Installation, Operation, IOM 1266-3

and Maintenance Manual Group: Chiller

Part Number: IOM1266-3
Date: February 2022

Magnitude®
Magnetic Bearing Centrifugal Chillers

Model WME, C-vintage

400 to 1600 Tons (1400 to 5600 kW)
R-134a or R-513A Refrigerant
 Table of Contents

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operator Responsibilities . . . . . . . . . . . . . . . . . . . . . 25
The Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operator Schools . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Sequence of Unit Operation . . . . . . . . . . . . . . . . . . 25
Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Unit Enabling/Disabling and Overrides . . . . . . . . . . 26
Receiving and Handling . . . . . . . . . . . . . . . . . . . . . . . 8 Human Machine Interface (HMI) . . . . . . . . . . . . . . . 27
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Controller Inputs and Outputs . . . . . . . . . . . . . . . . . 49
Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Building Automation Systems (BAS) . . . . . . . . . . . . 51
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Use with On-Site Generators . . . . . . . . . . . . . . . . . . 51
Unit Dimensions and Shipping Weight . . . . . . . . . . . 10 Startup and Maintenance . . . . . . . . . . . . . . . . . . . . . 52
Retrofit Knockdown . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Chiller Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 55
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Seasonal Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . 55
Condenser Water Temperature Control . . . . . . . . . . 19 Seasonal Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . 56
Field Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Field Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Temperature/Pressure Chart . . . . . . . . . . . . . . . . . . 58
Limited Product Warranty . . . . . . . . . . . . . . . . . . . . . 59

Manufactured in an ISO 9001 & ISO 14001 certified facility

©2022 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to
make changes in design and construction at any time without notice.

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 2 www.DaikinApplied.com

 Pre-Start Checklist – Centrifugal Chillers
Must be completed, signed and returned to Daikin Applied service dept. at least 2 weeks prior to requested start date.
Job Name
Installation Location
Customer Order Number
Model Number(s)
G.O. Number(s)
Chilled Water Yes No N/A Initials
Piping Complete
Water System – flushed, filled, vented; Water treatment in place
Pumps installed and operational (rotation checked, strainers installed and cleaned)
Controls operational (3-way valves, face/bypass dampers, bypass valves, etc.)
Water system operated and tested; flow meets unit design requirement
Flow switch installed, wired, and calibrated
Condenser Water Yes No N/A Initials
Cooling tower flushed, filled, vented; Water treatment in place
Pumps installed and operational (rotation checked, strainers installed and cleaned)
Controls (3-way valves, bypass valves, etc.) operable per IM/IOM
Water system operated and flow balance to meet unit design requirement
Flow switch installed, wired, and calibrated
Electrical Yes No N/A Initials
115 volt service completed, but not connected to control panel (remote mounted starters)
Line Power Leads connected to starter; load leads (b) run from starter to compressor, ready for
connection by Service (Do not connect load leads to starter or compressor terminals). (See Notes 1 & 4)
All interlock wiring complete and compliant with Daikin Applied specifications
Starter complies with Daikin Applied specifications
*Oil cooler solenoid wired to control panel as shown on wiring diagram (See Notes)
Pump starter and interlocks wired
Cooling tower fans and controls wired
Wiring complies with National Electrical Code and local codes (See Note 4)
Condenser pump starting relay (CP1,2) installed and wired (See Note 3)
Miscellaneous Yes No N/A Initials
*Oil cooled water piping complete. (Units with water-cooled oil coolers only)
Relief valve piping complete (per local codes)
Thermometers, wells, gauges, control, etc., installed
Minimum system load of 80% capacity available for testing/adjusting controls
Document Attached: Technical Breakdown from Daikin Tools
Cut Here 

Document Attached: Final Order Acknowledgement

Notes: The most common problems delaying start-up and affecting unit reliability are:
1. Field installed compressor motor power supply leads too small. Questions: Contact the local Daikin Applied sales representative. State size, number and type of
conductors and conduits installed:
a. From Power supply to starter
b. From starter to chiller unit (remote mounted)
2. Centrifugal chillers with water cooled oil coolers must have a 115 volt normally closed water solenoid valve installed in the oil cooler water supply line. Daikin
Applied recommends ASCO Type 8210B27 solenoid valve or approved equal and 40-mesh strainer. Daikin Applied does not supply these components.
3. A 115-volt field-supplied relay (CP1,2) must be used to start/stop condenser water pump on most applications. Cold condenser water must not flow through
condenser during compressor off cycle. Provisions have been made in control center for connecting CP relay, but must not have a rating in excess of 100 VA.
4. Refer to NEC Article 430-22 (a) *Does Not Apply to Magnetic Bearing Chillers (WMC/WME)

Contractor Representative Daikin Applied Sales Representative

Signed: Signed:
Name: Name:
Company: Company:
Date: Date:
Phone/Email: Phone/Email:

©2019 Daikin Applied Form SF-18004 19 FEB 2019

THIS PAGE INTENTIONALLY LEFT BLANK
 Introduction

Introduction

This manual provides installation, operation, and maintenance information for Daikin Magnitude® WME centrifugal chillers with the
MicroTech® controller.
NOTE: Installation and maintenance are to be performed only by licensed, if required by local codes and regulations, or qualified
personnel who are familiar with local codes and regulations and are experienced with this type of equipment.

