10 NC60-2006 Connection System
10 NC60-2006 Connection System
MOTION-CONNECT
10
10/2 General
Siemens NC 60 · 2006
Connection system
MOTION-CONNECT
General
■ Overview ■ Application
MOTION-CONNECT cables are suitable for use with many differ-
ent machine tools and production machines. The power cables
and signal cables can be ordered by the meter or pre-assem-
bled.
The following MOTION-CONNECT cable designs are available:
7 MOTION-CONNECT 500, the solution for mainly fixed routing.
7 MOTION-CONNECT 500 PLUS can be trailed, is mineral oil-
resistant (except biological oils and cutting oils), and is there-
fore particularly suitable for woodworking machines, printing
machines and machine tools.
The existing MOTION-CONNECT 500 signal cables already
fulfill the demands of MOTION-CONNECT 500 PLUS, so that
no new signal cable type is required. When cable lengths (basic cables and extensions) are deter-
mined for the systems and applications described in this
7 MOTION-CONNECT 700, the optimum accessory for linear catalog, the technically permissible maximum cable lengths
motors and for machines with high mechanical requirements. (e.g. ≤ 25 m (82 ft)) specified in the catalog must be observed.
7 MOTION-CONNECT 800 satisfies all demands for use in Malfunctions can occur if longer cables are used.
trailing configurations with tool and production machines.
Siemens AG assumes no liability for correct transmission of
signals or power in this case.
■ Benefits When the power and/or signal cables include more than one
The use of pre-assembled MOTION-CONNECT cables will additional intermediate connection, the maximum permissible
ensure high quality and system-tested, problem-free operation. cable length is reduced by 2 m (6.56 ft) for each interruption
The cables can be supplied in exact meter lengths. Intermediate point.
lengths are also available in 10 cm (3.94 in) increments.
The cables are not suitable for outdoor use.
Power and signal cables can be lengthened or configured as
required. Degree of protection of pre-assembled power and signal cables
and their extensions when closed and inserted: IP67
■ Technical specifications
Signal cables DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
MOTION-CONNECT 500 MOTION-CONNECT 800
Type 6FX2...-1DC..-.... 6FX5...-.DC..-.... 6FX8...-.DC..-....
Certification
• VDE 1) Yes Yes Yes
• cUL or UL/CSA UL STYLE 2502/CSA-N.210.2-M90 UL STYLE 2502/CSA-N.210.2-M90 UL STYLE 2502/CSA-N.210.2-M90
• UL-CSA File No. 2) Yes Yes Yes
Electrical data in accordance with DIN VDE 0472
Rated voltage 30 V 30 V 30 V
Test voltage (eff) 500 V 500 V 500 V
Operating temperature on the surface
• Fixed installation -20 ... +80 °C (-4 ... +176 °F) -20 ... +80 °C (-4 ... +176 °F) -50 ... +80 °C (-58 ... +176 °F)
• Flexible installation – 0 ... 60 °C (+32 ... +140 °F) -20 …+60 °C (-4 ... +140 °F)
Mechanical data
Tensile load, max.
• Fixed installation 45 N/mm2 (6526 lbƒ/in2) 50 N/mm2 (7251 lbƒ/in2) 50 N/mm2 (7251 lbƒ/in2)
• Flexible installation – 20 N/mm2 (2900 lbƒ/in2) 20 N/mm2 (2900 lbƒ/in2)
Smallest bending radius
• Fixed installation 50 mm (1.97 in) 35 mm (1.38 in) 60 mm (2.36 in)
• Flexible installation – 125 mm (4.92 in) 100 mm (3.94 in)
Torsional stress – Absolute 30°/m Absolute 30°/m
Bending – 100000 10 million
Traversing velocity – 30 m/min (98.4 ft/min) 180 m/min (590.5 ft/min)
Acceleration – 2 m/s2 (6.56 ft/s2) 5 m/s2 (16.41 ft/s2) (5 m (16.41 ft));
10 Chemical data
10 m/s2 (32.81 ft/s2) (2.5 m (8.2 ft))
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RAL 2003 RAL 2003 RAL 2003 RAL 2003
• Signal cables DESINA color green – DESINA color green DESINA color green
RAL 6018 RAL 6018 RAL 6018
Flame-retardant IEC 60332.1 IEC 60332.1 IEC 60332.1 IEC 60332.1
1)
The respective registration number is printed on the cable shield
(only valid for power cables).
