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INDEX:
1. Analog Input Flow From Field to ES/OS..............................................................................................................................4
2. Digital Output Flow From ES/OS to Field.........................................................................................................................14
3. Analog Output Flow From ES/OS to Field........................................................................................................................19
4. Digital Input Flow From Field to ES/OS...........................................................................................................................24
5. Editing parameters or logics at HMI/ES............................................................................................................................30
6. Uploading/ Archiving DCS backup in ES ......... .................................................................................................................38
7. Downloading/Retrieving DCS backup in ES .. ...................................................................................................................44
8. Editing Graphics or Mimics at HMI/Servers .. ..................................................................................................................47
9. Forcing live values in OS .... .............................................................................................................................................64
10. Checking live values in logic/ES .. ....................................................................................................................................72
11. Total Cards and CPU allocation.. ......................................................................................................................................79
12. WinCC Login Password... .................................................................................................................................................83
13. Opening logic for signals & Function Block Description .. .................................................................................................84
14. Meaning of Codes.. .........................................................................................................................................................88
15. If an I/O channel is corrupted then how to connect that instrument to another I/O card channel ...................................89
16. WinCC to field Flow.. .....................................................................................................................................................105
17. Tag identification.... ......................................................................................................................................................106
18.If an I/O goes to bad signal even though the I/O works fine both in channel and field then how to solve the bad signal .107
