew, 2015). “The Role of Warehouse Personnel Practice on warehouse


Performance- A Case of Ethiopian Electric Utility” reveals how poor performance of
warehouse personnel negatively affected the overall operation of the corporation. The
study showed that the utilization of unqualified personnel in the organization is
contributing to the organization’s lower performance. The study concludes by showing
that the corporation’s management didn’t recognize the importance of qualified
warehouse personnel to the good performance of the corporation.

A study of “Improving Inventory Management at SUR Construction Company” indicate


that major inventory management techniques such as minimum-maximum level,
safety level, lead-time analysis, and inventory cost decision and economic order
quantity are not applied in the company. Hence, the researcher concludes that the

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main contributing factor for inventory management is ineffective to the construction
company (Beyen, 2016)

Facility location research in the context of humanitarian relief is focused on


determining the location of warehouses and distribution centers. for example,
developed a mixed-integer linear program to determine facility configurations where
the objective is to minimize the average global distance from the nearest warehouse
to the victims. Ultimately, the model is designed to determine the optimal locations
for warehouses of non-consumable inventories required for the deployment of aid
efforts (Akkihal, 2006).

(Barbarosoglu, 2002) developed a mixed integer mathematical programming model for


helicopter mission planning during a disaster relief operation. In this framework,
tactical decisions are made at the top level, while operational decisions are made at
the base level. Consistency between the two models is achieved with an iterative
coordination procedure.

There are several reasons for measuring performance: for improving performance, for
avoiding inconveniences before it’s too late, for monitoring customer relations, for
process and cost control and for maintaining quality. The main instruments for
assessing performance are performance indicators, also named key performance
indicators. They are specific characteristics of the process which are measured to
describe if the process is realized according to pre-established standards. The best
way to use indicators is to compare process values with normal, standard values. If
there are poor results, poor performance, in reality, improvements for the process
must be made. Indicators are used basically for comparison with expected values
(Ackerman, 2003).

Present a software tool which allows selecting public warehouses according to the
following criteria: storage surface and volume; dangerous items; possibility for
temperature control; separation of storage areas; geographical distance to highway
connection, train, waterways; certification; opening hours; assistance with customs;

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use of technology; handling equipment; number and characteristics of docks etc.
(Colson and Dorigo, 2004).
2.3. Conceptual framework of the study

Fig 1: Conceptual framework of the study (own design)

This conceptual framework outlines the link between warehousing practice and the
organization performance of a company. It provides a structured way for a research
that identifies the significance between the independent and dependent variables.

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CHAPTER THREE
Research Methodology
Introduction
Research is about the systematic understanding of a problem in order to identify
solutions. In other words, it is a way of gathering data or information which we then
organize in a coherent way, so that we can act or use it. A basic research design and
method is a formal way of going about asking questions. We usually begin with the
identification of a specific problem, from which we design questions in a structured
way to interpret the problem

3.1 Description of the study area

MWE P.L.C has been providing world class reliable and quality products for over 10
years. The company offers a wide range of integrated solutions. The company vision
is that customers will buy from the company, not only because of the products they
sell, but to benefit from the services the company offer.

MWE PLC represents the world’s leading manufacturers of machinery and engines for
earth-moving, mining and petroleum industries; building and road construction,
electric power generation, materials handling and farming applications. Working with
certified partners from all around the world, the company guarantees high quality
standard products and services. The company brands are handpicked by their quality
of products, stability of service, accessibility of spare parts and state of the art
technology facilities (https://mywishenterprise.com/ - date accessed 15/11/2018).
This study focuses on the functioning of three warehouses that MWE currently runs.
Two are sub warehouses, and one is main. The main warehouse is 2,000 square
meters, and the sub warehouses are 500 and 700 square meters.

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3.2 Research Approach

Before conducting research, it is important to clearly set out the research approach.
In social research like this study, there are two basic kinds of research approach that
are linked to the methods used. They are quantitative and qualitative research
approaches (Silverman, 2005). Most importantly, they must serve the purpose of the
research. This research adapted with big emphasis given to the quantitative method
(Creswell, 2003). This method has been chosen because the researcher wanted to
examine the cause and effect relationship between independent variables and
dependent variable.

3.3 Research Design


Research design refers to the structure of an enquiry and to the overall strategy that
you choose to integrate the different components of the study in a coherent and logical
way, thereby, ensuring you effectively address the research problem; it constitutes the
blue print for collection, measurement and analysis of data (De Vaus, 2001). Among
the different types of research designs the researcher used causal
research/explanatory research design.

3.4 Target Population and sample size


Target population is defined as the entire aggregation of respondents that meet the
designated set of criteria (Kothari, 2004). The population, also called the universe, is
the set of people or entities to which findings are to be generalized and the population
must be defined explicitly before a sample is taken (Garson. 2012). All warehouse
personnel and those of other departments which have direct relationship with the
warehouse are taken to constitute the study population. Due to the very small number
of the target population, which is 65 in number, the entire population was taken for
the study, i.e. to conduct census survey, rather than sampling from the population.
This is based on the suggestion that if the target population is smaller (e.g. 100 or
less) census survey is most appropriate and effective methodology to achieve a
desirable level of precision (Israel, 2013).

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3.5 Data Sources and type

The principal sources of data for the research is primary data source. One of the
primary source tools i.e. the questionnaire, has three parts: demographic and
knowledge, warehousing practice and organizational performance. The questionnaire
is designed, developed and utilized by the researcher based on the information from
different unpublished manuscript these. The questionnaire will be used to collect data
from every individual respondent.

3.6 Data Collection procedures

This study is designed to explore the overall effect of warehousing practice on


organizational performance in MWE and help identify the scope of improvements. To
achieve the said purpose/objectives, the study to used quantitative research model
which is mainly based on primary data. The first step that was conducted, before the
next design of the data collection, was to speak to the Deputy Managing Director to
get an overall impression of the company, and of the problems encountered in
warehouse management. On the basis of this discussion and an analysis the
questionnaires used in previously conducted studies the researcher, with the support
of his advisor and academic colleagues, customized a closed-ended likert-scale
questionnaire, with a space for open comments at the end of each question. Before
the implementation of the questionnaire the researcher briefed the target group on
the purpose of the study and provided information on operational terminology. The
researcher then conducted the questionnaire with each of the respondents. Secondary
sources (reports, books, articles etc.) were also used to develop the questionnaire and
conceptual framework.