DANGER
LOCKOUT/TAGOUT all power sources prior to service, pressurizing, de-pressuring, or powering down the Chiller. Failure to follow
this warning exactly can result in serious injury or death. Disconnect electrical power before servicing the equipment. More than
one disconnect may be required to denergize the unit. Be sure to read and understand the installation, operation, and service
instructions within this manual.

WARNING
Electric shock hazard. Improper handling of this equipment can cause personal injury or equipment damage. This equipment must
be properly grounded. Connections to and service of the MicroTech® control panel must be performed only by personnel that are
knowledgeable in the operation of the equipment being controlled.

WARNING
This equipment generates, uses, and can radiate radio frequency energy. If not installed and used in accordance with this instruction
manual, it may cause interference with radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the owner will be required to correct the interference at the owner’s own expense.
Daikin Applied disclaims any liability resulting from any interference or for the correction thereof.

WARNING
Polyolester Oil, commonly known as POE oil is a synthetic oil used in many refrigeration systems, and may be present in this Daikin
product. POE oil, if ever in contact with PVC/CPVC, will coat the inside wall of PVC/CPVC pipe causing environmental stress
fractures. Although there is no PVC/CPVC piping in this product, please keep this in mind when selecting piping materials for your
application, as system failure and property damage could result. Refer to the pipe manufacturer’s recommendations to determine
suitable applications of the pipe.

CAUTION
Static sensitive components. A static discharge while handling electronic circuit boards can cause damage to the components.
Discharge any static electrical charge by touching the bare metal inside the control panel before performing any service work.
Never unplug any cables, circuit board terminal blocks, or power plugs while power is applied to the panel.

CAUTION
When moving refrigerant to/from the chiller from an auxiliary tank, a grounding strap must be used. An electrical charge builds
when halo-carbon refrigerant travels in a rubber hose. A grounding strap must be used between the auxiliary refrigerant tank and
the chiller’s end sheet (earth ground), which will safely take the charge to the ground. Damage to sensitive electronic components
could occur if this procedure is not followed.

HAZARD IDENTIFICATION INFORMATION

DANGER
Danger indicates a hazardous situation, which will result in death or serious injury if not avoided.

WARNING
Warning indicates a potentially hazardous situations, which can result in property damage, personal injury, or death if not avoided.

CAUTION
Caution indicates a potentially hazardous situations, which can result in minor injury or equipment damage if not avoided.

NOTE: Indicates important details or clarifying statements for information presented.

www.DaikinApplied.com 5 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Introduction

General Description
Daikin Magnitude® Centrifugal Chillers are complete, self- piping, electric power, and control interlocks are required,
contained, automatically controlled, liquid-chilling units thereby simplifying installation and increasing reliability.
featuring oil-free, magnetic bearing compressors. All Necessary equipment protection and operating controls are
Magnitude® chillers are equipped with a single evaporator and included.
a single condenser along with either one or two compressors All Daikin Applied centrifugal chillers must be commissioned by
depending on the model. a factory-trained Daikin Applied service technician. Failure to
Magnitude® chillers are designed for indoor, non-freezing follow this startup procedure can affect the equipment warranty.
installation only. The chillers use refrigerant HFC-134a that The standard limited warranty on this equipment covers parts
operates at a positive pressure over the entire operation range, that prove defective in material or workmanship. Specific
so no purge system is required. details of this warranty can be found in the warranty statement
Only normal field connections such as water piping, relief valve furnished with the equipment.

NOMENCLATURE

W M E 106C S C
Water-Cooled Vintage

Magnetic Bearing D = Dual Compressors

S = Single Compressor
Centrifugal Compressor
Model Code

Figure 1: WME Major Component Locations

Power Panel Power Panel

Control Panel

Evaporator Vessel

Human Machine
Interface (HMI)

Tube Sheet
Condenser Vessel

Compressor
Compressor

Evaporator Vessel

NOTE: Unit shown with right-hand condenser

water connections and right-hand Expansion Valve

evaporator water connections. Water

connection orientation is based on
facing the unit power panel.

