Manual No.

103-0009
REV. 08/14

Spare Parts, Instruction and Maintenance Manual for

SPANCO ® Model 300 Jib Cranes

ISO 9001 REGISTERED

© SPANCO, Inc.
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 TABLE OF CONTENTS

Forward...................................................................................................................... 4
Installation.............................................................................................................. 4-6
Maintenance............................................................................................................... 6
Dimensions Sheet SD-06-18........................................................................................ 7
Dimensions Sheet SD-06-19........................................................................................ 8
Dimensions Sheet SD-06-22........................................................................................ 9
Dimensions Sheet SD-06-20...................................................................................... 10
Bill of Materials Diagram............................................................................................11
Bill of Materials.........................................................................................................12
Tag Line Support System Diagram...............................................................................13
Single Position Boom Lock.........................................................................................14
Warranty and Service Policy........................................................................................16

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 FORWARD

This manual contains important information to help you install, operate, maintain, and
service your new jib crane. We recommend that you study its contents thoroughly before
putting the jib into use. We also recommend that you obtain the latest issue of ANSI
B30.11 Safety Standard for Monorails and Underhung Cranes and study its contents
thoroughly. By practicing the recommended maintenance, with proper installation, and
application of correct operating procedures, you will be assured maximum service from
your jib crane.

The jibs described in this manual are intended for indoor service. Jib cranes used for outdoor
service require special consideration.

INSTALLATION

Before attempting to install your new jib crane, the following items must be understood...

1. It is the customer’s responsibility to ensure that building columns or walls are adequate
to support the crane including the hoist, rated load, and impact factor as outlined in the
ANSI B30.11.

2. Jib cranes should not be hung from an existing building structure without first
consulting a qualified architecht or engineer for the purpose of determining the
structure’s adequacy.

NOTE: DO NOT MOUNT THE JIB CRANE TO ANY STRUCTURE UNLESS YOU
ARE SURE THE STRUCTURE CAN SAFELY SUPPORT THE LOADS IMPOSED
UPON THE STRUCTURE. FAILURE TO CHECK THIS ITEM CAN RESULT IN
SEVERE BODILY INJURY OR DEATH.

3. The installer is responsible for supplying the correct size, length, number, and type of
bolts required to attach the jib crane brackets to the structure. SPANCO recommends
that the bolts be ASTM A325 grade.

4. Plan the installation such that the proper clearance as outlined in ANSI B30.11 will be
adhered to. In the design of jib crane systems, all factors that influence clearances,
such as wheel float, roof truss sag, and boom deflection shall be considered. To
compensate for anticipated deflection, the boom tip should be adjusted to an elevation
equal to Boom Length (inches) ÷ 300 above level.

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After these points have been covered, you may begin the installation procedure as follows:

1. Refer to the assembly drawings in this manual and locate the dimensions of the specific model
300 jib crane to be installed.

2. Determine the elevation of the top wall bracket by adding the dimensions listed in the charts to
the desired elevation of the bottom of the boom.

3. Hold the top wall bracket against the supporting column in its proper location with a C-clamp or
other supporting method.

4. Establish the correct distance from the top wall bracket to the bottom wall bracket. Hold the
bottom wall bracket against the supporting column with a C-clamp or other supporting method.

5. Use a plumb bob to check the alignment of the bottom bracket with the top bracket in two
planes. The alignment must be within 1/16 inches from top to bottom.

SIDE VIEW FRONT VIEW

Dimension B Dimension B 1/16” MAX

PLUMB BOB
1/16” MAX
PLUMB BOB

6. Using the wall brackets as a template, mark the established hole locations.

7. Drill the holes in the column for the wall brackets.

8. Mount the wall brackets and their shims (if used) to the column with bolts supplied by the
installer. Care should be taken to insure all bolts are properly tightened.

