SEABLUE

MARINE SERVICES

SEABLUE WATER-MAKER
USER MANUAL
 WATER-MAKER

SEABLUE WATER-MAKER

SB5X - SB15X - SB25X

Installation and User Instruction

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 WATER-MAKER

SB25X

SB35X

SB15X SB5X

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Table of Contents
Headline

1. General Information

1.1. Introduction

1.2. Purpose of Operation and Maintenance Manual

2. Definition Of WATER-MAKER and Usage Purposes

2.1. Definition of WATER-MAKER And Operating Principles

2.2. How does the System Operate

2.3. Membranes

2.4. Technical Specifications

2.5. Technical Drawings and Dimensions

2.6. System Components

2.6.1 Feeding Pump

2.6.2 SAND FILTER

2.6.3 Pre-Filters

2.6.4 High Pressure Pump

2.6.5 Membrane Vessel

2.6.6 Flowmeter

2.6.7 TDS MONITORING SYSTEM

3. Security

3.1. Safety Instructions

3.2. General Safety Information

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4. Installation of WATER-MAKER

4.1. Preparation

4.2. Installation

4.3. Water Flow Diagram

5. STARTUP

6. Shutting Down the device

7. Operating Fresh Water Flush

8. Maintenance

8.1. Safety Rules in Maintenance

8.2. Maintenance in Periodic and Non-Periodic Conditions

8.3. Membrane Replacing Procedure

8.4. Protection of Membranes

9. Possible Troubles and Troubleshoot

10. Controls

11. Technical Service

12. Warranty and Rules

13. List of Spare Parts

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1. GENERAL INFORMATION
1.1 Introduction

This Operation and Maintenance manual accompanies your purchased product.

Authored by Seablue WATER-MAKER.
It is advisable to retain this manual throughout the lifespan of the product.
The primary objective of this manual is to ensure users' familiarity with the product and.
its operation in accordance with the guidelines herein.
This manual, integral to the machine, must always be readily accessible to operators and
personnel.
It is imperative to diligently maintain this manual for the duration of the machine's lifespan.

1.2Purpose of Operation and Maintenance Manual

This manual furnishes vital information concerning the WATER-MAKER's components.

It is strongly recommended to thoroughly peruse this information before operating the
WATER-MAKER.
Only through comprehensive comprehension of this manual can safe and efficient
operation of the WATER-MAKER be ensured.
The technical drawings, illustrations, and details contained herein serve as guidelines for
users.

2. DEFINITION OF WATER-MAKER AND USAGE PURPOSES

2.1. Definition of WATER-MAKER and Operating Principles

Reverse Osmosis (RO) systems, widely employed globally, represent a swiftly advancing
technology.
Osmosis, observed in nature such as in plants absorbing water from soil or kidneys filtering
blood is replicated in RO systems.
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Freshwater is obtained by permeating minerals from seawater through membranes

featuring pinholes approximately 1/1000 of a micron in size, acting as molecular sieves,
under high pressure (55-60 bars).
Dissolved solids (TDS) are eliminated from the system via a saline solution incapable of
passing through the membranes.
The system is engineered to reduce salinity by 99%. Water produced, typically at 380ppm
in the Aegean Sea (with a salinity rate of 38,000 ppm), is potable. This water is disinfected
from microbes or viruses.
According to World Health Organization standards, water with a TDS level of less than
700ppm is deemed potable.

2.2. How the System Operates

Seawater is drawn into the feed pump via filtration after passing through the seawater inlet valve
on the vessel.
seawater passes to the sand filtration tank which filters the solid particles, like algae and organic
materials.
Filtered through 25 and 5-micron pre-filters, seawater flows through membranes via a high-
pressure pump. Simultaneously, operating pressure is regulated by a pressure control valve (55-
60 bar).
A portion of freshwater is extracted from the pressurized seawater.

2.3. Membranes

The membranes constitute the most delicate components of the system and require careful
protection. It is crucial to adhere to the maintenance instructions and handle them with care to
avoid damaging the membranes and voiding the warranty.
Optimal production is achieved when the temperature of sea water is 25°C.
Production capacity varies based on sea water temperature, decreasing by 2.5% - 5% for every
degree below 25°C. Membranes should not be exposed to temperatures below 0°C or above
45°C. After each use, membranes should be flushed with chlorine-free fresh water, to prevent
membranes from drying out, they should be protected with sterilizer liquid if not in use for extended
periods (more than 2 weeks). The sterilizer liquid should be replaced every 6 months.

