BSKY Ultrasonic Power Supply Instructions
2015. 04. 23
Wuxi Brightsky Electronic Co.,Ltd.
Tel : +86-510-83340037
Fax : +86-510-83315517
E-mail : [email protected]
Website : www.bsky.cn
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Table of contents
1. Overview
2. Technical Data
3. Appearance
4. Schematic Diagram of Ultrasonic Power Supply Wiring
5. Usage and Operation
6. Fault analysis and Troubleshooting
7. Maintenance and Repairing
8. Miscellaneous
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1. Overview
The series goods should be used for ballast water treatment systems. There are 4 kinds of models, namely BSUS25 (6.7KW),
BSUS35 (8.6KW), BSUS45 (10.8KW) and BSUS50 (14.6KW). Each power supply product consists of a host box and a box of
matching inductance.
2.Technical Data
Input Power Supply Voltage Three-phase, AC 380V/440V±10%, 50Hz/60Hz
BSUS25 BSUS35 BSUS45 BSUS50
Maximum Output Power
6.7KW 8.6KW 10.8KW 14.6KW
Output Frequency 27~32KHZ
Starting Mode Local start / Remote PLC start
Power Control Mode Local / Remote
Frequency Tracking Mode Automatic phase lock
Cooling Mode Forced air cooling
Mode of Communication with PLC RS - 485
Communication Protocol MODBUS
Main Control Box 565×450×160mm
Inductance Box 520×230×160mm
Main Control Box Weight 25Kg 26Kg
Inductance Box Weight 14Kg
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3. Appearances
3-1. Appearance of Main Control Box
3-2. Diagram of Main control Box’s Rear Terminal
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US Generator Control Terminal:
1. T+、T- connect to 485 module;
2. E1、E2 connect to Emergency stop;
3. S1、S2 connect to Inductance Box’s Rear Terminal s1、s2;
4. L1、L2 connect to Inductance Box’s Rear Termina L1、L2;
3-3. Diagram of Inductance Box’s Rear Terminal
4. Schematic Diagram of Ultrasonic Power Supply Wiring
1) T+ and T- positions on binding posts of mainframe box are used for communication with PLC and shall be connected
by using shielded wires;
2) E1 and E2 positions on binding posts of mainframe box are used to determine whether power supply is permitted to
work. If 3-or-5-feet devices of PORTC port are connected, the power supply is permitted to start. Otherwise, it will not be
permitted to start or stop during operation. They shall be connected by using shielded wires;
3) S1 and S2 positions on binding posts of mainframe box are used to connect PORTB on inductance box, so as to collect
temperature signals, and they shall be connected by using shielded wires;
4) OUTPUTA and OUTPUTB ports on mainframe box are connected to INPUTA and INPUTB ports on inductance box (i.e.,line
1 and line 2 in the diagram) by using high temperature resistant and flame retardant strand wires of which the diameter
is 35mm2. Diameter of a single wire is 0.2mm;
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5) OUTPUTA and OUTPUTB ports on inductance box are connected to load (i.e., line 3 to line 10 in the diagram) by using
high temperature resistant and flame retardant strand wires of which the diameter is 6mm2. Diameter of a single wire is
0.2mm;
6) Three-phase 380V power input wires adopt high temperature resistant and flame retardant strand wires of which the
specification is 6mm2. They are crimped under insulation terminal studs and connected to mainframe box. Single-phase
380V and 440V power input wires of inductance box adopt high temperature resistant and flame retardant strand wires of
which the specification is 0.75mm2.
7) Main control box and inductance box are earthed in proper way.
8) The line connection diagram was showed as follows.
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5. Use and Operation
5-1. Descriptions to Button Functions and Indicator Lights
5-2. System Setting and Panel Display
5-2-1 Operation Methods:
Press MENU button to enter main menu, and CURRENT window displays F** and flickers. Press ADD and SUB buttons at this
time, the value displayed on CURRENT window increases circularly from 0 to 15, and corresponding preset value is
displayed on FREQUENCY window. If parameters of a certain function are to be reset, press ADD or SUB button to turn to
the page of this function. Press MENU button. CURRENT window does not flicker at this time, but figures on FREQUENCY
window flickers. Repress ADD or SUB button to set the parameters, then repress MENU button to save the settings. Repress
ESC button to exit from function parameter setting state, to return to the initial state. If ESC button is pressed after settings,
current settings will not be saved.
