Installer’s Guide 18-GE08D1-9

Available in French Canadian (FC)

Convertible Air Handlers
1-1/2 – 5 Ton
2/4TEC3F18B1000A 2/4TEC3F42C1000A
2/4TEC3F24B1000A 2/4TEC3F48B1000A
2/4TEC3F30B1000A 2/4TEC3F55B1000A
2/4TEC3F36B1000A 2/4TEC3F60B1000A

WARnInG: HAZARDOUS VOltAGE - DISCOnnECt POWER BEfORE SERVICInG

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service informa-
tion pack upon completion of work.

A. General Information Contents

! WARnInG
SAFETY HAZARD General Information 1
THIS INFORMATION IS FOR USE BY INDIVIDUALS Unit Installation 3
HAVING ADEQUATE BACKGROUNDS OF ELECTRICAL Upflow 3
AND MECHANI­CAL EXPERIENCE. ANY ATTEMPT TO Downflow 4
REPAIR A CENTRAL AIR CONDITIONING PRODUCT Horizontal Left 6
MAY RESULT IN PERSONAL INJURY AND/OR PROP- Horizontal Right 7
ERTY DAMAGE. THE MANUFACTURER OR SELLER
CANNOT BE RESPONSIBLE FOR THE INTERPRETA- Duct Connections 8
TION OF THIS INFORMATION, NOR CAN IT ASSUME Refrigerant Piping 8
ANY LIABILITY IN CONNECTION WITH ITS USE.
Brazing to Evaporator 8
! CAUtIOn Condensate Drain Piping 9
To prevent shortening its service life, the air handler Electrical — Power Wiring 10
should not be used during the finishing phases of con-
struction. The low return air temperatures can lead to Control Wiring 10
the formation of condensate. Condensate in the pres- Hook-up Diagrams 11
ence of chlorides and fluorides from paint, varnish,
stains, adhesives, cleaning compounds, and cement Outline Drawing 14
creates a corrosive condition which may cause rapid Checkout Procedures 16
deterioration of the cabinet and internal components.
These instructions do not cover all variations in sys-
tems or provide for every possible contingency. Should
further information be desired or particular problems ! CAUtIOn
arise which are not covered sufficiently by this manu- Cardboard packing material must be removed from in-
al, contact your local distributor or the manufacturer side the blower assembly before starting the unit.
as listed on the air handler nameplate. Failure to do so may cause indoor blower motor failure.
These air handlers are shipped from the factory in the Installation Limitations & Recommendations
upflow or horizontal right configuration and are fully The general location of the air handler is normally
convertible to downflow or horizontal left. Refer to Sec- ­selected by the architect, contractor and/or home own-
tion B beginning on page 3 for additional information. er for the most effective application and satisfaction.
INSPECTION NOTE: Condensation may occur on the sur-
Check carefully for any shipping damage. This must be face of the air handler when installed in an
reported to and claims made against the transporta- unconditioned location. When units are in-
tion company immediately. Check to be sure all major stalled in unconditioned spaces, verify that
components are in the unit. Any missing parts should all electrical and refrigerant line pene-
be reported to your supplier at once, and replaced with trations on the air handler are sealed com-
authorized parts only. pletely.
Installer’s Guide
static pressure of the air handler. Reference ACCA
These air handlers are suitable for installation in a clos- Manual D, Manual S and Manual RS along with
et, alcove or utility room with free, non-ducted, air re- the air handler Product Data and Service Facts for
turn, using the area space as a return air plenum. With additional information.
ducted supply air, if the minimum clearances to com-
5. The area around refrigerant lines must be sealed
bustible materials and service access are observed, the
above installations are suitable. and electrical inlets need to be sealed at both the
low and the high voltage.
This area may also be used for other purposes, includ-
ing an electric hot water heater – but in no case shall 6. It is recommended that the outline drawing be stud-
a fossil fuel device be installed and/or operated in ied and dimensions properly noted and checked
the same closet, alcove or utility room. against selected installation site. By noting in ad-
vance which knockouts are to be used, proper clear-
In addition, these air handlers are suitable for installa- ance allowances can be made for installation and
tion in an attic, garage or crawl space with ducted sup- possible future service.
ply and return air.
7. Allow a minimum of 21 inches clearance in front
This equipment has been evaluated in accordance with of the air handler to permit service and removal of
the Code of Federal Regulations, Chapter XX, Part 3280 filter.
or the equivalent. “SUITABLE FOR MOBILE HOME 8. When air handler with supplementary heater is to
USE.” be installed in the downflow position on combusti-
For proper installation the following items must be ble flooring an accessory subbase (TAYBASE101 for
considered: 2TEC3F18-36B, TAYBASE102 for 2TEC3F55 and
TAYBASE100 for 2TEC3F42B-60B) must be used.
1. If adequate power is available and correct accord- See Figure 1.
ing to nameplate specifications.
9. If supplementary heat is to be added, power supply
2. Insulate all ducts, particularly if unit is located must be sufficient to carry the load. In addition,
outside of the conditioned space. minimum air flow settings, unit and duct clearanc-
3. Pursuant to Florida Building Code 13-610.2.A.2.1, es to combustible material must be maintained as
this unit meets the criteria for a factory sealed air stated on the air handler rating nameplate.
handler.
4. To ensure maximum efficiency and system perfor-
mance, the existing supply and return duct system
static pressures must not exceed the total available

