Two hand control with
3SU1 Sensor switch
Siemens
SIRIUS Safety Integrated Industry
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Two hand control with 3SU1 sensor switch
Entry-ID: 109479531, V 1.1, 02/2018 2
Table of content
1 Task ..................................................................................................................... 4
2 Solution............................................................................................................... 5
3 Overview ............................................................................................................. 6
3.1 Application ............................................................................................ 6
3.2 Setup .................................................................................................... 6
3.3 Function description ............................................................................. 6
4 Connecting 3SU1 to safety relay 3SK1 ............................................................ 7
4.1 Circuit diagram ..................................................................................... 7
5 Connecting 3SU1 to safety relay 3SK2 ............................................................ 8
5.1 Circuit diagram ..................................................................................... 8
5.2 3SK2 logic diagram .............................................................................. 9
6 Connecting 3SU1 to safety relay MSS 3RK3................................................. 10
6.1 Circuit diagram ................................................................................... 10
6.2 MSS 3RK3 logic diagram ................................................................... 11
7 Connecting 3SU1 to distributed I/O module ET 200SP ............................... 12
7.1 Circuit diagram ................................................................................... 12
7.2 Configuration of F-periphery inputs to evaluate 3SU1 sensor
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switch.................................................................................................. 13
7.3 PLC program ...................................................................................... 14
8 Connecting 3SU1 to compact-controller S7-1200FC ................................... 15
8.1 Circuit diagram ................................................................................... 15
8.2 Configuration of F-Inputs to evaluate 3SU1 sensor switch ................ 16
8.3 PLC program ...................................................................................... 17
9 Safety-related evaluation of sensor-circuit ................................................... 18
9.1 Evaluation according to EN ISO 13849-1 .......................................... 18
9.2 Evaluation according to IEC 62061 .................................................... 19
10 Contact/Support ............................................................................................... 20
Two hand control with 3SU1 sensor switch
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1 Task
1 Task
How can a two-hand operating panel, including sensor switches 3SU1
(MLFB: 3SU1200-1SK10-2SA0), be evaluated safely according to
IEC62061 (SIL3), respectively ISO13849-1 (PL e).
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Two hand control with 3SU1 sensor switch
Entry-ID: 109479531, V 1.1, 02/2018 4
2 Solution
2 Solution
In general, both sensor switches of two-hand control panel will be
connected to a fail-safe evaluation unit. For the evaluation units you can
use the hardware parametrizable safety relay 3SK1 as well as the
software parametrizable safety relay 3SK2 respectively MSS 3RK3. The
safety evaluation units monitor the actuation of both control devices within
a period of time of 500ms. The safety evaluation units test the sensor
wiring against short and cross circuits.
This document describes the wiring connection of the sensor switches
with the safety relays as well as the parameterization (by DIP-switches
respectively parameterization software) of the devices for the sensor
monitoring. Additionally, the safety related assessment of the sensor
circuit using the Safety Evaluation Tool (SET) will be given by this
documentation. Furthermore the safety function “emergency stop” will be
shown for the sake of completeness, but not as part of the safety related
assessment. More Information about shutdown in case of emergency is
given by SIRIUS Safety Application Manual.
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Two hand control with 3SU1 sensor switch
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3 Overview
3 Overview
3.1 Application
Two-hand control panels consist out of two buttons (sensor switch 3SU1),
which have to be actuated simultaneously for controlling a machine. The
two-handed control prevents the operator to get in contact with the
hazardous area.
3.2 Setup
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3.3 Function description
Due to the condition of a simultaneous actuation of both operating
devices, the operator is forced to use the two-hand control panel to
ensure to get not in contact with any hazardous area. The safety relay
switches the release circuit if both sensors’ high-signals are available
within a time period of 500ms and a closed feedback circuit. If one of two
sensor switches are released, the machine will be safely be switched off
by the safety relay. After that, a reactivation of the safety relay is
necessary by actuation of both sensor switches. If the emergency-stop
device was activated, the safety relay has to be switched on by a
specified start pushbutton.
Two hand control with 3SU1 sensor switch
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4 Connecting 3SU1 to safety relay 3SK1
4 Connecting 3SU1 to safety relay 3SK1
4.1 Circuit diagram
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The parameterization of 3SK1 devices are described in the circuit diagram with the
Note
position of the DIP switches. The specified position is represented by black marking.
The release circuit of the basic unit Advanced is presented as an example. For any
Note
application basic modules with electronic or relay release circuits may be used.
