LightWELD
Handheld Laser Welding & Cleaning
BUILD
DIFFERENTLY
FOR SALES IN NORTH AMERICA
LIGHTWELD.COM
LightWELD 2000 XR
LightWELD
® LightWELD 2000 XR offers laser power output
Handheld Laser Welding & Cleaning up to 2000 W to further extend welding
capabilities. Choose LightWELD 2000 XR to
weld materials up to 0 gauge (0.313”) and
maximize welding and cleaning productivity
LightWELD 1000
LightWELD® handheld laser welding and cleaning devices are fast, easy to learn and operate, and produce
high quality, consistent results across a wide range of materials and thicknesses. Pre-weld and post-weld laser
cleaning functionality optimizes weld quality while increasing productivity. The most cost-effective solution for
laser welding steel, stainless steel, and
aluminum up to 0.162’’ thick. LightWELD
A Family of Productive Laser Processing Tools 1000 can be paired with a wire feeder.
Pre-weld and post-weld laser cleaning
can be purchased as an option.
LightWELD handheld laser welding and cleaning devices are ideal for virtually any shop or
operation. Explore the range of these highly productive solutions and discover the right
LightWELD for your application.
LightWELD 1500 XR
LightWELD 1500 XR delivers a higher-brightness
beam for welding an extended range of materials and
thicknesses up to 0.234”, including reflective materials.
Welding and cleaning materials such as titanium and
copper are easy with LightWELD 1500 XR
LightWELD 1000 LightWELD 1500 XR LightWELD 2000 XR
Steels (Stainless Steel, Mild
up to 9 gauge (0.156”) up to 4 gauge (0.234”) up to 0 gauge (0.313”)
Steel, Galvanized Steel)
Aluminum 3 & 5 Series up to 8 gauge (0.129”) up to 3 gauge (0.229”) up to 0 gauge (0.325”)
Aluminum 6 Series up to 8 gauge (0.129”) up to 4 gauge (0.204”) up to 3 gauge (0.229”)
Nickel Alloy --- up to 6 gauge (0.203”) up to 1 gauge (0.281”)
Titanium --- up to 6 gauge (0.203”) up to 4 gauge (0.234”)
Copper --- up to 12 gauge (0.081”) up to 8 gauge (0.129”)
LASER WELDING LASER PRE-CLEANING LASER POST-CLEANING
Wobble Welding (width) up to 0.200” up to 0.200” up to 0.200” High speed, low heat input, and Pre-weld cleaning removes rust and Post-weld cleaning removes heat
a small HAZ make laser welding other contaminants from materials discoloration and improves visual
Cleaning Width up to 0.600” thick, thin, reflective materials, and increases weld quality. This is finishes without post-weld grinding.
up to 0.600” up to 0.600”
(Pre- & Post-weld) (optional)
and materials with dissimilar much faster than manual cleaning
High Frequency Peak 1250 W
Power for Cleaning (optional)
2500 W 3000 W thicknesses far less challenging and uses no chemicals or abrasives.
for all skill levels.
Laser Power up to 1000 W up to 1500 W up to 2000 W
LightWELD ADVANTAGES & BENEFITS LightWELD LASER WELDING & CLEANING CAPABILITY
LightWELD built-in optimized presets provide high-quality, consistent welds for any skill level. All devices except
LightWELD enables dramatically faster welding and is easier to learn and operate than MIG or TIG. LightWELD
for the LightWELD 1000 offer the added functionality of pre- and post-weld cleaning. Pre-weld cleaning removes
provides higher-quality, consistent results with minimal distortion or part deformation.
oil, grease, paint, or any potential contaminants that can affect weld quality. Post-weld cleaning creates visually
appealing welds while eliminating need for post processing.
MIG & TIG LightWELD
Speed Average Fast - Over 4X Faster than TIG
Quality Depends on user experience Consistent high-quality results Maximum Welding
Learning curve Steep Quick and easy Capability
Part Setup Critical and time consuming Minimal and fast
For Minimal Rework
Material flexibility Limited with consumables changes Wide range with no set up
Heat affected zone Large Small
Distortion & Deformation High Very Low LightWELD easily welds steels and aluminum 3 & 5 series, plus LightWELD XR devices increase the welding capability
Wobble welding No Yes - up to 5 mm for aluminum 6 series, titanium, copper, and nickel alloys without part deformation. Preset modes ensure proper laser
settings for consistent high-quality welds. Built-in wobble function accommodates wider seams, while wire welding
Pre-Weld Cleaning No Yes - Removes rust, oxides, oil & grease
capability extends welding application to poorly fit up parts.
Post-weld Polishing No Yes - Removes soot, debris & discoloration
Pre-Weld Cleaning Post-Weld Cleaning
for Improved Weld for Improved Visual
Quality Appearance
TIG welding can generate extreme heat that deforms thin materials and
produces poor visual finishes. Welding copper is difficult and welding
metals of dissimilar thicknesses is limited. TIG welding is a highly skilled
process, and experienced TIG welders are a scarce resource.