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Membranes should not be subjected to rapid pressure changes; pressure should be gradually
increased to avoid membrane damage.
Avoid mounting the device in environments with high temperatures, as this accelerates bacterial
growth in the membranes. The quality and salinity of seawater impact membrane efficiency and
device operation. Using the device in muddy or fouled waters is not recommended; seawater
should be thoroughly filtered from solid materials before reaching the membranes.
The WATER-MAKER complies with CE directives and standards. It is essential to include the
following information in all correspondence regarding the WATER-MAKER between you and the
producing company or dealers to expedite necessary actions:
- WATER-MAKER Type
- WATER-MAKER Serial No
- Explanation of the existing failure
- Daily average operation time

2.4. Technical Specifications

TECHNICAL
SB5X SB15X SB25X SB35X
SPECIFICATIONS

Water Production 205liter/h 830liter/h 1660liter/h 2300liter/h

Capacity of High-
1920liter/h 3500 liter/h 4500liter/h 5500 liter/h
Pressure Pump

Operating Pressure 55~60 bar 55~60 bar 55~60 bar 55~60 bar

Maximum Feed
4 bar 4 bar 4 bar 4 bar
Pump Pressure

Salt Reject Rate % 99,5 % 99,5 % 99,5 % 99,5

Temperature of Sea min 0,5 °C min 0,5 °C min 0,5 °C min 0,5 °C
Water max 45 °C max 45 °C max 45 °C max 45 °C

Chlorine Tolerance 0,1 ppm 0,1 ppm 0,1 ppm 0,1 ppm

FilmTec FilmTec FilmTec FilmTec

Membrane Type
SW30-4040 SW30HRLE SW30HRLE SW30HRLE

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WET 400 DRY 400 DRY 400 DRY

Membrane Quantity 1 Pieces 1 Pieces 2 Pieces 3 Pieces

Membrane
4"X40" 8"X40" 8"X40" 8"X40"
Dimensions

PH 4-11 4-11 4-11 4-11

380V 50Hz AC 380V 50Hz AC 380V 50Hz AC 380V 50Hz AC

Standard Voltage
440V 60Hz AC 440V 60Hz AC 440V 60Hz AC 440V 60Hz AC

Operating Current 12.5 A 20 A 40 A 50 A

Total Power 5.5 kW 9 kW 18 kW 22 kW

The figures in the table above have been calculated under 35000 TDS and 25ºC sea water
temperature and 55 bar pressure. ±20% tolerance exists.

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2.5. Technical Drawings and Dimensions

Technical drawings and dimensions are available upon request. Please contact Seablue
WATER-MAKER for detailed technical information.

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2.6. System Components

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2.6.1 Feeding Pump

The feeding pump transfers the water required for the device to the high-pressure pump. It
must have sufficient capacity and good suction head properties to prevent cavitation.
Dissolved gases in the feed water can cause cavitation, leading to potential damage to the
pump impeller and casing. Additionally, air leakage in the suction pipe can cause damage.
The presence of air in the feed water can also harm ceramic pistons in the high-pressure
pump and the membranes.

2.6.2 SAND FILTER

sand filter, serves a crucial pre-treatment role:
1- The primary function of the sand filter is to remove suspended solids, such as sand,
silt, clay, and organic matter, from the feed water. This helps to prevent clogging and
fouling of downstream components, particularly the RO membrane.

2- The filter typically contains multiple layers of different granular materials like sand,
anthracite, and gravel. Water flows through these layers, with the coarser materials
at the top and finer ones below. This stratification enhances the removal efficiency of
various particle sizes.

3- By removing larger particles and sediments, the sand filter protects the RO
membrane from damage and extends its lifespan. Membranes are sensitive to
clogging, and pre-filtering helps maintain their performance.

4- The sand filter reduces the turbidity (cloudiness) of the water, improving the overall
quality of the feed water entering the RO system.

2.6.3 Pre-Filters

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Disc Filter: Discs contain 25-micron channels. When stacked, these channels form
numerous intersecting filter layers. The filter requires cleaning when outlet water pressure
drops, filter size 4.5” * 20” Yarn type.
Multiple Cartridge Filter: This filter prevents the passage of substances up to 5 microns in
seawater to the membrane. Its body is made of FRP (Fiber-Reinforced fabric) material,
resistant up to 10 bar, filter size 4.5” * 20” Yarn type.
Filter Housing: made of PVC high quality material, size of inlet/outlet is 1”

2.6.4High Pressure Pump

The high-pressure pump creates the high pressure required for the membranes to produce
water.
We have three types of high-pressure pumps:
1 - LD4020 is equipped with 3 ceramic piston high-pressure pumps, each with a capacity of
1.9 tons / hour.
2 - LD7210 is equipped with 3 ceramic piston high-pressure pumps, each with a capacity of
3.5 tons / hour.
3 - PT36SS is equipped with 3 ceramic piston high-pressure pumps, each with a capacity
of 4.5 tons / hour.

2.6.5 Membrane Vessel

Made of pressure and corrosion-resistant FRP material, contain end-cup disk of high-
quality material works up to 1200 psi.

2.6.6 Dosing Pump

The dosing pump is responsible for delivering the potable water stabilization chemical to
the freshwater line leaving the membrane before the flowmeter through dosing strokes, the
frequency of the doses or the flow rate is determined by stroke frequency adjustment. The
stroke speed is adjustable from 32 strokes/minute to 160 stroke/minute. However, it’s
possible to adjust the flow rate by the potentiometer from 0% to 100% ,

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For model SB-15X, calibrate the dosing frequency to 10%

For model SB-25X, calibrate the dosing frequency to 20%
For model SB-35X, calibrate the dosing frequency to 30%

FOR EACH 200 METRIC TON OF WATER, NEEDED 10 LTR OF POTABLE WATER
STABILIZER. (for each 70 liters of water add 10 liters of the potable water stabilizer).

