Brochure Product Gas Analysis Thermal Conductivity Gas Analyzer ZAF4 21C1 E 0031 en
Brochure Product Gas Analysis Thermal Conductivity Gas Analyzer ZAF4 21C1 E 0031 en
GAS ANALYZER
(Type: ZAF-4)
Flame-proof type
(NESPI Exd C T6Gb)
Standard type
21C1-E-0031
Easy-to-read, large LCD.
240
RS232C (MODBUS) for
measurement value,
setting range read/write,
device status output. 169
192 Mass 5kg.
Automatically calibrates zero/span. (option) Computes and corrects influence by other gases. (option)
Type ZAF main frame
Sample Gas aspirator Flow checker Membrane filter
gas Corrected output signal
H2 measurement
Exhaust
Mist filter 0.4L/min
Peltier gas cooler 4 to 20mA DC, etc.
Span calibration signal
Main applications Thermal Conductivity Ratio of Gases Measuring Principle Sample gas
CO2
Reference chamber
hydrogen generator. Carbon dioxide gas chamber is filled with reference gas and through the
H2 concentration measurement for Argon Ar measuring chamber, sample gas is flowed. Each
kiln. Carbon monoxide CO platinum wire composes a bridge circuit in combination
with an external fixed resistor, and it is heated by
Steam (100˚C) H 2O
Ar, He or CH4 concentration measurement flowing a constant current. When there is a change in
Air the concentration of the component under
for gas generation plant.
Nitrogen N2 measurement, the thermal conductivity of sample gas
He concentration measurement for O2 will change to affect the temperature of the platinum
Oxygen
super-conducting equipment. Methane CH4
wire in the measuring chamber. The resulting thermal
change is taken out as a change in electric resistance,
Ar concentration measurement for air Hydrogen H2 according to which the concentration of measured gas
separation plant. is calculated.
Specifications Standard type
Standard Specifications Optional Specifications
Measuring principle Measurement of thermal conductivity 5 SPST relay contact outputs
Measurable component He,Ar,H2,CH4,CO2 Relay contact capacity; 220V AC/2A (resistive load)
Measurable range As specified for particular type. Isolated with relay between contacts, and between contacts and internal circuit.
Max. 5 functions are selectable among those listed below.
4 to 20mA DC, 0 to 1V DC, 0 to 10mV DC
Output signal Non-isolated output(Any one-output signal specifiable in CODE SYMBOLS)
Zero-side solenoid valve drive output for automatic calibration
Span-side solenoid valve drive output for automatic calibration
Allowable load resistance 550 max. (in 4 to 20mA DC output) Suction pump OFF output in automatic calibration
Output resistance 100k (in 0 to 1V DC or 0 to 10mV DC output) Upper limit (1point) concentration alarm output
Display unit LCD with backlight Lower limit (1point) concentration alarm output
Relay contact output Upper/lower limit (1point) concentration alarm output
Display of measured value Max. 4 digits
Upper limit (1point) and lower limit (1point) concentration alarm output
Display language English (Total 2 points)
Output signal holding In both manual and automatic calibrations, output value just before calibration can be held. 2-step upper limit (1point at each step) concentration alarm output
Power supply 100 to 240V AC, 50/60Hz, Approx. 50VA (Total 2 points)
Warm-up time At least 30min 2-step lower limit (1point at each step) concentration alarm output
(Total 2 points)
Ambient temperature 5 to 45 Analyzer error or automatic calibration error alarm output
Ambient humidity Less than 90% RH (condensation unallowable) Calibrating status output
Storage conditions 2060, less than 95% RH (condensation unallowable) Range identification output (for 2 range type only)
Mounting Flush mounting on panel
3 non-voltage contact inputs
External dimensions(HWD) 240192213mm ON; 0 V, OFF; 5V DC, current at ON; 5mA
Mass Approx. 5kg Isolated with photo coupler between inputs and internal circuit.
Finish color Off-white (equivalent to 10Y7.5/0.5) Contact input
Not isolated between contact inputs.
Housing Steel-plate case, indoor type The following actions can be input.
Remote holding of measured value output
Material of gas- JIS SUS304, platinum, platinum iridium, silver,fluororubber, epoxy resin, Remote range changeover (only with 2-range meter)
contacting parts nickel, tin Remote start of automatic calibration
Gas inlet/outlet, purge port Rc1/4 or NPT1/4 (whichever specified)
Analog input for H2 meter interference correction (1 to 5V DC)
Purge gas flow rate Approx. 1L/min (as required) Either CO2 or CH4 component of an external gas analyzer is to be input.