2) The File Number is printed on the cable shield.
3) MOTION-CONNECT 500 cables must always be used for motors with a
rated voltage of 690 V.
■ Function
The cables must be removed from the drum without twisting, i.e., MOTION-CONNECT cables are tested in a cable carrier. A cable
the cables must be unwound and must never be lifted over the strain relief is attached to the moving ends of the cable carrier.
drum flange in loops. Strain relief is applied over a wide area of the sheath surface
without crimping the cable.
When routing the cables, always observe the installation instruc-
tions of the cable carrier manufacturer depending on the design
of the plant.
Notes:
If, for example, pre-assembled cables are installed in a cable
carrier in such a way that the connector would inhibit assembly,
pre-assembled cables without assembled connectors can also
be supplied (signal and power cables). In this case, the contacts
of the cables are crimped and the connector housing is supplied
separately. After routing the cables, the customer assembles the
connector housing.
To maximize the service life of the cable carrier and cables,
cables in the carrier made from different materials must be in- Cables must always be installed in accordance with the instruc-
stalled in the cable carrier with spacers. The spacers must be tions supplied by the cable carrier manufacturer.
filled evenly to ensure that the position of the cables does not MOTION-CONNECT cables are approved for a maximum hori-
change during operation. The cables should be distributed as zontal travel distance of 5 m (16.41 ft).
symmetrically as possible according to their weights and dimen-
sions. Cables with very different outer diameters should be In case of vibration load and with horizontal or vertical cable
separated by spacers. entries, we recommend that the cable is additionally fixed if
between the cable strain relief on the cable carrier and the ter-
When inserting pre-assembled cables into the cable carrier, do minal at the motor part of the cable is hanging loose or is not
not pull at the connector, as this may damage the strain relief or routed. To prevent machine vibrations being transmitted to the
cable clamping. connectors, the cable should be fixed at the moving part where
The cables must not be fixed in the cable carrier. They must be the motor is mounted.
freely movable. Representation in connection overviews
Symbol Explanation
Cable not included in scope of
supply
Connector with pin contacts
Connector with socket contacts
Open wire ends
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The cables must be able to be moved without applying force in
particular in the bending radii of the carrier. The specified mini-
mum bending radii must be adhered to.
The cable fixings must be attached at both ends at an appro-
priate distance away from the end points of the moving parts in
a "dead" zone.
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■ Overview
Synchronous and asynchronous motors are connected by
means of MOTION-CONNECT power cables.
The pre-assembled MOTION-CONNECT power cables offer
excellent quality and ensure safety and perfect functioning.
Depending on the design, the MOTION-CONNECT power
cables are either pre-assembled at one end or at both ends.
Note:
All power cables 6FX.002-5....-.... are also available as custom-
ized cables with crimped contacts and the connector housing
supplied separately.
• Power cables with enclosed connector housing for the motor
side: 6FX.042-5....-.... (4 at the sixth position)
10 4× 120 – 56
(2.20)
6FX 5 0 08-1BB12-...0 6.69
(4.495)
1010
(39.76)
4× 150 – 63 6FX 5 0 08-1BB15-...0 8.21 1135
(2.48) (5.517) (44.69)
4× 185 – 66.2 6FX 5 0 08-1BB18-...0 9.82 1195
(2.61) (6.599) (47.05)
5 0 MOTION-CONNECT 500 5 0
5 1 MOTION-CONNECT 500 PLUS 5 1
8 0 MOTION-CONNECT 800 8 0
1) 2)
Valid for routing in cable carrier. Power cables with cross-section of 4 mm2 or greater can be ordered in
exact meter lengths up to a length of 100 m (328 ft).