1. Potentiometer & adjustment area.

2. Dosing head.
3. Priming valve.
4. Delivery connector.
5. Suction connector.

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2.6.7 Flowmeter
The flowmeter indicates the flow rate of fresh water in gallons and liters per minute.
Measurement should be taken from the top point of the float in the flowmeter:
- 1st size of inlet/outlet 0.5” NPT thread, 5-35 Liter/minute
- 2nd type size of inlet/outlet 0.5” NPT thread, 5-35 Liter/minute.

2.6.8 TDS MONITORING SYSTEM

The TDS monitoring unit is set to 1500 micro-Siemens. It directs water with salinity under
1500 micro siemens to the freshwater tank

2.6.9 Low Pressure Switch

The low-pressure switch halts the device when the sea water pressure to the high-pressure
pump decreases, preventing damage to the pumps from running without water.

2.6.10 Electrical Control Panel

The electrical control panel houses all controls necessary for device operation, including
salinity rate monitoring, operation hours monitoring, feed pump control, high-pressure
pump control.
For the Electrical Circuit Diagram, refer to page no.30, 31.

3. Safety

3.1. Safety Instructions

The following symbols are related to security and should be carefully read. Failure to do so
may result in equipment damage or bodily harm:

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This symbol indicates the need for careful movement and

IMPORTANT
activity execution to prevent harm.

This symbol indicates the risk of damage if instructions are

WARNING
not followed.

This symbol indicates a risk of injury or equipment damage

ATTENTION
unless users are cautious.

This symbol indicates a high risk of injury, requiring strict

DANGER adherence to rules.

This symbol warns of the risk of injury or death due to

FATAL electric shock.

Please thoroughly read and always keep the security information in mind to prevent
physical injuries or equipment damage. Failure to follow safety instructions voids the
warranty, and the producing company cannot be held responsible for material or moral
hazards.

3.2. Accident Prevention

The producing company has manufactured these devices in compliance with safety
standards such as EN 60204-1 and EN 12100-2, including international and national
directives for the WATER-MAKER.

Only personnel who have read and understood the manual

should use the WATER-MAKER.

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All directives, advice, and general safety instructions in this manual must be followed.
Failure to do so may pose a high risk of accidents. The producing company holds no legal
responsibility for such conduct, which will void the warranty.
Qualified and certified personnel should handle lifting, installation, and electrical operations
of the WATER-MAKER.
Routine maintenance operations should be performed after power sources have been
deactivated.
Ensure the WATER-MAKER is clean and maintained before operation. Routinely check
safety equipment, power cables, and portable parts. If any safety equipment or parts are
found to be faulty, refrain from operating the WATER-MAKER until they are replaced.

Never replace parts without deactivating the electric power

source.

3.3. General Safety Information

The power cable should be positioned to avoid stepping on it or placing objects on it.

- Pay attention to the socket where the cable is plugged in

and its connection to the WATER-MAKER.
- If the network interface cable is damaged during operation,
do not touch it; unplug the network switch. Never use a
damaged connection cable.
- Follow maintenance and replacement instructions for plugs
and cables.
- Disconnect power sources when the device is not in use or
before maintenance.

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- Repairs should only be performed by technicians to prevent

accidents.
- Do not use devices with non-functioning breakers or
switches.

- Keep the operation area tidy and clean to prevent

accidents.
- Keep the device clean and maintained for safe operation.

- Keep flammable liquids away from the WATER-MAKER and

power connections.

4. INSTALLATION OF WATER-MAKER

4.1. Preparation

a. The size and technical specifications of the WATER-MAKER are indicated on the
relevant page. The floor where the WATER-MAKER will be placed should be smooth, hard,
and capable of supporting its weight.

b. An electric line with a minimum size of 4x6 mm² (3 phase 1 ground) should be installed
above the WATER-MAKER. The connection must have a suitable fuse.

c. Grounding of at least 16 mm² should be used for the body grounding of the WATER-
MAKER.

d. An operational grounding should be present in the area where the WATER-MAKER will
be installed. If not, ground installation is required.

e. A ground fault detector of approximately 30 mA should be installed on the power

connection of the WATER-MAKER.

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4.2. Installation

a. Determining Source of Sea Water: The sea water port diameter should NOT be less
than 2 inches and should be located NEAR THE BOTTOM OF THE VESSEL. Ensure the port
is away from toilets and bilge outlets and clear of any obstacles that may obstruct suction.
It is recommended to use an inlet valve and sea water strainer at the entrance. Air bubbles
and negative pressure pose significant dangers to the high-pressure pump. The WATER-
MAKER should not be operated in sea water temperatures below 0°C or above 45°C.

b. Selecting Location for Feed Pump: The feed pump must be placed below sea level, in a
dry area as close as possible to the seawater entrance. Its function is to transport sea
water to the inlet of the high-pressure pump.

c. Throwing out Brine Water: Concentrated rejected water should flow out above sea level.
The pipe diameter should not be less than 30 mm. While sea water is flowing out, it should
never be exposed to backpressure.

d. Fresh Water Pipe Connection: Connect the freshwater flow to the top of the tank with a
pipe of at least 1 inch. Ensure there are no obstructions or cracks that may damage the
membranes. The inlet of the tank should be as high as possible to prevent water from
flowing back. Ensure there is a surge in the tank.

