CV ON-LOAD TAP CHANGER

TECHNICAL DATA HM 0.154.001

Shanghai Huaming Power Equipment Co., Ltd.

 IN1/265/112

Contents
1. General----------------------------------------------------------------------------------------------------------------------------- 2
2. Main specifications-------------------------------------------------------------------------------------------------------------- 6
3. Special design-------------------------------------------------------------------------------------------------------------------- 11
4. Construction and installation-------------------------------------------------------------------------------------------------- 12
5. Accessories------------------------------------------------------------------------------------------------------------------------13
6. Appendix--------------------------------------------------------------------------------------------------------------------------- 20
Overall dimensions of CV 350 (with change-over selector) ---------------------------------------------------------- 21
Overall dimensions of CV 350 (without change-over selector) ------------------------------------------------------ 22
Overall dimensions of CV 350 (bridging connection) ------------------------------------------------------------------ 23
Overall dimensions of SV 500 (with change-over selector) ---------------------------------------------------------- 24
Overall dimensions of SV 500 (without change-over selector) ------------------------------------------------------ 25
Overall dimensions of CV I 700 (with change-over selector) ---------------------------------------------------------26
Overall dimensions of CV I 700 (without change-over selector) ---------------------------------------------------- 27
On-load tap changer type CV head (for mounting on standard tank cover) ------------------------------------- 28
On-load tap changer type CV head (for mounting on bell-type cover) ---------------------------------------------29
Sketch of connection flange of the transformer-------------------------------------------------------------------------- 30
Overall dimensions of CMA9 motor drive unit--------------------------------------------------------------------------- 31
CMA9 motor drive unit circuit diagram--------------------------------------------------------------------------------------32
Overall dimensions of CMA7 motor drive unit---------------------------------------------------------------------------- 33
CMA7 motor drive unit circuit diagram--------------------------------------------------------------------------------------34
Overall dimensions of SHM-1 motor drive unit--------------------------------------------------------------------------- 35
Overall dimensions of HMK7 controller-------------------------------------------------------------------------------------36
External connection diagram of SHM-1 motor drive unit and HMK7 controller---------------------------------- 36
Connection diagram of HMK7 controller and SHM-1 motor drive unit----------------------------------------------37
Overall dimensions of bevel gear unit of CV------------------------------------------------------------------------------ 38
Overall dimensions and installation of the protective relay------------------------------------------------------------ 39
Operating key for CV on-load tap changer insert------------------------------------------------------------------------ 40
Swiveling range of the CV on-load tap changer head gear unit, drive shaft left side--------------------------- 41
CV on-load tap changer horizontal drive shaft arrangement----------------------------------------------------------42

1
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Type CV on load tap changer is suitable to be used on oil immersed transformer. The design of the tap changer
contact system is of the rolling type dual resistance transition composite type construction. The OLTC comprising
either of a tap selector with or without reverser or coarse tap selector and a diverter switch, as a selector switch combining
the function of the tap selector and diverter switch in one device.
a, b: main arc contacts
al, bl.: transition arc contacts
R: transition resistors
A.B.: main contacts
: indicates the contact closed
!!!!It can be seen from the sequence that the load current
transits from one tap change contact to the adjacent one is
accomplished by the transition arc contact and the main
arc contact.
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Designation circuit diagram main characteristic range of application

basic coil The basic coil is added linearly to the turns of the voltage Suitable for power
regulation coil. The range of regulation is not large. Percent transformer with the range of
regulating of voltage regulation is Ġ 3 ġ 2.5%, that is the range of regulation 15% and less.
linear winding regulation of 15%(max. 20%) and less can be utilized.
regulation This is because when the range of regulation is increased,
selecter the scope of increase of the impulse gradient of the voltage
switch regulation coil increases in even greater scale, when the
voltage is not high, optimum range of regulation can be
achieved.
single-pole
The basic coil can be connected in direct and reverse To b e u s e d o n p o w e r
change-over
manner to the turns of the voltage regulation coils, this transformer with wide
selector
is also called direct and reverse excitation voltage range of voltage regulation.
regulation. With the same voltage regulation coil, the But the best way is to use the
reversing range of regulation can be doubled. But with the least
selecter double pole voltage
voltage switch effective turns, the current passes through the entire coil, regulation circuit in the right
regulation the resistance loss will be large. Within the same range figure. This makes the
of voltage regulation, the impulse gradient on the voltage
single-pole
voltage regulation coil
regulation coil is low. The single phase voltage regulation
change-over always connected to the
circuit leads to a bias voltage between the voltage
selector regulation coil and the basic coil. basic coil.

coarse tap On the minimum tap turns position, the resistance loss is The insulation construction
selector relatively small. From the stand point of the insulation, is rather complex and is
coarse and
the construction of the coil is rather complex. seldom employed by
fine
ordinary transformers. Most
voltage
of them can be used on
regulation
selecter industrial transformers with
switch large range of voltage
regulation.

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Designation circuit diagram Main characteristic rage of application

To be employed when the voltage ratio of the High voltage

transformer primary and secondary winding˚2 , autotransformer and
Neutral range of voltage regulation ļ15%. Insulation level certain industrial
point at the neutral point of the voltage regulation coil is transformer.
voltage low and can employ 3 phase neutral point on load
regulation tap changer. The transformer is low cost and small
in volume.

