Brochure Lines Processes 2024 Data
Brochure Lines Processes 2024 Data
LINES AND
PROCESSES
FOR YE ARS TO COME
Growing your
business opportunities
For years to come: We’re here to give you support in every aspect of your
nonwovens production. You benefit from the most advanced expertise
and complete solutions, integrating airlaid, air-through bonding, needlepunch,
spunlace, spunbond, wetlaid / Wetlace, converting, airlay, textile recycling, and
bast fiber processing technologies.
With ANDRITZ, you’ll also profit from the highly efficient use of energy and raw
materials that rewards you with consistent quality at high capacity for years
to come. Experience how our innovative approaches and digital services can
give you more control than ever before. All this opens up new opportunities for
your product development and your business success.
2 3
Contents
AIRLAID D RY L A I D, A I R L AY WE TL A I D CO N V E R TI N G
Absorbent hygiene cores, bed sheets 07 Bedding, insulation 19 Wipes, composites 34 Baby diapers, baby pants 44
Absorbent hygiene cores, filter media 07 Bedding, automotive, furniture, Carded-pulp wipes 34 Sanitary napkins 45
geotextiles, insulation 19
Absorbent hygiene cores, wipes 08 Wipes 35 Panty shields 45
Roofing, filtration 12
Technical, coating substrates 25 Roofing, geotextiles 39 R E CYC LI N G
Technical felts 13 Artificial leather, air gas filtration 39 Industrial soft waste 51
Wipes, technical 25
D RY L A I D, A I R-TH RO U G H - B O N D E D F I N I S H I N G O F F LI N E
Artificial leather, coating substrates 14 Pre- and post-consumer waste recycling 52
4 5
AIRLAID
Airlaid
150 – 350 gsm
• Baby, feminine, and adult care
• Food pads for meat, fish and fruits
• Bed sheets
Form the future with airlaid: The airlaid technology can perfectly
Airlaid
process short fibers. These are fed into a forming head by an airstream. forming
Powder Base-layer Scanning Winder
The forming head ensures a homogeneous mix of all fibers. Using air input unwinding gauge
once again, a controlled part of the fiber mix leaves the forming head
and is deposited on a moving belt, where a randomly oriented web is
formed.
Fluff pulp input Base-layer Compacting Calender
Quality control
and defibration units unwinding system
Airlaid webs offer great versatility in terms of the fibers and fiber/
powder blends that can be used are extremely soft and not have a
laminate structure. Airlaid can be used for a large number of markets, Absorbent hygiene cores, filter media
such as many kinds of wipes, absorbent hygiene products for baby, 50 – 350 gsm
adult and feminine care, food pads for meat, fish and fruits, napkins • Baby, feminine, and adult care
and table cloths, wash gloves and bed covers, filter media and wound • Filter media
care. • Wound care
• Food pads for meat, fish and fruits
• Insulation material
7
AIRLAID AIRLAID
Fluff pulp input Base-layer Compacting Binder Binder Calender Scanning Winder Fluff pulp input
and defibration units and defibration units Compacting Oven Drying Scanning Winder
unwinding application application gauge
gauge
Biodegradable wipes
30 – 300 gsm
• Baby wipes
• Disinfection wipes
• Sustainable wipes
Hydroentanglement
Card Airlaid Card Scanning
gauge Winder
8 9
D RY L A I D, N E E D LE PU N C H E D
Drylaid
75 – 700 gsm
• Roofing
• Home furnishings
• Geotextile
• Automotive
• Carpet backing
NEEDLEPUNCHED Card
Drafter Zeta
drafter
Zeta
drafter
Stenter Scanning
gauge Winder
Edge trim
recycling
A vital part of your business: Mechanical bonding defines the Opening / Chute Crosslapper Needleloom Needleloom Needleloom Calender Quality control
quality of your fabric. That‘s why needlepunch lines from ANDRITZ blending feeder
ProWin
system
give your business the extra punch. They increase your uptime
due to their reliable design, low maintenance requirements and
easy cleaning processes.