AIR HANDLER SUBBASE

1
REAR
flAnGE

JOIStS JOISt
ONE INCH DUCT SPACERS
HEADER

B
fROnt Of
UnIt

A
UnIt

SUBBASE
APPROX. 3/4" FLANGES ON FIELD
FABRICATED DUCT OR PLENUM flOOR
HEADER
JOISt
JOIStS

nAIlS nAIlS

FLOOR OPENING - SIZE

MODEL NO. A B HEADER HEADER

TAYBASE100 23-3/4 14-13/16

TAYBASE101 21-3/4 14-13/16 mIn. SPACInG tO
1" 1" AnY COmBUStIBlE
TAYBASE102 26-3/4 14-13/16 mAtERIAl.

© 2009 Trane 2 18-GE08D1-9

 Installer’s Guide
2 NOTE: No atomizing style humidifier is allowed in the
return plenum with the use of this unit.
IF AIRHANDLER IS USED WItHOUt A FACTORY FURNISHED
SUPPLEMENTARY HEATER, A PLATE IS REQUIRED TO COVER 18. Flow-through Bypass Humidifiers
THE OPEN HOLE IN THE AIR FLOW SYSTEM
17"
Excessive bypass air may cause water blow-off,
which will adversely affect system operation and air
cleaner performance. To verify bypass airflow, fol-
low the Bypass Humidifier Pre-Installation Check-
1" 1/4" HOLES (4)
4"
6" out and Set-Up Procedures available through your
local distributor. Ask for publication number 18-
ACCESSORY BAY99X123
CH37D1-1.
3/8" Steam and Flow-through Fan Power Duct-
From Dwg. 21B140413 mounted Humidifiers
Follow the humidifier installation instructions.
! CAUtIOn These should only be installed on the supply air side
For air handlers not equipped with a factory installed of the system.
electric heater, a field installed heater is available from
Trane. Only heaters built by Trane are approved for use B. Two Piece Cabinet Disassembly
in the air handler. These heaters have been designed (OPTIONAL)
and tested in accordance with UL standards to provide NOTE: For easier installation into tight areas, the 4
safe and reliable operation. A list of approved heaters and 5 ton air handlers can be disassembled and reas-
is provided on the air handler rating nameplate. Heat- sembled after moved to an attic or other space.
ers that are not factory approved could cause damage
Steps for disassembly and reassembly (See Figures 3
and are not covered under equipment warranty.
and 4)
NOTE: If air handler is used WITHOUT a supplementary 1.Disconnect wiring.
electric heater, a sheetmetal plate is required to cover
2.Remove center bracket.
the open hole in the airflow system. See Figure 2. Also
seal the cabinet air tight where the wire enters. 3.Remove blower assembly.
4.Remove coil.
10. If the unit is installed without a return air duct, 5.Cut foil tape - minimum 3" foil tape.
applicable local codes may limit this air handler 6.Remove top 8 screws. See Figure 3.
to installation only in a single story residence and 7.Lift upper section.
within conditioned space. 8.Set air handler in place.
11. If the outdoor unit is to be installed later, or by 9.Attach screws - insure gaskets are aligned
others, then installation of the air handler must be along flange.
made to allow access for refrigerant lines, or attach 10.Use foil tape to seal - use minimum 3" foil tape.
refrigerant lines to air handler when installing. 11. Insert coil.
12. Make sure there are provisions for installing con- 12.Reinstall blower assembly.
densate drain lines. 13.Reinstall center bracket.
14.Reconnect wiring.
13. If side, front or rear return is required, air han-
