Purpose GENERATOR PROTECTION RELAY TESTING.

Project 148 MVA GENERATOR CONTROL & PROTECTION RELAY PANEL

I. NAME PLATE DETAILS:

PANEL NO. STG-1

PANEL NAME GENERATOR CONTROL AND PROTECTION RELAY PANEL
IDENTIFY DPR-1
SR.NO 10523
MAKE BECKWITH ELECTRIC
MODEL M-3425A
3 CTT-1 CT RATIO 7KA/5A
5 CTT-1 CT RATIO 7KA/5A
NVTT-2 NEUTRAL PT 9120/240V
RATIO
1VTT-3 PT RATIO 15KV/110V
POWER 148 MVA
FLC 4.07A
DEVICE ADDRESS 1
TRIP TIME CALCULATION FROM CYCLE CONVERTED INTO SECONDS.
FAULT SECONDS = TIME DELAY CYCLES / 50

II. MEASUREMENTS:

(3 CCT-1 Current Measurement)

Phases Injected Current(A) Measured Current (kA)
R Y B
R 5A 6.990 0 0
Y 5A 0 6.990 0
B 5A 0 0 6.990
RYB 5A 6.990 6.990 6.990

(5 CCT-1 Current Measurement)

Phases Injected Current(A) Measured Current (kA)
R Y B
R 5A 6.996 0 0
Y 5A 0 6.999 0
B 5A 0 0 7.001
RYB 5A 6.996 6.999 7.001

(1 VTT-3 Voltage Measurement)

Phases Injected Voltage(V) Measured Voltage (kV)
RN 63.51V 8.66
YN 63.51V 8.66
BN 63.51V 8.66
RY 63.51V 14.99
YB 63.51V 14.98
BR 63.51V 14.99
III. 21 PHASE DISTANCE-1:
Circle diameter - 1.1 ohm Offset – (-0.1)
Impedance angle – 89 Time delay – 20 cycles.

Phases Injected Voltage(V) Injected Current(A) Time(sec)

R 2.87∟0⸰ 3.155∟240⸰
Y 2.87∟-120⸰ 3.155∟120⸰ 0.403
B 2.87∟120⸰ 3.155∟0⸰
 NOTE: Output -2 Operated.

21 PHASE DISTANCE-2:
Circle diameter - 1.7 ohm Offset – (0.0)
Impedance angle – 89 Time delay – 40 cycles.

Phases Injected Voltage(V) Injected Current(A) Time(sec)

R 10∟0⸰ 5.882∟-89⸰
Y 10∟-120⸰ 5.882∟-209⸰ 0.832
B 10∟120⸰ 5.882∟31⸰
 NOTE: Output -1 Operated.

IV. 24 VOLT/HERTZ -1:

Pickup – 119% Time delay - 50 cycles

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 75.8
Y 63.51 75.8 1.041
B 63.51 75.8
 NOTE: Output -1 Operated.

24 VOLT/HERTZ -2:
Pickup – 105% Time delay - 30 cycles

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 67.0
Y 63.51 67.0 0.612
B 63.51 67.0
 NOTE: Output -4 Operated.

24 VOLT/HERTZ – INVERSE TIME -3:

Pickup – 107% Time dial - 3 Reset – 999 Inverse curve-1
NOTE: Time dial changed from 3 to 1 for testing, then restored to original setting 1.

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 68.0
Y 63.51 68.0 30.07
B 63.51 68.0
 NOTE: Output -1 Operated.
 V. 27 UNDER VOLTAGE:
Pickup – 101 Time delay- 250 cycles

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 57.90
Y 63.51 57.90 5.036
B 63.51 57.90
 NOTE: Output – 1 Operated.

VI. 32 DIRECTIONAL POWER:

Pickup – (-0.004) Time delay – 500 cycles

Phases Injected Voltage(V) Injected Current(A) Time(sec)

R 63.51∟0⸰ 0.02∟180⸰
Y 63.51∟-120⸰ 0.02∟60⸰ 10.08
B 63.51∟120⸰ 0.02∟300⸰
 NOTE: Output -2 Operated.

VII. 40 LOSS OF FIELD-1:

Circle diameter – 15.6 ohm offset – (-1.8)
Time delay – 5 cycles

Phases Injected Voltage(V) Injected Current(A) Time(sec)

R 5.0∟0⸰ 0.32∟60⸰
Y 5.0∟-120⸰ 0.32∟-60⸰ 0.127
B 5.0∟120⸰ 0.32∟180⸰
 NOTE: Output -2 Operated.

40 LOSS OF FIELD-2:
Circle diameter – 33.9 ohm offset – (-1.8)
Time delay – 25 cycles

Phases Injected Voltage(V) Injected Current(A) Time(sec)

R 12.0∟0⸰ 0.355∟100⸰
Y 12.0∟-120⸰ 0.355∟-20⸰ 0.511
B 12.0∟120⸰ 0.355∟220⸰
 NOTE: Output -2 Operated.