3
1* Analog Input Flow From Field to ES/OS
Example: 10MAN20CT301-Steam Temperature before 1# HP bypass valve
1. Go to Simatic Manager at ES.
2. Go to Plant View>STS>DAS and find the KKS
or Go to Component View>DCS>STS>CPU-410-5H>CHARTS and find the KKS
3. Right click on ''IW800"{Unique Number for this KKS}
4. The DP/IO Module that consist this KKS will automatically open at HW Config window
5. Now at "I Address" find the IW'800' Number and right click'n select edit symbol
6. Now you have got the channel number-1.
So, the location is: DCS>CPU-STS>DP(14)>SLOT(7)>(AI8*TC)CARD-CHANNEL NO-1
**** Best and fastest way to finding io card is to check the io list in pdf or doc format
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5
6
7
8
9
10
11
12
13
2* Digital Output Flow From ES/OS to Field
Example: 20HAD61AA412-Periodical blowdown MV for LP EVAP
1. Go to Simatic Manager at ES.
2. Go to Plant View>STS>DAS and find the KKS
or Go to Component View>DCS>HRSG-2>CPU-410-5H>CHARTS and find the KKS
3. Right click on ''Q10.2"{Unique Number for this KKS}
4. The DP/IO Module that consist this KKS will automatically open at HW Config window
5. Now at "I/Q Address" find the Q'10.2' Number and right click'n select edit symbol
6. Now you have got the channel number-1.
So, the location is: DCS>CPU-HRSG-2>DP(16)>SLOT(11)>(DO16*DC24)CARD-CHANNEL NO-3
**** Best and fastest way to finding io card is to check the io list in pdf or doc format
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15
16
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18
3* Analog Output Flow From ES/OS to Field
Example: 20HAC61AA103YQ01
1. Go to Simatic Manager at ES.
2. Go to Plant View>STS>DAS and find the KKS
or Go to Component View>DCS>HRSG-2>CPU-410-5H>CHARTS and find the KKS
3. Right click on ''QW532"{Unique Number for this KKS}
4. The DP/IO Module that consist this KKS will automatically open at HW Config window
5. Now at "I/Q Address" find the QW'532' Number and right click'n select edit symbol
6. Now you have got the channel number-1.
So, the location is: DCS>CPU-HRSG-2>DP(12)>SLOT(8)>(AO8*12bit)CARD-CHANNEL NO-3
**** Best and fastest way to finding io card is to check the io list in pdf or doc format
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23
4* Digital Input Flow From Field to ES/OS
Example: 20LAC51AP002YW
1. Go to Simatic Manager at ES.
2. Go to Plant View>STS>DAS and find the KKS
or Go to Component View>DCS>HRSG-2>CPU-410-5H>CHARTS and find the KKS
3. Right click on ''I8.5"{Unique Number for this KKS}
4. The DP/IO Module that consist this KKS will automatically open at HW Config window
5. Now at "I/Q Address" find the I'8.5' Number and right click'n select edit symbol
6. Now you have got the channel number-1.
So, the location is: DCS>CPU-HRSG-2>DP(13)>SLOT(8)>(DI16*DC24)CARD-CHANNEL NO-6
**** Best and fastest way to finding io card is to check the io list in pdf or doc format
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26
27
28
29
5* Editing parameters or logics at HMI/ES
1. Select a parameter from HMI ( 10MAV10CT302-Adding an alarm/Warning limit for lube oil temperature)
2. Go to Simatic manager at ES
3. Go to DCS>STO>Charts at component view
4. go to the CFC logic and select the faceplate block for that temperature
5. double click on PV-WH-Li and write 65(degC) and click ok
6. Now the alarm/Warning level is set
7. Double click on PV-WH-En and put 1 and click ok
8. Now the alarm/Warning level is enabled
9. Now Compile
10. Then download (only changes)
Done
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32
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34
35
36
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6* Uploading/ Archiving DCS backup in ES
1. Go to simatic manager
2. go to file>Archive
3. Select tha saving folder
4. Rename the zip file name and click save
Done
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42
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7* Downloading/Retrieving DCS backup in ES
1. Go to simatic manager
2. go to file>Retrieve
3. Select the zip folder
4. Click Open
Now, to download to controller just compile and download
Done
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8* Editing Graphics or Mimics at HMI/Servers
Adding an analog parameter from another page
1. Go to ES and open wincc explorer
2. On the other hand select the page you want to edit and check the detail name of that page just clicking below at HMI
screen
3. Now go to Graphics Designer at win cc explorer
4. copy the parameter you want to see by clicking system>Tagnamedisplayed ; copy this TAG name and put on another
blank parameter box
5. Now save and exit all the programs in ES
6. now open simatic manager and go to OS> Server 1 and click download
7. Now system will start downloading the changes n server 2 first then you have to confirm by clicking ok
8. then the system will download in server 1
Mimic changes done
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9* Forcing live values in OS
1. Select the parameter you want to force
2. double click on the parameter block and select parameters
3. click on simulation on and confirm
4. now go to home at that faceplate and select the vale and change to that value you want to see.
Done