Geotextile, filtration, technical felts
Needlepunching gives you high flexibility and suitability for use 90 – 1,000 gsm
with nearly all existing fibers, from natural to man-made fibers, • Technical filters
and filaments. You can also customize the fabric’s tensile strength • Cable wraps
and weight distribution. It serves demanding markets such as • Needlepunched wipes
• Densified technical felts
automotive, geotextiles, building and civil engineering, filtration,
• Automotive felts
and synthetic leather.
Edge trim
recycling
11
D RY L A I D, N E E D LE PU N C H E D D RY L A I D, N E E D LE PU N C H E D
Opening / Chute Crosslapper Padder Through-air dryer Quality control Opening / Chute Crosslapper Cylinder Quality control
blending feeder system blending feeder pre-needler system
ProWin ProWin
12 13
D RY L A I D, N E E D LE PU N C H E D D RY L A I D, N E E D LE PU N C H E D
Card
Card Needlelooms Scanning
gauge Winder Needleloom Scanning
Drafter Edge trim gauge Winder
recycling Edge trim
Crosslapper recycling
Contract and domestic carpet, rib, carpet backing Automotive, stitchbonding off-line
120 – 2,000 gsm 100 – 200 gsm
• Wall coverings • Automotive headliners
• Floor coverings • Vertical blinds
• Carpet backing • Filters
• Mattress manufacturing
Opening / Hopper feeder Crosslapper Crosslapper Rib needleloom Quality control Opening / Chute Quality control Unwinder Winder
blending system blending feeder system
ProWin ProWin
14 15
D RY L A I D, N E E D LE PU N C H E D D RY L A I D, N E E D LE PU N C H E D
16 17
D RY L A I D, A I R L AY
Bedding, insulation
Drylaid
300 – 10,000 gsm
• Bedding felt
• Home furniture
• Building insulation
• Technical nonwovens
Drive your business with airlay: ANDRITZ provides high expertise with the
airlay process for nonwovens. The ANDRITZ airlay technology can process
all types of fibers and solid particles. It is offered as a complete line with Weighing bale opener Compact blender Metal detection Airlay Oven Cutting Winder
Weighing bale opener Compact blender Metal detection Airlay Oven Cutting Winder
19
D RY L A I D, D OS I N G
Hygiene
Drylaid
40 – 1,000 kg / h
• Airlaid paper
• Diaper machines
• Paper industry
AIRLAY
DOSING
Dosing technology
Discover the most efficient
for a first-class
hydroentanglement:
product: The IfANDRITZ
you strive
dosing
for success
process
in
is designed
spunlace to
nonwoven
open fiber
rollbales
goods,andefficiency
to accurately
and flexibility
meter a are
flowkey.
of fibers
neXline
into
spunlace
a downstream
lines from
process
ANDRITZ
e.g. airlaid
offer you
paper,
solutions
diaperto
machines,
save timeandandmuch
money.
more.
The high accuracy of such lines is guaranteed with the state-of-the-art
Spunlace
density fabrics
control are made from all types of raw materials – natural or
system.