Power cables with cross-section of 1.5 mm2 and 2.5 mm2 are supplied in
coils or on disposable drums in lengths of 50 m (154 ft), 100 m (328 ft),
200 m (656 ft) and 500 m (1640 ft).
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Note:
1PH7 motors generally have no brake and therefore do not require power cables with brake cores. If a brake is used, it must be
supplied through a separate cable via the terminal box. The MOTION-CONNECT 800 power cables with cross-sections 25 mm2 and
35 mm2 are only available with brake cores.
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MOTION-CONNECT power cables for 1FN3 linear motors, peak load version
for direct connection
No. of cores x Conduit Pre-assembled cable Dmax Cables sold by the meter 2) Weight Smallest perm.
cross-section thread for direct connection (without bending radius 1)
of 1FN3 motors connector)
peak load version
mm2 Order No. mm (in) Order No. kg/m (lb/ft) mm (in)
4× 2.5 + 4× 0.5 PG16 6FX7002-5LM45-.... 15.2 (0.60) 6FX7008-1BC21-...0 0.32 (0.215) 110 (4.33)
4× 2.5 + 4× 0.5 PG21 6FX7002-5LM65-.... 15.2 (0.60) 6FX7008-1BC21-...0 0.32 (0.215) 110 (4.33)
4× 4 + 4× 0.5 PG21 6FX7002-5LM75-.... 16.6 (0.65) 6FX7008-1BC31-...0 0.41 (0.276) 120 (4.72)
4× 10 + 4× 0.5 PG21 6FX7002-5LM35-.... 23.5 (0.93) 6FX7008-1BC51-...0 0.82 (0.551) 165 (6.50)
4× 16 + 4× 0.5 PG29 6FX7002-5LM05-.... 26.1 (1.03) 6FX7008-1BC61-...0 1.06 (0.712) 185 (7.28)
MOTION-CONNECT power cables for 1FN3 linear motors, peak load version
connection via adapter cable
No. of cores x Con- Pre-assembled adapter Connec- Pre-assembled basic Dmax Cables sold Weight Smallest
cross-section duit cable for 1FN3 motors tor size cable to the converter by the meter 2) (without perm.
thread peak load version Inter- connector) bending
face radius 1)
mm2 Order No. Order No. mm (in) Order No. kg/m (lb/ft) mm (in)
4× 2.5 + 4× 0.5 PG16 6FX7002-5LM40-.... 1 6FX7002-5EB11-.... 15.2 (0.60) 6FX7008-1BC21-...0 0.32 (0.215) 110 (4.33)
4× 2.5 + 4× 0.5 PG21 6FX7002-5LM60-.... 1 6FX7002-5EB11-.... 15.2 (0.60) 6FX7008-1BC21-...0 0.32 (0.215) 110 (4.33)
4× 4 + 4× 0.5 PG21 6FX7002-5LM70-.... 1.5 6FX7002-5EA41-.... 16.6 (0.65) 6FX7008-1BC31-...0 0.41 (0.276) 120 (4.72)
4× 6 + 4× 0.5 PG21 6FX7002-5LM80-.... 1.5 6FX7002-5EA51-.... 18.3 (0.72) 6FX7008-1BC41-...0 0.52 (0.345) 130 (5.12)
4× 10 + 4× 0.5 PG21 6FX7002-5LM30-.... 1.5 6FX7002-5EA61-.... 23.5 (0.93) 6FX7008-1BC51-...0 0.82 (0.551) 165 (6.50)
4× 16 + 4× 0.5 PG29 6FX7002-5LM00-.... 1.5 6FX7002-5EA71-.... 26.1 (1.03) 6FX7008-1BC61-...0 1.06 (0.712) 185 (7.28)
MOTION-CONNECT power cables for 1FN3 linear motors, continuous load version
No. of cores Thread Pre-assembled adapter Connec- Pre-assembled basic Dmax Cables sold Weight Smallest
x cross- size cable for 1FN3 motors, tor size cable to the converter by the meter 2) (without perm.