9. Lift the jib assembly with its bearings attached with a lift truck, or other means, into place.
Insert the hex head bolt through the bracket. Insure the thrust plate is properly located at the
bottom of each bearing. Install the lock washer and hex nut onto the bolts. Tighten the nut to
the torque listed:

CRANE CAPACITY BOLT SIZE TORQUE ON NUT

PIVOT 1/4 - 1 TON 1” 40 FT-lbs.

BOLT
1 1/2 - 2 TON 1 1/4” 75 FT-lbs.
TORQUE
ONLY 3 TON 1 1/2” 70 FT-lbs.
4 - 5 TON 2 1/4” 57 FT-lbs.

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10. Remove the end stop angles from the boom tip and install the hoist and trolley onto the boom.
Refer to the hoist manufacturer’s manual for proper setting of the trolley wheels to match the
boom beam. Remember to reinstall the end stop angles on the boom and properly tighten
the nuts.

11. Connect the hoist to its source of power (either air or electric) if required, as per the hoist
manufacturer’s manual.

12. Now that the jib crane installation is complete, but before the unit is placed into service, it is
important to review and follow procedures outlined in Chapter 11-2 of ANSI B30.11 regarding
inspection, testing, and maintenance.

FASTENER SIZE TORQUE FT. LBS.

1/4” 10 FT. LBS.
5/16” 19 FT. LBS.
3/8” 33 FT. LBS.
7/16” 54 FT. LBS.
STRUCTURAL
BOLT 1/2” 78 FT. LBS.
ONLY 9/16” 114 FT. LBS.
(NOT PIVOT BOLTS)
5/8” 154 FT. LBS.
3/4” 257 FT. LBS.
7/8” 341 FT. LBS.
1” 514 FT. LBS.
1 1/4” 803 FT. LBS.

MAINTENANCE

By definition, the term “jib crane” includes the jib, the trolley, and the hoist, along with any
attachment that may exist. The user should refer to the manual supplied with the hoist and trolley
for a listing of maintenance points and their suggested frequency.

With regards to the SPANCO jib, the only maintenance item is that of the wall bracket lubrication.
The sleeve bearings in those brackets are pre-lubricated at the factory. Field lubrication of those
bearings is required based upon usage of the crane. SPANCO recommends that the bearings be
lubricated at least once a year. The grease should be a lithium soap based grease, consistency
No. NLGI 2.

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WALL CANTILEVER JIB CRANE 200º ROTATION MODEL 300 - -
3-1/2”

4”

4”

7-1/2”

1-3/4” (6) 11/16” Dia. Holes

1-3/4”
2” (6,8,10 or 12” beams)
1-1/ 2” 2-1/2” (16” or 18” beams)
3” (21” or 24” beams)

Thrust 1-1/2”
4”

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WALL CANTILEVER JIB CRANE 200º ROTATION MODEL 300 - -
4”

5-3/4”

4-3/4”

9-3/4”

3” (6) 13/16” Dia. Holes

3”
2” (6,8,10 or 12” beams)
2” 2-1/2” (16” or 18” beams)
3” (21” or 24” beams)

Thrust 2”
4-3/4”

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WALL CANTILEVER JIB CRANE 200º ROTATION MODEL 300 - -

4”

5-3/4”

4-3/4”

9-3/4”

3-1/8” (6) 13/16” Dia. Holes

3-1/8”
2” (6,8,10 or 12” beams)
2-1/2” 2-1/2” (16” or 18” beams)
3” (21” or 24” beams)

Thrust 2-1/2”
4-3/4”

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WALL CANTILEVER JIB CRANE 200º ROTATION MODEL 300 - -

6”

8”

4-3/4”

3-1/2” (6) 1-5/16” Dia. Holes

2” (6,8,10 or 12” beams)
14” 3-1/2” 2-1/2”(16”or 18” beams)
3” (21” or 24” beams)
4”

4”
4-3/4”