3.7 Ethical Consideration


Several ethical considerations were considered throughout the study. Written consent
was taken from Addis Ababa University, School of Commerce mentioning the purpose
of the research, based on which verbal consent has been obtained from MWE and
each study participants.

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Ethical issues also addressed by explaining the essence of the study to the all
respondents. They were also made to understand their role in the data collection
activity to find answers to the research questions. The response that the participants
gave is analyzed without any change by the researcher. In addition to the above the
reference works of other researchers and authors are cited appropriately.
Furthermore, the researcher makes sure that all the respondents take part in the
research on voluntary basis and treated with respect.

3.8 Methods of Data Analysis


Quantitative data were analyzed using descriptive statistics and inferential statistics.
The Statistical Package for Social Sciences (SPSS) aided in the analysis. SPSS version
16.0 performed explanatory data analysis and descriptive statistics. Frequency tables
are used to summarize the respondent’s profile in the form of frequency and
percentages

First, descriptive statistics of the variable is calculated in line with (Malhotra, 2007),
which states that using descriptive statistics method helps the researcher in picturing
the existing situation. In the descriptive analysis mean and standard deviation are
used the study. While making interpretation of the results of mean and standard
deviation, the scales were reassigned as follows to make the interpretation easy and
clear.

Table 3.1: Range for interpreting quantitative data


Range Interpretation-1 Interpretation-2
1-1.8 Strongly Disagree Very dissatisfied
1.81–2.6 Disagree Dissatisfied
2.6 –3.49 Neutral Moderately satisfied
3.5–4.9 Agree Satisfied
5–5 Strongly Agree Very satisfied
Source: (Best, 1977).

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Through quantitative data analysis, the researcher conducted a correlation test to
determine the relationship between each variable for each hypothesis. The magnitude
or the strength of the relationship was determined by the correlation coefficient
describing relationship. Correlation coefficient is a measure of the degree of
relationship between two variables; it can vary between -1.00 and +1.00. The stronger
the relationship between the variables, the closer the coefficient is to either -1.00 or
+1.00. The weaker the relationship between the variables, the closer the coefficient is
to 0. Multiple regression analysis was used to investigate the effect of warehousing on
organizational performance. Because of the regression functions, the equation of
multiple regressions on this study is generally built around two sets of variables,
namely dependent variable (organizational performance) and independent variables of
warehousing.

3.9 Reliability and Validity


3.9.1. Reliability
The Cronbach alpha coefficient is an indicator of internal consistency of the scale. A
high value of the Cronbach alpha coefficient suggests that the items that make up the
scale “hang together” and measure the same underlying construct. A value of
Cronbach alpha above 0.70 can be used as a reasonable test of scale reliability (Gaur
& Gaur, 2009).

3.9.2. Validity
The first step in assessing validity is called the face validity test. Face validity
establishes whether the measuring device looks like it is measuring the correct
characteristics. The face validity test is done by showing the instrument to experts
and actual subjects and analyzing their responses qualitatively (Gaur & Gaur, 2009).
Therefore, the researcher has tested the face validity of the instrument by way of his
academic advisor.

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CHAPTER FOUR
Results and Analysis
Introduction
This chapter presents and analyses the data collected in the study on the effects of
warehousing practice on organizational performance in MWE. This takes form
through a descriptive and inferential analysis. The statistical analysis is performed in
SPSS version16.0.

4.1. Response Rate


The sample consisted of employees of MWE. The researcher distributed 65
questionnaires, out of which 60 questionnaires were successfully completed and
returned with a non-response rate of 7.7%. Finally, the total of 60 respondents, were
used in this study amounting to a response rate of approximately 92.3%.

4.2. Demographic and Knowledge Characteristics


Descriptive analysis was used to present the data collected in relation to the
demographic and knowledge factors for more clarification. It is mainly important to
make some general observations about the data gathered with the help of general or
demographics questions. The demographics and knowledge factors used in this
research are gender, age, level of education and length of relationship of the
respondents with the company and it is presented below.

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Table 4.1: Demographic and Knowledge Characteristics
Frequency Percent
Male 36 60.0
Gender Female 24 40.0
Total 60 100.0
20-25 12 20.0
26-31 33 55
32-37 13 22
Age
38-43 2 3
Total 60 100
Below diploma 10 17
Diploma 12 20
Degree 30 50
Education Level
Masters 8 13
Total 60 100.0
1-3 10 16.6
4-6 25 41.7
7-9 13 21.7
Working Experience
10-12 12 20.0
Total 60 100.0
Source: own survey, 2019

As shown in Table 4.1. Gender distribution of the sample, 36 (60%) of the total
respondents are male; 24(40%) are female. This implies that the proportion of male
employees is slightly larger than that of female employees in MWE plc.

The respondents’ age is presented in the above table. The table shows that 55.0 % of
the respondents are between the age of 26-31 years, followed by the respondents who
are under the 32-37 at 22%- and 20-25-years age to be 20% of the respondents. The
rest 3.3% are between 38-43 years old.

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The educational level of the respondents is shown in table 4.1. As can be seen from
the table 50.0 % of the respondents hold a first degree. 20 % of them are diploma
holders, 17% of them are below diploma holder and the remaining of 13 % have second
degrees. This implies that the proportion of employees that have a bachelor’s degree
is larger followed by the proportion of employees that have diplomas.

The data indicating the work experience of the respondents with MWE is presented in
Table 4.1. Accordingly, 41.7 % of the respondents have work experience with the MWE
ranging from 4 to 6 years. While 21.7 % of the respondents have work experiences in
the range of 7-9 years, 20 % of the employees being regular staff with MWE have
served from 10-12 years, while 16.6 % of them are employees with work experiences
of 1-3 years with the same employer.

4.3 Descriptive Analysis


Descriptive statistics was assessed to examine the mean scores and the corresponding
standard deviations under the respective scales of each of the measurement items of
the dimensions. Hence, this attempt has the importance of addressing some of the
research questions based on the perceptions of the respondents on the level of
warehousing practice of the MWE. In the descriptive analysis mean and standard
deviation were used. Whereas, while making interpretation of the results of mean and
standard deviation, the scales were reassigned as follows to make the interpretation
easy and clear.
Table 4.2 Guideline for Interpreting Quantitative Data
Range Interpretation-1 Interpretation-2
1-1.8 Strongly Disagree Very dissatisfied
1.81–2.6 Disagree Dissatisfied
2.6 –3.49 Neutral Moderately satisfied
3.5–4.9 Agree Satisfied
5–5 Strongly Agree Very satisfied
Source: (Best, 1977).