VIII. 46 NEGATIVE SEQUENCE OVERCURRENT-1:

Pickup – 6% Time delay - 30 cycles

Phases Injected Current(A) Time(sec)

R 0.31∟0⸰
Y 0.31∟120⸰ 0.604
B 0.31∟-120⸰
 NOTE: Output -3 Operated.
 46 NEGATIVE SEQUENCE OVERCURRENT-2:
Pickup – 7% Time dial - 7
Maximum Time – 45000 Reset time - 600

Phases Injected Current(A) Time(sec)

R 1.05∟0⸰
Y 1.05∟120⸰ 20.02
B 1.05∟-120⸰
 NOTE: Output -1 Operated.

IX. 49 STATOR OVERLOAD PROTECTION:

Time constant – 4.5 Maximum overcurrent – 4.3

Phases Injected Current(A) Time(sec)

R 5.5
Y 5.5 254.2
B 5.5
 NOTE: Output -1 Operated.

X. 50/27 INADVERTENT ENERGIZING PROTECTION:

50 – OVERCURRENT - Pickup – 4.5 A
27 – UNDER VOLTAGE – Pickup – 50V Pickup delay- 100 cycles
Drop out delay – 50 cycles

Step -1 : 50/27
Phases Injected Voltage(V) Injected Current(A) Time(sec)
R 63.51∟0⸰ 4.51
Y 63.51∟-120⸰ 4.51 0.034
B 63.51∟120⸰ 4.51
 NOTE: Output -2 Operated.

Step – 2 : 50/27
Phases Injected Voltage(V) Injected Current(A) Time(sec)
R 28.51∟0⸰ 4.51
Y 28.51∟-120⸰ 4.51 2.025
B 28.51∟120⸰ 4.51
 NOTE: Output -2 Operated.

XI. 51V INVERSE TIME PHASE OVERCURRENT:

Pickup – 1.57 Time dial – 0.1 IEC-EI
Voltage Control – 88V
Phases Injected Voltage(V) Injected Current(A) Time(sec)
2*(A) 5*(A) 2*(secs) 5*(secs)
R 48.0 3.14 7.85
Y 48.0 3.14 7.85 2.690 0.353
B 48.0 3.14 7.85
Cal (secs) 2.66 0.33
 NOTE: Output -2 Operated.
XII. 59 OVER VOLTAGE - 1:
Pickup – 121 Time delay- 3000 cycles

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 70.51
Y 63.51 70.51 60.026
B 63.51 70.51
 NOTE: Output – 1 Operated.

59 OVER VOLTAGE - 2:
Pickup – 125 Time delay- 1500 cycles

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 72.5
Y 63.51 72.5 30.02
B 63.51 72.5
 NOTE: Output – 1 Operated.

59 OVER VOLTAGE - 3:
Pickup – 132 Time delay- 50 cycles

Phases Injected Voltage(V) Fault Voltage(V) Time(sec)

R 63.51 76.4
Y 63.51 76.4 1.040
B 63.51 76.4
 NOTE: Output – 1 Operated.
XIII. 59N NEUTRAL OVER VOLTAGE:
Pickup – 11 Time delay- 250 cycles

Phases Injected Voltage(V) Time(sec)

RN 12 5.006
 NOTE: Output – 2 Operated.

XIV. 78 OUT OF STEP:

Circle diameter – 9.3 ohm Offset – (-7.2)
Impedance angle – 90 Time delay – 6 cycles.

Phases Injected Voltage(V) Injected Current(A) Time(sec)

R 7.87∟0⸰ 1.146∟110⸰
Y 7.87∟-120⸰ 1.146∟350⸰ 0.044
B 7.87∟120⸰ 1.146∟230⸰
 NOTE: Output -1 Operated.
XV. 81 OVER FREQUENCY - 1:
Pickup – 51.8 HZ Time delay- 3000 cycles

Phases Injected Voltage(V) & Fault Voltage(V) & Time(sec)

Frequency (HZ) Frequency (HZ)
R 63.51∟0⸰ @ 50 HZ 63.51∟0⸰ @ 51.8 HZ
Y 63.51∟-120⸰ @ 50 HZ 63.51∟-120⸰ @ 51.8 HZ 60.03
B 63.51∟120⸰ @ 50 HZ 63.51∟120⸰ @ 51.8 HZ
 NOTE: Output – 6 Operated.

81 OVER FREQUENCY - 2:
Pickup – 52.0 HZ Time delay- 5 cycles

Phases Injected Voltage(V) & Fault Voltage(V) & Time(sec)

Frequency (HZ) Frequency (HZ)
R 63.51∟0⸰ @ 50 HZ 63.51∟0⸰ @ 52 HZ
Y 63.51∟-120⸰ @ 50 HZ 63.51∟-120⸰ @ 52 HZ 0.117
B 63.51∟120⸰ @ 50 HZ 63.51∟120⸰ @ 52 HZ
 NOTE: Output – 2 Operated.