Interference gas
Applied standard CE mark (Option) measured value input Adjustment is required at Fuji Electric's factory.
Details of measurement gas will be checked when receiving an order.
Performance Zero and span calibrations are automatically carried out at the predetermined
Repeatability 1% of F.S. Automatic calibration intervals.
function Calibration gases are flowed sequentially by driving the externally installed
Zero pointWithin 2% of full scale/week (H 2 meter, reference gas N2)
solenoid valves.
Drift SpanWithin 2% of full scale/week (H 2 meter, reference gas N2)
RS-232C (9-pin D-sub output)
Standard within 60sec (at flow rate 0.4L/min) Half duplex, asynchronous
Response speed High speed within 10sec (at flow rate 1L/min), allowed only for H2 meter
(90% response) Communicating function MODBUSTM protocol, communication speed 9600 bps
(reference gas N2) Contents of communication: Reading/writing of measured concentration
values and various set values, and output of device status
GAS ANALYZER
1 11
2 12 INLET
3 13
4 14
5 15
6 16
130
7 17
240
(248)
(268)
8 18
240
230
230
9 19
1020
OUTLET
MODE ESC ZERO
ENT SPAN
0 to 1V DC
Remote range DI2 7 17 DO4 Contact
0 to 10mV DC changeover 6 9 5 Signal GND
DI2 8 18 DO4 output 4
D-Sub9P
Remote automatic DI3 9 19 DO5 Contact male Other NC
calibration start DI3 output 5
10 20 DO5
Panel cutout
(M3.5 screw)
Specifications Flame-proof type
Standard Specifications Optional Specifications
Measuring principle Measurement of thermal conductivity 5 SPST relay contact outputs
Measurable component He,Ar,H2,CH4,CO2 Relay contact capacity; 220V AC/2A (resistive load)
Measurable range As specified for particular type. Isolated with relay between contacts, and between contacts and internal circuit.
Max. 5 functions are selectable among those listed below.
4 to 20mA DC, 0 to 1V DC, 0 to 10mV DC
Output signal Non-isolated output(Any one-output signal specifiable in CODE SYMBOLS)
Zero-side solenoid valve drive output for automatic calibration
Span-side solenoid valve drive output for automatic calibration
Allowable load resistance 550 max. (in 4 to 20mA DC output) Suction pump OFF output in automatic calibration
Output resistance 100k (in 0 to 1V DC or 0 to 10mV DC output) Upper limit (1point) concentration alarm output
Display unit LCD with backlight Lower limit (1point) concentration alarm output
Relay contact output Upper/lower limit (1point) concentration alarm output
Display of measured value Max. 4 digits
Upper limit (1point) and lower limit (1point) concentration alarm
Display language English, Japanese, Chinese output (Total 2 points)
Output signal holding In both manual and automatic calibrations, output value just before calibration can be held. 2-step upper limit (1point at each step) concentration alarm output
Power supply 100 to 240V AC, 50/60Hz, Approx. 50VA (Total 2 points)
Warm-up time At least 30min 2-step lower limit (1point at each step) concentration alarm output
(Total 2 points)
Ambient temperature 5 to 45 Analyzer error or automatic calibration error alarm output
Ambient humidity Less than 90% RH (condensation unallowable) Calibrating status output
Storage conditions 2060, less than 95% RH (condensation unallowable) Range identification output (for 2 range type only)
Mounting Mounted flush on panel
3 non-voltage contact inputs
External dimensions(HWD) 470354211mm ON; 0 V, OFF; 5V DC, current at ON; 5mA
Mass Approx. 22kg Isolated with photo coupler between inputs and internal circuit.
Finish color Off-white (equivalent to 10Y7.5/0.5) Contact input
Not isolated between contact inputs.
Housing Steel-plate case, indoor type The following actions can be input.
Remote holding of measured value output
Material of gas- JIS SUS304, platinum, platinum iridium, silver,fluororubber, epoxy resin, Remote range changeover (only with 2-range meter)
contacting parts nickel, tin Remote start of automatic calibration
Gas inlet/outlet, purge port Rc1/2 or NPT1/2 or G1/2
Analog input for H2 meter interference correction (1 to 5V DC)
Ex. standard NEPSI (Exd C T6Gb) Either CO2 or CH4 component of an external gas analyzer is to be input.
Interference gas
measured value input Adjustment is required at Fuji Electric's factory.
