DIAGRAMS

J30-40XMT2 [H160]

PART NO. 1468301 8000 SRM 771

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Diagrams Table of Contents

TABLE OF CONTENTS

J30-40XMT 2 (Prior to 8/01) ............................................................................................................................... 1

Figure 1. Wiring Schematic-Traction Control ......................................................................................... 1
Figure 2. Wiring Schematic-Transistor Lift Pump Control .................................................................... 2
Figure 3. Wiring Schematic-1-Speed Lift Pump Control ........................................................................ 3
Figure 4. Wiring Schematic-2-Speed Lift Pump Control (Not Available on all Models) ....................... 4
Figure 5. Wiring Diagram-Seat Brake (Optional)................................................................................... 5
Figure 6. Wiring Diagram-Front Compartment...................................................................................... 6
Figure 7. Wiring Diagram-Rear Compartment With Transistor Lift Pump Control ............................ 7
Figure 8. Wiring Diagram-Rear Compartment With One-Speed Lift Pump Control ........................... 8
Figure 9. Wiring Diagram-Rear Compartment With Two-Speed Lift Pump Control (Not
Available on all Models) ............................................................................................................................ 9
Figure 10. Wiring Diagram-EE Option.................................................................................................... 10
J30-40XMT 2 (After 8/01) ................................................................................................................................... 11
Figure 11. Wiring Schematic-Traction Control ....................................................................................... 11
Figure 12. Wiring Schematic-Transistor Lift Pump Control .................................................................. 12
Figure 13. Wiring Schematic-1-Speed Lift Pump Control ...................................................................... 13
Figure 14. Wiring Schematic-2-Speed Lift Pump Control (Not Available on all Models) ..................... 14
Figure 15. Wiring Schematic-Seat Brake (Optional) .............................................................................. 15
Figure 16. Wiring Diagram-Front Compartment.................................................................................... 16
Figure 17. Wiring Diagram-Rear Compartment With Transistor Lift Pump Control .......................... 17
Figure 18. Wiring Diagram-Rear Compartment With One-Speed Lift Pump Control ......................... 18
Figure 19. Wiring Diagram-Rear Compartment With Two-Speed Lift Pump Control (Not
Available On All Models) .......................................................................................................................... 19
Figure 20. Wiring Diagram-Rear Compartment With EE Connections ................................................ 20
J30-40XMT 2 (Options) ....................................................................................................................................... 21
Figure 21. Wiring Schematics .................................................................................................................. 21
Figure 22. Wiring Diagram (Rear Compartment)................................................................................... 22
Figure 23. Wiring Diagram (Front Compartment) ................................................................................. 23
J30-40XMT 2 (Prior to 8/03) ............................................................................................................................... 24
Figure 24. Hydraulic Schematic (3 Function) ......................................................................................... 24
Figure 25. Hydraulic Schematic (4 Function) ......................................................................................... 25
J30-40XMT 2 (After 8/03) ................................................................................................................................... 26
Figure 26. Hydraulic Schematic (4 Function) ......................................................................................... 26

This section is for the following models:

J30-40XMT2 [H160]

©2003 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 771 J30-40XMT 2 (Prior to 8/01)

Figure 1. Wiring Schematic-Traction Control

1
J30-40XMT 2 (Prior to 8/01) 8000 SRM 771

Figure 2. Wiring Schematic-Transistor Lift Pump Control

2
8000 SRM 771 J30-40XMT 2 (Prior to 8/01)

Figure 3. Wiring Schematic-1-Speed Lift Pump Control

3
J30-40XMT 2 (Prior to 8/01) 8000 SRM 771

Figure 4. Wiring Schematic-2-Speed Lift Pump Control (Not Available on all Models)

4
8000 SRM 771 J30-40XMT 2 (Prior to 8/01)

Figure 5. Wiring Diagram-Seat Brake (Optional)

5
J30-40XMT 2 (Prior to 8/01) 8000 SRM 771

Figure 6. Wiring Diagram-Front Compartment

6
8000 SRM 771 J30-40XMT 2 (Prior to 8/01)

Figure 7. Wiring Diagram-Rear Compartment With Transistor Lift Pump Control

7
J30-40XMT 2 (Prior to 8/01) 8000 SRM 771

Figure 8. Wiring Diagram-Rear Compartment With One-Speed Lift Pump Control

8
8000 SRM 771 J30-40XMT 2 (Prior to 8/01)

Figure 9. Wiring Diagram-Rear Compartment With Two-Speed Lift Pump Control (Not Available
on all Models)

9
J30-40XMT 2 (Prior to 8/01) 8000 SRM 771

Figure 10. Wiring Diagram-EE Option

10
8000 SRM 771 J30-40XMT 2 (After 8/01)

Figure 11. Wiring Schematic-Traction Control

11
J30-40XMT 2 (After 8/01) 8000 SRM 771

Figure 12. Wiring Schematic-Transistor Lift Pump Control

12
8000 SRM 771 J30-40XMT 2 (After 8/01)

Figure 13. Wiring Schematic-1-Speed Lift Pump Control

13
J30-40XMT 2 (After 8/01) 8000 SRM 771

Figure 14. Wiring Schematic-2-Speed Lift Pump Control (Not Available on all Models)

14
8000 SRM 771 J30-40XMT 2 (After 8/01)

Figure 15. Wiring Schematic-Seat Brake (Optional)

15
J30-40XMT 2 (After 8/01) 8000 SRM 771

Figure 16. Wiring Diagram-Front Compartment

16
8000 SRM 771 J30-40XMT 2 (After 8/01)

Figure 17. Wiring Diagram-Rear Compartment With Transistor Lift Pump Control

17
J30-40XMT 2 (After 8/01) 8000 SRM 771

Figure 18. Wiring Diagram-Rear Compartment With One-Speed Lift Pump Control

18
8000 SRM 771 J30-40XMT 2 (After 8/01)

Figure 19. Wiring Diagram-Rear Compartment With Two-Speed Lift Pump Control (Not Available
On All Models)

19
J30-40XMT 2 (After 8/01) 8000 SRM 771

Figure 20. Wiring Diagram-Rear Compartment With EE Connections

20
8000 SRM 771 J30-40XMT 2 (Options)

Figure 21. Wiring Schematics

21
J30-40XMT 2 (Options) 8000 SRM 771

Figure 22. Wiring Diagram (Rear Compartment)

22
8000 SRM 771 J30-40XMT 2 (Options)

Figure 23. Wiring Diagram (Front Compartment)

23
J30-40XMT 2 (Prior to 8/03) 8000 SRM 771

Figure 24. Hydraulic Schematic (3 Function)

24
8000 SRM 771 J30-40XMT 2 (Prior to 8/03)

Figure 25. Hydraulic Schematic (4 Function)

25
J30-40XMT 2 (After 8/03) 8000 SRM 771

Figure 26. Hydraulic Schematic (4 Function)

26
 TECHNICAL PUBLICATIONS

8000 SRM 771 8/03 (7/01)(8/99) Printed in U.S.A.