TIG Welding
To improve weld quality and reduce porosity, best Even the best welders can leave soot, debris,
MIG welding requires consumable wire, material pre-cleaning, and
results are attained by pre-cleaning to remove any and visual signs of localized heating. A quick,
beveled joints for full penetration of thick metals. Travel and work
oil, grease, or any debris that could enter the weld final cleaning pass leaves a beautiful, clean weld
angles are limited, and vertical positions are extremely challenging.
pool and create a defect. without the need for manual post-finishing.
MIG is a high-heat process that can cause part deformation.
MIG Welding
LightWELD is easier to learn and operate, and is 4X faster than TIG
welding. The low heat input and extensive material and thickness
capabilities increase productivity, repeatability, and improve weld
quality for operators of all skill levels.
Welding & Cleaning
For LightWELD devices that offer laser cleaning capability in
addition to welding, pre-weld cleaning remove oxides, rust, paint, oil, In a Single System
or grease from surfaces to be welded. Post-weld cleaning removes
soot and weld-related debris. Switching between welding and cleaning is fast and easy. Simply loosen the collet, insert the welding or cleaning
nozzle, select a preset from the front panel, and LightWELD is ready to clean or weld.
Optimized Factory Presets and Laser
LightWELD FEATURES Power Control
• Built-in parameters ensure high-quality results and
can be customized for later use
• Switch Instantly between presets to accommodate
Laser welding power up to 2000 W is easily adjusted with intuitive controls to quickly dial in many material combinations
optimum weld settings for various materials and thicknesses. With up to 100 stored preset and
• Simple controls allow new welders to be productive
user-defined process parameters, novice welders can be trained and welding in a matter of hours.
immediately
Lightweight Handheld Welding
& Cleaning Gun Built-in Wobble Welding for Increased
Productivity
The handheld welding & cleaning gun is compact,
• Create highly aesthetic seams and weld parts with
ergonomic, and comfortable. Specially designed
poor fit up
nozzle tips for welding and cleaning applications,
• Adjustable frequency and weld width up to 5 mm
plus built in wobble functionality enable operators to
optimizes results
produce high quality welds consistently. Nozzle tips
switch out quickly and easily to accommodate fusion • Use preprogrammed parameters or create custom
welding, wire welding, and cleaning, further optimizing parameter sets
and increasing productivity.
Weld Safety Detection
1. Laser only fires while the nozzle is
in contact with the part
2. Laser power shuts off if no welding OPTIONAL
plume is detected
Pressure Regulator Kit
Single Stage Gas Regulator
for LightWELD.
Simple Installation and Operation I/O Controls &
Safety Interlock
Ethernet Dual Wire Feeder Adapter
Increase fillet dimensions.
Increase tolerance for poor part fit up.
Gun Faster material build up.
In/Out
Power Gas Lens Nozzle
Workpiece Improves gas shielding welding
220 V Power Standard Gas Workpiece Clamp
Connection materials sensitive to oxygen,
moisture, or other contaminants.
Clearly labeled rear connections make getting started fast and easy. Just plug in the power cord and gas
connection, attach the workpiece clamp, and LightWELD is ready to go. Laser power, gas and gun control Gas In/Out
Door Interlock Switch
is delivered through a single cable. An ethernet computer connection provides access to advanced
Laser Output Door interlock system with 32ft of
settings to fine tune and save process parameters.
cable connection for the LightWELD.
ACCESSORIES ACCESSORIES
Platform
LIGHTWELD WIRE FEEDER PACKAGE LIGHTWELD WELDING CABINET
CEU00006612XXXXU CMMIXXX0004362PX
This optional wire feeder package includes all necessary hardware and
This heavy duty welding cabinet provides
software to add a wire welding capability to the LightWELD.
mobility for your LightWELD system
Included with Wire Feeder Kit: and accessories.
• Wire Feed Unit
• Proprietary Weld Head Nozzle Attachment KEY FEATURES INCLUDE:
• System Trigger Cable • Top platform sized for LightWELD system
• 4 Tips: 0.8mm, 0.9mm, 1.2mm, 1.6mm and & optional wire feeder
• 4 Rollers (2 U-Rollers, 2 V-Rollers) • Three storage drawers with ball bearing slides
• 4 Liners (2 Teflon liners, 2 Steel liners) • Cabinet for helmet storage
• LightWELD Wire Welding Presets Helmet Cabinet Gas Cylinder Chains
• Locking cabinet with adjustable shelves
• Platform & tether chains for two 9 in. gas cylinders
• Cable hooks for LightWELD gun cable Locking Wheels
Used for manual laser wire welding of low carbon steel, stainless steel, aluminum, non-ferrous metals & other alloys.
• Lockable swivel castors
Wire feed settings adjusted on the wire feed unit and LightWELD provides synchronization trigger signal to wire feed unit.