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4.3. Water Flow Diagram

5.STARTUP
a. Check the electric power connection to ensure power has reached the WATER-MAKER.
b. Open the sea water inlet valve.
c. put the select switch of low-pressure pump to auto position.
d. Press the start button of the feed pump and ensure water flows through the pipe until
pressure reaches 3bar. If the pressure does not increase within 20 seconds, the system
will automatically shut off.
e- make sure that regulator checks valve in complete open position.
f. Sequentially press the start button for the high-pressure pumps on the electrical control
panel.
g- increase the pressure gradually until pressure reaches 55 to 60 bar.
h. Confirm that the freshwater inlet valve on the freshwater tank is in an open position.

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i. Check the flow of fresh water from the freshwater flowmeter. The device begins
producing water after reaching 50 Bar.
j. Monitor the salinity rate of the water using the digital TDS monitor to maximum 350 ppm.

If the system fails to operate more than twice on Auto mode, do

not attempt to restart it. Rather start operating in manual mode,
when pressure goes up switch to Auto mode, if the pressure still
does not go up, follow the maintenance instructions.

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6. Shutting Down WATER-MAKER

a- reduce the pressure gradually by opening the check valve to the full open of the valve
b. Sequentially press the stop button for the high-pressure pumps on the electrical control
panel.
c. Press the stop button for the feed pump on the electrical control panel.
d. Turn off the main switch and sea water inlet valve.

7. Operating Fresh Water Flush& Backwash

Do manual backwashes with fresh water after each shutdown. Backwashing is intended to
remove seawater and particles remaining in membranes and pumps. After the high-
pressure pumps and feed pump stop. Fresh water washes and cleans the membranes and
pumps. Backwashing is a precaution against membrane failure and prolongs the life of the
entire system.
If the seawater feed pressure dropped below 1.5 bar, carry out back wash for sand filter,
following below procedure:
- reduce the pressure gradually by opening the check valve to the full open of the
valve
- stop the high-pressure pump
- put the select switch of the feed pump to the manual position.
- Change the 3-way valve position to the backwash position and keep it for at least 15
minutes.
- Change the 3-way valve position to the Fast rinse position and keep it for 5 minutes.
- Change the 3-way valve position to the filter position
- Follow the start-up procedure and return to normal operation

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8. MAINTENANCE

The power to the device should certainly be cut before any

maintenance or part replacement.

8.1. Safety Rules in Maintenance

- All repair and maintenance procedures should be performed after the WATER-MAKER
has been turned off and its connection to the electric power source is cut.
- Only authorized personnel should perform maintenance and repair.
- The repair and maintenance environment should be dry and clean.
- Pay attention to all parts of the WATER-MAKER to prevent physical damage, even those
not considered dangerous.
- Avoid using petroleum solvent or other flammable liquids for cleaning; use water and
detergents for applicable parts.
- Always close the sea water inlet valve before maintenance.
- Ensure membrane not directly exposed to temperatures exceeding 50°C.
- Keep membranes always wet; if not in use after opening the package, store them in a wet
condition.
- Do not use chlorinated water for maintenance and internal flushing of the WATER-
MAKER.
- It is not advised to keep the device turned off for an extended period; instead, operate it
for at least 10 minutes daily to flush membranes and prevent bacterial growth.
- Protect membranes from icing.

8.2. Maintenance in Periodic and Non-Periodic Conditions

COMPONENTS REQUIRED MAINTENANCE PERIOD

*Check the Sea strainer filter and clean it Every 200 hours, or whenever it's clogged

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* Pre-filters Cartridges Filter (25 &5 Micron) Replace filter cartridges and clean the sump
When the low-pressure gauge falls below 1.5 bar
*Change the High-pressure pump oil. First change: after 50 hours of operation,
then every 200 hours of operation.

Type SB5X SB15X SB25X

Oil grade 15W-40 Gear 220 Gear 220

- Low Pressure pump and High-Pressure pump Seals and

O-Ring Replacement Once every 2500 hours or whenever it is seeping.
- Clean the TDS meter electrodes Once every 12 months

8.3. Membrane Replacing Procedure

a. If product water fittings are installed, remove them.

b. Remove the freshwater outlet connections.
c. Disconnect the high-pressure inlet and outlet connections.
d. Remove the spring ring lock and pull the cover out.
e. Inspect the end plug for fine line breaks and damage to the O-rings and O-ring grooves.
f. Pull out the membrane or remove both plugs and push the membrane out (in the flow
direction).
g. Insert the new membrane into the high-pressure inlet while the O-ring is in the correct
direction.
h. Clean the plug and the inlet of the membrane housing with a clean cloth.
i. Place the plug and replace the components by following the first 5 steps backward from
the last to the first.