Performance Details of measurement gas will be checked when receiving an order.
Repeatability 1% of F.S. Zero and span calibrations are automatically carried out at the
Zero pointWithin 2% of full scale/week (H 2 meter, reference gas N2)
Automatic calibration predetermined intervals.
Drift SpanWithin 2% of full scale/week (H 2 meter, reference gas N2)
function Calibration gases are flowed sequentially by driving the externally
installed solenoid valves.
Standard within 60sec (at flow rate 0.4L/min)
Response speed High speed within 10sec (at flow rate 1L/min), allowed only for H2 meter
RS-232C (9-pin D-sub output)
(90% response) (reference gas N2)
Half duplex, asynchronous
Communicating function MODBUSTM protocol, communication speed 9600 bps
Contents of communication: Reading/writing of measured concentration
Standard Gas Measurement Conditions values and various set values, and output of device status
Temperature
Gas flow rate
0 to 50
Constant at 0.40.05 L/min
Installation Conditions
The analyzer should not be exposed to direct sunlight or radiation from a hot
Dust Less than 100 g/Nm3 with a particle size of 0.3 m max.
object.
Pressure 10kPa max.
A place subjected to heavy vibrations should be avoided. A location with
Mist,Corrosive gas Unallowable
clean atmosphere should be selected.
Moisture Below saturation at 2 When the analyzer is installed outdoors, it should be sheltered with a housing
Standard gases
Zero gas: same as reference gas or cover to protect it from rain and wind.
Span gas: Concentration within 90 to 100% of measuring range
for calibration Concentration beyond 100% is inapplicable.
60 60
ZAF
GAS ANALYZER
186
60 60 60
40
96
402
402
442
362
Made in Japan
or power supply
GAS ANALYZER
For other
TYPE ZAFEK4A4-PYAYYACA-3N
H2 0 50, %
OUTPUT 4-20mADC
POWER 100-240VAC 50/60Hz 50VA
SER.NO.
MFD 2012-01
Fuji Electric Co.,Ltd.
GAS ANALYZER
MODEL ZAFE
Ex.PROOF Exd Ⅱ BT6
AMB.TEMP 60℃
SUPPLY 60V AC
For output For contact output
( )
90℃
TC
174
/CAUTION
2
17 211 286
27.3 326
Gound terminal M6 M20 Pitch 1.5 Note) φ8 to φ10 cable is suitble
Cable gland for flame proof
Gas outlet Rc1/2, NPT1/2, G1/2 (to order) (to order) Cable gland
Connection Diagram
(Standard) (Option) 13th digit A and 14th digit A, C, E
1 11 DO1 RS232C communication (option)
Measured value Contact output 1
102
OUT PUT
50/60Hz
L Contact output 5
AC
calibration start
L
DI3 10 20 DO5
(M3.5 screw) (M3.5 screw)
Code Symbols (Standard type)
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4 A Y Y
Digit Description
4 <Construction>
Standard type 3
CE mark 4
5 <Measured component>
H2 K
Ar L
He M
CH4 E
CO2 (reference gas Ar unallowable) A
Other Z
6 <Reference gas> (Note 1)
N2 4
Air (incompatible with H2/CH4 measurement) 5
O2 (incompatible with H2/CH4 measurement) 6
Other Z
7 <Connection port size>
Rc1/4 0
NPT1/4 1
8 <Revision No.> 4
9 <Measuring range (1st range)>
0 to 3% (H2) Q
0 to 5% (H2 ,He) L
0 to 10% (H2, He, Ar, CO2)
0 to 20%
M
N EC Directive Compliance
0 to 30% V The product conforms to the requirements of the Low Voltage Directive
0 to 50% P
0 to 80% T 2006/95/EC and EMC directive 89/336/EEC (as amended by Directive
0 to 100% J 92/31/EEC), both as amended by Directive 93/68/EEC.
100 to 90% (H2, He, Ar) 9 It conforms to following standards for product safety and electromagnetic
100 to 80% (H2, He, Ar,CH2) 8 compatibility ;
Other Z
10 <Measuring range (2nd range)> (Note 2) EN61010-1:2010,EN62311:2008
None Y Safety requirements for electrical equipment for
0 to 5% (H2 , He) L measurement, control and laboratory use.