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4.3.1 Receiving Activity
Table 4.3: Receiving activity

Items of Receiving Activity Mean Std. D.

MWE has Standard Operating Procedure (SOP) for receiving of


4.4000 .8067
goods.

Most of the time, our warehouse workers perform appropriate


3.5167 1.1570
inspections of goods at receiving stage.

Most of the time, our warehouse workers utilize a reasonable


4.0333 1.0078
warehouse spaces during receptions of goods.

Most of the time, our warehouse workers confirm all the goods
4.4833 .9476
arrived are perfectly matched with what originally ordered.

MWE warehouse personnel inspect received materials on the


3.5833 1.1393
reasonable time.

Receiving Activity Grand Mean 4.0033 .62868

Source: own survey, 2019

As can be seen above, receiving activity is satisfied/agreed with the grand mean of
(4.00) and this indicates the current receiving activity of MWE which includes the
typical carrier processing like unloading, item identification, recording the goods
receipt, quantity and quality inspection, un-packing, and sorting activities is good.
Because the research validated bench mark for this variable state as per the
interpretation law set by (best, 1977) it is totally agreed or satisfied.

To add up, the standard deviation for receiving activity is .628. This standard
deviation is low meaning that there is no extreme in the positive and negative score.
Hence, practice of receiving activity could be dominant/controlling, or prevailing over
all others practice of warehousing practice.

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4.3.2 Put-way Activity
Table 4.4: Put-way Activity

Items of Put-way Activity Mean Std. D.

MWE warehouse personnel are skilled to perform put away


3.766 1.03115
activities.

Most of the time, our warehouse has enough space to move


4.550 .72311
goods/workers/machineries during put-away activities.

In MWE warehouse, goods are placed in the correct location. 3.383 1.12131

MWE warehouse personnel perform put away activity


3.900 .85767
manually via labor force.

The MWE design/layout is convenient to perform put-away


3.350 1.32544
activities.

Put-way Activity Grand Mean 3.790 .61111

Source: own survey, 2019

The result shows regarding i.e. Put-way Activity is satisfied/agreed with the grand
mean of (3.79) and this indicates the contemporary Put-way Activity of MWE which
comprises the process that moves material from the receiving area to the storage,
replenishment, or pick areas is importance. Because the research validated bench
mark for this variable state as per the interpretation law set by (best, 1977) it is
completely agreed or satisfied. Moreover, the standard deviation for put-way activity
was .611. This standard deviation is low meaning that there are no extremes in the
positive and negative in the scoring.

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4.3.3 Storage Activity
Table 4.5: storage activity

Items of Storage Activity Mean Std. D.

Most of the time, our warehouse team are appropriately using


3.533 1.0328
available storage area for storing goods.

Most of the time, our warehouse team are effective in


minimizing total goods damage that are stored in the 3.416 1.0133
warehouse.

In our warehouse, there is enough space between goods


3.750 1.0516
storage and walking way.

Most of the time, incoming goods are stored in their identified


3.333 1.0523
storage locations.

MWE warehouse personnel utilizes a reasonable warehouse


4.366 .6880
spaces for goods handling.

Storage Activity Grand Mean 3.508 .7715

Source: own survey, 2019

As indicated in Table 4.5 the aggregated value of Storage Activity has scored agree
with the value of (3.508) and this designates the current storage Activity of MWE
present practice is working with the handling of goods and material. Since, storage
activities are the focal points for product and information flow between sources of
supply and beneficiaries. This degree of agreement is supported by research validated
bench mark for this variable state as per the interpretation law set by (best, 1977) it
is entirely agreed or satisfied. Moreover, the standard deviation for storage activity
was .771. This standard deviation is low meaning that there is no extreme in the
positive and negative in the scoring.

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4.3.4 Order Picking Activity
Table: 4.6: Order picking activity

Items of Order Picking Activity Mean Std. D.

MWE warehouse personnel are skillful in performing order


3.0000 .84372
picking process.

Most of the time, our warehouse workers are performing order


4.3500 .89868
picking process errors free.

Our warehouse design/layout is convenient for an easy order


3.3333 1.05230
picking process.

MWE inventory management system facilitates the order


3.1167 .90370
picking process.

MWE has adequate shelves for the goods in the warehouse to


3.0500 .94645
facilitate order picking process.

Order Picking Grand Mean 3.5750 .56367

Source: own survey, 2019

Table 4.6 presents that the organization order picking activity is satisfied/agreed with
the grand mean of (3.57) and this indicates the recent order picking activity of MWE
is works shows that there is the essential labor and parts involved in pulling an item
from inventory to fulfill a customer’s order. Therefore, the research validated bench
mark for this variable state as per the interpretation law set by (best, 1977) it is
thoroughly agreed or satisfied. Moreover, the standard deviation for order picking was
.563. This standard deviation is low meaning that there is no extreme in the positive
and negative in the scoring.

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4.3.5 Shipping activity
Table: 4.7: Shipping activity

Items of Shipping Activity Mean Std. D.

The warehouse team have enough awareness about how the


3.8167 1.15702
motions of them have impact on satisfaction of customers.

MWE personnel serve customer on the reasonable time (i.e.


from the moment an order is received at the storage facility 4.3167 .79173
until the time the order is shipped to the client).

Most of the time, goods are delivered to the company


4.0333 .78041
customers as per the orders specification.

Most of the time our warehouse personnel perform perfect


4.2167 .71525
order delivery lead time to the company customers.

Shipping Activity Grand Mean 4.1500 .55921

Source: own survey, 2019

As can be observed, the Shipping Activity is satisfied/agreed with the grand mean of
(4.150) and this indicates the contemporary Put-way Activity of MWE which indicates
the preparation of usable commodities for shipment to customers and the placement
of those commodities on vehicles for transport to the customers is crucial. Because
the research validated bench mark for this variable state as per the interpretation law
set by (best, 1977) it is fully agreed or satisfied. Moreover, the standard deviation for
put-way activity was .559. This standard deviation is low meaning that there are no
extremes in the positive and negative in the scoring.

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4.3.6 Organizational Performance
Table 4.8: Organizational performance

Items of Organizational Performance Mean Std. D.

Receiving Activity has a significant positive effect on performance


4.266 .5783
of MWE.

