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Training Modules 2

The document outlines a comprehensive training program for electricians, consisting of seven modules covering basic electrical concepts, maintenance of lighting fixtures and fans, low and high voltage panels, control panels and power factor panels, cable termination and jointing, transformer maintenance, and generator, inverter, and UPS maintenance. Each module includes objectives, content outlines, and necessary resources and tools for effective training. The program is designed to enhance the skills and knowledge of electricians in various aspects of electrical systems and safety practices.

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Aqeel Anwar
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3 views

Training Modules 2

The document outlines a comprehensive training program for electricians, consisting of seven modules covering basic electrical concepts, maintenance of lighting fixtures and fans, low and high voltage panels, control panels and power factor panels, cable termination and jointing, transformer maintenance, and generator, inverter, and UPS maintenance. Each module includes objectives, content outlines, and necessary resources and tools for effective training. The program is designed to enhance the skills and knowledge of electricians in various aspects of electrical systems and safety practices.

Uploaded by

Aqeel Anwar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Training Modules for Electricians

Module 1: Basic Electrical concepts and Safety Practices

Duration: 2 Weeks
Objective: Build a strong foundation in electrical concepts and safety practices.

Contents:
1. Basic Electrical Concepts:
 Electrical terms and units: voltage, current, resistance, power, energy, frequency.
 Circuit types: series, parallel, and mixed.
 AC vs. DC: applications and differences.
 Reading and interpreting single-line diagrams/wiring diagrams.
2. Electrical Standards and Regulations:
 Overview of IEC, IEEE, and local electrical codes.
 Importance of adhering to standards in installations and maintenance.
3. Safety Practices:
 Recognizing electrical hazards and mitigation strategies.
 Detailed Lockout/Tagout (LOTO) procedures.
 Grounding techniques and earthing systems.
 Firefighting techniques for electrical fires.
4. Introduction to Electrical Tools:
 Types of hand tools: screwdrivers, pliers, cutters, spanners.
 Instruments: multimeters, insulation testers, clamp meters, voltage testers.
 Tool inspection and maintenance.
Resources/Tools:
 Safety Gear: Insulated gloves (Class 0-4), arc-flash suits, safety helmets, boots with
dielectric properties, safety goggles.
 Tools: Screwdrivers, combination pliers, crimping tools, torque wrenches, diagonal
cutters, stripping knives.
 Instruments:
 Multimeters (Fluke 117 or equivalent).
 Insulation testers (Megger MIT400 series or equivalent).
 Clamp meters with current and voltage range up to 1000A.
 Voltage testers with non-contact detection.
 Training materials: electrical standards (IEC/IEEE), safety manuals, training videos.
Module 2: Maintenance of Lighting Fixtures and Fans

Duration: 3 Weeks
Objective: Train electricians in troubleshooting, installation, and maintenance of lighting and
fan systems.

Contents:

1. Lighting Fixtures:

 Understanding types of lighting: LED, halogen, fluorescent, and CFL.


 Energy efficiency and lumens per watt.
 Dimming systems and control circuits.
 Maintenance schedules for industrial lighting (high-bay, low-bay fixtures).
 Common issues: flickering, overheating, failed ballasts, loose connections.

2. Fans:

 Types: ceiling, pedestal, exhaust fans, industrial fans.


 Motor types and winding inspection.
 Lubrication, bearing replacement, and noise reduction techniques.

Resources/Tools:

 Lighting: LED fixtures, tube lights, fluorescent fittings, ballasts, dimmer switches.
 Fans: Ceiling fans, exhaust fans, fan motors, and regulators.
 Tools: Voltage testers, screwdrivers, pliers, ladders, cable testers.
 Cleaning kits: air blowers, cleaning brushes, isopropyl alcohol.

Module 3: Low and High Voltage Panels (440V & 11KV)

Duration: 4 Weeks
Objective: Enable comprehensive maintenance and fault resolution of LV and HV panels.

Contents:

1. Low Voltage Panels (LV):

 Understanding MCB, MCCB, ACB, and fuse protection.


 Wiring diagrams: interpretation and troubleshooting.
 Busbar inspection and tightening techniques.

2. High Voltage Panels (HV):

 Overview of vacuum circuit breakers (VCBs) and SF6 breakers.


 CT/PT installation and maintenance.
 Arc protection systems and HV surge protection devices.

3. Inspection and Testing:

 Megger testing for insulation.


 Thermal imaging for detecting overheating.
 Earth resistance measurement.

Resources/Tools:

 Panels: Dummy panels with MCBs, MCCBs, relays, busbars, CTs/PTs, VCBs.
 Testing Tools:

 Insulation testers (1kV and 5kV).


 Infrared thermometers or thermographic cameras.
 Earth testers (3-point and 4-point).
 Tong testers for load current measurement.

 Accessories: Screwdrivers, insulated spanners, Allen keys, cable ties.

Module 4: Control Panels and Power Factor Panels

Duration: 3 Weeks
Objective: Train electricians to handle advanced control systems and optimize power factor.

Contents:

1. Control Panels:

 Introduction to control panel components: relays, contactors, timers, PLCs.


 Relay logic: creation and troubleshooting.
 Basic PLC programming for control systems.

2. Power Factor Panels:

 Power factor principles and benefits.


 Installation and troubleshooting capacitor banks.
 Addressing harmonics with filters.

Resources/Tools:

 Control Components: Relays, contactors, PLC training kits, push buttons, selector switches.
 Power Factor Panel Kits: Capacitors, harmonic filters, CTs.
 Testing Tools: Clamp meters, harmonic analyzers.
Module 5: Cable Termination and Jointing (LV & HT)

Duration: 2 Weeks
Objective: Provide hands-on training in cable termination and jointing.

Contents:

1. Cable Selection:

 Material and sizing based on current ratings.


 XLPE vs. PVC insulation.

2. Termination and Jointing:

 LV: Crimping, stripping, and lugs.


 HT: Stress cone installation, heat-shrink jointing.
 Testing joints and terminations for quality assurance.

Resources/Tools:

 Cable samples (2.5mm² to 300mm²).


 Crimping tools (manual and hydraulic), cable cutters.
 Heat-shrink sleeves, blowtorches, soldering kits.
 Cable fault locators.

Module 6: Transformer Maintenance

Duration: 3 Weeks
Objective: Perform detailed transformer diagnostics and routine maintenance.

Contents:

1. Transformer Components:

 Windings, core, insulation, cooling systems.


 Tap changers (OLTC and NLTC).

2. Maintenance Procedures:

 Oil sampling and dielectric strength testing (BDV).


 Inspecting and cleaning bushings.
 Checking winding resistance and continuity.

Resources/Tools:
 Oil testing kits, winding resistance testers.
 Infrared cameras, insulation testers (5kV).
 Dummy transformers for practice.

Module 7: Generator, Inverter, and UPS Maintenance

Duration: 4 Weeks
Objective: Ensure smooth operation of backup systems.

Contents:

1. Generators:

 Diesel generator parts: engine, alternator, AVR.


 Routine servicing: oil change, filter cleaning.
 Load balancing and synchronization.

2. Inverters and UPS:

 Battery maintenance: testing electrolyte levels, replacing cells.


 Identifying and fixing inverter/UPS faults.

Resources/Tools:

 Diesel generators (5-50kVA).


 Inverter and UPS units.
 Battery testers, hydrometers, load banks.

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