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BILL OF MATERIALS DIAGRAM:
WALL CANTILEVER JIB CRANES

SERIAL # LOCATION
STARTING 12/03

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BILL OF MATERIALS: ITEM DESCRIPTION PART # QTY.
WALL CANTILEVER JIB CRANES S6 and S8 BEAM CRANES
4 Hex bolt, 1/2”, 13NC, 2” long 10-0203 6
5 Hex bolt, 5/8”, 11NC, 2 1/2” long 10-0302 2
6 Hex bolt, 1/2”, 13NC, 1 1/2” long 10-0202 4
IMPORTANT:
All hardware for crane must be grade 5 or A325. 9 Hex nut, 1/2”, 13NC 11-0030 6
10 Hex nut, 5/8”, 11NC 11-0040 2
Ordering Repair Parts: 11 Hex nut, 1/2”, 13NC 11-0030 4
When ordering repair parts from this manual, be
13 Lockwasher, 1/2” 14-0003 6
sure to state the model and serial numbers of the
unit. This information can be found on the small 14 Lockwasher, 5/8” 14-0004 2
metal plate attached to the jib crane. 15 Lockwasher, 1/2” 14-0003 4
W10 and W12 Beam Cranes
The hardware kits are determined by the capacity
4 Hex bolt, 5/8”, 11NC, 2 1/2” long 10-0302 8
and beam size of the crane.
5 Hex bolt, 5/8”, 11NC, 2 1/2” long 10-0302 2
6 Hex bolt, 1/2”, 13NC, 1 1/2” long 10-0202 4
9 Hex nut, 5/8”, 11NC 11-0040 8
10 Hex nut, 5/8”, 11NC 11-0040 2
11 Hex nut, 1/2”, 13NC 11-0030 4
13 Lockwasher, 5/8” 14-0004 8
14 Lockwasher, 5/8” 14-0004 2
ITEM DESCRIPTION PART # QTY. 15 Lockwasher, 1/2” 14-0003 4
1/4, 1/2, and 1 TON CRANES W16 and W18 Beam Cranes
3 Hex bolt, 1”, 8NC, 9” long 10-0604 2 4 Hex bolt, 1”, 8NC, 3 1/2” long 10-0608 8
7 Thrust washer, 1” 36-0008 2 5 Hex bolt, 3/4”, 10NC, 3 1/2” long 10-0404 2
8 Hex Nut, 1”, 8NC 11-0080 2 6 Hex bolt, 1/2”, 13NC, 2” long 10-0203 4
12 Lockwasher, 1” 14-0007 2 9 Hex nut, 1”, 8NC 11-0080 8
1 1/2 and 2 TON CRANES 10 Hex nut, 3/4”, 11NC 11-0060 2
3 Hex bolt, 1 1/4”, 7NC, 10” long 10-0606 2 11 Hex nut, 1/2”, 13NC 11-0030 4
7 Thrust washer, 1 1/4” 36-0009 2 13 Lockwasher, 1” 14-0007 8
8 Hex Nut, 1 1/4”, 8NC 11-0090 2 14 Lockwasher, 3 1/4” 14-0005 2
12 Lockwasher, 1 1/4” 14-0009 2 15 Lockwasher, 1/2” 14-0003 4
3 TON CRANES W21 and W24 Beam Cranes
3 Bolt, 1 1/2”, 6NC, 12” long 10-1001M 2 4 Hex bolt, 1 1/4”, 9NC, 4” long 10-0808 8
7 Thrust washer, 1 1/2” 36-0010 2 5 Hex bolt, 3/4”, 10NC, 3 1/2” long 10-0404 2
8 Hex Nut, 1 1/2”, 6NC 11-0102 2 6 Lockwasher, 1/2” 14-0003 4
12 Lockwasher, 1 1/2” 14-0010 2 9 Hex nut, 1 1/4”, 7NC 11-0090 8
4 and 5 TON CRANES 10 Hex nut, 3/4”, 10NC 11-0060 2
3 Bolt, 2 1/4”, 4.5NC, 18” long 10-4001M 2 11 Hex nut, 1/2”, 13NC 11-0030 4
7 Thrust washer, 2 1/4” 06-0508 2 13 Lockwasher, 3/4” 14-0009 8
8 Hex Nut, 2 1/4”, 4.5NC 11-0101 2 14 Lockwasher, 3/4” 14-0005 2
12 Lockwasher, 2 1/4” 14-0011 2 15 Hex bolt, 1/2”, 13NC, 2 1/2” long 14-0003 4