NOTE: In Downflow, remove coil before blower by
dler must be elevated or placed on a plenum (TAY-
PLNM100 for 2/4TEC3F18 - 48B, 2/4TEC3F60B or reversing steps 4 and 5.
TAYPLNM101 for 2/4TEC3F55B). Connecting re- C. Unit Installation
turn duct directly to the side, front or rear of the
cabinet is not approved. Upflow
a. For maximum efficiency, the horizontal drip
14. Route refrigerant and condensate drain lines away tray should be removed. See Figures 6, 7 and 8.
from air handler so they do not interfere with ac- Drip tray removal requires that the coil be re-
cess panels and filters. moved by sliding the coil out on the coil channel
15. When external accessories are used, the additional supports. The drip tray is detached by remov-
height and width requirements must be considered ing the two screws at the drain pan and the two
in the overall space needed. screws holding the two brackets at the top of
16. These units are not approved for outdoor installa- the coil. Remove the two screws holding the two
tion. brackets at the top of the coil. Remove drip tray
by gently breaking the seal between the drip
17. These units are approved for draw-through appli- tray and drain pan.
cation only.

18-GE08D1-9 3
Installer’s Guide
! CAUtIOn
▲
When installing the narrow coil baffle, make sure to
align the baffle up with the holes so not to puncture
the coil tubing.
c. Position unit on Pedestal or other suitable foun-
SCREWS 5-8 dation. If Pedestal is not used, a frame strong
LOCATED ON
LEFT SIDE enough to support the total weight must be pro-
vided. Provide a minimum height of 14 inches
for proper unrestricted airflow.
24
1
3

FOR MAXIMUM EFFICIENCY ON

5 HORIZONTAL LEFT,
UPFLOW AND DOWNFLOW

3 Closeup of Spear Locations Remove Replace

and with
Discard Narrow
Baffle
4 2 Piece Wrapper Spear

d. If a return air duct is connected to the air han-

dler, it must be the same dimensions as shown
in the outline drawing.
e. On units with sheetmetal returns: Return ple-
num should be flanged. Sheetmetal screws must
be 1/2" in length or shorter.
f. No sheetmetal screws may be used to attach re-
turn duct work on the side of the unit.
g. Pedestal and unit should be isolated from the
foundation using a suitable isolating material.
h. Openings where field wiring enters the
cabinet must be completely sealed. Location
of power entry is shown on the outline drawing.
Use 2.5" clear stickers to seal all unused electri-
cal knockouts. See Figure 11.
i. After ductwork connections are made, seal air-
tight and per local codes.
b. Remove the factory installed baffle assembly
from the apex of the coil by using a 5/16" nut- Downflow
driver to remove the screws. Replace this a. For maximum efficiency, the horizontal drip
baffle with the factory supplied narrow coil tray should be removed. See Figures 6, 7 and 8.
baffle using the screws removed previously (See Tray removal requires that the coil be removed
Figure 5). Reinstall coil assembly. by sliding the coil out on the coil channel sup-
ports. The tray is detached by removing the
two screws at the drain pan and the two screws
holding the two brackets at the top of the coil.
Remove drip tray by gently breaking the seal
between the drip tray and drain pan.