For the circuit shown in the left diagram, the range Frequently used in
of medium voltage regulation ļ15%. For the rest high voltage inter-
of the circuit, the scope of voltage regulation can connecting power
regulation be increased to 30%.The diagram on the right shows transformer.
through the voltage regulation is performed simultaneously
medium on the high and medium voltage side, the high
voltage coil voltage side has even larger scope of voltage
regulation, this time the current through the voltage
regulation coil and the on load tap changer is rather
small.

Separate voltage regulator is employed when there Used in high voltage

is limitation in transportation of the auto- large autotransformers.
Voltage
transformer. In addition, the primary coil of the
regulation
voltage regulator is connected to the different phase
by separate
of the main transformer to enable phase regulation.
voltage
regulation

When the secondly voltage is high or the current Frequently used in

is large, and the on load tap changer cannot meet i n d u s t r i a l
Voltage the requirement, the third coil is adapted for voltage transformers, but can
regulation regulation. The voltage regulation parameters of also be used in HV
by the third the third coil are suited to the parameters of the autotransformers.
coil standard on load tap changer.

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Designation circuit diagram Main characteristic Scope of application

Three Voltage regulation at the neutral of HV winding is Mostly used in double

phase star the most popular and economic approach. The winding power
neutral voltage regulation winding can be made of graded transformer.
point insulation, the level of insulation is low. Moreover,
voltage it can be used in common with a star connected on
load tap changer which results in a compact
regulation
construction.

3
 

Designation circuit diagram Main characteristic Scope of application

Delta When the voltage İ 60kV and the tap change current Delta connected 3
connected İ350A, one on load tap changer can be used. phase transformer
3-pole When the voltage is 110-220kV, 3 single phase
line-end on load tap changer must be used.
arrangement

If Permitted by the transformer, this circuit is more High voltage delta

Delta
economical than other delta-connected. The connected power
connected
insulation level of the voltage regulation winding transformer.
3-pole
and on load tap changer can be reduced.
mid-winding
arrangement

Delta connected For voltages Um=123kV and higher this High voltage delta
arrangement is advantageous. connected power
2-pole , 1-pole
transformer.

line-end
arrangement

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mode of voltage regulation

number of mid-position
number of service position
number of contacts
highest voltage for the equipment (kV)
mode of connection (Y/D)
maximum rated through-current (A)
number of the tap changer phases
Type

Example CV Ʊ 350Y/72.5-10193W
Type CV on-load tap changer, 3 phases, maximum rated through current 350A, highest voltage for equipment 72.5kV,
Y connection,19 service positions, 3 mid-position, with reversing change-over selector.
highest voltage for the equipment: 40.5kV, 72.5kV.
number of contacts of tap changer: with 10, 12, 14 point of contacts in circuit.
number of service position: up to 19, 23 and 27 when change-over selector is provided.
mode of voltage regulation: divided to linear regulation, reversing regulation and coarse and fine regulation.
0-for linear regulation
W-for reversing regulation
G-for coarse and fine regulation
Mid-position: 1 and 3

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5
2. Main specifications

2.1 Technical data

CVIII CVIII CVI SVIII SVIII CVI

Tap changer model
350Y 350D 350 500Y 500D 700
Max.rated through-current (A) 350 500 700
Number of poles 3 3 1 3 3 1
Y – in the neutral
Connection application
D and single pole – in any part of the winding
Short-circuit Thermic (3 secs. ) 5 7 10
withstand
current (kA) Dynamic (peak) 12.5 17.5 25
1)
10 contacts 1500 1500 1500
Max.Step
12 contacts 1400 1400 1400
voltage (V)
14 contacts 1000 — 1000
10 contacts 525 400 525 2) 660
Rated switching 2)
12 contacts 420 325 420 520
capacity (kVA)
14 contacts 350 — 450
Rated frequency (Hz) 50-60
Operating Without change-over selector Max.14 Max.12 Max.14
positions With change-over selector Max.27 Max.23 Max.27
Highest voltage for
40.5 72.5
equipment Um (kV)
Insulation Rated power frequency
85 140
to ground withstand voltage ( kV,50Hz,1min)
Rated lightning impulse
225 350
withstand voltage ( kV,1.2/50 )
Rated withstand voltages of the internal insulation See section 2.7.2.
Mechancial life not less than 800,000 operations
Electrical life not less than 200,000 operations
Operating pressure 0.03 MPa
Oil Test pressure 0.06MPaˈwithout any leakage for 24 hours
compartment Over pressue protection bursting cap bursts at 0.2-0.3Mpa overpressure
Protection relay Setting oil flow speed 1.0m/s±10%
Equipped with motor drive unit model CMA9, CMA7 or SHM-1
CVIII CVIII CVI SVIII SVIII CVI
Tap changer model
350Y 350D 350 500Y 500D 700
Weight ( approx.kg ) 140 150 120 190 200 130
Oil displacement Without change-over selector 135 185 85 205 240 120
volume
(approx.dm3) With change-over selector 165 220 115 235 275 150
Volume of oil Tap changer construction Vs VƸ Vs VƸ Vs VƸ Vs VƸ Vs VƸ Vs VƸ
filling Vs and oil
Without change-over selector 105 14 165 21 60 10 160 20 200 21 85 12
conservator VƸ
3 With change-over selector 130 17 180 22 85 12 185 22 225 26 105 15
(approx.dm )

Note: 1) If the operating postion less than 10, the step voltage can reach between 1500V-2000V at reduced current
2) The max through current should decreased to 350A and 300A, when the switching capacity are 525KVA and 420KVA

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1600 10
Ui (V)