Put-way Activity has a significant positive effect on performance


4.050 .8522
of MWE.

Storage Activity has a significant positive effect on performance


4.266 .7782
of MWE

Order Picking has a significant positive effect on performance of


4.000 .9019
MWE.

Shipping Activity has a significant positive effect on performance


3.783 .9930
of MWE.

Organizational Performance Grand Mean 4.073 .6638

Source: own survey, 2019

As shown from table 4.8: Organizational performance is satisfied/agreed with the


grand mean of (4.07) and this indicates the existing operational performance of MWE
which shows that the company's performance as compared to goals and objectives
within the productivity, quality, customer satisfaction, time, and cost is good. Because
the research validated bench mark for this variable state as per the interpretation law
set by (best, 1977) it is agreed. Moreover, the standard deviation for organizational
performance was .663. This standard deviation is low meaning that there are no
extremes in the positive and negative in the scoring.

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4.4 Inferential Analysis
4.4.1 Reliability Analysis
A scale reliability test was conducted to check whether a scale applied in this research
consistently reflected the subset it measures. To carry out the reliability analysis,
Cronbach’s Alpha (α) was used. It is the most common measure of scale reliability and
a value greater than 0.700 is considered as very acceptable (Field, 2009; Cohen and
Sayag, 2010) and according to (Cronbach’s, 1951), a reliability value (α) greater than
0.600 is also acceptable. The accepted limit of Cronbach’s α is 0.70 in this paper and
was found to be more than 0.70 that was 0.700. Therefore, data obtained using these
scales suitable for further analysis.

Table 4.9: Reliability result


S/no Independent Variables Cronbach’s Alpha result
1 Receiving Activity .700
2 Put-way Activity .713
3 Storage Activity .700
4 Order Picking .916
5 Shipping Activity .823
6 Organizational performance .890
Source: own survey, 2019

4.4.2 Correlation analysis


This part shows the results of the inferential statistics conducted using the SPSS 16.0.
To achieve the objective of this study indicated earlier, Pearson’s Product Moment
Correlation Coefficient, and multiple regression analysis were computed. Using these
statistical tools conclusions were drawn. The relationship between the different
aspects of warehousing practice (receiving activity, put-way activity, storage activity,
order picking activity, and shipping activity and organizational performance was
investigated).

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The interpretation was made based on the following measurement scale intervals or
range. 1 perfect, 0.8-0.9 very strong, 0.5-0.8 strong, 0.3-0.5 moderate, 0.1-0.3
modest, >0.1 weak, 0 zero, -1 perfect, -0.8 - -0.9 very strong, -0.5- -0.8 strong, -0.3 -
-0.5 moderate, -0.1 - -0.3 modest, and > -0.1 weak (Mc Danail and Gates (2006). These
findings are presented below.

4.4.2.1 Assessment of Autocorrelation


This assumption can be tested with the Durbin-Watson test which test for serial
correlation between errors and the value closer to 2 are acceptable (Field, 2009). If the
Durbin-Watson is substantially less than 2, there is evidence of positive serial
Correlation. The Durbin-Watson statistics value are 1.827 suggests that there is no
severe autocorrelation among error terms.
Table: 4.10 Correlation analysis

Organizational Performance
Pearson Correlation .401**
Receiving Activity Sig. (2-tailed) .002
Pearson Correlation .361**
Put-way Activity Sig. (2-tailed) .005
Pearson Correlation .325*
Storage Activity Sig. (2-tailed) .011
Pearson Correlation .477**
Order Picking Activity Sig. (2-tailed) .000
Pearson Correlation .611**
Shipping Activity Sig. (2-tailed) .000
Source: own survey, 2019

Correlation analysis between receiving activity and organizational performance


Pearson correlation test was conducted to know the degree of relationship between
the independent variable, which is receiving activity, and the dependent variable,
organizational performance. The results of the correlation between these variables are
shown in table 4.10. As it is indicated in the table there is a significant correlation

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between receiving activity and organizational performance. Moreover, receiving
activity and organizational performance have moderate relationship (r = 0.401 with
p<0.05).

Correlation analysis between Put-way Activity and organizational performance


Pearson correlation test was conducted to know the degree of relationship between
the independent variable, which is put-way activity, and the dependent variable,
organizational performance. The results of the correlation between these variables are
shown in table 4.10. As it is indicated in the table there is a significant correlation
between put-way activity and organizational performance. Furthermore, put-way
activity and organizational performance have moderate relationship (r = 0.361** with
p<0.05).

Correlation analysis between Storage Activity and organizational performance


Pearson correlation test was conducted to know the degree of relationship between
the independent variable, which is storage activity, and the dependent variable,
organizational performance. The results of the correlation between these variables are
shown in table 4.10. As it is indicated in the table there is a significant correlation
between storage activity and organizational performance. In addition, storage activity
and organizational performance have moderate relationship (r = 0.325 with p<0.05).

Correlation analysis between Order Picking Activity and organizational


performance
Pearson correlation test was conducted to know the degree of relationship between
the independent variable, which is order picking activity, and the dependent variable,
organizational performance. The results of the correlation between these variables are
shown in table 4.10. As it is indicated in the table there is a significant correlation
between order picking activity and organizational performance. Likewise, order
picking activity and organizational performance have moderate relationship (r =
0.477** with p<0.05).

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Correlation analysis between Shipping Activity and organizational performance
Pearson correlation test was conducted to know the degree of relationship between
the independent variable, which is shipping activity, and the dependent variable,
organizational performance. The results of the correlation between these variables are
shown in table 4.10. As it is indicated in the table there is a significant correlation
between shipping activity and organizational performance. Compare to other
warehousing activities, shipping activity and organizational performance have strong
relationship (r = 0.611** with p<0.05).

4.4.3 Multiple Regression


This regression is conducted to know how much the independent variable explains
the dependent variable. It is also used to understand by how much each independent
variable (receiving activity, put away activity, storage activity, order activity, and
shipping activity) explains the dependent variable, which is organizational
performance.

4.4.3.1 Diagnosis Tests/Assumption test


Before applying regression analysis to test factors that affect the effective of
warehousing practice on organizational performance in MWE, some tests were
conducted in order to ensure the appropriateness of data to assumptions regression
analysis as follows.