81 UNDER FREQUENCY - 1:
Pickup – 47.0 HZ Time delay- 3000 cycles

Phases Injected Voltage(V) & Fault Voltage(V) & Time(sec)

Frequency (HZ) Frequency (HZ)
R 63.51∟0⸰ @ 50 HZ 63.51∟0⸰ @ 46.99 HZ
Y 63.51∟-120⸰ @ 50 HZ 63.51∟-120⸰ @ 46.99 HZ 60.02
B 63.51∟120⸰ @ 50 HZ 63.51∟120⸰ @ 46.99 HZ
 NOTE: Output – 7 Operated.

81 UNDER FREQUENCY - 2:
Pickup – 46.8 HZ Time delay- 5 cycles

Phases Injected Voltage(V) & Fault Voltage(V) & Time(sec)

Frequency (HZ) Frequency (HZ)
R 63.51∟0⸰ @ 50 HZ 63.51∟0⸰ @ 46.79 HZ
Y 63.51∟-120⸰ @ 50 HZ 63.51∟-120⸰ @ 46.79 HZ 0.117
B 63.51∟120⸰ @ 50 HZ 63.51∟120⸰ @ 46.79 HZ
 NOTE: Output – 2 Operated.

XVI. 60FL FUSE LOSS:

Time delay- 6 cycles

Phases Injected Voltage(V) Cut off Voltage (V) Time(sec)

R 63.51 63.51
Y 63.51 0 0.142
B 63.51 63.51
XVII. 87 PHASE DIFFERENTIAL -1:
Pickup – 0.4 Time delay- 1 cycles
Slope – 10%
PICK UP TEST:
Phases 3 CTT-1 5 CTT-1
Pickup current(A) Trip time(s) Pickup current(A) Trip time(ms)
R 0.397 0.038 0.405 0.034
Y 0.397 0.033 0.405 0.039
B 0.397 0.040 0.405 0.038
RYB 0.397 0.033 0.405 0.040

STABILITY TEST:
Phases 5 CTT-1 3 CTT-1 Id Ib
R 4.07 ∟0˚ 4.07 ∟180˚
0.02 4.071
Y 4.07 ∟-120˚ 4.07 ∟60˚
B 4.07 ∟120˚ 4.07 ∟300˚ STATUS: NO TRIP

UNSTABILITY TEST:
Phases 5 CTT-1 3 CTT-1 Id Ib
R 4.07 ∟0˚ 4.07 ∟0˚
8.14 4.07
Y 4.07 ∟-120˚ 4.07 ∟-120˚
B 4.07 ∟120˚ 4.07 ∟120˚ STATUS: TRIP (6.4 ms)

SLOPE TEST – 1:
FLC X 1.5
FLC ON 3 CTT-1 4.07 X 1.5 = 6.104
FLC ON 5 CTT-1 4.07 X 1.5 = 6.104

Phases 5 CTT-1 3 CTT-1 Id Ib

R 6.104 ∟0˚ 6.734 ∟180˚
Y 6.104 ∟-120˚ 6.734 ∟60˚ 0.64 6.104
B 6.104 ∟120˚ 6.734 ∟300˚
STATUS: TRIP

FLC X 1
FLC ON 3 CTT-1 4.07 X 1.0 = 4.07
FLC ON 5 CTT-1 4.07 X 1.0 = 4.07

Phases 5 CTT-1 3 CTT-1 Id Ib

R 4.07 ∟0˚ 4.479 ∟180˚
Y 4.07 ∟-120˚ 4.479 ∟60˚ 0.42 4.069
B 4.07 ∟120˚ 4.479 ∟300˚
STATUS: TRIP

SLOPE 1 =Id / Ib = (Id2-Id1)/ (Ib2-Ib1) * 100

= (0.64 – 0.42) / (6.104 – 4.069) * 100
= (0.22 / 2.035) * 100
= 0.108 * 100
= 10.8%
 NOTE: Output – 2 Operated.
XVIII. RELAY LED OPERATED STATUS:

Serial no. Protection status LED number Remarks

1. 24 VOLTS/HZ 1 OK
2. 27 UNDER VOLTAGE 2 OK
3. 59 OVER VOLTAGE 3 OK
4. 59N NEUTAL OVERVOLTAGE 5 OK
5. 32 DIRECTIONAL POWER 6 OK
6. 21 PHASE DISTANCE 7 OK
7. 40 LOSS OF FIELD 8 OK
8. 78 OUT OF STEP 9 OK
9. 50/27 INADVERTENT ENERGNG 11 OK
10. FUSE LOSS 12 OK
11. 50V PHASE OVERCURRENT 14 OK
12. 49 STATOR OVERLOAD 17 OK
13. 46 NEGATIVE SEQ OVERCURRENT 18 OK
14. 81 OVER & UNDER FREQUENCY 20 OK
15. 87 PHASE DIFFERENTIAL 21 OK

XIX. FINAL CHECKS:

S.NO OBSERVATION STATUS RESULT

1. Relay Measurement testing Completed Checked
2. Relay Protection Testing Completed Checked
3. Relay indications (ON/OFF /TRIP) Completed Checked
4. Relay Trip status Completed Checked
5. Indication LED Completed Checked

XX. RESULT:
Relay Found Healthy.