1400 12 10

1200
12
1000 14
800
600 CVIII 350Y/D SVIII 500Y/D

400
200

0 100 200 300 400 500 600 700

Iu (A)
Fig 4. Curve of step capacity for 3-phase tap changer

1600 10 10
Ui (V)

12 12
1400
1200
14 14
1000

800
600 CVI 350 CVI 700

400
200

0 100 200 300 400 500 600 700

Iu (A)
Fig 5. Curve of step capacity of single phase tap changer
According to the above diagram, the maximum rated through current versus the associated step voltage of the different
sizes of the tap changer can be determined. 
Due to insulation, the rated step voltage is also limited by the electric strenghth of the tap-changer, i.e. by limitation of
the total operating voltage across the contact circle. The totle voltage must not exceed the limited values:
10 contacts: total voltage İ 13500V
12 contacts: total voltage İ 13200V
14 contacts: total voltage İ 13000V



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The breaking capacity Pstmax refers to the maximum switching capacity under safe change over load. According to the
stipulation on IEC 60214-1:2003 the breaking capacity should at least equal to 2 times the rated switching capacity Pstn,
that is, under the associated step voltage (Ui), it should be capable of interrupting 2 times the maximum rated through
current (Ium).

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The main expect contact life of the tap changer arcing contacts can be estimated based on the relative load(=(Iu/I um)as
shown in fig6.
The contact life of a selector switch depends on many influencing factors, particularly the condition of switching.
Therefore,only average data are given in the figure (not applicable to constant current service condition).

n ĊĊ number of operations
Iu ĊĊ Actual through-current
Ium ĊĊ max. rated through-current

Jv0Jvn
Fig.6 Estimated mean contact life under average load conditions

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The short circuit strength of the tap changer is determined by the dynamic stability and by the thermal short-circuit.
Actually, the short circuit intensity of Type CV tap changer is higher than the requirements of IEC60214-1:2003.

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The OLTCs can be used in oil with temperature from -25ņċ105ņ. If the oil temperature may drop to below -25ņ,
please specify during ordering.

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2.7.1 Insulation to earth
The insulation to earth of the on load tap changer depends upon the system rated voltage withstand value.
The rated voltage withstand value of the insulation is applicable to new and well drying insulation material and immersed
in transformer oil (temperature about 20ņ) after impregnation. The insulation to earth is determined by the rated
voltage endurance as stipulated in the IEC Standards.
The withstand voltage corresponds to the maximum voltage
Um of the equipment. See the table in right. insulation level 35 63
highest voltage Um for equipment 40.5 72.5
power frequency test voltage (1 min) 85 140
impulse test voltage 225 350

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3/8/3!Rated withstand voltages of the internal insulation

d
f
b
b
k b
k k
k

a
a

a
f

f b
b b

without change-over selector with reversing switch with coarse tap selector

On-load tap changer

lusulating distances withstand voltage

CV Ʊ 350Y CV Ʊ 350D CV Ư 350
SV Ʊ 500Y SV Ʊ 500D CV I 700
kV, 1.2/50 200
10 contacts
kV, 50Hz 1min 50
kV, 1.2/50 180
a 12 contacts
kV, 50Hz 1min 50
kV, 1.2/50 170
14 contacts
kV, 50Hz 1min 50
kV, 1.2/50 200 225 .
40.5kV
kV, 50Hz 1min 70 85 .
b
kV, 1.2/50 200 350 .
72.5kV kV, 50Hz 1min 70 140 .
kV, 1.2/50 350 350 .
40.5kV kV, 50Hz 1min 140 .
140
c kV, 1.2/50 350 350 .
72.5kV kV, 50Hz 1min 140 140 .
kV, 1.2/50 200
d
kV, 50Hz 1min 53
kV, 1.2/50 225
40.5kV
kV, 50Hz 1min 85
f
kV, 1.2/50 350
72.5kV
kV, 50Hz 1min 140

Note:
a: between the min. and max. tap of the same phase
b: between any two taps of different phase
c: between the beginning of coarse tap of different phase
d: between the beginning and the end of coarse tap of the same phase.
f: to ground

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b b W a c1
c1
a
K

Gjh/8

Note: Because of the practical arrangement of the change over selector, the voltage gradient between the terminal 0 of
the change over selector and the upper terminal of the selector corresponds to the insulation distance a (same phase) or
the insulation distance b (phase to phase). the insulation distance between the fine regulation selector and the change
over selector is principally not to be considered.

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Potential Resistance of the tap winding
During the operation of the chang-over selector the tap winding is disconnected
momentarily from the main winding, the regulation section will be broken from the main
coil. Then it will be subjected to a bias voltage. The magnitude of which depends upon the
voltage of the adjacent windings as well as the coupling capacities to them and to grounded
parts. This bias voltage is produced at the breaking point of the separating contacts during
the operation of change over selector. If these differential voltages exceed a certain limit
value, measures regarding potentied connection of the winding must be taken.
The limiting value of the bias voltage for the Type CV tap changer is 15kV . If it is
expected that the bias voltage will be higher than this value, the regulation section should
be permanently connected to a fixed potential through a resistance (potential resistance).
See Fig.8.
For calculating the change-over selector stress and for dimensioning the tie-in resistors,
the following details of the transformer specificaton must be known:
Ċ Design of the winding, that is the relative position of the regulation section to the
adjacent coil.
Ċ Capactity between tap winding and adjacent windings or winding parts. Gjh9!Dpoujopvt
ĊCapacity between tap winding and ground or, if existing, grounded adjacent winding. dpoofdujpo!pg
The potential resistance may be installed between the terminals of the oil chamber (Fig. uif!ubq!xjoejoh
9), or in the insulation cylinder at the bottom of the oil chamber (Fig.10).