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10* Checking live values in logic/ES
1. Go to simatic manager
2. Open any CFC logic
3. Click on 'Test mode on'
4. now select the portion you want to see live and click 'watch on'
Done
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11* Total Cards and CPU allocation
Total Input/output panels with location LIST of Shahjibazar 330 MW Combined Cycle Power Plant
SL. Controller (CPU) DP
Panel Number Room Name Location Details
No. Name/ID Name/ID
1 DP-11 Electronic & Control
00CRE01
2 DP-12 Room
3 BOP Plant System DP-13 House at the west side of CWP-1
or Electronic & Control
4 DP-14 00CRE02
CWP Room
5 DP-15
or
6 DP-21 00CRD73 Elect. & Contr. room
Common House at the South side of HRSG#1
7 CPU410H (2pc)
DP-22 00CRD71 Elect. & Contr. room
Pre-treatment MCC
8 DP-23 00CRD72 House at the east side of Fire Pump Room
Room
9 DP-11
10 DP-12 10CRB01 Elect. & Contr. room
11 HRSG#1 DP-13
House at the South side of HRSG#1
12 CPU410H (2pc) DP-14
13 DP-15 10CRB02 Elect. & Contr. room
14 DP-16
15 DP-11
16 DP-12 20CRB01 Elect. & Contr. room
17 HRSG#1 DP-13
House at the South side of HRSG#1
18 CPU410H (2pc) DP-14
19 DP-15 20CRB02 Elect. & Contr. room
20 DP-16
21 Steam Turbine Oil DP-11
00CRA05 DEH Room Room Beside Central Control Room
22 System DP-12
79
23 or DP-13
24 STO DP-14 00CRA06 DEH Room
25 CPU410H (2pc) DP-15
26 DP-231 00CRA07 DEH Room
27 DP-11
00CRA01 DEH Room
28 DP-12
29 DP-13
30 DP-14 00CRA02 DEH Room
31 Steam & Water DP-15
System
32 or DP-16 Room Beside Central Control Room
33 STS DP-17 00CRA03 DEH Room
CPU410H (2pc)
34 DP-18
35 DP-19
00CRA04 DEH Room
36 DP-20
37 DP-131 00CRA07 DEH Room
38 DP-11
DCS01-ECS-1 Relay Room
39 DP-12
40 DP-13
Electrical Control
41 System-1 DP-14 DCS02-ECS-1 Relay Room Room at 2nd Floor of Main Control
or Building
42 ECS-1 DP-15
CPU410H (2pc)
43 DP-16
44 DP-17 DCS03-ECS-1 Relay Room
45 DP-18
80
46 DP-19
DCS04-ECS-1 Relay Room
47 DP-20
48 DP-11
DCS01-ECS-2 Relay Room
49 DP-12
50 DP-13
51 DP-14 DCS02-ECS-2 Relay Room
Electrical Control
52 System-2 DP-15
or
53 DP-16
ECS-2
CPU410H (2pc)
54 DP-17 DCS03-ECS-2 Relay Room
55 DP-18
56 DP-19
DCS04-ECS-2 Relay Room
57 DP-20
58 IM-1
HRSG Dosing Phosphate Dosing
59 IM-2 N/A House at the north side of HRSG#2
CPU-315-DP Room
60 IM-3
Coolong Tower
61 Dosing IM N/A Stabilizer Room House at the east side of CWP-3
CPU-315-DP
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81
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69
70
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12* WinCC Login Password
Operator's Login:
Username: Operator
Password: 123456
Engineer's Login:
Username: Engineer
Password: sccppeng
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13* Opening logic for signals & Function Block Description
1. Go to Simatic Manager at ES.
2. Go to Plant View>STS>DAS and find the KKS
or Go to Component View>DCS>STS>CPU-410-5H>CHARTS and find the KKS and double click
3. Open any CFC logic at simatic manager
4. select the block you need to learn
5. press 'F1' at keyboard
Done
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ব্যব্স্থাপক (তত্ত্াাঃ প্রকক াঃ) সংরক্ষণ এর দপ্তর
শাহজিব্ািার ৩৩০ ম াঃ ওাঃ কসাজব্কক,
জব্উকব্া, হজব্গঞ্জ।
87
14* Meaning of Codes
1. QW***- Analog Output Command
2. IW*** - Analog Input Command
3. (KKS********)Rp- Pump running feedback
4. (KKS********)Tp- Pump stopped feedback
5. (KKS********)Sw- Pump motor CB in test position feedback
6. (KKS********)Yw- Pump motor CB in service position feedback
7. (KKS********)Rd- Pump start Command
8. (KKS********)Td- Pump stop Command
9. (KKS********)Ps- Pump Protection Alarm
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15* If an I/O channel is corrupted then how to connect that instrument to another I/O card channel
1. Imagine that 10MAN20CT301 temperature sensor is showing error in DCS. By checking the system we found that the
sensor is ok but the I/O channel is error. so we have to change the I/O channel to another DP.
2. At first check the corrupted I/O card channel.
3. Then copy the KKS and Name of the signal.
4. Choose another same I/O card in that DP or another DP(IM module rack). check it has any spare channel or not. if it has
spare channel then choose a channel and copy the KKS and Name beside the channel unique number IW***.
5. Now go to CFC at that logic input of the sensor . Now right click on the Unique number and click "Interconnection to
Address" and select the newly constructed IW*** number/Name/KKS.
6. Then download the program to corresponding CPU or just download the changes.
Done
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94
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97
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100
101
102
103
104
16*WinCC to field Flow
105
17* Tag identification
106
18* If an I/O goes to bad signal even though the I/O works fine both in channel and field then how to solve the bad signal
1. Go to the corresponding I/O Logic
2. check that "Bad" is 1 or not.
3. If 1, then check the field and channel; if still Bad is 1 then double click on Mode
4. Just Copy another channel value to that particular channel and apply ( check the pictures below)
5. Done; the "Bad:" is now 0
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