BA Ultrasonic Series6 Wiring
BA Ultrasonic Series6 Wiring
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
Table of contents
1 Introduction .................................................................................................................................. 4
1.1 General ............................................................................................................................... 4
1.2 Overview SPU .................................................................................................................... 4
1.3 Overall instructions ........................................................................................................... 5
2 Power connection (TB1) .............................................................................................................. 6
3 Communication connections ..................................................................................................... 7
3.1 Network (TB2 and J4) ........................................................................................................ 7
3.1.1. Connector TB2 .................................................................................................................................. 7
3.1.2. Connector J4 (Ethernet RJ45 connection) ......................................................................................... 8
3.2 Communication connector TB3 ....................................................................................... 8
4 Switches and LED indication .................................................................................................... 10
4.1 Switches on the field terminal board ............................................................................. 10
4.1.1. SW1 ................................................................................................................................................. 10
4.1.2. SW2 and SW3 ................................................................................................................................. 10
4.1.3. SW4 ................................................................................................................................................. 11
4.2 LED indication at the display ......................................................................................... 11
5 Optional DSL modem ................................................................................................................ 12
5.1 Switches ........................................................................................................................... 12
5.1.1. DIP switch 1..................................................................................................................................... 12
5.1.2. DIP switch 2..................................................................................................................................... 12
5.1.3. DIP switch 3..................................................................................................................................... 13
5.1.4. DIP switch 4..................................................................................................................................... 13
5.2 LED indication.................................................................................................................. 13
6 IS connections TB4, TB5 ........................................................................................................... 15
Figures
Tables
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
Preface
This manual is based on the latest information. It is provided subject to alterations. We reserve the
right to change the construction and/or configuration of our products at any time without obligation
to update previously shipped equipment.
The warranty provisions stipulated in the manufacturer's Terms of Delivery are applicable to the
product. The manufacturer shall have no obligation in the event that:
• Repair or replacement of equipment or parts has been required through normal wear and tear,
or by necessity in whole or part by catastrophe, or the fault or negligence of the purchaser;
• The equipment, or parts, have been maintained or repaired by other than an authorised
representative of the manufacturer, or have been modified in any manner without prior
express written permission of the manufacturer;
• Non-original parts are used;
• Equipment is used improperly, incorrectly, carelessly or not in line with its nature and/or
purpose;
• Use of this product with unauthorised equipment or peripherals, including, but not necessarily
limited to, cables, testing equipment, computers, voltage, etc.
The manufacturer is not responsible for the incidental or consequential damages resulting from
the breach of any express or implied warranties, including damage to property, and to the extent
permitted by law, damage for personal injury.
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
1 Introduction
1.1 General
This document provides detailed information about wiring an ultrasonic flowmeter series 6.
For general information about the ultrasonic flow meter series 6, please read the quick start
manual (doc. code: 22.100.200.000.02/2 latest valid version). Before performing any activity
on the ultrasonic flowmeter, please familiarize yourself with the safety instructions (doc.
code: 22.100.200.001.02/2 latest valid version).
The SPU box contains 2 separated compartments; a main and a rear compartment (see
Figure 1 and Figure 2). The main compartment can be opened from the side of the SPU
and contains the most important circuit boards. All connections herein are factory set and
shouldn’t be adjusted on site. Therefore it is strongly advised to only open this compartment
after consultation with Elster NV/SA.
All connections on the meter should be made at the rear compartment (see Figure 2). Five
connection holes are provided; the thread type can be either M20 or ½” NPT. Unused holes
shall be equipped with certified stopping plugs; non-certified plugs (e.g. used for transport
or storage) shall also be replaced by certified plugs. The client is responsible to provide
suitable glands and stopping plugs, with regards to e.g. thread type, hazardous area
certification, ingress protection.
The rear compartment is equipped with the field terminal board (see Figure 3). On this PCB
all connections for external wiring are placed, therefore connecting to a flow computer only
the connection on this PCB should be used.
Optional a DSL modem is placed behind the field terminal board. This is for a long distance
network connection.
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
For wiring the meter suited armoured shielded cables must be used (communication cables
should also be twisted), whereby the cables are protected from mechanical damages as
well as electrical interference. In addition ensure length, diameter, core and resistance of
the cables provide a most optimal match for the particular application.
Be aware!
Special attention needs to be taken when the Ultrasonic Flowmeter Series 6 has
to be installed in accordance with MID (see quick start manual (doc. code:
22.100.200.000.02/2 latest valid version).
For FM Approved Ultrasonic Flowmeter series 6 see also the control drawing
and installation remarks in the Safety Instructions (doc. code:
22.100.200.001.02/2 latest valid version).
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
In case the ultrasonic flow meter body is connected to a cathodic protection system, leave pin number 1
unconnected; as in that case the ‘earth’ of the external power supply should NOT BE CONNECTED.
For choosing the correct cable for wiring the power connection, please refer to the general
instruction in chapter 1.3 and specific instruction in Table 2. When wiring the meter ensure all
requirements are fulfilled. In case of accidental overvoltage the UFM contains a built-in surge
protection.
2
Maximal cable core 2.5 mm
Maximal cable length 700 m
(max. 5 ohm / wire)
Voltage at the field terminal board 18 – 30 VDC
(24 V nominal)
Nominal power consumption 20 Watt
Table 2: Power connection, wire specification
To prevent the ending of the flow measurement as result of a power failure; it is recommended to
connect the UFM to an Uninterruptible Power Supply (UPS). If MID applies, the UFM needs to be
powered by an Uninterruptible Power Supply (UPS).
Warning!