B-B

D - +
0
W
- +
U
0

W dimensions V
Model
U h1 D

W
V CV Ʊ350Y/SVIII500Y 418 395
B B
 CV Ư350 244 342
W
h1

CV Ư 700 244 342

Fig.9 potential resistance installed on the Fig.10 Potential resistance installed at the bottom of the
oil chamber, when number of resistors İ2 oil chamber, when number of resistors ˚2
(not applicable to CV Ʊ350D/SVIII500 D)

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pg!uif!ubq!dibohfs
(See paragraph 2.1 technical data)
The size of the oil tank of the tap changer is determined according to the oil filling quantity after inserting the core of
the selector switch into the oil chamber as shown in theparagraph 2.1 technical data.
We recommend the minimum volume of the conservater will be 10% of the oil filling quantity plus 4 dm3. Consideration
has been taken for the variation of oil quantity under the temperature of!.41ņċ211ņ/
Ensure that no pressure differential (max 0.03MPa) exists between the oil tank of the tap changer and oil of the
transformer conservator.
The quantity of oil filling of transformer oil tank must take into account the volume occupied by the tap changer.

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Before installing the on-load tap changer into a transformer with bell-type tank, first,remove the tap changer head.
spring energy accumualator and flange, then fix the tap changer on the mounted supporting structures.
Check:
It is advantageous to put spacer blocks temporarily between supporting structure and supporting flange, the
thickness of spacer blocks should be of 5~20mm to make the OLTC mounitng flange at the same level of the
bell-type oil tank cover, and to remove them before setting up the bell-type cover.
! The connection of the tap changer must be carried out at that position. .
This will ensure that there will be no dragging during the installation of the tap changer
After covering of the bell type oil tank, the tap changer is lifted up by means of a hoist, and installed on the mounting
flange on the cover of the bell type oil tank.
5/4!!Jotubmmbujpo
The installation of the tap changer should be done according to instruction HM0.460.001. Observe the following
during installion:
The connected leads must not exert any force on the tap changer. If necessary, the last section of the lead wire can be
curved to give a cushion.
After drying of the tap changer, it is not permitted to operate before oil filling. If operation is necessary, the oil chamber
must be filled with oil.
If the conservator is removed for shipping, attention should be given to reduce the chamber oil level for the
accommodation of oil expansion.
If the transformer is transported without oil, then the oil in the tap changer must be fully drained, and connected the
internal of the oil chamber to the transformer main oil tank. This time the oil chamber is subject to the same pressure on
the transformer.
During installation of motor-drive unit, following instruction book should be consulted for the installation of driving
shaft and the protective relay:

motor driver unit CM A7 see instruction book HM0.460.302

motor driver unit CM A9 see instruction book HM0.460.003
motor driver unit SHM-1

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5/5!!Eszjoh!boe!pjm!gjmmjoh
To ensure the electrical performance of the tap changer, it must be fully dried and filled with oil according to our
On-Load Tap Changer type CV Operation Instructions HM0.460.001.
4.4.1 Vacuum drying
Heating up: the temperature of the tap changer is raised at a rate of 20ņ per hour in ambient atmosphere until up to
110ņ.
Preparatory: in circulating air at 110ņ!nby!bqqmjfe!up!uif!ubq!dibohfs!gps!b!evsbujpo!pg!21!ipvst.
Vacuum drying: with a temperature of 110ņ!nby, applied to the tap changer and the same drying time as for the
transfornner, at least 10 hours.
4.4.2 Vapor phase drying:
Heating up: enter a kerosene vapor of 90ņ, and keep this temperature constant for 3 to 4 hours.
Drying: the temperature of the vapor is increased at a rate of 10ņ per hour up to the specified and temperature, but
must not exceed 125ņ. The time required for drying is usually the same as the transformer.
4.4.3 Oil filling
After drying, oil filling should be performed immediately under vacuum.
The main oil tank of the transformer and the oil chamber of the tap changer must be commented together with a bypass
pipe so that they can be drawn vacuum at the same time and oil filled up to tank top.

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6/2!!Qspufdujwf!sfmbz!(Please refer to attachment for the types)
The protective relay is installed directly on the connection flange of head cover, and connected to the conservator by pipe.
This pipe should have a slope of at least 2ǁ. When the oil flow in the relay exceeds a critical value, the flap of the relay will
operate, thus operates the NO and NC contacts. There contacts should be connected to the tripping circuit of the
transformer circuit breaker. The transformer will be cut off at once if the relay operates.
For the set composed of 3 single phase on load tap changer, one protective relay should be installed for each single
phase tap changer.

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Driving shaft is to realize a mechanical connection between the motor drive unit and the head of the on load tap changer
The function of the bevel gear box is convert the vertical drive into horizontal drive.Installation and assembly of vertical
and horizontal shaft must be performed in accordance with CV operation instruction HM0.460.001.
Number of rotation of the vertical driving shaft per step ns, speed reducing ratio of the bevel gear box i1, speed reducing
ratio of the gear box on the tap changer head cover i2 are listed in the following table.

ns i1 i2
CMA7 33 1ģ1 33ģ1
CMA9 2 2ģ1 1ģ1
SHM-1 16.5 1ģ2 33ģ1

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6/4!!Npups!esjwf!voju
The motor drive unit is used to drive the on load tap changer for selecting the service position. Within the cabinet of
the motor drive unit, there are all electrical and mechanical features required for driving the on load tap changer.
The control is based on step-by-step principle, that is, the on load tap changer will be changed over from one operating
position to the adjacent one, then it will stop. The operation of the motor drive unit is actuated by a single control
signal and working unintermittently until the work has been done, then it stops. For the Type CV on-load tap changer,
CMA9 and CMA7 or SHM-1 motor drive unit can be selected, please refer to the Appendix for their overall
dimensions.