Two hand control with 3SU1 sensor switch
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5 Connecting 3SU1 to safety relay 3SK2
5 Connecting 3SU1 to safety relay 3SK2
5.1 Circuit diagram
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Two hand control with 3SU1 sensor switch
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5 Connecting 3SU1 to safety relay 3SK2
5.2 3SK2 logic diagram
Evaluation of a Two-hand control panel with software element
“Two-hand operation”
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Type: 2-channel (NO/NO)
Cross-circuit detection: activated
Two hand control with 3SU1 sensor switch
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6 Connecting 3SU1 to safety relay MSS 3RK3
6 Connecting 3SU1 to safety relay MSS
3RK3
6.1 Circuit diagram
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Two hand control with 3SU1 sensor switch
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6 Connecting 3SU1 to safety relay MSS 3RK3
6.2 MSS 3RK3 logic diagram
Evaluation of a Two-hand control panel with software element
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“Two-hand operation”
Type: 2-channel (NO/NO)
Cross-circuit detection: activated
Two hand control with 3SU1 sensor switch
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7 Connecting 3SU1 to distributed I/O module
ET 200SP
7 Connecting 3SU1 to distributed I/O module
ET 200SP
7.1 Circuit diagram
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The periphery modules of ET 200SP can be connected to S7-300F as well as S7-
Note
1500F controller series.
The configuration for periphery modules of ET 200MP is similar to ET 200SP.
Two hand control with 3SU1 sensor switch
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7 Connecting 3SU1 to distributed I/O module
ET 200SP
7.2 Configuration of F-periphery inputs to evaluate 3SU1
sensor switch
Parameterization F-DI Sensor supply
Short-circuit test: activated
Parameterization F-DI channel 0 (Ix.0 – „s1“):
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Sensor evaluation „1oo1“, one channel for each sensor, sensor supply is
assigned explicitly
Parameterization F-DI channel 1 (Ix.1 – „s2“):
Sensor evaluation „1oo1“, one channel for each sensor, sensor supply is
assigned explicitly
Two hand control with 3SU1 sensor switch
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7 Connecting 3SU1 to distributed I/O module
ET 200SP
7.3 PLC program
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Evaluation Two-hand control with safety function „TWO_H_EN“. Control Drive
“M” with feedback circuit by using safety function “FDBACK”.
Two hand control with 3SU1 sensor switch
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8 Connecting 3SU1 to compact-controller S7-1200FC
8 Connecting 3SU1 to compact-controller
S7-1200FC
8.1 Circuit diagram
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Two hand control with 3SU1 sensor switch
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8 Connecting 3SU1 to compact-controller S7-1200FC
8.2 Configuration of F-Inputs to evaluate 3SU1 sensor
switch
Parametrization F-DI channel 0 (Ix.0 – “s1”) and channel 1 (Ix.8 – “s2”):
Evaluation „1oo1“, one channel for each sensor, internal sensor supply will be
used (short circuit test is activated)
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For sensor switch S1 and S2, sensor supply Vs1 respectively Vs2 has to be set,
Note
otherwise cross-circuit monitoring is not covered for diagnosis.
Two hand control with 3SU1 sensor switch
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8 Connecting 3SU1 to compact-controller S7-1200FC
8.3 PLC program
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Evaluation Two-hand control with safety function „TWO_H_EN“. Control Drive
“M” with feedback circuit by using safety function “FDBACK”.
Two hand control with 3SU1 sensor switch
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9 Safety-related evaluation of sensor-circuit
9 Safety-related evaluation of sensor-circuit
Presumption for the safety-related assessment:
Reliability: MTTFd = 1071 years (manufacturer specification)
Structure: category 4 according to ISO 13849-1 (requirements are
fulfilled)
Diagnosis: DC= 99%
o failure (e.g. continuous actuation) of one sensor switch will
be detected
o short and cross circuits will be detected (see
parameterization of evaluation devices)
o reaction to all faults (restart will be prevented)
maximum operating: 20 years (manufacturer specification)
common cause failure: specific measures have to be taken according
to ISO 13849-1. In this example, some actions are expected to reach
a score of at least 65.
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9.1 Evaluation according to EN ISO 13849-1
Two hand control with 3SU1 sensor switch
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9 Safety-related evaluation of sensor-circuit
9.2 Evaluation according to IEC 62061
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Two hand control with 3SU1 sensor switch
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10 Contact/Support
10 Contact/Support
Siemens AG
Technical Assistance
Tel: +49 (911) 895-5900
Fax: +49 (911) 895-5907
Mail: [email protected]
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Two hand control with 3SU1 sensor switch
Entry-ID: 109479531, V 1.1, 02/2018 20