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8.4. Protection of Membranes

If the WATER-MAKER does not operate for more than 10 days, microorganisms will form
inside the membranes, decreasing the WATER-MAKER's capacity. Therefore, membranes
should be protected with a preserver solution. This solution helps preserve the membranes
for 6 months.
1. Make sure the high-pressure actuator valve is in the OPEN position.
2. Wash the membranes with fresh water for 10 minutes.
Avoid exposing your skin, eyes, and mouth to the solution while stirring. If there is skin
contact, wash the affected area immediately. Do not inhale the solution.
3. if the membrane performance decreases, then the membrane must be cleaned

3.1. Make sure the high-pressure actuator valve is in the OPEN position.
3.2. Wash the membranes with fresh water for 10 minutes.
3.3. membranes then to be washed with citric acid solution (for each 1 kg citric acid add 20
liters of fresh water)
3.4. Wash the membranes with fresh water for 10 minutes.
3.5. restart the WATER MAKER.

9. POSSIBLE TROUBLES AND TROUBLESHOOT

CONDITION CAUSES REMEDY

Pressure drops on pre-filter outlet Blocked water flow Check for any blockage
Hose coming from the inlet has been bent or clogged Clean the blockage or replace the
hose
Fouled strainer or pre-filter Clean the strainer or replace the filter
High-pressure gauge will not come up to 55 bar No intake water Check the pre-filter and
pressure gauge. Check the intake. Replace the filter if necessary
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Low product water Fouled or worn RO membrane Clean or replace the membrane
High product water flow Failed RO membrane Replace the membrane
Decrease of salinity level in the sea Decrease the pressure
High-pressure pump does not work Low feed pump pressure Check for a defective feed
pump and filters
Defective relay switch or fuse Check or replace the fuse or/and push button
Quality of product water is higher than 1300µs Fouled membrane Clean the membranes or
replace them.
TROUBLESHOOTING GUIDE FOR HIGH PRESSURE PUMP SYSTEM

10. CONDITION CAUSES REMEDY

Pressure and/or the product amount drops Worn seal ring Broken valve spring Replace the
seal ring Replace the spring
Fouled inlet strainer Fouled pre-filters Cavitations Clean the strainer Replace filter refills
Check if the pipe lead has been clogged

The water in the crankcase High humidity Worn seal rings Decrease the frequency of oil
replacement Replace the seal rings

Noisy operation Worn bearings Cavitations Replace the bearings. Refill the oil according to
the advised oil level. Check if the inlets have been clogged Check for strainers and filters.

Inability to build up pressure Discharge valve chamber has air trapped within it Allow more
time to prime and ensure there are no air suction leaks. Open the valve circle and evacuate
the air inside.

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Rough/Pulsating operation with pressure drop Worn seal rings Inlet restriction Cavitations
Replace the seal rings Check system for restrictions or air leaks Check inlet lines for
restrictions

Excessive leakage between the high-pressure pump manifold and rear crankcase section
Worn plunger(s) Worn seal seats Cracked plunger(s) Replace plunger(s) Replace the seal
rings
High crankcase temperature Wrong grade of oil Improper amount of oil in crankcase Use
specified type of oil Adjust oil level to proper amount.

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11. Technical Service

You can get assistance from the technical service for any problem related to the device.

12. WARRANTY AND RULES

To prevent voiding the warranty follows the installation and operation requirements.
Warranty Rules:
1. Guarantee period is 6 months against production failure.
2. Guarantee period will not include all replacement parts, consumables parts or water
filters.
3. Time spent on repairing is added to the period of the warranty. The time for repair is at
most 30 working days.
4. Period of repair starts after the WATER-MAKER has been delivered to the producing
company workshop.
5. the warranty starts on the delivery date of the WATER-MAKER to the buyer or retailer.
6. The seller troubleshoots manufacturing defects and installation penalties, and the buyer
then doesn’t bear the financial responsibilities for the troubleshooting and installation
mentioned.
7. Mechanical damage caused by usage and operating errors is not covered by the
warranty.
8. Filters, gaskets, O-rings, and oil, which must be replaced periodically, are not covered by
the warranty.

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13. LIST OF SPARE PARTS

SPARE PARTS CODE BOOK
LOW PRESSURE PUMP (CHL8-40 / CHL12-50):

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1 Inlet& outlet 12b Neck ring 23 O ring

chamber
2 Connection 13 Support 24 Oring
pipe diffuser
3 Clamp plate 14 Inducer 25 O ring
4 Impeller 15 Sleeve 1 26 O ring
6 Plug 16 Impeller 27 Nut
sleeve
7 Discharge 17 Impeller 28 Screw
diffuser sleeve S
8 Mechanical 18 Bearing 29 Spring
seal washer
10 Base Plate 19 First 30 Seal plate
impeller
cover
11 Spann band 20 Nut 31 Washer
12 Diffuser 21 Stay bolt 32 Motor
12a Neck ring 22 Nut 33 Impeller
retainer Sleeve L

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LD4020 - High Pressure pump:

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No. Part No. Description Qty. No. Part No. Description Qty.