Technical data of Montor Drive Unit

Data
CMA9 CMA7 SHM-1
Specification

Rated power (W) 370 750 1100 750 1100

Rated voltage (V) 380V 3AC 380V 3AC 220V AC

Technical data
of motor

Rated current (A) 1.1 2.1 3.1 3.4 5.2

Rated frequency (Hz) 50 or 60 50 or 60 50 or 60

Rotating speed (r/min) 1400 1400 1400

Rated torque on drive shaft (Nm) 40 18 26 45 66

Revolutions of the drive shaft per switching operation 2 33 16.5

Revolutions of the hand crank per switching operation 30 33 33

Running time per switching operation (s) About 4.4 About 5 About 4

Max. operating positions 27 35 35

Voltage for control circuit and heater (V) 220V AC 220V AC 220V AC

52 when energized
Power consumption of heater (W)
24 during running time

Heater power, permanent (W) 30 50 50

Power frequency withstandard voltage to ground

2 2 2
(kV, 50Hz, 1min)

Weight (kg) 70 90 73

Protective grade IP56 IP56 IP56

Mechanical life Not less than 800,000 operations

Note: In order to meet certain service requirements the standard design of motor drive unit may be altered.

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6/5!!Pqfsbujpo!dpouspm!tztufn!pg!uif!po!mpbe!ubq!dibohfs
5.4.1 Type HMC-3C position indicator for the on load tap changer
On-load tap changer position indicator type HMC-3C is a support fitting for CV, CM on-load tap changer, it can be used
to indicate the step of on-load tap changer, it has operation function and indication lamp of “ 1-N ” “stop” “ N-1” of tap changer,
as well as remote control indicator lamp, it’s input is decimal code and output is BCD code.

HMC-3C 74 +10
On-load tap changer position indicator
150 +10
Remote Control 1-N stop N-1 Power

Shanghai Huaming Power Equipment Co., Ltd.

Dimension of bore (mm)

Front panel

CX1
3 1 Front
1 2 3 4 5
7 4 Panel of
12 8
6 7 8 9 16
control cabinet
19
13 Rear
17

160
Power Supply Operation Command CX2
220V 1 2 3 4 5 6

(0.5A)

Rear panel Installation Diagram

Connect terminals 1,2,3,4,5 and 6 on rear panel of HMC-3C to X1 of MDU according to the following table.

terminal of indicator X1 of CMA7/CMA9 Remarks

1 8 1-N

2 12 stop

3 9 N-1

4 11 common

5 23 "remote control"

6 24 indication

15
5.4.2 HMK-2A on-load tap changer automatic voltage regulator
HMK-2A automatic voltage regulator for on-load tap changer (hereinafter is referred to as HMK-2A), combined with
CMA7 and CMA9 motor drive unit, is used for remote automatic voltage regulating.

HMK-2A has two display screens. One for the display of tap position, the other for the display of upper limit voltage,
lower limit voltage, under voltage, over voltage, over current, delay time, signal current value and signal voltage
value.

HMK-2A has the interlocking functions of over voltage, under voltage and over current. Once the signal voltage or
signal current exceeds the setting range, HMK-2A interlocks the function of automatic voltage regulation, setting off
alarms with sound and indicating light.

Through HMK-2A, the upper limit voltage, lower limit voltage, over voltage, over current, delay time can be preset.

HMK-2A also has BCD code position signal output, over voltage, under voltage and over current alarming signal
output terminals. —ˆ™ˆ”Œ›Œ™G ‹š—“š G šŠ™ŒŒ• —–š›–•G ‹š—“ˆ G šŠ™ŒŒ•

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8 !8 !, , 8
{Œ“ŒŠ–T
””ˆ•‹
svjhs

zohunohpG o|htpunG wv~lyG lx|pwtlu{G jvUSs{k

Sketch map for front panel of HMK-2A

mXOWUXhP mYOWUXhP
jY
uva 









jX          

         

Sketch map for rear panel of HMK-2A

™Œˆ™G —ˆ•Œ“
YW` _\
YZW
YY^
Y[Y

t[G ‰–“›
`]

™Œˆ™
—ˆ•Œ“G –G otrTYh
YXW YYW ™–•›
XWX
‹Œ”š–•G –™G
YYW –—Œ•••ŽG ˆG –“Œ œ•›a””
™–•›G —ˆ•Œ“

Overall dimensions Installation dimensions G

16
 IN1/265/112

Explanation of HMK-2A rear panel terminals

HMK-2A Terminal No. Explanation

1ˈ2 To AC 220V operating power supply

3ˈ4 To AC 100V signal supply

5ˈ6 MAX 5A circuit supply

7 Operating command common terminal

8 Raise (1-N) operating command

9 Stop command

10 Lower (N-1) operating command

11 Alarming output common terminal

12 Over-voltage alarming

13 Under voltage alarming

14 Over-current alarming

17 Remote operation command common terminal

18 “1-N” of remote operation command

19 “stop” of remote operation command

20 “N-1” of remote operation command

HMK-2A CX1 connection diagram

HMK-2A Socket No. Motor Unit Socket No. Explanation
0
CX1-1 1 Tap changer signal single digital “1”(BCD:2 )
1
CX1-2 2 Tap changer signal single digital “2” (BCD:2 )