0 to 10% (H2, He, Ar) M
0 to 20% (H2, He, Ar, CO2) N “Installation Category II”
0 to 30% V “Pollution Degree 2”
0 to 50% P “Altitude up to 2187 yard [2,000m]”
0 to 80% T EN61326-1:2006, EN61326-2-3:2006,
0 to 100% J EN61000-3-2:2006, A1:2009,A2:2009
Other Z EN61000-3-3:2008
11 <Measured value output>
A Electrical equipment for measurement, control and
DC4 to 20 mA
DC0 to 1V B laboratory use — EMC requirements.
DC4 to 20 mA + RS-232C communication C
DC 0 to 1 V + RS-232C communication D
E Input/output contact specifications 14th digit:A 14th digit:C 14th digit:E
DC0 to 10mV
12 — (Note 3) A Automatic calibration Concentration alarm Contact output selection
13 <H2 meter interference corrective calculation> (Note 4) related related (Note 7)
None Y
Provided A Automatic Zero gas valve drive (DO1)
14 <Input/output contacts> calibration Span gas valve drive (DO2)
None Y related Suction pump OFF in automatic calibration (DO3)
Automatic calibration A
Upper limit (1 point) concentration alarm
Concentration alarm See table below. C
Contact output selection Lower limit (1 point) concentration alarm Any one
Any one
15 <Indication> Upper/lower limit (1 point as a set) alarm
alarm
Japanese J Concen- concentration alarm settable on
settable on
English E Contact tration Upper limit (1 point) and lower limit screen
output alarm (1 point) concentration alarm screen
16 <Response speed> (DO1, 2)
related 2-step upper limit (1 point each) 2 Point
Standard response A 2 Point
(NO)
High-speed response (Note 5) B concentration alarm (NO)
contact
17 — Y 2-step lower limit (1 point each) contact
concentration alarm
18 — Y
Note Calibration status (DO4) (DO4)
Reference gas refers to gas other than the component to be
measured in sample gas. Other Range information (2-range meter)(Note3) (DO3)
("Z" must be specified when interference gas is to be contained.) Analyzer error or automatic calibration error (DO5) (DO5)
Note The ratio of maximum range to the first range is as given below. Remote automatic calibration start (Note4) (DI3) (DI3) (DI3)
Contact Remote range changeover (2-range meter)(Note5) (DI2)
For CO2, Ar or CH4 measurement : 1st range x 5 (times) input
(DI2) (DI2)
For He or H2 measurement : 1st range x 10 (times) A range from 0 to ...% Remote measured value output holding (Note6) (DI1) (DI1) (DI1)
cannot be combined with that from 100 to ...%.
1st range < 2nd range (Note 1) Mark: Normally Open (NO) contact
Note Specify Y if linearization in the 12th digit is not reguired. (Note 2) Mark: Normally Closed (NC) contact, after turning on power supply
(Note 3) Low range: Contacts close, High range: Contacts open
Note A CO2 or CH4 meter needs to be prepared separately. (Note 4) When contacts open 1.5 sec after their closure, automatic calibration starts.
A reverse range such as 100 to 0% cannot be specified. (Note 5) Contacts closed: Low range, Contacts open: High range
Input signal is 1 to 5 V DC. (Note 6) Contacts closed: Holding, Contacts open: Holding canceled
Adjustment is required at Fuji Electric’s factory. (Note 7) Up to 5 contact outputs can be set.
Details of measurement gas will be checked when receiving an order.
Reverse range such as 100% to 0% cannot be specified.
Cannot be specified if high-speed response is selected.