1 590201013 Screw 6 24 590101114 O-ring 3

2 500010007 Plug 2 25 505402010 Ceramic tube locking bolt 3
3 590101020 O-ring 2 26 590101211 O-ring 3
4 301031001 Back cover assembly 1 27 501001400 LD28rearguidering 3
5 590101017 O-ring 1 28 590105015 Aux water seal flat gasket 3
6 501002050 Connecting rod assembly 3 29 590105051 Aux water seal 3
7 501002110 Plunger pin 3 30 501001410 LD28supportring 3
8 590206001 Shaft retaining ring 6 31 590104073 Main water seal sets 3
9 501002101 Plunger rod 3 32 590101039 O-ring 1
10 501002017 Crankcase 1 33 5000100006 Plug 1
11 501002220 Crankshaft 1 34 500010029 Plug 1
12 500011003 Flat key 1 35 590101181 O-ring 6
13 590303004 Tapered Roller Bearings 2 36 501001420 Check valve 6
14 590101102 O-ring 2 37 590101067 O-ring 6
15 501002080 Adjusting gasket 2 38 501001380 Check valve screw 5
16 501002030 Extension flange 1 39 590201160 Screw 8
17 590108003 Skeleton oil seal 1 40 501001310 LD28pumphead 1
18 590204103 Double gasket 8 41 501001390 LD hole check valve bolt 1

19 590201062 Screw 8 42 301041001 Side cover assembly 1

20 590107004 TC4Plungeroilseal 3 43 101702010 Oil plug 1
21 501002091 Support frame 3 44 590101021 O-ring 1
22 501002120 Washer 3 45 301150101 Oil leveler assembly 1
23 501002171 Ceramic tube 3

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LD7210- High Pressure pump:

No. Part No. Description Qty. No. Part No. Description Qty.

1 590201013 Screws 6 23 501002180 DS32 Solid ceramic tube 3

2 500010007 Plug 2 24 590101114 O-ring 3
3 590101020 O-ring 2 25 505402010 Ceramic tube locking bolt 3
4 301031001 Back cover assembly 1 26 590101211 O-ring 3
5 590101017 O-ring 1 27 501001403 LD7210 Guide ring 3
6 501002050 Connecting rod assembly 3 28 590105009 32 Aux water seal 3
7 501002110 DS Plunger pin 3 29 501001413 LD7210 Support ring 3
8 590206001 Shaft ring 6 30 590104019 32 Main water seal set 3
9 501002101 Plunger lever 3 31 590101039 O-ring 1
10 501002017 Crankcase 1 32 500010006 Plug 1
11 501002220 Crankshaft 1 33 500010012 Plug 1
12 500011003 Flat key 1 34 590101181 O-ring 6
13 590303004 Tape red roller bearing 2 35 501001423 LD7210 Check valve 6
14 590101102 O-ring 2 36 590101067 O-ring 6
15 501002080 Gasket 2 37 501001380 LD Check valve screw 5
16 501002030 Extended end flange 1 38 590201160 Screws 8
17 590108003 Framework oil seal 1 39 501001410 LD7210 Pump head 1
18 590204103 Double-sided gasket 8 40 501001390 LD Check valve screw with hole 1
19 590201062 Screws 8 41 301041001 DS Side cover assembly 1
20 590107004 TC4 plunger oil seal 3 42 101702010 Oil plug 1
21 501002091 Support frame 3 43 590101021 O-ring 1
22 501002120 Washer 3 44 301150101 Oil leveler assembly 1

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PT HIGH PRESSURE PUMP

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No. Description Qty. No. Description Qty.

1 Screws 6 23 DS Plunger lock bolt 3

2 plug 3 24 O-ring 3
3 O-ring 4 25 O-ring 3
4 PD rear cover 1 26 DS Rear guide ring 3
5 O-ring 1 27 DS Aux water washer 3
6 DS Connect rod 3 28 DS Aux water seal 3
7 DS Plunger pin 3 29 DS Support ring 3
8 Washer 6 30 Main water seal sets 3
9 PD Plunger rod 3 31 plug 1
10 PD Casing 3 32 plug 1
11 Crankcase (locating pin) 1 33 DS Cylinder head 1
12 Washer 14 34 O-ring 6
13 Plunger oil seal 1 35 DS Checking valve 6
14 DS connect flange 1 36 O-ring 6
15 O-ring 2 37 DS Check valve screw 6
16 Bearing 2 38 Washer 8
17 Flat key 1 39 Screw 8
18 DS crankshaft 21-N24 1 40 DS Clearance adjustment gasket 2
19 TC4 Plunger oil seal 3 41 DS side cover group 1

20 DS support 3 42 Oil plug 1

21 DS Washer 3 43 BM Dipstick 1
22 DS Ceramic plunger 3

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No Description P/N Qty Image

1 1
HIGH PRESSURE PUMP (FOR SB15X)
15-1001
ASSEMBLY

2 1
HIGH PRESSURE PUMP (FOR AB15X) 15-1002

3 3~ MOTOR 9 KW 380V~440V/ 50~60 HZ (FOR 1

15-1003
SB 15X)