Multicollinearity is a statistical problem which occurs when the explanatory variables


(independent variables) are much correlated with each other (Hair, 1998). It means
when the strong correlation among predicators and the existence of r value greater
than 0.80, tolerance value below 0.10, and Variance Inflation Factor (VIF) greater than
10 in the correlation matrix (Field, 2009) Tolerance in this case defined as a statistical
tool which used to indicate the variability of the specified independent variables from
other independent variables in the model (Pallant, 2007).

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Table 4.11: Collinearity Statistics

Collinearity Statistics

Independent Variables Tolerance VIF

Receiving Activity .719 1.392

Put away Activity .639 1.564

Storage Activity .733 1.365

Order Picking Activity .585 1.709

Shipping Activity .646 1.548

Source: own survey, 2019

Based on Table 4.11, the tolerance levels for all variables were greater than 0.10 and
the Variance Inflation Factor (VIF) value for all variables were less than 10. Therefore,
correlation value, tolerance level, and VIF value indicates that there was no
multicollinearity problem in this study. In the relationship between dependent
variable (organizational performance) and independent variables (receiving activity,
put away activity, storage activity, order picking activity, shipping activity) all
variables are significant.

4.4.3.2 Linearity Test


Linearity refers to the degree to which the change in the dependent variable is related
to the change in the independent variables. To determine whether the relationship
between the dependent variable organizational performance and the independent
variables; receiving activity, put way activity, order activity, shipping activity and
storage is linear.

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Table: 4.12: Residuals Statistics
Residuals Statisticsa
Std.
Minimum Maximum Mean Deviation N
Predicted Value 3.0317 4.8985 4.0733 .45787 60
Std. Predicted Value -2.275 1.802 .000 1.000 60
Residual -1.51740 .86928 .00000 .48061 60
Std. Residual -3.020 1.730 .000 .957 60
DV: Organizational Performance
Source: own survey, 2019
Test for linearity is necessary because of correlation, regression and other members
of the general linear model (GLM) assumes linearity. In regression as a rule of thumb,
an indicator of possible linearity is when the standard deviations of the residual
exceed the standard deviations of the dependent. Therefore, as residual statistics in
descriptive statistics Table showed that the standard deviation of the residual is
exceeding the standard deviation of the dependent variable (organizational
performance). Therefore, there is a liner relationship between warehousing practice
variable and organizational performance.

4.4.3.3 Normality Test


To check that a distribution of scores is normal, we need to look at the values of
kurtosis and Skewness. Both of which have an associated standard error. The values
of Skewness and kurtosis should be zero in a normal distribution. Positive values of
Skewness indicate a pile-up of scores on the left of the distribution, whereas negative
value indicates a flat distribution. The further the value is from zero, the more likely
it is that the data are not normally distributed. If either score divide by its standard
error and the result is greater than ±1.96, it suggests that the data are not normal
with respect to statistic. Thus, the five is Skewness and kurtosis is normally
distributed.

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Table: 4.13: Normality test

Receiving A. Put away A. Storage A. Order P. Shipping A Performance


Valid 60 60 60 60 60 60
Missing 52 52 52 52 52 52
Skewness -.477 -.342 -.319 -.033 -.258 -.305
Std. Error of
.309 .309 .309 .309 .309 .309
Skewness
Kurtosis .495 .437 .293 .510 .482 .567
Std. Error of
.608 .608 .608 .608 .608 .608
Kurtosis
Source: own survey, 2019

Thus, from an examination of the information presented in all the three tests the
researcher concludes that there are no significant data problems that would lead to
say the assumptions of classical linear regression have been seriously violated.

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Fig 2: Normal P-P Plot
The above figure shows that normal P-plot with normal distribution from the SPSS
software.

Fig 3: Scatterplot
The above scatterplot figure indicted that the dimension of warehousing practice and
organizational performance have linear relationship.

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4.4.3.4 Model summary
Table: 4.14: Model summary
Model Summaryb
Std. Error of the Durbin-Watson
Model R R Square Adjusted R Square Estimate
1 .690a .476 .427 .50237 1.827
a. Predictors: (Constant), independent variables
b. DV: Organizational Performance
Source: own survey, 2019

Overall, table 4.14 revealed that all independent variables except the order picking
activity accounted for 47.6% of the contribution for organizational performance (R2 =
0.476). Thus, 47.6% of the variation in organizational performance can be explained
by the four warehousing practice and other factors may limit contribution of
warehousing practice to the organizational performance which accounts for about
52.4%. Furthermore, this result is supported by (Hackman, 2001) concluded that
smaller, less capital-intensive warehouses are more efficient, and that unionization
does not appear to impact efficiency.

4.4.3.5 Analysis of variance (ANOVA)


Table: 4.15: ANOVA table
Model Sum of Squares Df Mean Square F Sig.
1Regression 12.369 5 2.474 9.802 .000a
Residual 13.628 54 0.252
Total 25.997 59
b. DV: Organizational Performance
Source: own survey, 2019
According to table 4.15 the analysis of variance (ANOVA) for these data, if the F ratio
is large and probability is less than 0.05 then it is termed statistically significant
(Saunders, 2012). Thus, the F-statistic of each independent variables is 9.802, which
is more than 5 this indicates that the model is overall good fit and significant at p<

56 | P a g e
0.05. Therefore, it can be concluded that the regression model overall predicts
organizational performance significantly well.

ANOVA (Analysis of variance), was employed to compare whether the mean of one
dependent variable differ significantly across the categories of another independent
variables. The ANOVA table provided, the result of the test of significance for R and
R2 using an F-statistic. Since the result of the test is significant, with P-value below
0.01, that R2 is significantly different from zero and there is a relationship between
the independent variables (the activities) and dependent variable (organization
performance) in the population (Field, 2009).

Table: 4.16: Regression coefficients


Un
standardized Standardized Collinearity
Coefficients Coefficients Statistics

Std.
Model B Error Beta t Sig. Tolerance VIF

1 (Constant) -.165 .626 -.264 .793

Receiving Activity .267 .123 .253 2.173 .034 .719 1.392

Put away Activity .017 .134 .015 .126 .005 .639 1.564

Storage Activity .170 .099 .198 1.719 .014 .733 1.365

Order Picking Activity .171 .152 .146 1.130 .264 .585 1.709

Shipping Activity .457 .146 .385 3.142 .003 .646 1.548

Source: own survey, 2019

Regression analysis of Receiving Activity and organizational performance.