© 2009 Trane 4 18-GE08D1-9

 Installer’s Guide
b. Remove the factory installed baffle assembly h. Place the 2 water diverter baffles (5 ton mod-
from the apex of the coil by using a 5/16" nut- el only) underneath the coil on the inside edge
driver to remove the screws. Replace this baffle of the drain pan, Figure 9. Fill the bend in the
with the factory supplied narrow coil baffle us- baffle which fits the inner edge of the drain pan
ing the screws removed previously (See Figure with non-acetic acid RTV type adhesive/sealant
5). before installing the baffle.
! CAUtIOn
▲ i. The unit is then placed with the blower side down
and the coil is replaced on the coil channel sup-
When installing the narrow coil baffle, make sure to ports with the drain connections at the bottom.
align the baffle up with the holes so not to puncture The unit is now in downflow position with front
the coil tubing. access. Do not reattach coil support tab.
NOTE: INSTALLATION OF THE DOWNFLOW BAFFLE j. When air handler with supplementary heater
KIT INCLUDED WITH UNIT IS REQUIRED ON DOWN- is to be installed in the downflow position on
FLOW APPLICATIONS. SEE FIGURE 9. combustible flooring an accessory subbase
c. Remove front shield by removing screws on (TAYBASE101 for 2TEC3F18B-36B, TAY-
right side. Make sure to reinstall front shield BASE102 for 2TEC3F55B and TAYBASE100 for
after baffle changes. See Figure 9. 2TEC3F42B-60B) must be used. See Figure 1.

d. Detach the coil from the drain pan by removing

4 screws as shown in Figure 9. 7
e. Remove the front triangular baffle from the coil
and install the 1/2" wide gasket provided per
­Figure 9. Trim the gasket length to fit the baffle.
Reinstall the baffle to coil, with gasket material
compressed against the coil.
f. Install the water blow-off baffles provided on
each side of the coil with the flange at the top as
shown in Figure 9. The bottom of the baffle is to
be as close to the bottom of the coil as possible.
g. Install the 7/8" wide gasket in each side of the
drain pan as shown in Figure 9.

Horizontal Drip Tray Removal

6
8

Drip Tray Bracket Removal

Drip Pan Foam Removal

18-GE08D1-9 5
Installer’s Guide
k. If a return duct is connected to the air handler, The factory installed filter should then
it must be the same dimensions as the return be removed from the unit. Remove the fac-
opening shown in the outline drawing. tory installed baffle assembly from the apex of
l. On units with sheet metal returns: Return ple- the coil by using a 5/16" nutdriver to remove
num should be flanged. Sheetmetal screws must the hex head screws. Replace this baffle with
be 1/2" in length or shorter. the factory supplied narrow coil baffle using
the screws removed previously. See ­Figure 5.
m. No sheetmetal screws may be used to attach
return ductwork on the side of the unit.
! CAUtIOn
▲
n. Openings where field wiring enters the cab-
inet must be completely sealed. Location of When installing the narrow coil baffle, make sure to
power entry is shown on the outline drawing. align the baffle up with the holes so not to puncture
Use 2.5" clear stickers to seal all unused electri- the coil tubing.
cal knockouts. See Figure 11. c. The coil is then inserted back into the cabinet on
o. After ductwork connections are made, seal air- the opposite side coil channel supports. The unit
tight and per local codes. is now horizontal left with front access. Do not
HORIZONTAL LEFT reattach coil support tab.
a. To convert the unit to horizontal left, front ac- d . If the unit is suspended, it must be supported
cess, slide the coil out on the coil channel sup- from the bottom near both ends as well as the
ports and rotate the complete coil 180 degrees. middle to prevent sagging. The service access
must remain unobstructed. If the unit is sup-
b. For maximum efficiency and Customer ease
ported along the length of the front and back
of filter maintenance, it is recommended that a
with rails, the air handler only needs to be sus-
properly sized remote filter grille be installed
pended at both ends. See Figure 10.
for horizontal applications. Airflow should not
exceed the face velocity of the filter being used.