4 1
COUPLING (FOR S) 15-1004

5 ALLEN GRUB SCREW (ALL HIGH-PRESSURE 2

PUMP ASSEMBLIES FOR ALL MODELS
REQUIRE 2 PCS)
15-1005

6 1
CONNECTING FLANGE (FOR SB5X, SB15X) 15-1006

7 1
HIGH PRESSURE PUMP (FOR SB5X)
15-1007
ASSEMBLY

8 LD 4020 HIGH PRESSURE PUMP 15-1008 1

9 1
3~ MOTOR 4 KW 380V~440V/ 50~60 HZ 15-1009

10 1
COUPLING 15-1010

11 8 MM 4CM ALLAN BOLT FOR FIXING THE 4

15-1011
FLANGE (HP PUMP SIDE)

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12 8
10MM, 4CM ALLEN BOLT FOR FIXING THE
15-1012
FLANGE (MOTOR SIDE)

13 8
10MM WASHER 15-1013

14 8
10MM SPRING WASHER 15-1014

15 4
(8MM) WASHER 15-1015

16 4
(8MM) SPRING WASHER 15-1016

17 1
HIGH PRESSURE PUMP (FOR SB25X)
15-1017
ASSEMBLY

18 1
3~ MOTOR 20 KW 380V~440V/ 50~60 HZ 15-1018

19 1
COUPLING 15-1019

20 1
CONNECTING FLANGE 15-1020

21 12MM 8CM HEX BOLT FOR FIXING HP PUMP 4

15-1021
ASSEMBLY ON THE FRAME

22 4
12MM NUT 15-1022

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23 8
12MM WASHER 15-1023

24 1
LOW PRESSURE PUMP FOR (SB5X & SB15X) 16-1001

25 1
LOW PRESSURE PUMP FOR (SB25X & SB35X) 16-1002

26 1
NON-RETURN VALVE 16-1003

27 2
2"NIPPLE CONNECTION FOR LP PUMP 16-1004

28 2
2” to 1.5” SS BUSH 16-1005

28 1
MEMBRANE HOUSING 8-1-1200PSI S (CD) 17-1001

29 SCREW 17-1002 8

30 2
RETAINING RING 17-1003

31 1
TRUST RING 17-1004

32 2
PLUG 17-1005

33 2
END CAP O-RING 17-1006

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34 BEARING PLATE COMES AS PART OF THE 2

END CAP COVER SET, NOT SOLD AS 17-1007
INDIPENDANT PART.

35 SEALING PLATE COMES AS PART OF THE 2

END CAP COVER SET, NOT SOLD AS 17-1008
INDIPENDANT PART.

36 PVC END CAP ADAPTOR (FIXED ON END CAP 2

COVER) COMES AS PART OF THE END CAP
17-1009
COVER SET, NOT SOLD AS INDIPENDANT
PART.

37 SS END CAP ADAPTOR (TO FIX THE 2

17-1010
MEMBRANE TO THE END CAP COVER)

38 4
PVC END CAP ADAPTOR O-RING 17-1011

39 2
CIRCLIP 17-1012

40 SS END CAP ADAPTOR O-RING 17-1013 4

41 FILMTEC SW 30HRLE400(USA)- DRY 1

17-1014
MEMBRANE

42 2
MEMBRANE HOUSING BELT (SB15X, SB25X,
17-1015
SB35X)

43 4
HEX BOLT FOR MEMBRANE HOUSING BELT 17-1016

44 2
FC PORT (SB5X, SB15X, SB25X, SB35X) 17-1017

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45 2
COUPLING (SB5X, SB15X, SB25X, SB35X) 17-1018

46 2
COUPLING RUBBER (SB5X, SB15X, SB25X,
17-1019
SB35X)

47 JUMBO FILTER HOUSING 4.5" 20" ,25UM, 1" 2

INLET & OUTLET (SB15X, SB25X, SB35X)
18-1001
COMES AS PART OF THE FILTER HOUSING
SET, NOT SOLD AS INDIPENDANT PART.

FILTER HOUSING 2.5” X 10” (FOR SB5X) 2

COMES AS PART OF THE FILTER HOUSING 18-1002
SET, NOT SOLD AS INDIPENDANT PART.

48 2
FILTER HOUSING COVER CLAMP 18-1003

49 8MM HEX BOLT FOR FIXING CLAMP ON 7

FRAME
18-1004

43 8
FILTER HOUSING COVER CLAMP FIXING HEX
18-1005
BOLT

44 7
8MM NUT FOR FILTER HOUSING COVER
18-1006
CLAMP FIXING BOLTS ON FRAME

46 FILTER HOUSING COVER (SB15X, SB25X, 2

SB35X) COMES AS PART OF THE FILTER
18-1007
HOUSING SET, NOT SOLD AS INDIPENDANT
PART.

47 FILTER HOUSING COVER (SB5X) COMES AS 2

PART OF THE FILTER HOUSING SET, NOT 18-1008
SOLD AS INDIPENDANT PART.