synthetic. Softness, drape, comfort, conformability, high strength, and
the fact that they contain no chemicals are the major characteristics that
make spunlace nonwovens unique. Bale tipper Volumentric
bale opener
Spunlace can be used for a large number of markets, such as baby care,
cosmetics, household wipes, technical and hard-surface wipes, face
masks, diaper ears, top sheet and back sheet, cotton pads, medical
and surgical, coating substrates, automotive, filtration, wallpaper, and
many more. Dosing tower
Bale tipper Volumentric Dosing tower
bale opener
21
D RY L A I D, H Y D RO E NTA N G LE D
Wipes, medical
Drylaid
30 – 100 gsm
• Wet wipes
• Dry wipes
• Medical gauze
• Wall paper
HYDROENTANGLED Card
Unwinder
Card
Hydroentanglement
Scanning
gauge Winder
Edge trim
recycling
Spunlace fabrics are made from all types of raw materials – natural or
synthetic. Softness, drape, comfort, conformability, high strength, and Wipes, medical
the fact that they contain no chemicals are the major characteristics that 30 – 100 gsm
make spunlace nonwovens unique. • Face mask
• Wipes, cleaning cloths
Spunlace can be used for a large number of markets, such as baby care,
cosmetics, household wipes, technical and hard-surface wipes, face
masks, diaper ears, top sheet and back sheet, cotton pads, medical
and surgical, coating substrates, automotive, filtration, wallpaper, and Hydroentanglement
many more. Card Card Scanning Winder
gauge
Drafter
Edge trim
recycling
23
D RY L A I D, H Y D RO E NTA N G LE D D RY L A I D, H Y D RO E NTA N G LE D
Hydroentanglement
Card Scanning Winder Hydroentanglement
Card Card Scanning Winder
gauge
gauge
Edge trim Drafter
recycling
Opening / Chute Spunlaid and / or Chute Hydroentanglement Through-air Calender Quality control
blending feeder airlaid optional feeder dryer system
Opening / Chute Chute Chute Through-air dryer Quality control
blending feeder feeder feeder system
24 25
D RY L A I D, A I R-TH RO U G H - B O N D E D
Hygiene
Drylaid
16 – 80 gsm
• Top sheet
• Back sheet
• Acquisition distribution layer
and comfort.
27
D RY L A I D, A I R-TH RO U G H - B O N D E D
Hygiene
Drylaid
16 – 80 gsm
• Top sheet
• Back sheet
• Acquisition distribution layer
Winder
Card
Chute Chute
feeder feeder Card
Winder
SPECIALTIES
Special markets need special machines: For durable and disposable end
uses we offer customized machines and lines to suit your needs perfectly.
Flat oven Conveyor Line 1 Conveyor Line 2 Flat oven
28
D RY L A I D, S PE C I A LTI E S D RY L A I D, S PE C I A LTI E S
Card Card
Scanning Winder Slitter + rewinder Padder Scanning Winder Slitter + rewinder
gauge gauge
Opening / Chute feeder Calender Quality control Opening / Chute Can dryer Through-air dryer Quality control
blending system blending feeder system
Hygiene Wadding
20 – 100 gsm 50 – 2,500 gsm
• Health care • Wadding for the furniture industry
• Coverstock for baby diapers, adult incontinence, • Wadding for the garment industry
and femcare • Wadding for automotive
• Acquisition distribution layer • Air filters
• Scouring pads
Card
Hopper feeder Card
Padder Scanning Winder Slitter + rewinder
gauge
Winder
30 31
D RY L A I D, S PE C I A LTI E S
Resinfelt, automotive
Wetlaid
400 – 2,000 gsm
• Automotive resin felt
• Automotive insulation
• Home appliance insulation
Metal detection
New high-tech fibers and the sustainability attributes of natural fibers
create new niche markets for wetlaid nonwovens. The applications range
Fine opener
from tea bags, coffee pads and filter materials to wallpapers, flushable
wipes, glass fiber mats, protective hygiene wear, and speciality papers.
Moreover, the ANDRITZ wetlaid technology targets the rising demand for
eco-friendly nonwovens. Combining wetlaid and hydroentanglement
Weighing bale opener Compact blender Resin felt Steam oven Cutting and cooling Stacking
enables you to produce fully biodegradable nonwovens without
chemical additives or thermal bonding.