Wire feeder nozzle attachment guides wire precisely to the weld pool. LightWELD Process Modes provide
standard parameter settings for typical materials and wire types. LightWELD Welding Cabinet Size Weight Capacity
Cart (L x W x H) 48.75” (1238 mm) x 25.5” (648 mm) x 33.5” (850 mm)
LightWELD Wire Feeder Specifications
Weight 161.3 lb (73.2 kg)
Wire feed delivery length 10 ft. (3 m) standard, 15 ft. (4.6 m) optional
Top Surface (L x W) 34.5” (875 mm) x 20.3” (515 mm) 160 lb (72.6 kg)
LightWELD Interface Low Voltage enable/disable, analog speed control optional
Drawer 1 (L X W X H) 16.3” (410 mm) x 12.7” (320 mm) x 1.3” (32 mm) 40 lb (18.1 kg)
Wire Feed Speed Range 12 - 230 ipm (30 - 600 cm/min)
Drawers 2 & 3 (L X W X H) 16.3” (410 mm) x 12.7” (320 mm) x 4.5” (115 mm) 80 lb (36.2 kg) each
Compatible Wire Diameters 0.030” - 0.063” (0.8 mm - 1.6 mm)
Helmet Cabinet (L X W) 19.5” (495 mm) x 14” (355 mm) 40 lb (18.1 kg)
Wire Reel Capacity 2 lb (1 kg), 10 lb (5 kg) or 25 lb (10 kg) – Inside spool diameter 2”
Compatible Wire Materials Steel, Stainless Steel, Aluminum Cylinder Platform Up to two 9” gas cylinders
Power Requirements 115 - 230V 50/60 Hz
Weight and Dimensions 28.7 lb (13 kg) I 20.5” (520 mm) L x 9.7 “ (245 mm) W x 16.5” (420 mm) H CONSUMABLES
DUAL WIRE FEED ADAPTER
CEU00005612XXXXU
The optional Dual Wire Feeder Adapter allows simultaneous
feeding of two wires into the weld pool to create larger welds.
Parallel feeding of the wires at the nozzle tip with the laser
centered between allows simultaneous welding of both wires
during feeding.
Cover Slides Gas Lens Nozzle
CDSBOM00023703XU CEU00005459XXXXU
Features Benefits
Increase fillet dimensions Pack of 5 Ideal for materials sensitive to oxygen, moisture, or other
Dual Wire Feed
Increase tolerance for poor part fit up atmospheric gases, this nozzle features a precision
Wire diameter up to 0.063”
laser-drilled diffuser in a showerhead configuration.
Twin Groove Weld Tip Faster material build up
Purchase
STANDARD COPPER NOZZLES Online:
ACCESSORIES CONSUMABLES FOR MOST WELDING APPLICATIONS
LIGHTWELD PPE
1 point 2 point 6 mm 2 point 9 mm Cone
Copper Nozzle Set
CMUS0008398002XU CMUS0008411XXXXU CMUS0008719XXXXU CMUS0008794100XU
CDSBME000089XXXU
SOFT ALUMINUM NOZZLES FOR WELDING
MATERIALS WITH DELICATE SURFACE FINISHES
Carbon Fiber Laser Welding Helmet Laser Welding Helmet with Shield
CEU00004522XXXXU CEU00002506XXXXU
The helmet features a lightweight carbon Auto-Darkening Laser Al 1100 Nozzle Set 1 point 2 point 6 mm 2 point 9 mm Cone
fiber shell incorporating both UV and IR filters Welding Helmet with IR Shield & IR CDSBME00008901XU CMUS0009402XXXXU CMUS0009401XXXXU CMUS0009400XXXXU CMUS0009399XXXXU
appropriate for use with LightWELD systems. coated lens provides protection from
Designed to be compliant with EN207 DLB8 + specular reflections.
ILB9 @ 1070nm & ANSI+W16 rated for
superior protection.
CLEANING NOZZLES
LaserSafety Glasses Wrap Around Laser Safety Glasses Universal Fit Laser Safety Glasses Fit Over Style
CMMIXXX0005981PX CMMIXXX0005982PX CMMIXXX0005983PX
LightWELD XR Cleaning LightWELD XC Cleaning
Adjustable nose pads Small fit over Adjustable temple bar Nozzle Set Nozzle Set
1070 nm OD 7 1070 nm OD 7 1070 nm OD 7 CEU00004105XXXXU CEU00003724XXXXU
At the heart of every LightWELD is the laser source, which is proudly Made
in the USA at our state of the art production facilities located in Oxford MA.
Final assembly, testing and calibration is performed at our Marlborough MA
facility. If service is ever needed, repair depots are distributed regionally for
rapid response.
IPG PHOTONICS
LIGHTWELD.COM
1-508-373-1337
[email protected]
LEARN MORE
FOR SALES IN NORTH AMERICA
Legal notices: All product information is believed to be accurate and is subject to change without
notice. Information contained herein shall legally bind IPG only if it is specifically incorporated into
the terms and conditions of a sales agreement. Some specific combinations of options may not be
available. The user assumes all risks and liability whatsoever in connection with use of a product or its
application. IPG, IPG Photonics, The Power to Transform and IPG Photonics’ logo are trademarks of IPG
Photonics Corporation. © 2025 IPG Photonics Corporation. All rights reserved.