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48 YARN CARTRIDGE 4.5" * 20" 5UM JAMPO (1350 1

18-1009
G)

49 YARN CARTRIDGE 4.5" * 20" 25UM JAMPO 1

18-1010
(1350 G)

50 YARN CARTRIDGE 2.5" * 10" 5UM JAMPO (1350 1

18-1011
G)

51 YARN CARTRIDGE 2.5" * 10" 5UM JAMPO (1350 1

18-1012
G)

52 1
SAND TANK -1054-2.5" (SB5X, SB15X) 18-1013

53 1
Sand tank (SB25X, SB35X) 18-1014

54 1
RISER PIPE 18-1015

55 1
DISTRIBUTOR (UPPER PIECE) 18-1016

56 1
DISTRIBUTOR (LOWER PIECE) 18-1017

57 1
RUNXIN MANUAL PORT VALVE 1" F (F56A1)
18-1018

58 1
SAND 0.5~0.8 MM 18-1019

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59 1

GRAVEL 3~5MM 18-1020

60 1
FLOWMETER 19-1001

61 FLOWMETER (SB25X) 1
19-1002

62 1
HIGH PRESSURE GAUGE 19-1003

63 1
LOW PRESSURE GAUGE 19-1004

64 1
HIGH PRESSURE SENSOR 19-1005

65 1
LOW PRESSURE SENSOR 19-1006

66 ¼” – 6MM HIGH PRESSURE FEMALE SENSOR 1

19-1007
FITTING

67 ¼” – 6MM HIGH PRESSURE MALE SENSOR 1

FITTING 19-1008

68 1
CHECK VALVE 19-1009

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69 2
HIGH PRESSURE HOSE 20-1001

70 3
HP HOSE BSP FEMALE 20-1002

71 1
HP HOSE FITTING BSP FEMALE 90 20-1003

72 2
FERRULE 20-1004

73 1
LOW PRESSURE SENSOR CONNECTION 19-1010

74 1
LOW PRESSURE SENSOR T CONNECTION 19-1011

75

LOW PRESSURE SENSOR HOSE 19-1012 3

76 4

SS 1” NIPPLE 18-1020

77 1
15-1018
SS 1” NIPPLE FOR HP PUMP

78 SS ½” NIPPLE FOR HP PUMP 1

15-1019

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79 1

CONTROL BOX 21-1000

80 TRANSFORMER 440/220V 1

21-1001

81 1

DELTA POWER SUPPLY DRP024V060W1AZ 21-1002

82 1
DVP-14SS2 PLC 21-1003

83 HOUR COUNTER 220V 1

21-1004

84 1
SCHNEIDER CONTACTOR LC1E1201M7B
5.5kW ,400/415V, 25A(AC3) 21-1005
3PH + 2NC 220V AC COIL - (FOR MODELS:
SB5X, SB15X)

85 1
SCHNEIDER CONTACTOR LC1E2501 11kW
,400/415V,36A (AC3) 21-1006
3PH + 2NC 220V AC COIL - (FOR MODEL:
SB5X, SB15X)

86 1
SCHNEIDER CONTACTOR 15KW
,400V,32(AC3)50 A*A1) 21-1007
3PH + 1NO/1NC 220V AC COIL - LC1D32 M7
(FOR MODEL: SB25X)

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87 1
SCHNEIDER TESYSDTH O/L RELAY CL10A 7 -
10A LRD 14 21-1008
(FOR MODEL SB5X, SB15X)

88 1
SCHNEIDER TESYSDTH O/L RELAY CL10A 16 -
24A LRD 22 21-1009
(FOR MODEL SB5X, SB15X)

90 2
SCHNEIDER TESYSDTH O/L RELAY CL10A 30 –
37 LRD 35
(FOR MODEL SB 25X) 21-1010

91 LED PILOT LAMP RED 220V-AD22-16DS 2

21-1011

92 LED PILOT LAMP GREEN 220V-AD22-16DS 2

21-1012

93 LED PILOT LAMP WHITE 220V-AD22-16DS 1

21-1013

94 ON-OFF SELECTOR SWITCH- LAY 56-BD33 1

21-1014

95 EMERGENCY PUSH BUTTON - LAY5-BS542 1

21-1015

96 PUSH BUTTON-GREEN LAY5-BA42 2

21-1016

97 2
PUSH BUTTON-RED LAY5-BA42 21-1017

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98 1
3~ CIRCUIT BRAKER 21-1018

99 2
FUSE 21-1019

100 4

CIRCUIT BLOCK 21-1020

101 2

LOCKS FOR PANEL 21-1021

21-1022
102 TDS METER 1

21-1023
103 AUXILIARY

104 1
FRAME (SB5X, SB15X) 22-1001

105 1
FRAME (SB25X, SB35X) 22-1002

106 1
DOSING PUMP SET 22-1003

107 22-1004 1
DOSING TANK

108
POTABLE WATER STABILIZER 252LTR CAN 22-1005

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SEABLUE
MARINE SERVICES 49 | P a g e