For compliance with EN-IEC 61010 (also harmonized under EU Low Voltage
directive 2006/95/EC) the SPU requires an external power supply, limited-
energy (< 30 Vdc max. 8A), reinforced insulation is provided between input and
output by safety transformer and distances on PCB.
Disconnecting means from supply source shall be provided in the end use.
Depending on the switch ‘SW4’ it is also possible to power the meter through the ethernet
connections, for more detailed information please see chapters 3.1.1 and 4.1.3.
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detrimental to our interests and that all copies will be returned immediately on demand 6 OF 16
Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
3 Communication connections
This chapter provides detailed information on communication wiring of the Ultrasonic Flowmeter
Series 6. For choosing the correct cables, do not only follow the specification of this chapter, but
also refer to the general instruction in chapter 1.3.
It is only possible to connect through DSL when the field terminal board is equipped with
the optional DSL modem print board (see Figure 4). With DSL it is possible to get a network
communication over a total maximum length of 1 km.
When connecting through DSL, certain switches on the field terminal board need to be
aligned, see chapter 4.1.2. With the switches on the DSL modem itself, it’s possible to fine
tune the quality of the communication, see chapter 5.
Table 3 shows an overview of the connections on TB2. Maximum cable core is 1.5 mm².
Pin number Signal name Description
10 VDSL - DSL - *
9 VDSL + DSL + *
8 PoE - Power over Ethernet (Power -) **
7 PoE - Power over Ethernet (Power -) **
6 RX- Ethernet receive - ***
5 PoE + Power over Ethernet (Power +) **
4 PoE + Power over Ethernet (Power +) **
3 RX+ Ethernet receive + ***
2 TX- Ethernet transmit - ***
1 TX+ Ethernet transmit + ***
* Only possible with the optional DSL modem print board
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
** Power over Ethernet (POE) requires an external power supply, limited-energy (max. 48 Vdc max. 3 A),
reinforced insulation is provided between input and output by safety transformer and distances on PCB. Power
over ethernet complies with IEEE 802.3af
*** Cable must be UTP, STP or FTP with category 5E or 6. Maximum cable length is 100 meter.
Table 3: Communication connector, TB2
All these communication possibilities are located on the TB3 connector. Maximum cable
core is 1.5 mm². Table 5 shows an overview of the connections
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
TB3 is factory set according to Elster-Instroment’s standard settings (see Table 6), unless
for a specific order otherwise has been agreed. The user can change the settings with
“SonicExplorer” software through a network connection (see chapter 3.1).
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
The field terminal board contains four switches, SW1 to SW4 (see Figure 5), to control
communication lines and power input.
4.1.1. SW1
This switch is placed for the line termination of the serial communication lines (see Table 5).
Every transmission line has to be terminated with the right impedance. Certainly with long
lines, like with RS 485 connections, a correct line termination is important. In transmission
lines without termination, the signal reflects at the end of the cable. This reflection interferes
with the original signal so a cacophony of signals is seen at the receiver.
In practice the line is terminated at the last meter in the RS485 multidrop network with a
resistor. The ‘SW1’ switch has two separate line terminations, one for each RS 485 port.
• ‘SW1-1’: is the line termination of port 1: (pin number 1-3 of TB3, see Table 5).
• ‘SW1-2’: is the line termination of port 2: (pin number 4-6 of TB3, see Table 5).
The line termination is enabled when the switch is placed to the ‘ON’ position.
‘SW2’ and ‘SW3’ are both used to switch the communication of the meter from Ethernet to
DSL. ‘SW2’ consists of 2 separate switches; together with ‘SW3’ they all should be aligned
the same (either up or down).
• For communication through DSL: ‘SW2’ and ‘SW3’ should be up. Communication
should now be taken at pin number 9 -10 of TB2, see Table 3.
• For communication through ethernet: ‘SW2’ and ‘SW3’ should be down.
Communication should now be taken at TB2 or J4, see Table 3 and Table 4.
Please keep in mind, that it is not possible to have communication with the Ultrasonic
Flowmeter Series 6 through ethernet and DSL at the same time.
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
4.1.3. SW4
This switch controls if the meter needs to be powered through TB1 or through the ethernet
connection.
• If the switch is up: the power should be foreseen through TB1 connector (see Table 1).
• If the switch is down: the power should be foreseen through the ethernet connection
(see Table 3 and Table 4).
The display at the front of the SPU contains LED’s to visualize the status of the power,
connection and performance of the meter. Detailed information can be found in the quick
start manual (doc. code: 22.100.200.000.02/2 latest valid version).
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
5.1 Switches
The DSL modem contains 4 DIP switches (see Figure 6), whereby the DSL communication
can be fine-tuned and aligned. The external VDD DSL modem also contains these 4 DIP
switches. For optimal communication ensure both modems are aligned, as described
below.
The setting of this switch must be the opposite as on the modem on the
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
Switch is only relevant if this modem is the master modem (see chapter
5.1.1)
Switch is only relevant if this modem is the master modem (see chapter
5.1.1)
Switch is only relevant if this modem is the master modem (see chapter
5.1.1)
The DSL modem contains contains LED’s that provide communication status information.
Figure 7 shows the position of the LED’s on the modem. The first 4 LED’s are regarding the
VDSL connection. The last 3 LED’s are regarding the internal LAN connection. Table 7
shows their functionality.
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
** 4-20 mA connection with HART, label “IS_opt_C1” and “IS_opt_C2” circuit (terminals P+ and P-; for Pm flow
pressure sensor):
In type of protection intrinsic safety, with the following maximum values:
Uo = 23.1 V
Io = 109 mA
Po = 629 mW
Lo = 1 mH
Co = 0.1 µF
Table 8: Field terminal board, TB4
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Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, WIRING INSTRUCTIONS
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07
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