SCOPE OF DELIVERY
Note High-speed response is for H2 meter used for reference gas N2 only. Analyzer main unit
Panel mounting brackets (1 set)
2 power fuses (250 V AC, 1 A)
Instruction Manual
ORDERING INFORMATION
1. Analyzer type
2. Gas component to be measured
3. Measuring range
4. Gas component other than measured
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Code Symbols (Flame-proof type) E 4 A N Gas inlet Mounting hole (4−φ14)
(Rc1/2, NPT1/2,
Digit Description
4 <Construction> G1/2(to order))
Hazardous location E
5 <Measured component>
H2 K
Ar L
He M
CH4 E
CO2 (reference gas Ar unallowable) A
Other Z
6 <Reference gas> (Note 1)
N2 4
Air (incompatible with H2/CH4 measurement) 5
O2 (incompatible with H2/CH4 measurement) 6
Other Z
7 <Connection port size>
G1/2 A
Rc1/2 B
NPT1/2 C
8 <Revision No.> 4 Operation key
9 <Measuring range (1st range)>
0 to 3% (H2) Q
0 to 5% (H2 ,He) L Gas outlet For contact input/output
0 to 10% (H2, He, Ar, CO2) M (Rc1/2, NPT1/2,
0 to 20% N For power supply For communicaton (RS232C)
G1/2(to order))
0 to 30% V 100 to 240V AC
0 to 50% P 50/60Hz For output
0 to 80% T 4 to 20mA DC,
0 to 100% J 0 to 1V DC, 0 to10mV DC
100 to 90% (H2, He, Ar) 9
100 to 80% (H2, He, Ar,CH2) 8
Other Z
10 <Measuring range (2nd range)> (Note 2)
Input/output contact specifications 14th digit:A 14th digit:C 14th digit:E
None Y
0 to 5% (H2 , He) L Automatic calibration Concentration alarm Contact output selection
0 to 10% (H2, He, Ar) M related related (Note 7)
0 to 20% (H2, He, Ar, CO2) N
0 to 30% V Automatic Zero gas valve drive (DO1)
0 to 50% P calibration Span gas valve drive (DO2)
0 to 80% T related Suction pump OFF in automatic calibration (DO3)
0 to 100% J
Upper limit (1 point) concentration alarm
Other Z
11 <Measured value output> Lower limit (1 point) concentration alarm Any one
Any one
DC4 to 20 mA A Upper/lower limit (1 point as a set) alarm
alarm
DC0 to 1V B Concen- concentration alarm settable on
settable on
DC4 to 20 mA + RS-232C communication C Contact tration Upper limit (1 point) and lower limit screen
output alarm (1 point) concentration alarm screen
DC 0 to 1 V + RS-232C communication D (DO1, 2)
related 2-step upper limit (1 point each) 2 Point
DC0 to 10mV E 2 Point
(NO)
12 — A concentration alarm (NO)
contact
13 <H2 meter interference corrective calculation> (Note 3) 2-step lower limit (1 point each) contact
None Y concentration alarm
Provided A Calibration status (DO4) (DO4)
14 <Input/output contacts>
Other Range information (2-range meter)(Note3) (DO3)
None Y
Analyzer error or automatic calibration error (DO5) (DO5)
Automatic calibration A
Concentration alarm See table below. C Remote automatic calibration start (Note4) (DI3) (DI3) (DI3)
Contact output selection Contact Remote range changeover (2-range meter)(Note5) (DI2) (DI2) (DI2)
15 <Indication> input
Remote measured value output holding (Note6) (DI1) (DI1) (DI1)
Japanese J
English E
Chinese C (Note 1) Mark: Normally Open (NO) contact
16 <Response speed> (Note 2) Mark: Normally Closed (NC) contact, after turning on power supply
Standard response A (Note 3) Low range: Contacts close, High range: Contacts open
High-speed response (Note 4) B (Note 4) When contacts open 1.5 sec after their closure, automatic calibration starts.
17 <Number of cable gland> (Note 5) Contacts closed: Low range, Contacts open: High range
None 0 (Note 6) Contacts closed: Holding, Contacts open: Holding canceled
3 3
4 4 (Note 7) Up to 5 contact outputs can be set.
5 5
6 6
7 7 SCOPE OF DELIVERY
8 Z
18 <Ex. Standard> Analyzer main unit
NEPSI N Panel mounting brackets (1 set)
2 power fuses (250 V AC, 1 A)
Note Reference gas refers to gas other than the component to be measured in Opner1
sample gas.
("Z" must be specified when interference gas is to be contained.) Wrench1
Instruction Manual
Note The ratio of maximum range to the first range is as given below.
For CO2, Ar or CH4 measurement : 1st range x 5 (times)
For He or H2 measurement : 1st range x 10 (times) A range from 0 to ...% ITEMS TO BE PREPARED SEPARATELY
cannot be combined with that from 100 to ...%. Gas sampling equipment, standard gas, receiving instrument, etc.
1st range < 2nd range
With interference corrective calculation: CO or CO2 gas analyzer
Note A CO2 or CH4 meter needs to be prepared separately.
A reverse range such as 100 to 0% cannot be specified.
Input signal is 1 to 5 V DC. ORDERING INFORMATION
Adjustment is required at Fuji Electric’s factory.
Details of measurement gas will be checked when receiving an order. 1. Analyzer type
Reverse range such as 100% to 0% cannot be specified. 2. Gas component to be measured
Cannot be specified if high-speed response is selected. 3. Measuring range
Note High-speed response is for H2 meter used for reference gas N2 only. 4. Gas component other than measured
Information in this catalog is subject to change without notice. Printed in Japan 2013-8/30FOLS