SS 8113 Vol.+27+No.+4S+ (2024) November 2024 African+Journal+of+Biomedical+Research+ (2) + (1) + +Prachi+Kashyap
SS 8113 Vol.+27+No.+4S+ (2024) November 2024 African+Journal+of+Biomedical+Research+ (2) + (1) + +Prachi+Kashyap
php/AJBR
Afr. J. Biomed. Res. Vol. 27(4s) (November 2024); 1444-1455
Research Article
Abstract-
A number of process industries, including pulp and paper, sugar, desalination, pharmaceuticals, dairy and food processing,
etc., have evaporators as one of their most energy-intensive components. If the heat from the vapour is not used, a single
effect evaporator might be energy inefficient. Using multiple-effect evaporators solves this problem. Because Vapour
bleeding is implemented, Robert type evaporators are typically regarded as the preferred evaporator design in the cane
sugar industry. The three-effect evaporator system model that will be created for this project has three effects. The model
includes vapour bleeding as a way to cut back on the amount of steam used in the evaporator. Using waste heat while
lowering steam consumption and heating power are the goals of multiple effect arrangements. This is accomplished by
employing the vapour produced in the first stage as the second stage's heat source and the third stage's heat source.
Condensate, feed and product flashing, vapour compression, and other energy-saving techniques are also available.
Vapour bleeding improves the process's steam economy, but at the increased expense of the necessary heat exchangers.
Along with designing this evaporator, we will analyse data to identify various stresses and develop a support system to
minimise the evaporator's weight.
.
Keywords- Evaporator, Multiple-effect, Robert and falling-film type, Sugar industry, vapour bleeding.
DOI: https://doi.org/10.53555/AJBR.v27i4S.3846
1447 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
Fig.2.5 : Forward feed arrangement for feeding multiple effect evaporator system
Governing Equation of Multiple effect Evaporator is Mass energy balance
derived:- Basic Equation Eneregy Balance
1448 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
Q= m.cp.∆ T= m.λ. {Latent Heat = λ =Hs- U1.A. (T0-T1)= V0 λ0= Q1
hs} Effect 2: V1=F-L1
For steady state’ Enthalpy Balance
Mass input rate = mass output rate. L1(h1-h2)+V1. λ1 – (L1-L2) λ2=0
For total balance L1.Cp.(T1-T2)+(F-L1) λ1 –(L1-L2) λ2=0
F=L+V
For balance of solute Rate Equation
FXF=LXL V=0 Vapours Solute free U2.A. (T1-T2)= (F-L1) λ1 = Q2
For Heat Balance Effect 2: V2=L1-L2
Heat in feed + Heat in Steam = Heat in Conc. Liquid + Enthalpy Balance
Heat in Vapour + Heat in Condensate Steam. L2(h2-h3)+ (L1-L2) λ2 – (L2-L3) λ3=0
F.hf+ S.Hs = L.hL + V.Hv +S.hs L2.Cp.(T2-T3)+(L1-L2) λ2 –(L2-L3) λ3=0
By Substitution, Rate Equation
F.hf+ S. (Hs-hs) = L.hL + V.Hv. U3.A. (T2-T3) = (F-L1) λ1 = (L1-L2) λ2
The Heat transferred in the evaporator is then. Badger Mc-Cabe Method
q = S. (Hs-hs) = S. λ=U.A.∆ T= U.A.(Ts-T1) To find the different parameters for design
considerations of MEE, with help of Badger Mc-Cabe
Assume P1>P2>P3 (fixed) ,T3 (Fixed Known).
Method
When V1&T1 both exists at same temperature.
In this method to find the design Parameter with
Governing Equation of Multiple effect Evaporator
consideration some assumption of known parameters
Effect 1:- λ0= H0-h0 = Change in Enthalpy.