DOWNFLOW BAFFLE KIT

9
DISCARD HORIZONTAL
DRIP TRAY

SCREWS TO
REMOVE COIL

7/8" GASKET

X
7/8" GASKET
X
1/2" GASKET SCREWS TO
INSIDE SURFACE REMOVE COIL
OF BAFFLE
SECT. X-X
(TYP. BOTH SIDES)

WATER
BLOW-OFF WATER
BAFFLES DIVERTER
BAFFLES
ATTACH WITH (5TON ONLY)
2 SCREWS
EACH SIDE
FILL WITH SEALANT

6 18-GE08D1-9
 Installer’s Guide
k. Openings where field wiring enters the
0 cabinet must be completely sealed. Location
of power entry is shown on the outline drawing.
Use 2.5" clear stickers provided to seal all un-
used electrical knockouts. See Figure 11.
l. After ductwork connections are made, seal air-
tight and per Local codes.
Horizontal Right
Rail a. For maximum efficiency and Customer ease
of filter maintenance, it is recommended that a
properly sized remote filter grille be installed
for horizontal applications. Airflow should not
exceed the face velocity of the filter being used.
The factory installed filter should then be
removed from the unit.
b. Unit is shipped from the factory in the upflow or
horizontal right configuration. Unit conversion
is not required.
c. If the unit is suspended, it must be supported
from the bottom near both ends as well as the
middle to prevent sagging. The service access
must remain unobstructed. If the unit is sup-
ported along the length of the front and back
with rails, the air handler only needs to be sus-
pended at both ends. See Figure 10.

q
If the unit is not suspended it must be support-
ed as mentioned above and isolated carefully
to prevent sound transmission. Vibration isola-
tors (purchased locally) must be placed under
the unit.
e. It is always recommended that an auxiliary
drain pan be installed under a horizontal air
handler (See Condensate Piping) to prevent
possible damage to ceilings.
f. Isolate the auxiliary drain pan from the unit or
from the structure.
g. Connect the auxiliary drain line to a separate
drain line (no trap is needed in this line) and
terminate according to National and Local
codes.
h. If a return duct is connected to the air handler,
eet
it must be the same dimensions as the return Sh
er
opening shown in the outline drawing. tick
tS
ou
i. On units with sheetmetal returns: Return n ock
plenum should be flanged. Sheetmetal screws ical K
ctr
must be 1/2" in length or shorter. Ele
j. No sheetmetal screws may be used to attach
return ductwork on the side of the unit.

18-GE08D1-9 7
Installer’s Guide
Convertible duct flanges are provided on the discharge
w Flange Attachment opening to provide a “flush fit” for 3/4" or 1‑1/2" duct
board applications. See the Outline drawing for sizes
of the duct connections. After the duct is secured, seal
around the supply duct to prevent air leakage.
NOTE: No sheetmetal screws may be used to attach re-
turn ductwork on the side.

NOTE: On units with sheetmetal returns: Return ple-

num should be flanged. Sheetmetal screws must be
1/2" in length or shorter. See Figure 12.

NOTE: If the convertible duct flanges are not used, they

must be removed and discarded for proper airflow.

NOTE: Any duct board return connection can be made

to the sides of the unit using tape or mastic.