section continuous load version Inter- connector) bending
face radius 1)
mm2 Order No. Order No. mm (in) Order No. kg/m (lb/ft) mm (in)
4× 2.5 M20 6FX7002-5LM42-.... 1 6FX7002-5CA11-.... 12.4 (0.49) 6FX7008-1BB21-...0 0.33 (0.222) 90 (3.54)
4× 2.5 M20 6FX7002-5LM62-.... 1 6FX7002-5CA11-.... 12.4 (0.49) 6FX7008-1BB21-...0 0.33 (0.222) 90 (3.54)
4× 4 M32 6FX7002-5LM72-.... 1.5 6FX7002-5CA41-.... 13.8 (0.54) 6FX7008-1BB31-...0 0.43 (0.289) 100 (3.94)
4× 10 M32 6FX7002-5LM32-.... 1.5 6FX7002-5CA61-.... 20.6 (0.81) 6FX7008-1BB51-...0 0.8 (0.538) 150 (5.91)
4× 16 M40 6FX7002-5LM02-.... 1.5 6FX7002-5CA71-.... 24.4 (0.96) 6FX7008-1BB61-...0 1.1 (0.739) 170 (6.69)
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4× 1.5 + 2× 1.5 1 6FX1002-5DA01-.... 12.9 0.25 125 (4.92) Connector angled Connector straight
(0.51) (0.168) with pin contacts with socket con-
tacts
4× 2.5 + 2× 1.5 1 6FX1002-5DA02-.... 14.2 0.31 140 (5.51)
(0.56) (0.208)
4× 4 + 2× 1.5 1.5 6FX1002-5DA03-.... 15.3 0.40 150 (5.91) Connector straight Connector straight
(0.60) (0.269) with pin contacts with socket con-
tacts
4× 6 + 2× 1.5 POSMO 6FX1002-5DA05-.... 17.8 0.53 195 (7.68)
connector (0.70) (0.356)
POSMO 6FX1002-5DA15-.... Connector angled Angled connector
connector with pin contacts with socket con-
tacts
4× 6 Open core 6FX1002-5CA16-.... 16 0.42 170 (6.69)
ends (0.63) (0.282)
4× 4 Open core 6FX1002-5CA23-.... 13.2 0.31 130 (5.12) Connector angled Open core ends
ends (0.52) (0.208) with pin contacts
4× 6 +2× 1.5 POSMO 6FX1002-5DA25-.... 17.8 0.53 195 (7.68)
connector (0.70) (0.356)
4× 1.5 Open core 6FX1002-5CA31-.... 10.4 0.16 100 (3.94) Connector straight Connector angled
ends (0.41) (0.108) with pin contacts with socket con-
tacts
4× 2.5 Open core 6FX1002-5CA32-.... 12.1 0.23 120 (4.72)
ends (0.48) (0.155)
4× 6 + 2× 1.5 POSMO 6FX1002-5DA35-.... 17.8 0.53 195 (7.68) Open Connector straight
connector (0.70) (0.356) wire ends with socket con-
tacts
POSMO 6FX1002-5DA45-....
connector
POSMO 6FX1002-5DA55-.... Open Angled connector
connector wire ends with socket con-
tacts
POSMO 6FX1002-5DA65-....
connector
POSMO 6FX1002-5DA75-....
connector
1.5 6FX1002-5DA85-....
MOTION-CONNECT 500 5 5
MOTION-CONNECT 700 1) 7 7
MOTION-CONNECT 800 8 8
Without brake cores C C
With brake cores D D
No. of cores x cross-section Basic cable Connector size Extension Connector size
mm2 Order No. Order No.
The combinations of power cable extensions shown are only provided by way of example.
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1)
MOTION-CONNECT 700 only with brake cores.
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■ Overview ■ Overview
To permit correct "grounding" on the cable duct or cabinet wall,
a ground clamp can be ordered as an accessory together with
the flanges for large-area discharging of high-frequency interfer-
ences.