CX1-3 3 Tap changer signal single digital “3”

2
CX1-4 4 Tap changer signal single digital “4” (BCD:2 )

CX1-5 5 Tap changer signal single digital “5”

CX1-16 6 Tap changer signal single digital “6”

CX1-7 7 Tap changer signal single digital “7”

3
CX1-8 8 Tap changer signal single digital “8” (BCD:2 )

CX1-9 9 Tap changer signal single digital “9”

CX1-10 10 Tap changer signal single digital “0”

CX1-11 11 Tap changer signal decimal digital “0”

0
CX1-12 12 Tap changer signal decimal digital “1”(BCD:2 )
1
CX1-13 13 Tap changer signal decimal digital “2”(BCD:2 )

CX1-14 14 Tap changer signal decimal digital “3”

CX1-15 15 Tap changer signal common terminal

CX1-16

CX1-17

CX1-18

CX1-19

17
HMK-2A CX2 BCD code connection diagram
G G Š–‹Œ
ikj
jY
G ]G \G [G ZG YG XG
—–š›–•G G G
WXG WG WG WG WG WG XG
WYG WG WG WG WG XG WG
WZG WG WG WG WG XG XG
W[G WG WG WG XG WG WG
W\G WG WG WG XG WG XG
W]G WG WG WG XG XG WG
W^G WG WG WG XG XG XG
W_G WG WG XG WG WG WG
W`G WG WG XG WG WG XG
XWG WG XG WG WG WG WG
XXG WG XG WG WG WG XG
XYG WG XG WG WG XG WG
XZG WG XG WG WG XG XG
X[G WG XG WG XG WG WG
X\G WG XG WG XG WG XG
X]G WG XG WG XG XG WG
X^G WG XG WG XG XG XG
X_G WG XG XG WG WG WG
X`G WG XG XG WG WG XG
YWG XG WG WG WG WG WG
YXG XG WG WG WG WG XG
YYG XG WG WG WG XG WG
YZG XG WG WG WG XG XG
Y[G XG WG WG XG WG WG
Y\G XG WG WG XG WG XG
Y]G XG WG WG XG XG WG
Y^G XG WG WG XG XG XG
Y_G XG WG XG WG WG WG
Y`G XG WG XG WG WG XG
ZWG XG XG WG WG WG WG
ZXG XG XG WG WG WG XG
ZYG XG XG WG WG XG WG
ZZG XG XG WG WG XG XG
Z[G XG XG WG XG WG WG
Z\G XG XG WG XG WG XG
Z]G XG XG WG XG XG WG
Z^G XG XG WG XG XG XG
Z_G XG XG XG WG WG WG
Z`G XG XG XG WG WG XG
u – ›Œ aGj  Y G– œ›— œ›Gi j k GŠ– ‹ Œ G— – š›– • GšŽ • ˆ“SG›šGŠ– • ›ˆŠ›GŠˆ— ˆŠ› GšGk j GY _ } VX h SGj  Y T ` GšG
i j k GŠ– ‹ Œ GŠ– ” ” – • G›Œ ™” • ˆ“UG

18
 IN1/265/112

5.4.3 ET-SZ6 automatic voltage regulator

ET-SZ6 series automatic voltage regulator (hereinafter is referred to as ET-SZ6), is applicable to monitor of tap
positions and remote transmission of tap position signal. With the functions of manual, automatic and remote
control as well as remote control by computer (RTU), it can be used together with the series of CMA7, CMA9
motor drive mechanisms.

The major features are as follows:

Adopting the large LCD on the interface, on which it can display position, operation counter, signal voltage,
and time delay, etc.

Providing functions of manual, automatic and remote control. Under the manual control mode, the
operation of 1-N, N-1, stop of OLTC can be achieved locally

Converting position signal into remote analog signal (analog:4-20mA)

Being capable of communicating with RS-485 or RS-232 serial ports so as to take control of action of 1-N,
N-1, stop of OLTC.

Being available for either one or maximum three pieces of controllers, which are connected in parallel, with
serial ports under the same communication protocol, identifying by addresses without interfering each
other.

Input mode˖Decimal line encoded input. (for details see 6.4 Connection Diagram)

1 2 3 4 5 6 7

1- Position display
2- LCD
3- The information character
Parallel of parallel control
00033 Manual
4- Operation counter
Step Auto
MLK 5- Time delay
Overflow
010
Signal 1 N 6- Indicator light
Voltage 110.0V N 1
STOP 7- Function keys

Auto 8- N, N-1, stop manual key

Manual 1 N N 1 STOP
9- Auto/manual switch

9 8

Sketch of ET-SZ6 front panel

SIGNAL POWER

RS-485 Communication CX2 0.5A 0.5A ON

interface
1 2 3 4 5 6 7 8 9 10

K1 K2 K3 K4 K5 Kcom Up Down Stop Comm

OFF
11 12 13 14 15 16 17 18 19 20

CX1
LOCK OUT GND SIGNAL POWER
AC 110V AC220V

Sketch of ET-SZ6 rear panel



19
 rear panel
209 95 Control screen
210 GG
Controller

242
227
G
98

Fastener
220 101

front panel
Overall dimensions of ET-SZ6 Installation schematice diagram of ET-SZ6
GG

5.5 ZXJY-1 OLTC online oil filter plant

ZXJY oil filter plant is mainly used for cycling and filtering insulation oil of the on-load tap changer, which is
used in combination with tap changer to effectively remove free carbon and fine metal grains in oil of the on-load tap
changer during normal operation of transformer system, and also to reduce moisture content in it, in order to keep
breakdown voltage and service life of the oil, to improve effectively operation safety and reliability of on-load tap
changer, and to decrease maintenances under status of no power supply.