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5-2-2 Function Descriptions
Various functions in main menu are displayed by F1~F15. The corresponding functions are as follows:
1) F1: Operating mode
Press MENU button to enter F1. The panel displays “F1 X”;
X=0: Local operation, realized by RUN and STOP buttons on the panel.
X=1: Remote operation, realized by 485 communications.
2) F2: Power percentage
Press MENU button to enter F2. The panel displays “F2 XX.X”;
XX.X indicates percentage of power output, ranging from 00.0 to 99.9 or 100. This value can be modified through 485
communications.
3) F3: Setting local communication address
Press MENU button to enter F3. The panel displays “F3 XX”; Read-only communication address needs to be set on local
panel.
4) F4: Correcting current 1
Press MENU button to enter F4. The panel displays “F4 XX.X”;
For instance, adjust power output to 10% and measure input single-phase current value. Correct X.X to the current value
by using ADD and SUB buttons.
5) F5: Correcting current 2
Press MENU button to enter F5. The panel displays “F5 XX.X”;
For instance, adjust power output to 100%, and measure input single-phase current value. Correct XX.X to the current value
by using ADD and SUB buttons.
6) F13: Selecting working mode
The panel displays “F1 X”;
X=0: Normal operation mode;
X=1: Debug mode. Neither open load protection nor communication is detected at this time. Power indicator light flickers
at the same time to distinguish from normal operation.
7) F14: Correcting current and detecting open current value
Press MENU button to enter F14. The panel displays “F14 XX.X”; XX.X indicates current. Press ADD and SUB buttons to
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adjust corresponding current.
8) F15: Set value of output power
Press MENU button to enter F15. Correct the set value, and the panel displays “F15 XX.X”; XX.X indicates set value.Press
ADD and SUB buttons to adjust corresponding set value.
Note:
1. F6-F12 are kept unused.
2. Power percentage value can be changed under remote control in S1 state, and preset values of other functions can only
be modified on panel.
3. Under stand-by state, CURRENT window displays S0 or S1, and FREQUENCY window displays power percentage. Under
running state, CURRENT window displays current value, and FREQUENCY window displays frequency value.
4. Except F1 and F2 functions, other functions have been set before the power supply leaves factory, and need not to be
changed by users.
5-2-3 Fault Display Description
At present, there are mainly five types of system faults: over-current protection, overheating protection, input default phase
protection, output open circuit protection, and communication fault.
1) Over-current protection:
“E 1” appears on current display window.
2) Overheating protection
“E 2” appears on current display window.
3) Input default phase protection
“E 3” appears on current display window.
4) Output open circuit protection (i.e., open load protection)
If current is detected very small during normal operation, it can be judged that open circuit occurs to output.“E 4” appears
on current display window.
5) Communication fault:
The communication with PLC fails.“E 5” appears on current display window.
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6. Fault Analysis and Troubleshooting
6-1 Appearance of Internal PCB
Control
Driving
Board
Board
Input Power Switching Power
Supply Supply Board
Lack phase
Protection
Board
Output
Lack phase
Signal
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6-2. US Power Common Failure and Troubleshooting
Fault phenomenon and analysis solution
NO. Fault Fault Reason Inspection Method
Code Instruction
1. Short-circuit of 1. Disconnect the two lines of US power output,test the
external output cable two terminal with multimeter.
1 E1 Line short 2. US power fault 2. IGBT module is broken,change it.
3. Disturbance by EMI 3. Keep the earthing device in good condition.
4. Contact manufacturer for troubleshooting.
1. The ventilation 1. Make sure the ventilation environment of power
Over environment is not cabinet is good.