The Results of regression analysis against organizational performance can be seen in
Table 4.16. Therefore, from the un standardized B column it can be seen that receiving
activity is found to be statistically positive with a significant effect on organizational
performance (with β = 0.267). Hence, it is pointed out that 26.7 percent of receiving

57 | P a g e
activity can positively explain the dependent variable which is organizational
performance and reported a positive level of significance which is p < 0.05. This
outcome supported by Tompkins (1998), the primary functions of a warehouse are
receiving goods from a source, storing them until they are required, when they are
required, and shipping them to the appropriate user.

Regression analysis of Put away Activity and organizational performance.


The Results of regression analysis towards organizational performance can be seen in
Table 4.16. Therefore, from the un standardized B column it can be seen that Put
away activity is found to be statistically positive with a significant effect on
organizational performance (with β=0.017). Hence, it is pointed out that 1.7 percent
of Put away activity can positively explain the dependent variable which is
organizational performance and reported a positive level of significance which is p <
0.05.

Regression analysis of Storage Activity and organizational performance.


The Results of regression analysis towards organizational performance can be seen in
Table 4.16. Therefore, from the un standardized B column it can be seen that storage
activity is found to be statistically positive and significant effect on organizational
performance (with β=0.170). Hence, it is pointed out that 17 percent of storage activity
can positively explain the dependent variable which is organizational performance and
reported a positive level of significance which is p < 0.05. This result is in agreement
with Collins et al. (2006), which described the collection of warehouse metrics; i.e.,
storage speed, and order cycle time, that are used in a multi-attribute utility theory
analysis to determine the best-performing warehouses. The authors concluded that
performance across countries and operating parties is very similar.

Regression analysis of Order Picking Activity and organizational performance.


The Results of regression analysis towards organizational performance can be seen in
Table 4.16. Therefore, from the un standardized B column it can be seen that order
picking activity is found to be statistically positive but with insignificant effect on
organizational performance (with β=0.171, p>0.05). Hence, it is pointed out that 17.1

58 | P a g e
percent of order picking activity can affect statistically positively but insignificant.
This result is inconsistent/disagreement with Collins et al. (2006), which described
the collection of warehouse metrics; i.e., picking and inventory accuracy that are used
in a multi-attribute utility theory analysis to determine the best-performing
warehouses.

Regression analysis of Shipping Activity and organizational performance.


The Results of regression analysis in direction of organizational performance can be
seen in Table 4.16. Therefore, from the un standardized B column it can be seen that
shipping activity is found to be statistically positive and with significant effect on
organizational performance (with β=0.457, p<0.05). Hence, it is pointed out that 45.7
percent of shipping activity can affect statistically positive and significantly affect the
dependent variable which is organizational performance and reported a significance
which is p < 0.05.

The Hypothesis Analyzed


H0: Receiving Activity has no significant contribution on organizational performance.
H1: Receiving Activity has a positive and significant contribution on organizational
performance.

The result of regression coefficient analysis, in Table 4.16 shows that receiving activity
has a significant and positive contribution to organizational performance (β =.267, p<
0.05). Thus, the researcher may reject the null hypothesis and accepted that, receiving
activity has a positive and significant contribution on organizational performance
because the present value is less than the significance level (0.01-0.05).

H0: Put-way Activity has no significant contribution to organizational performance.


H1: Put-way Activity has a positive and significant contribution to organizational
performance.

The result of regression coefficient analysis, in Table 4.16 shows that put-way activity
has a significant and positive contribution to organizational performance (β =.017, p<
0.05). Accordingly, the researcher may reject the null hypothesis and accepted that,

59 | P a g e
Put-way Activity has a positive and significant contribution on organizational
performance because the present value is less than the significance level (0.01-0.05)

H0: Storage Activity has no a significant contribution on organizational performance.


H1: Storage Activity has a positive and significant contribution on organizational
performance.

The result of regression coefficient analysis, in Table 4.16 shows that storage activity
has a significant and positive contribution in direction of organizational performance
(β =.170, p< 0.05). Thus, the researcher may reject the null hypothesis and accepted
that, storage activity has a positive and significant contribution on organizational
performance. Because the present value is less than the significance level (0.01-0.05).

H0: Order Picking has no significant contribution to organizational performance.


H1: Order Picking has a positive and significant contribution to organizational
performance.

The result of regression coefficient analysis, in Table 4.16 shows that order picking
activity has an insignificant but positive contribution in direction of organizational
performance (β =.171, p>0.05). Thus, the researcher fails to reject the directional
hypothesis and order picking activity has no significant contribution to organizational
performance, because the present value is greater than the significance level (0.01-
0.05)

H0: Shipping Activity has no significant contribution to organizational performance.


H1: Shipping Activity has a positive and significant contribution to organizational
performance.

The result of regression coefficient analysis, in Table 4.16 shows that shipping activity
has a significant and positive contribution in direction of organizational performance
(β =.457, p< 0.05). Thus, the researcher may reject the null hypothesis and accepted
that, storage activity has significant contribution on organizational performance,
because the present value is less than the significance level (0.01-0.05).

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4.4.3.6 Hypothesis Testing
Table 4.17: Hypothesis Testing Results
Hypothesis Method Remark
Receiving Activity has statistically positive and
Regression Accepted
significant effect on organizational performance.
Put-way Activity has statistically positive and
Regression Accepted
significant effect on organizational performance.
Storage Activity has statistically positive and significant
Regression Accepted
effect on organizational performance
Order Picking has statistically positive and significant
Regression Rejected
effect on organizational performance
Shipping Activity has statistically positive and
Regression Accepted
significant effect on organizational performance
Source: own survey, 2019

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CHAPTER FIVE
Discussions, Conclusions and Recommendations

Introduction
This thesis set out to map and explain the effect of warehousing on the organizational
performance of MWE. The objective of the researcher in this study is to examine the
effect of warehousing on organizational performance based on five basic warehousing
indicators at the MWE. The study also set out to identify how effective warehousing
could be improved for an enhanced organizational performance.

5.1 Discussions
It is important to draw some interpretations between the underlying demographic,
educational level and work experience of MWE staff on warehousing practices, as this
will have influence on organizational performance. Most of the staff were aged below
31 years and had an average of 5 years’ experience. Though this may not necessarily
have a negative effect on the warehousing practices it does draw a question mark as
to whether their youth and ‘low’ experience has an effect on the performance of a
company that deals with a stock line of more than 3,000 items, and an average annual
turnover of more than 350 million Birr. The appropriateness of this staff caliber can
also be questioned when we look at the educational qualifications that they have
attained. Though half of all staff have a degree, their qualifications did not necessarily
meet the requirement of their work, for example, a marketing graduate is employed
as a warehouse officer. In general, there are shortcomings in staff quality that MWE
should seek to address, either through additional training or hiring of the right
personnel for the job.