where XF, TF, PF, T0, P0, X3, T3,&L3 & Finding
Enthalpy Balance
unknown Parameter, V0,L1,L2. etc. from the trial of
F.hf+Q1-V1H1-L1H1 =0
this method 4 to 5 times we get closer value at 4 & 5
F.hf+V0 λ0-(F-L1)H1 – L1h1=0
Rows of table. And with the help of that value known &
F.Cp (Tf-T1) + V0 λ0- (F-L1) λ1 =0
finding parameter we also find the average area of
Rate Equation
evaporators.[12]
Trial No. 1 2 3 4 5 6 7
Parameters L1 L2 V0 A ∆T1 ∆T2 ∆T3
Units T/Hr T/Hr T/Hr m2 0
C 0
C 0
C
1 195.5 119.4 189.5 2661.5 7 16 42
2 194.94 119.5 189.75 2662 6.5 15.5 42.5
3 194.9 119.32 189.9 2661.8 6.5 15.5 42.3
4 194.92 119.4 189.55 2661.7 7 16 42.5
5 194.9 11.45 189.55 2661.5 7 16 42.5
1450 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
C. Vapour Lanes and Tube sheet Hole arrangement
1451 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
20) Sp. volume of vapour= 21.03 m3 /kg
3) The calandria's diameter in the vapour entry and 11) Tube plate thickness:
the necessary diameter for the vapour inlet: a. Maximum allowable pressure = 2.8 kg/cm2
a. Number of vapour entries= 2 b. Allowable stress =1410kg/cm2
b. Evaporation rate of body= 24.5 kgs/m2/hr c. Modulus factor for MS sheet= 210000
c. Vapour required for calandria= 50000 kgs/hr d. Corrosion allowance = 1.55mm
d. Total area of vapour entry=0.71 m2 e. Tube plate thickness= 8.1mm
e. Diameter of steam entry= 700 mm
f. Area of each steam entry=385000 mm2 5. Case Studies to Calculate the Steam Economy for
g. Width of steam entry = 200mm Multiple Effect Evaporator in Sugar Industry ,
Kolhapur.
4) Vapour outlet pipe diameter: Experimental validation of multiple effect evaporators
a. Vapour volume =30 m3/s in the sugar industry involves testing the performance
b. Vapour outlet pipe diameter=1050mm of the evaporator system under real operating conditions
to ensure that it functions as intended and meets the
5) Diameter of condenser: desired specifications.
a. Volume of condensate=13.85 m3/s Performance testing: Conduct a series of tests to assess
b. Condensate pipe diameter each=160mm the performance of the evaporator system under
different operating conditions. This may involve
6) Toxic Gases: varying parameters such as steam pressure, feed flow
a. Cross section area of non-condensable gases= rate, and number of effects.
200cm2 Comparison with design specifications: Compare the
b. Number of non-condensable gases= 6 experimental results with the design specifications of
c. Diameter of each non condensable gas line= 65.150 the evaporator system to check if it is performing as
mm expected. Look for any discrepancies or deviations that
7) Vapour space height: may indicate issues with the system.
a. Vapour space height =5000mm Energy efficiency analysis: Evaluate the energy
efficiency of the evaporator system by calculating the
1452 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
heat transfer coefficients, steam economy, and overall Multiple Effect Evaporator :-
energy consumption. Compare the experimental values Performance Investigation in Sugar Production Unit
with theoretical predictions to validate the system's with Steam Economy for Multiple Effect Evaporator.
performance. We find comparative analysis for no heating Sugarcane
juice and heating sugarcane juice Steam Economy are
Performance Investigation with Steam Economy for increases with increase their number of effects.
Graphical representation of comparison in between of No Heating Juice and Heating Juice shows the steam
Economy for multiple effects Evaporator in sugar industry.
6.00
5.00 5.26
4.77
4.27
4.00
1.00
0.00
3rd 4th 5th
1453 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
3.5
3 Pressure
2.5
Steam Economy
2
1.5
0.5
0
1 2 3 4 5 6 7 8 9 10 11 12 13
3.5
Pressure
2.5
Steam Economy
2
1.5
0.5
0
1 2 3 4 5 6 7 8 9 10 11 12 13
7. CONCLUSION flowing from the centre of the downtake. As a result,
According to the findings of numerous theses and there will be more time for heating.The various
research papers, the impacts needed for the sugar dimensions of an evaporator are determined using
business are solely dependent on the size of the industry. standard methods and a design data book as a guide.
For large-scale enterprises, a multi-effect evaporator During the designing phase, it was discovered that a
with seven to eight effects is highly successful in multi-effect evaporator's performance is primarily
utilising steam efficiently while also producing the influenced by four key factors. These four factors are
appropriate quality and amount of condensate from each the tube's length, diameter, body material, and
effect. More than three effect evaporators are useless for configuration of the vapour lanes. According to the
small-scale industry.It is evident that the sugar juice needed capacity and temperature, the tube's length and
should be injected into tubes from bottom to top. Juice diameter are calculated.
will move faster due to gravity if it is supplied from top The placement of the vapour lanes is intended to evenly
to bottom, which will reduce the amount of time needed heat all of the tubes. The overall structure's material is
to heat the juice. While juice is flowing from bottom to dependent on a number of elements. In order to
top, it moves slowly until it reaches the tube's top before successfully heat juice, the material should have a
1454 Afr. J. Biomed. Res. Vol. 27, No.4s (November) 2024 Mr Atulkumar. G.Sanadi et al.
Design & Analysis of Multiple effect Evaporator for Sugar Industry
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