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 Introduction

The Control System The MicroTech unit controller also communicates with the HMI
for graphic display and is located in the unit control panel, as
The MicroTech® control system consists of a Human Machine shown in Figure 4. The on-board compressor controllers are
Interface (HMI), a microprocessor-based unit controller, and located in each compressor control panel, shown in Figure 3.
compressor on-board controllers, providing monitoring and A single HMI is used per unit. The HMI panel, see Figure
control functions required for efficient chiller operation. 1, is mounted on a moveable arm to allow placement in a
The MicroTech® controllers acquire and process data related convenient position for the operator. The HMI, see Figure 2 for
to chiller operation, issue instructions to various components of an example of a screen display, is the device used for viewing
the chiller, and maintain controlled operation of the chiller. As unit information and entering setpoints into the control system.
a part of operating the chiller successfully, the unit controller Select information from the HMI panel can be downloaded
offers necessary condenser water control. See “Condenser via a USB port located on the left side of the panel. For more
Water Temperature Control” on page 20 for more information on the HMI, see “Human Machine Interface (HMI)”
information. on page 28.

Figure 2: Representative HMI Screen

Figure 3: Compressor Control Panel Figure 4: Unit Control Panel

www.DaikinApplied.com 7 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

Installation

Table 1: Operating Limit and Equipment Room Guidelines

Equipment Room Guidelines Temperature Range

Equipment room temperature, operating: 40° - 104°F
Equipment room temperature, standby, with water in vessels: 40° - 104°F
Equipment room temperature, standby, without water in vessels: 0° - 113°F

Operating/Standby Limits Temperature

Maximum entering chilled water temperature (R-134a): 115°F
Standby
Maximum entering chilled water temperature (R-513A): 112°F
Maximum entering chilled water temperature (R-134a): 85°F
Maximum entering chilled water temperature (R-513A): 80°F
Startup
Maximum entering condenser water temperature: 100°F
Minimum entering condenser water temperature: 40°F
Maximum leaving chilled water temperature, cooling mode: 70°F
Minimum leaving chilled water temperature, cooling mode: 38°F
Minimum leaving chilled fluid temperature with adequate anti-freeze fluid,
Operating cooling mode: 38°F
Maximum leaving condenser water temperature, cooling mode: 111°F
Maximum entering condenser water temperature, cooling mode: 100°F
Minimum entering condenser water temperature, cooling mode: 40°F
NOTE: Contact a Daikin Applied representative for performance at specific operating conditions as some limits may be
dependent on unit configuration.

Nameplates CAUTION
There are several identification nameplates on the chiller:
Extreme care must be used when rigging the unit to prevent
• The unit nameplate is located on the exterior of the Unit
damage to the control panels and refrigerant piping. See the
Control Panel. Both the Model No. and Serial No. are certified dimension drawings included in the job submittal for
located on the unit nameplate; the Serial No. is unique to the weights and center of gravity of the unit. If the drawings
the unit. These numbers should be used to identify the are not available, consult the local Daikin Applied sales office
unit for service, parts, or warranty questions. This plate for assistance.
also has the unit refrigerant charge and electrical ratings.
• Vessel nameplates are located on the evaporator and The unit can be lifted by fastening the rigging hooks to the four
condenser. They have a National Board Number (NB) corners of the unit where the rigging eyes are located, see
and a serial number, either of which identify the vessel Figure 5. A spreader bar must be used between the rigging
(but not the entire unit). lines to prevent damage to the control panels, piping, and
Receiving and Handling electrical panels. The spreader bar length should be equal
to, or no more than 1-foot shorter than, the distance between
The unit should be inspected immediately after receipt for the lifting holes located at opposite ends of the chiller. The
possible damage. All Daikin Applied centrifugal water chillers unit will require a single spreader bar of this length capable
are shipped FOB factory and all claims for handling and of supporting 1.5 times the shipping weight of the unit.
shipping damage are the responsibility of the consignee. Separately, all cables and hooks by themselves must also be
capable of supporting 1.5 times the shipping weight of the unit.
On units with factory-installed insulation, the insulation
is removed from the vessel lifting hole (also used for NOTE: The spreader bars in Figure 5 are a representation
transportation tie-downs) locations and is shipped loose. It only and may not reflect the appearance of the actual
should be secured in place after the unit is finally placed. spreader bars needed.
Neoprene vibration isolation pads are shipped loose in the If a knockdown option was ordered on the unit, reference the
power panel. If the unit is equipped with a shipping skid, leave “Retrofit Knockdown” section starting on page 12 for more
the skid in place until the unit is in its final position. This will aid information.
in handling the equipment.