The link between the different warehousing activities and organizational performance
were clear, where in general each of the five indicators showed a positive and
significant relationship with organizational performance. However, the differences in
the significance levels across the different indicators signpost where shortcomings
may exist and where improvements can therefore be made. The first activity is the

62 | P a g e
receiving of goods into the warehouse, here its relationship to organization
performance was considered to be moderate. This could be explained partly due to the
fact that it’s the earliest activity in a warehousing system and may therefore not be
perceived as being directly linked to organizational performance. However, the
reception of goods cannot be underestimated, as it is at this point where items are
verified as being as stated on the package and what the warehouse stock ultimately
reflects. For instance, a respondent reported that on one occasion an item worth
approximately 1.2 million Birr was imported, however the content of the package was
not verified at reception. It was only one year later, when a customer ordered the item,
that it was realized that the item in the package did not reflect what was written on
it.

The functioning of the put-away activity was perceived as being moderate. Employees
felt that in general items were not being optimally placed. The normal planning for
item placement could not be followed owing to several reasons. The volume of items
to be received and placed in store was difficult to predict. According to the Deputy
Managing Director, a shortage of foreign currency reserves in the country, and the
banking system with which currency is requested for, leads to a high degree of
uncertainty as to whether the letter of credit request will be secured, therefore making
it difficult to determine the optimal shelf space for any one item. Warehouse employees
therefore often shelf items on an ad-hoc basis.

There is a direct relationship between put-away activities and storage activities. As


has been mentioned above, employees often put items away without much prior
knowledge as to what will be received. This means that they are also unable to
determine what space requirements are necessary for future storage. Employees
perceived the functioning of storage activities as moderate. They highlighted the
difficulties of this activity as being primarily due to the layout of the warehouse design,
which they felt was congested and therefore difficult to navigate. The researcher
observed many items being stored inappropriately, for example, in walkways, making
it even more difficult to access items easily.

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With the difficulties identified in both put-away and storage activities, order picking
cannot be considered as being optimally functional. Employees rated it as only
moderately satisfactory. Some of the reasons for this are already mentioned above,
such as with regards to the warehouse layout. Employees highlighted that there are
shortcomings in the inventory management system, where several people have access.
These staff do not use a uniform identification code for the different items. Overall,
this leads to a misbalance in what is recorded in the system and what exists on the
shelf. With the result that more time than necessary is being spent on looking for
items, and a resulting decrease in organizational performance. The researcher was
informed that this poor stock taking further impacts upon the work of the parts
ordering department, as they are sometimes incorrectly informed of what needs to be
purchased.

The shipping indicator, where items are packed and delivered to the customer, were
perceived as being performed to a relatively higher standard than other warehousing
activities. This was despite the fact the other pre-consecutive and interrelated
activities were not rated as highly. Such an observation highlights a need for a better
understanding between the relationship between the different activities. Nevertheless,
one can suggest that the reason for the high standard in shipping activity could be
because staff work hard to ensure that this critical activity, where customer
satisfaction is paramount, is met. One can also suggest that, because of the relatively
poor performance of the other warehousing indicators, staff are therefore working
inefficiently to meet this target.

MWE employees perceived their overall warehousing practice as being more than
satisfactory in meeting organizational performance. However, the researcher
questions these results, as his observations indicate that their remains much to
improve in their warehousing practices. It may be possible that employees do not wish
to highlight problems as this may reflect on their personal capacity and therefore their
position within the company. It may also be that employees do not have the necessary
knowledge base and/or experience to make informed observations – for which some

64 | P a g e
evidence can be found in the results showing their educational attainments and work
experience.

5.2 Conclusion
Warehousing practices are important for the overall organizational performance of a
company. Each warehousing practices does not stand alone, as they are part of an
integrated system, whereby each practice has to be conducted at the highest standard
in order for each preceding one to be optimised for an overall improvement in
organizational performance. Not only does good practice reduce the running costs of
a company, both in terms of the value of its stock and in terms of the time taking in
managing that stock, but also in terms of customer satisfaction.

Employees subjectively rated warehousing as satisfactory to good, indicating a


potential for improvement. However, based on the strength of the researcher’s
observation, knowledge and experience in logistics management, the researcher
questions the rationality of the employee’s perceptions. Though all practices are
important, priority should be given to improving order picking, particularly because
this practice is at the closest interface with the customer -and customer satisfaction
is key.

If MWE seeks to achieve its mission to ‘be better than the best in creating an
outstanding after sales service and customer support system for our partners’, then
changes should start from the fundamentals of improving staff capacity and extended
to the strict adoption of a routinised and systematic implementation of all warehouse
practice activities.

In order to cut costs and improve profits MWE should invest more time and money to
streamline this sector of their business. Several recommendations are forwarded
below.

5.3 Recommendations
This study has demonstrated the influence of warehousing practice on organizational
performance in MWE. In light of the conclusions made above, the following possible

65 | P a g e
recommendations are suggested as being valuable to the MWE for improving
warehousing activities to ensure organizational performance. MWE should give special
emphasis to the improvement of warehousing in line with its corporate and functional
strategies and objectives. It should seek to operate according to best practices and to
be consistent in its offers to its customer. In line with this, the following
recommendations are made:

1. As a first and most direct measure, MWE needs to establish a standard


operating procedure to guide all the activities within its warehouse. Staff
would need training on its implementation, and it should be strictly enforced.
2. MWE needs to provide training on warehousing practice for its staff. They
also need to employ the right staff for the right job. Focus should be given to
employing a focal person to manage the inventory management system.
3. The speedy completion of the new warehouse will make good warehousing
practices much more achievable – as storage space utilization and material
handling can then be optimized.
4. With such a large stock, MWE need to improve their security measures by
installing further CCTV cameras.
5. Not least, health and safety measures need to be enhanced through the
installation of fire alarms and extinguishers, training of staff on proper
material handling and the use of equipment. Each warehouse should be fully
equipped with its own material handling equipment.