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 BILL OF MATERIALS:
TAG LINE SUPPORT SYSTEM

FROM SUPPLY TO EQUIPMENT

(CONDUCTOR NOT SUPPLIED)

ITEM DESCRIPTION QTY.

7 Cable ties 5
6 Hex nuts 4
5 S-hooks 5 Y
X
4 Eyebolts 2 MAX
3 Cable clamps 2 2 FT. 5 FT.

2 Tagline cable 1
1 Trolley stops 2

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 SINGLE POSITION BOOM LOCK

TIGHTEN AFTER ARM

ANGLE ADJUSTMENT

TIGHTEN AFTER ARM

ANGLE ADJUSTMENT

PULL DOWN PULL DOWN

TO LOCK TO UNLOCK

NOTE:

1. Rope length must be specified to fit each crane. To determine rope length use: 2 X floor
to height under boom minus 7’-0”. This will place rope approximately 3’-6” from floor.

2. Thread rope ends through holes and tie knots at rope ends.

3. To adjust swing-arm, all set screws and collars should be loose to return components to
the proper position. Push main locking pin against bottom of slot and make sure lever
arm is horizontal. Tighten all set screws to anchor set screws in shaft.

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 Spanco, Inc. Toll Free: 800-869-2080
604 Hemlock Road Local: 610-286-7200
Morgantown, PA, 19543 Fax: 610-286-0085

Spanco.com

TEN-YEAR SPANCO WARRANTY

Products covered under the Ten-Year Warranty:

• Manual Steel Freestanding, Ceiling Mounted Workstation Bridge Cranes, and Monorails
• Manual Aluminum (Alu-Track®) Workstation Bridge Cranes and Monorails
• Manual Jib Cranes (I-Beam, Articulating, and Workstation Jib Cranes)
• Manual Gantry Cranes and Tripods

What the Ten-Year Warranty covers:

• Defects in Equipment material and workmanship

• Wearable parts (end truck and hoist trolley wheels only)

Spanco, Inc. warrants its manual workstation bridge crane products, jib crane products, and gantry crane products
to be free from defects in material and workmanship for a period of ten (10) years or 20,000 hours, commencing
on the date of shipment to the first retail purchaser. This warranty extends to non-wearable parts only, with the
exception of the wheels supplied on manually operated workstation end trucks and hoist trolleys. This warranty
does not cover defective equipment or system failure caused by misuse, negligence, improper installation or
maintenance, or equipment that has been used in excess of its rated capacity or beyond its service factors. It
does not apply to equipment that has been altered without Spanco’s written authorization.

Written notice of any claimed system defect must be given to Spanco within thirty days of discovery. Spanco's
obligation under this warranty is limited to the replacement or repair of Spanco’s products at the factory or
separate location approved by Spanco. The purchaser is responsible for all freight and transportation costs relating
to equipment repair or replacement. Other than the abovementioned warranty, Spanco will not honor any other
warranties—whether express, implied, or statutory—and disclaims any warranties of merchantability or fitness for a
particular purpose. Spanco is not liable—under any circumstances—for any indirect, incidental, or consequential
damages including but not limited to lost profits, increased operating costs, or loss of production.

This warranty does not extend to components or accessories not manufactured by Spanco. The purchaser’s remedy
for such components and accessories will be determined by the terms and conditions of any the warranty provided
by the manufacturer of such components and accessories.

NOTE: All motorized Spanco products come with a One-Year Warranty on drive components.

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