32
WE TL A I D WE TL A I D
34 35
WE TL A I D
Spunlaid
60 – 400 gsm
• Filters
• Wall covering
Stock preparation Wetlaid 2-layer headbox Pick-up Through-air dryer Quality control
incl. patterning unit system
36
S PU N L A I D S PU N L A I D
Through-air dryer
Through-air dryer Needlelooms
IR dryer Scanning Winder*
Scanning Winder* Slitter + rewinder* gauge
gauge
Spunlaid* Calender Dewatering Kiss-roll Quality control Spunlaid* Dewatering Quality control * Technology provided by cooperation partners
applicator system system
38 39
F I N I S H I N G O F F LI N E
Chemical finishing
Finishing
• Medical (fluorocarbon) 25 – 50 gsm
• Binder 100 – 400 gsm
Adding value to nonwovens: In finishing applications, nonwovens acquire Through-air dryer Quality control
system
improved product properties, manifold functionalities, and a significant
added value. The properties that can be achieved include hydrophilic,
permanently hydrophilic, anti-static, alcohol repellent, flame resistant, Hydrofinishing
high softness, strength and many more finishes.
• Splittable fibers 50 – 400 gsm
• Hot gas filtration 200 – 400 gsm
• Spunbond softening 18 – 25 gsm
• Durable wipes 150 – 200 gsm
41
F I N I S H I N G O F F LI N E
Laminating
Converting
• Roofing
• Composites
Unwinder Unwinder Unwinder Scanning Winder Product innovations: When it comes to nonwoven products for femcare,
gauge
baby care, and adult incontinence needs, food pads, surgical drapes and
lamination materials, you need an experienced technology partner at your
side. One who knows where your production line can be enhanced to give
products innovative features. We are also a competent partner to guide
Calender Quality control you if you are a newcomer to the business.
system
42
CO N V E R TI N G CO N V E R TI N G
44 45
CO N V E R TI N G CO N V E R TI N G
Core forming module Folding area Core forming module Folding area
Core forming module Folding area Core forming module Folding area
46 47
CO N V E R TI N G CO N V E R TI N G
Laminating
• Buildtech
• Mobiltech
• Med-hygienetech
• Clothtech
Buffer module Junction module 4th unwinder module 3rd unwinder module 2nd unwinder module 1st unwinder module
48 49
R E CYC LI N G
Recycling
200 – 1,000 kg / hr
• Spinning
• Hygiene
• Nonwovens
Balling press
In addition, customer and end-user awareness, and regulations are pushing Horizontal opener Fine opener
apparel brands to recycle their waste in their own products. ANDRITZ sup-
ports you in growing your business opportunities and create reliable and
Industrial waste recycling
sustainable recycling processes for years to come.
300 – 3,000 kg / hr
• Nonwoven quality
• Spinning quality
Guillotine
Robot cutter Rotary cutter
Conveyor
51
R E CYC LI N G
Metris
300 – 3,000 kg / hr
• Nonwoven quality
• Spinning quality
Conveyor
52
Foresee digitally with Metris
Industrial Internet of Things (IIoT) Industry 4.0, digitalization – current Benefits
buzzwords that industries use when seeking to improve their
performance and equip themselves for the future of industry.
54 55
GERMANY DENMARK INDIA
ANDRITZ Küsters GmbH ANDRITZ Dan-Web A/S ANDRITZ Technologies Pvt. Ltd.
Krefeld, Germany Galten, Denmark Chennai, India
p: +49 2151 34 0 p: +45 87 43 95 00 p: +91 44 4293 9393
[email protected] [email protected] [email protected]
F R A N CE ITA LY U SA
ANDRITZ Asselin-Thibeau SAS ANDRITZ Diatec Srl ANDRITZ Inc.
Elbeuf, France Collecorvino, Italy Spartanburg, USA
p: +33 2 32 96 42 42 p: +39 085 82060-1 p: +1 864 587 4848
[email protected] [email protected] [email protected]
All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales
contracts of ANDRITZ AG or any affiliates for equipment and / or systems referred to herein. Picture page 7 (top) by courtesy of Manifattura Fontana s.p.a. – Sioen Group.
© ANDRITZ AG 2024. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any
database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant
copyright laws. Clothing picture on page 4 by courtesy of Mogul company. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. PNT.lp.eng.07.2024