Suggest to use ZXJY-1 oil filter plant for on-load tap changer in below operation status:
1. On-load tap changer is used for rectification transformer and furnace transformer with frequent daily operations,
full capacity operation and frequent overload.

2. Operation surround is with high humidity such as in tropical and subtropical region, in which the oil of on-load
tap changer will be getting much moisture.

Type of OLTC Operating condition Application of ZXJY-1

! Type CV, universal number of annual tap changing operation ǚ 15000 recommended

CV Ʊ 350D
operating in tropical and subtropical districts with
severe variation of temperature recommended
SV Ʊ 500D


CV Ʊ 350D-72.5 !
The voltage regulating section is arranged at the
starting end of the coil compulsory
SV Ʊ 500D-72.5

Following table shows condition of moisture content and breakdown voltage in OLTC oil during operation.

OLTC type Moisture content Breakdown voltage

CVIII-350Y, SVIII-500Y ˘40ppm ˚30kV/2.5mm
CVIII-350D, SVIII-500D ˘30ppm ˚40kV/2.5mm
CVI-350, CVI-700 ˘30ppm ˚40kV/2.5mm

6. Appendix

20
 IN1/265/112

Overall dimensions of CV 350 (with change-over selector)

A-A Change-over selector terminals

B-B Selector switch terminals

(10XXX) (12XXX)

(14XXX)

C-C Current take-off terminals

Connecting flange Q. S. R

E1 Bleeding of tap changer head Type CVIII 350Y CVIII 350D CVI 350
E2 Bleeding of transformer tank Highest voltage
for equipment 40.5kV 72.5kV 40.5kV 72.5kV 40.5kV 72.5kV
Q Connecting flange for oil retune h 1381 1381 1621 1735 901 901
Dimension in

R Connecting flange for protective relay i 346 346 346 346 346 346
mm

m 240 240 360 400 - -

S Connecting flange for sucking pipe
l 221 221 221 221 221 221
W Drive shaft n 234 234 234 268 234 234

21
 Overall dimensions of CV 350 (without change-over selector)

B-B Selector switch terminals

(1007A) (1007B)

(10XXX) (12XXX)

(14XXX)

C-C Current take-off terminals

Connecting flange Q. S. R

E1 Bleeding of tap changer head Type CVIII 350Y CVIII 350D CVI 350
Highest voltage
E2 Bleeding of transformer tank for equipment 40.5kV 72.5kV 40.5kV 72.5kV 40.5kV 72.5kV
Q Connecting flange for oil retune h 1150 1190 1390 1510 670 710
Dimension in

i 449 489 449 489 449 489

R Connecting flange for protective relay
mm

m 240 240 360 400 - -

S Connecting flange for sucking pipe
l 221 221 221 221 221 221
W Drive shaft n - - - - - -

22
 IN1/265/112

Overall dimensions of CV 350 (bridging connection)

B-B Selector switch terminals
(1405)

(1406)

C-C Current take-off terminals

(1405)

(1406)

Connecting flange Q. S. R

Type CVIII 350

Highest voltage 40.5kV 72.5kV 126kV*
E1 Bleeding of tap changer head for equipment
E2 Bleeding of transformer tank h 1390 1510 1750
Dimension in

i 449 489 589

Q Connecting flange for oil retune
mm

m 360 400 470

R Connecting flange for protective relay l 221 221 221
S Connecting flange for sucking pipe n - - -
W Drive shaft *Note: 126kV for CVIII 350 bridging connection
is the special design

23
Overall dimensions of SV 500 (with change-over selector)
A-A Change-over selector terminals

B-B Selector switch terminals (10XXX)

B-B Selector switch terminals (12XXX)

C-C Current take-off terminals

Connecting flange Q. S. R

E1 Bleeding of tap changer head SVIII 500Y SVIII 500D

Type
E2 Bleeding of transformer tank Highest voltage 40.5kV 72.5kV 40.5kV 72.5kV
for equipment
Q Connecting flange for oil retune h 1430 1430 1670 1784
Dimension in

R Connecting flange for protective relay i 346 346 346 346

mm

S Connecting flange for sucking pipe m 262 262 382 422

l 225.5 225.5 225.5 225.5
W Drive shaft
n 234.5 234.5 234.5 268.5

24
 IN1/265/112

Overall dimensions of SV 500 (without change-over selector)

B-B Selector switch terminals

(1007A) (1007B)

(10XXX)

(12XXX)

C-C Current take-off terminals

Connecting flange Q. S. R

Type SVIII 500Y SVIII 500D

Highest voltage 40.5kV 72.5kV 40.5kV 72.5kV
E1 Bleeding of tap changer head for equipment
h 1222 1262 1462 1582
Dimension in

E2 Bleeding of transformer tank

i 472.5 512.5 472.5 512.5
mm

Q Connecting flange for oil retune m 262 262 382 422

R Connecting flange for protective relay l 225.5 225.5 225.5 225.5
n - - - -
S Connecting flange for sucking pipe
W Drive shaft

25
Overall dimensions of CV I 700 (with change-over selector)

A-A Change-over selector terminals

B-B Selector switch terminals

(10XXX) (12XXX)