d. If the unit is not suspended it must be isolated E. Refrigerant Piping

carefully to prevent sound transmission. Vibra-
tion isolators (purchased locally) must be placed IMPORTANT:
under the unit. Refrigerant piping must be routed to maintain service ac-
cess to blower compartment and provide easy removal of
e. It is always recommended that an auxiliary filter access panel and filter.
drain pan be installed under a horizontal air
handler (See Condensate Drain Piping) to pre- 1. Refrigerant connections are made outside the cabi-
vent possible damage to ceilings. net.
NOTE: TXV bulb MUST be protected (wrap a wet rag
f. Isolate the auxiliary drain pan from the unit or
around the suction line between the TXV bulb and the
from the structure. braze joint) or removed, while brazing the tubing. Over-
g. Connect the auxiliary drain line to a separate heating of the sensing bulb will affect the functional
drain line (no trap is needed in this line) and characteristics and performance of the air handler.
terminate according to local codes. NOTE: The area around refrigerant lines must be sealed
h. If a return duct is connected to the Air Handler, and electrical inlets need to be sealed at both the low
and the high voltage.
it must be the same dimensions as the return
opening shown in the outline drawings. 2. Installation of refrigerant lines is covered in the in-
i. On units with sheetmetal returns: Return ple- stallation instructions packaged with the outdoor
num should be flanged. Sheetmetal screws must unit. Evacuation, leak testing and brazing pro-
be 1/2" in length or shorter. cedures are included in those instructions. Read
those instructions before starting installation of re-
j. No sheetmetal screws may be used to attach re-
frigerant lines.
turn ductwork on the side of the unit.
NOTE: Torque specification for TXV equals 1/6 turn past
k. Openings where field wiring enters the cab- finger tight.
inet must be completely sealed. Location of
power entry is shown on the outline drawing. F. BRAZING TO EVAPORATOR
Use 2.5" clear stickers to seal all unused electri- NOTE: A brazing shield is provided in the information
cal knockouts and cage nut openings. See Fig- pack accompanying this unit. This shield fits over the
ure 11. refrigerant fittings while brazing. Wet the shield before
brazing. See Figure 13.
l. After ductwork connections are made, seal air-
IMPORTANT:
tight and per local codes.
Do not unseal refrigerant tubing until ready to cut and fit
D. Duct Connections refrigerant lines.
The supply and return air ducts should be connected to 1. Remove the sealing caps from indoor coil field con-
the unit with flame retardant duct connectors. nections.
2. Field supplied tubing should be cut square, round
and free of burrs at the connecting end. Clean the
tubing to prevent contaminants from entering the
system.

8 18-GE08D1-9
 Installer’s Guide
3. Run refrigerant tubing into the stub sockets of in- The use of Field fabricated or manufactured traps
door unit coil. Refrigerant line openings must as shown in Figures 15 & 16 is acceptable. The
be completely sealed. manufactured trap shown in Figure 15 allows for a
4. Braze and evacuate according to indoor and out- float switch option to be added. Refer to the manu-
door installation instructions. facturer’s data and instructions for details.
2. The trap must be located within 4 feet of the air
5. Seal around refrigerant lines. handler drain outlet connection.
PAINTED AREAS OF UNIT MUST BE SHIELDED 3. It is recommended that a clean-out tee or cross be
DURING BRAZING. installed in the primary drain line for future main-
tenance (See Figures 15 & 16)
BRAZE SHIELD
e
r

3/4" NPT
Secondary
drain con-
nection

Seal weep 3/4" NPT

hole except Primary drain
for Downflow connection
configuration

4. Do not use reducing fittings in the condensate

drain lines.
G. Condensate Drain Piping 5. Slope the drain lines downward a minimum of 1/4"
NOTE: Make certain that the unit has been installed in per foot.
a level position to ensure proper draining. 6. Insulate the primary drain to prevent sweating
where dew point temperatures may be met.
The indoor blower is downstream of the evaporator coil
7. Provide means for drainage to prevent win-
which creates a negative pressure at the condensate
ter freeze-up of condensate line.
drain connections during operation. The condensate
8. Do not connect the drain line to a closed drain sys-
drain connections in front of the indoor coil are 3/4"
tem.
NPT. The lower connection is the primary drain. See
9. Use Teflon® tape on the air handler drain line con-
Figure 14.
nections! Do Not Use pipe joint compound or PVC/
Two secondary drain connections are provided for the CPVC cement!
different orientations (See Figure 14). The lower of the
It is always recommended that an auxiliary drain pan
two should be connected as a backup to prevent con-
be installed under a horizontally installed air handler.
densate overflow by a blocked primary drain. The weep
Connect the auxiliary drain line to a separate drain
hole in center of drain coupling area should be sealed
line (no trap is needed in this line) and terminate ac-
with caulk or RTV except in downflow unless second-
cording to local codes.
ary drain is connected.
NOTE: DO NOT use a torch or flame near the plastic
For proper drainage of condensate, the following steps drain pan coupling.
should be followed:
NOTE: DO NOT tighten the drain pipe excessively. Sup-
1. The primary drain line must be trapped with a port the condensate piping and traps outside the unit
minimum of 2" water seal as shown in Figures 15 to prevent strain on the drain coupling.
& 16. Do not use preformed 3/4" PVC running
traps.