■ Dimensional drawings
Mounting holes Dimension
for flange drawing of flange
G_D212_EN_00078
a e
b
g
f
c h
d g
Control
• Trailing possible 6FX8002-4EB00-....
• Fixed routing 6FX2002-4EB00-....
Length l1: 1 m (3.28 ft) l2 l1
35° 35° 35°
Length l2: variable
G_NC01_EN_00335
OFF ON
MCP PCU
• Trailing possible 6FX8002-4EB10-....
Control
• Fixed routing 6FX2002-4EB10-....
Length l1: 1 m (3.28 ft)
Length l2: variable 35° l2 35° l1
G_NC01_EN_00279
OFF ON
with 3 connectors PCU/
Control
MCP
• Trailing possible 6FX8002-4EB20-....
l1
OFF ON
Length l1: 1 m (3.28 ft) PCU/
MCP
Length l2: variable
35° l2
G_NC01_EN_00280
OFF ON
OFF ON
with 3 connectors MCP PCU
• Trailing possible 6FX8002-4EB30-....
Control
PCU
Control
35° l 35°
G_NC01_EN_00282
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OFF ON
MCP Machine Control Panel Terminating resistor can be
PP Pushbutton Panel switched off
1)
Connection socket for programming device or other devices.
Control
• Fixed routing 6FX2002-4EB60-....
35° l 35°
G_NC01_EN_00283
Control
• Fixed routing 6FX2002-4EB70-....
l
G_NC01_EN_00337
PROFIBUS cables
G_NC02_de_00097
G_NC02_de_00096
■ More information
For further information about PROFIBUS cables, see Catalog
IK PI "Industrial Communication for Automation and Drives",
in the PROFIBUS section under "Electrical Networks". 10
OFF ON
MCP Machine Control Panel Terminating resistor can be
PP Pushbutton Panel switched off
1)
Connection socket for programming device or other devices.
■ Overview
Designation Type Designation Type
Pre-assembled cables Length code for power and
signal cables, sold by the meter1)
6FX....-.....- 7 7 7 7 • 50 m (164 ft) 6FX.008-.....-1FA0
6SX....-.....- 7 7 7 0 • 100 m (328 ft) 6FX.008-.....-2AA0
0 m (0 ft) 1 • 200 m (656 ft) 6FX.008-.....-3AA0
100 m (328 ft) 2 • 500 m (1640 ft) 6FX.008-.....-6AA0
200 m (656 ft) 3
Fixed lengths for signal cables 6FX.002-.....-1...
300 m (984 ft) 4
Order No. Length in m (ft)
0 m (0 ft) A
1 1.5 2 3 5 7 10
10 m (32.81 ft) B
20 m (65.62 ft) C (3.3) (5) (6.6) (9.8) (16) (23) (32.8)
30 m (98.43 ft) D 6FX2002-1CA01-1770 AB AC AF AH
40 m (131.24 ft) E 6FX2002-1CB01-1770 AB AC AF AH
50 m (164.05 ft) F
6FX2002-1CC00-1777 AB5 AC0 AF0
60 m (196.86 ft) G
6FX2002-4EA04-1770 AF BA
70 m (229.67 ft) H
6FX5002-1AA00-1770 AD AF BA
80 m (262.48 ft) J
90 m (295.29 ft) K 6FX8002-2CA41-1770 AF BA
10 m (0 ft) A
1 m (3.28 ft) B ■ More information
2 m (6.56 ft) C
Length definition for pre-assembled cables
3 m (9.84 ft) D
4 m (13.12 ft) E
5 m (16.41 ft) F
6 m (19.69 ft) G
7 m (22.97 ft) H l
G_D211_XX_00142
8 m (26.25 ft) J
9 m (29.53 ft) K Signal cables
0 m (0 in) 0
0.1 m (3.94 in) 1
0.2 m (7.87 in) 2
0.3 m (11.81 in) 3 l
0.4 m (15.75 in) 4 G_D211_XX_00143
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