2 E2 temperature good. 2. Check the terminal resistant between S1 and S2, it is
2. Lines is broken. small when US works normally.
3. Contact manufacturer for troubleshooting.
1. Lack phase of 1. Check the external input voltage with multimeter.
external input power; 2. Check the US input voltage with multimeter.
2. The power 3. The panel displays fault E3 when US is running;while it
connection lines in is normal when US is standby.Change the switching power
power cabinet is not board.
good . 4. The red light in the lack-phase protection board
3. The switching indicates US power lack-phase.If the red lights is not
power board is not bright but fault E3 appears,check the internal wiring or
good in US power. replace with another the lack-phase protection board in
3 E3 3 phase 4. Lack-phase the condition of the input voltage is normal.(Pay attention
power fail protection board is not to the output polarities of lack-phase protection board ).
good. 5. Open the US generator without power supply,check
5. Poor contact in US the plug and screw whether it contact well.
internal plug line and 6. Keep the earthing device in good condition.\
screw. 7. Short output of the lack phase protection board in case
6. Disturbance of no better method.
8. Contact manufacturer for troubleshooting.
1. Output cable open 1. Check Output lines
circuit 2. Replace with another US generator.
2. US generator is no 3. Check the insulation resistant of US module to make
4 E4 Line open good. sure the value greater than 1MΩ.
3. US module is not 4. Keep the earthing device in good condition.
good. 5. Contact manufacturer for troubleshooting.
4. Disturbance by EMI
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1. Communication 1. Set and save the communication address rightly
address is wrong. through the function F3 on the display board.
2. The 485 module is 2. Change another 485 module.
not good. 3. Ensure the wires connect rightly.
5 E5 Communicati 3. Get mixed the 4. Change another display board.
on cut position of “T+”and 5. Keep the earthing device in good condition.
“T-”connection wires . 6. Contact manufacturer for troubleshooting.
4. The display board is
not good.
5. Disturbance
6 E6 IGBT fault Protect from IGBT
module
External Emergency stop Check the emergency lines whether it is disconnected.
7 E7 Emergency
stop
Out of Frequency out of the
8 E8 frequency range from 27KHz to
range 32KHz
1. The 1. Change another switching-power board.
switching-power board 2. Repair the emergency lines.
9 N/A US power is broken and the 3. Change another display board.
* can not boot display board is out of 4. Contact manufacturer for troubleshooting.
up. work.
2. Open circuit of
external emergency
lines.
9* note: When US power can not boot up and any fault signal was not displayed on the operation panel, please do
as No 9 instruction. If it does not work, please contact manufacturer for troubleshooting.
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Reference only : Communication Address
Fault Code Fault Instruction Communication Address
E1 Over Current 30003.0
E2 High Temperature 30003.4
E3 Lack Phase 30003.1
E4 Open Load 30003.3
E5 Communication Interrupt
E6 IGBT Protect 30003.5
E7 Emergency Stop Alarm 30003.8
E8 Over the Range of Frequency Alarm 30003.9
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7. Maintenance and Repairing
This power supply is dedicated equipment, so the operating personnel can take up their posts only after being specially
trained and qualified by our company. At ordinary times, specially-assigned persons shall be on duty, maintaining and
repairing the equipment. They shall inspect at specified intervals whether the equipment operates normally, and take duty
records at all times. In case of faults, they shall remove the faults in time, or invite specialists, or contact manufacturer for
troubleshooting. Insulation situations of electric wires and cables shall also be inspected
8. Miscellaneous
8-1 Service Commitments
All products of our company will be provided with related technical data and support by us and our service centers at
various places. We will debug the system and provide service jobs to users after the products are put into use. Besides, our
company will establish a special customer file, have it managed by computer, and track the quality, so as to offer sincere
services to our customers.
8-2 Quality Assurance
Refer to your contract for warranty period of the equipment. If faults or damages occur due to our product quality within
warranty period, our company will repair or change the product for free.
8-3 Contact Information
Engineering services: +86-510-83302969
Fax: +86-510-83315517
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