18-GE08D1-9 9
Installer’s Guide
2. The selection of wire and fuse sizes should be made
t MANUFACTURED TRAPS according to the Minimum Branch Circuit Ampac-
ity and the Maximum Overcurrent Device listed on
the unit nameplate.
3. Field wiring diagrams for electric heaters and unit
accessories are shipped with the accessory.
4. Wiring must conform to National and Local codes.
2" MINIMUM Ground unit per Local codes with good safety pro-
cedures.
If an electric heater is not installed, the Knockout
Plate provided in the Accessory Kit MUST be in-
stalled on the air handler and the conduit termi-
2" MINIMUM nated to it. The electrical connections are made
using the two power leads and ground wire con-
nections which are located near the discharge of
the blower. Openings where field wiring en-
EZT-105 ters the cabinet must be completely sealed.
Location of power entry is shown on the outline
drawing. Use 2.5" clear stickers to seal all unused
electrical knockouts.
y FIELD FABRICATED TRAP NOTE: If air handler is used with or without a heater,
the 7/8" electrical entry hole as well as any other cabi-
net penetrations must be sealed air tight.
CAP OR PLUG I. Control Wiring
1. Connect wiring between indoor unit, outdoor unit
and Comfort Control. The use of color-coded low-
voltage wires is recommended.
2" mIn.
2. A low voltage terminal board is provided for con-
trol wiring, and is located on the left side of the
cross brace in the center of the unit.
3. Field wiring diagrams are provided which show
2" mIn. the low voltage wiring hook-up for a single speed
cooling only system (with supplementary heaters)
and a heat pump system (with supplementary
heaters). Plug in type electrical connectors are
provided for use with supplementary heaters.
Close as possible
Trap must be within 4' IMPORTANT:
of air handler condensate When supplementary heaters are installed, inspect to
drain connection.
insure that all packaging material has been removed.
NOTE: Direct drive motors have bearings which are
! WARnInG permanently lubri­cated and under normal use lubrica-
ELECTRICAL SHOCK HAZARD tion is not recommended.
LOCK OUT UNIT DISCONNECT SWITCH IN OPEN PO-
SITION BEFORE SERVICING UNIT. FAILURE TO FOL-
LOW THIS WARNING COULD RESULT IN PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH.

H. Electrical — Power Wiring

1. These Air Handlers are shipped from the factory
wired for 230 volts. The units may be wired for 208
volts. Follow instructions on unit wiring diagram
located on blower housing and in the Service Facts
document included with the unit.

10 18-GE08D1-9

Hook-up Diagrams
 Installer’s Guide

2/4TEC AIR HANDLER WITH HEAT PUMP WITH SUPPLEMENTAL HEAT

From Dwg. B801082 Rev. 2

18-GE08D1-9 11
Installer’s Guide

2/4TEC AIR HANDLERS WITH SINGLE SPEED COOLING UNIT, 1 STAGE HEAT

From Dwg. B801083 Rev. 2

12 18-GE08D1-9
 Installer’s Guide

2/4TEC AIR HANDLER WITH SINGLE SPEED COOLING UNIT, 2 STAGE HEAT

From Dwg. B801081 Rev. 2

18-GE08D1-9 13
Installer’s Guide
Outline Drawing For 2/4TEC3F18-60B

14 18-GE08D1-9
 Installer’s Guide
2/4TEC Air Handler DIMENSIONAL DATA

2/4TEC3F48B & 60B

are two piece cabinets
21.0" W
MODEL H W
2/4TEC3F18B 43.00 21.50
2/4TEC3F24B 43.00 21.50
2/4TEC3F30B 45.00 21.50
2/4TEC3F36B 45.00 21.50
2/4TEC3F42C 51.75 23.50
2/4TEC3F48B 57.90 23.50
2/4TEC3F55B 57.90 26.00
2/4TEC3F60B 57.90 23.50