5.4 Suggestion for Further Research

This study focuses on the effect of warehousing practice on organizational


performance of MWE. But other researchers can go beyond the scope of this research
to enhance its relevance. The following suggestions are made:

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1. The study was based on a Likert-scale analysis of employee’s perceptions of the
organizational performance of their warehouse. As such, closed ended
questions were used. A more open-ended based questionnaire (mixed method
approach) would have provided more context as to the reasons “why?” different
warehouse practices were perceived the way they were.
2. A survey of customer perceptions on the service delivery of MWE would provide
an interesting and important comparison with which to make a more confident
conclusion on operational performance.
3. Thought should be given on how to weigh/value the different warehousing
indicators in relation to each other, as each activity does not necessarily have
an equal influence on organizational performance.
4. At a general level, it would be interesting to make a comparison between private
and government institutions in Ethiopia so as to enhance our understanding of
warehousing and to make nationwide recommendations for its improvement.

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Annex

ADDIS ABABA UNIVERSITY SCHOOL OFCOMMERCE DEPARTMENT


OFLOGISTICS ANDSUPPLY CHAIN MANAGEMENT POSTGRADUATEPROGRAM
QUESTIONNAIRE

Dear respondents:
I’m a graduate student at Addis Ababa University School of Commerce in the
Department of Logistics and Supply Chain Management. Currently, I’m conducting
a research entitled ‘Effect of Warehousing Practices on organizational
performance: A Case of My Wish Enterprise (MWE) as a partial requirement for
the award of Master of Art Degree in Logistics and Supply Chain Management. The
purpose of this questionnaire is to gather data for the proposed study, and hence you
are kindly requested to assist the successful completion of the study by providing the
necessary information. I confirm you that the information you share will stay
confidential and only used for the academic purpose and the administered
questionnaire may take about 15-20 minutes. Hence, your genuine, frank and timely
response is vital for the success of the study. I want to thank you in advance for your
kind cooperation and dedication of your precious time to fill this questionnaire.
Note:
- No need of writing your name;
- Indicate your answer with a check mark ( ) on the appropriate box
- If you need further explanation, I can be reached at 0911 60 76 25 or via
[email protected]

Thanks, and best regard,


Kibrom Hailu Tesfay

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PART I: Demographic and Knowledge Information
1. Sex: Male Female
2. Age:

Between 18-27 years between 28-37years


Between 38-47 years between 48-57 years
Above 58years
3.Working Experience:

Below 1 year Between 2-4 years Between 5-7 years


Between 8-10 years Above 10 years
4.Education level:

Below Diploma Diploma Degree


Masters PhD and above

PART II: Please state your level of agreement for each given statement using the
following scales:
1 = Strongly Disagree 2 = Disagree 3 = Neutral 4 = Agree 5 = Strongly Agree
Variables SD(1) D(2) N(3) A(4) SA(5)
Receiving Activity
1 MWE has Standard Operating Procedure (SOP) for
receiving of goods.
2 Most of the time, our warehouse workers perform
appropriate inspections of goods at receiving stage.
3 Most of the time, our warehouse workers utilize a
reasonable warehouse spaces during receptions of
goods.
4 Most of the time, our warehouse workers confirm all

the goods arrived are perfectly matched with what


originally ordered.
5 MWE warehouse personnel inspect received
materials on the reasonable time.

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6 Most of the time, our warehouse has enough spaces
for receptions of goods arrived.
Comment:

Put-way Activity
1 MWE warehouse personnel are skilled to perform
put away activities.
2 Most of the time, our warehouse has enough space
to move goods/workers/machineries during put-
away activities.
3 In MWE warehouse, goods are placed in the correct
location.
4 MWE warehouse personnel perform put away
activity manually via labor force.
5 The MWE warehouse design/layout is convenient to
perform put-away activities.
Comment:

Variables SD(1) D(2) N(3) A(4) SA(5)


Storage Activity
1 Most of the time, our warehouse team are
appropriately using available storage area for
storing goods.
2 Most of the time, our warehouse team are effective
in minimizing total goods damage that are stored in
the warehouse.
3 In our warehouse, there is enough space between
goods storage and walking way.
4 Most of the time, in coming goods are stored in their
identified storage locations.
5 MWE warehouse personnel utilizes a reasonable
warehouse spaces for goods handling.

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Comment:

Order Picking
1 MWE warehouse personnel are skillful in
performing order picking process.
2 Most of the time, our warehouse workers are
performing order picking process errors free.
3 Our warehouse design/layout is convenient for an
easy order picking process.
4 MWE inventory management system facilitates the
order picking process.
5 MWE has adequate shelves for the goods in the
warehouse to facilitate order picking process.
Comment:

Shipping Activity
1 The warehouse team have enough awareness about
how the motions of them have impact on
satisfaction of customers.
2 MWE personnel serve customer on the reasonable
time (i.e. from the moment an order is received at
the storage facility until the time the order is
shipped to the client).
3 Most of the time, goods are delivered to the
company customers as per the orders specification.
4 Most of the time our warehouse personnel perform
perfect order delivery lead time to the company
customers.
Comment:

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Organizational performance SD(1) D(2) N(3) A(4) SA(5)
1 Receiving Activity has a significant positive effect on
performance of MWE.
2 Put-way Activity has a significant positive effect on
performance of MWE.
3 Storage Activity has a significant positive effect on
performance of MWE
4 Order Picking has a significant positive effect on
performance of MWE.
5 Shipping Activity has a significant positive effect on
performance of MWE.
Comment:

Notice:
By reason of the increasing complexity of company’s activity, the student researcher
delimited to measure the organisational performance in terms non-financial
performance with respect to the cost, productivity, time, quality, and customer
satisfaction and these indicators of nonfinancial perspectives that are well tested in
measuring the non-financial measurement based organisational performance. For
clarification of the use of the terms presented as follows;

❖ Cost: Measures based on cost include cost minimization, able to offer prices as
low, capacity utilization, operation with less merchandising cost, offer competitive
prices, and inventory investment minimization.

❖ Quality: An organization is capable of offering product quality and performance in


terms of offer products that are highly reliable, and that are very durable.

❖ Productivity: the level of asset utilization or how well resources are combined and
used to accomplish specific, desirable results.

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❖ Time: An organization is capable of providing the product required by customer(s),
in terms of deliver the kind of products needed, deliver order on time, solve
customer complaints, and order processing time.

❖ Customer satisfaction: performance measures of customer satisfaction in terms


of service elements prior to product purchase, service elements during physical
distribution of products, and support provided for products while in use.
Any comment:
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
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