(14XXX)

C-C Current take-off terminals

Connecting flange Q. S. R

Type CVI 700

E1 Bleeding of tap changer head
Highest voltage 40.5kV 72.5kV
for equipment
E2 Bleeding of transformer tank
h 1141 1141
Dimension in

Q Connecting flange for oil retune

i 346 346
mm

R Connecting flange for protective relay m 240 240

S Connecting flange for sucking pipe l 221 221
n 234 234
W Drive shaft

26
 IN1/265/112

Overall dimensions of CV I 700 (without change-over selector)

B-B Selector switch terminals

(1007A)
(1007B)

(10XXX) (12XXX)

(14XXX)

C-C Current take-off terminals

Connecting flange Q. S. R

E1 Bleeding of tap changer head

Type CVI 700
E2 Bleeding of transformer tank Highest voltage 40.5kV 72.5kV
for equipment
Q Connecting flange for oil retune
h 910 950
Dimension in

R Connecting flange for protective relay i 449 489

mm

S Connecting flange for sucking pipe m 240 240

l 221 221
W Drive shaft
n - -

27
On-load tap changer type CV head (for mounting on standard tank cover)

Tap changer head flange

Gasket

Transformer flange

Transformer cover

Connecting flange
Q. S. R

E1 Bleeding of Tap Changer Head

E2 Bleeding of Transformer Tank
Q Connecting Flange for Oil Return
R Connecting Flange for Protective Relay
S Connecting Flange for Sucting Pipe

28
 IN1/265/112

On-load tap changer type CV head (for mounting on bell-type cover)

Tap changer head flange

Lifting device Gasket

Transformer flange
Transformer cover

Transformer bracket

Support flange

29
Sketch of connection flange of the transformer

Transformer flange

30
 IN1/265/112

Overall dimensions of CMA9 motor drive unit

Earthing screw M12

Hinge pin

Wall of transformer tank

Washer

fixation of cabinet

319
cover opened by 90

687 cover opened by 135

864 cover opened by 180

Aperture in cabinet for cable entry

(view from bottom)

31
 CMA9 motor drive unit circuit diagram

32
 IN1/265/112

Overall dimensions of CMA7 motor drive unit

450

2- 25 25 2- 13

62

136

473
972

flange for
cable socket 557
170

327

355 cover opened by 90

870 cover opened by 150 A-B
4- 20 40
229

295 295
30
500

A B

M16

33
 CMA7 motor drive unit circuit diagram

34
 IN1/265/112

Overall dimensions of SHM-1 motor drive unit

KcibYVh^cb Wc`h OAB

35
 Overall dimensions of HMK7 controller

HMK7 CONTROLLER

ė1 1ė

I COMMAND
LOCAL

SELECTION REMOTE CONTROL ė1 STOP 1ė

O SITE OPERATION

SHANGHAI HUAMING POWER EQUIPMENT CO.,LTD.

Front panel of HMK7

External connection diagram of SHM-1 motor driver unit and HMK7 controller

X2 motor cable

X1 controlling cable
HMK7 controller

Local
Mode Remate Stop
Site

Shanghai Huaming power Equipment Manufacture Co., Ltd

36
 IN1/265/112

Connection diagram of HMK7 controller and SHM-1 motor drive unit

(Noter: The digital in brackets represents the number of SHM-1 motor driver unit CX cable)

37
Overall dimensions of bevel gear unit of CV

38
39
Pwfsbmm!ejnfotjpot!boe!jotubmmbujpo!ejnfotjpot!pg!uif!qspufdujwf!sfmbz

H1
15° 15°

H2
85

115

115
Oil conservator is
Connected to this side Oil conservator is
Oil conservator is Connected to this side
15 200
200 Connected to this side
15

25
25
4-14
QJ4-25 QJ4G-25 QJ6-25

Connection terminal Connection terminal

Connection terminal
Plug Plug
Signal Trip tap Plug Trip tap Trip tap Trip tap

Sensor Sensor
Sensor

Connection diagram Connection diagram

Connection diagram
Connection terminal position Connection terminal position
Connection terminal position

Type H1 H2 Notice

QJ4-25 215 153 4 terminals, 1 pair of signal contact, 1 pair of trip contact

QJ4G-25 195 153 2 terminals, 1 pair of trip contact

QJ6-25 215 153 4 terminals, 2 pairs of trip contact

IN1/265/112
Opeating key for CV on-load tap changer insert

40
 IN1/265/112

Swiveing range of the CV on-load tap changer head gear unit, drive shaft left side

1- Connecting flange R.S.Q

2- Head gear unit
3- Horizontal shaft
4- Bevel gear unit
5- Vertical shaft
6- Motor drive unit
7- Oil compartment
8- Inspection window
9- On-load tap changer head

Swiveling range

41
 CV on-load tap changer horizontal drive shaft arrangement

swiveling range right

arrangement 1 arrangement 2

swiveling range left

arrangement 3

arrangement 4

arrangement 5

arrangement I2 I3 I4-I5
2 Ľ 511 .
3 Ľ 511 Ľ 511 dimensions will be decided by
4/5 . Ľ 511 the insulation between phases
6 Ľ 631 Ľ 511

42
 SHANGHAI HUAMING POWER EQUIPMENT CO., LTD
Address: 977 Tong Pu Road, Shanghai, P.R.China
Tel: 86 (0)21-5270 2715
Fax: 86 (0)21-5270 3385
Post code: 200333
Email: [email protected]
Http://www.huaming.com

Printing: 2008.08