18-GE08D1-9 15
Installer’s Guide
J.Checkout Procedure The following warning complies with State of California law, Proposition 65.

1. Check the Air Handler operation and installation ▲WARnInG: this product contains
in accordance with these instructions below. fiberglass wool insulation! Fiberglass dust and ceramic
fibers are believed by the State of California to cause
cancer through inhalation. Glasswool fibers may also
2. “Operational Procedure” for the system instal- cause respiratory, skin, or eye irritation.
lation can be found in the outdoor unit installer PRECAUtIOnARY mEASURES
guide and will be compatible with this Air Han-
Avoid breathing fiberglass dust.
dler.
●

● Use a NIOSH approved dust/mist respirator.

! CAUtIOn ● Avoid contact with the skin or eyes. Wear long-
sleeved, loose-fitting clothing, gloves, and eye
Cardboard packing material must be removed from in- protection.
side the blower assembly before starting the unit.
Wash clothes separately from other clothing: rinse
Failure to do so may cause indoor blower motor fail-
●
washer thoroughly.
ure.
● Operations such as sawing, blowing, tear-out, and
spraying may generate fiber concentrations requiring
! WARnInG additional respiratory protection. Use the appropriate
NIOSH approved respirator in these situations.
ELECTRICAL SHOCK WARNING fIRSt AID mEASURES
LOCK OUT UNIT DISCONNECT SWITCH IN OPEN PO-
Eye Contact - Flush eyes with water to remove dust.
SITION BEFORE SERVICING UNIT. FAILURE TO FOL- If symptoms persist, seek medical
LOW THIS WARNING COULD RESULT IN PROPERTY attention.

DAMAGE, PERSONAL INJURY, OR DEATH. Skin Contact - Wash affected areas gently with soap
and warm water after handling.

Checkout Procedures
After installation has been completed, it is recommended that the Air Handler be checked against the following
checklist.
1. Make sure power is “OFF” at power 6. Make sure secondary drain pan is installed....... [ ]
disconnect switch.................................................. [ ] 7. Check power supply for correct requirements
2. Check all field wiring for tight connections. See per unit nameplate............................................... [ ]
that grounding of unit is in accord with code..... [ ] 8. Check filters for proper size. Inform owner
3. Make sure unit suspension (if used) is secure of proper procedure for removal and
and that there are no tools or loose debris in, reinstallation........................................................ [ ]
around or on top of the unit................................. [ ] 9. Energize the system and carefully observe its
4. Check all duct outlets; they must be open and operation; make any necessary adjustment........ [ ]
unrestricted.......................................................... [ ] 10. Instruct owner, engineer (if possible) on proper
5. Check drain lines and be sure all joints are tight operating procedure and leave Use and Care
............................................................................... [ ] Manual with owner.............................................. [ ]

SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES,

IF USED DOES HEATER REQUIRE A SPECIAL CIRCUIT?
SEE “LIMITATIONS AND RECOMMENDATIONS”

1. Be sure the disconnect switch is “OFF”, and safety label (if any) is attached........................................ [ ]
2. Check on field wiring for tight connections and grounding according to codes...................................... [ ]
3. Check circuit protection for proper size per nameplate specifications.................................................... [ ]
4. Check control box panel — in place and secured..................................................................................... [ ]
NOTE: OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL
SYSTEM.

Trane
6200 Troup Highway
Tyler, TX 75707
www.trane.com
The manufacturer has a policy of continuous product and product data improvement, and it reserves the right
For more information contact
to change design and specifications without notice.
your local dealer (distributor)