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 8 www.DaikinApplied.com

 Installation

Figure 5: WME Unit Rigging

LIFT FULL UNIT OR INDIVIDUAL EVAPORATOR & CONDENSER FROM TUBESHEET DAIKIN APPLIED IS NOT A LICENSED NOR
ROUND LIFTING HOLES. USE SPREADER BARS TO KEEP LIFT STRAPS VERTICAL. CERTIFIED RIGGING SPECIALIST.
THEREFORE IT IS THE CUSTOMERS
RESPONSIBILITY TO CONSULT A CERTIFIED
RIGGING CONTRACTOR TO RIG, LIFT, AND
MOVE COMPONENTS & SUBCOMPONENTS
LIFT CONTROL BOX WITH
PROPERLY AND SAFELY AS NEEDED.
1/2" LIFTING EYES (QYT 2) LIFT VFD WITH LIFTING EYES
NOT SUPPLIED (QTY 4)

LIFT COMPRESSOR WITH M16

LIFTING EYES (QTY 2)
NOT SUPPLIED

WME-C VINTAGE DUAL UNIT

910222350 B

Location
WME chillers are intended only for installation in an indoor or
weather protected area consistent with the NEMA 1 rating on CAUTION
the chiller, controls, and electrical panels. Equipment room If the ambient temperature of the storage location is expected
temperature for operating and standby conditions is 40°F to to exceed 113°F (45°C), then the refrigerant must be removed.
104°F (4.4°C to 40°C).
For additional tasks required, contact Daikin Applied service.
NOTE: Excessive humidity in the mechanical room should
be avoided. A limit of 90% non-condensing humidity
should be met to minimize electrical components Clearance
exposure to water condensing in panels. Humidity The unit must be placed in an area that allows for adequate
levels in the mechanical room, even if lower than
clearance around the unit. See Figure 6 for clearance
90%, can cause water to condense on/near all cool
surfaces and potentially lead to premature component requirements around the sides of the chiller. Doors and
wear. If possible, the mechanical room should be removable wall sections can be utilized to meet these
conditioned which can extend the useful lifetime for clearance requirements. There must be a minimum 3-foot
all mechanical room equipment. clearance above the top of the chiller. The U.S. National
Electrical Code® (NEC) or local codes can require more
Radiant heat from boilers or piping that would
adversely raise component surface temperatures clearance in and around electrical components and must be
beyond ambient limits must also be avoided. checked for compliance.

Long Term Storage Mounting

This information applies to new units being stored waiting The unit must be mounted on a concrete or steel base. Make
for startup or to existing units that may be inoperative for an sure that the floor or structural support is adequate to support
extended period of time. the full operating weight of the complete unit.
The chiller must be stored in a dry location indoors and The neoprene vibration pads (shipped loose in the power
protected from any damage or sources of corrosion. A panel) should be placed under the corners of the unit (unless
Daikin Applied service representative must perform an the job specifications state otherwise). They must be installed
inspection and leak test of the unit on a minimum quarterly so that they are flush with the edges of the unit feet.
schedule, to be paid by the owner or contractor. Daikin
It is not necessary to bolt the unit to the mounting slab or
Applied will not be responsible for any refrigerant loss during
framework. Should this be required by local codes, 1-1/8 inch
the storage time or for repairs to the unit during the period of
(1.125 inch, 28.5 mm) mounting holes are provided in the unit
storage, or while moving the unit from the original location to
supports at the four corners. When mounted, the base pad of
a storage facility and back to any new installation location. If
the unit must be level to within ± 1/2 inch (0.5 inch,12.7 mm)
there is concern about the possibilities of damage and loss
across the length and width of the unit.
of charge during storage, the customer can have the charge
removed and stored in recovery cylinders.

www.DaikinApplied.com 9 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

Figure 6: Minimum Clearances Based on Standard Waterboxes

WME TOP VIEW

Duals-Minimum 17’ Clearance on one end for tube service (Models WME 092 to 106) Minimum 3’ Clearance
Singles-Minimum 13’ Clearance on one end for tube service (Models WME 092 to 106)

Power panel entry

points. Minimum 3’ Clearance
Minimum 4’ Clearance
in front of control boxes and electrical panels

Drawing Notes pressure is 150 psi (1034 kPa). Consult the factory for
unit dimensions with higher design pressures.
1. Final connections must allow for +/- 1/2 inch (0.5 inch,
12.7 mm) manufacturing tolerances. 6. Unit vibration isolator pads are provided for field
installation and when fully loaded are 0.25 inches
2. 1.00-inch FPT (25.4 mm) evaporator and condenser
(6 mm) thick.
relief valves must be piped per ANSI/ASHRAE 15. See
“Relief Valves” on page 21 for more information. 7. 3.25-inch (83 mm) diameter lifting holes are provided.
See Figure 5 for lifting details.
3. Minimum Clearances (See Figure 6):
• Check local codes for any additional clearance 8. The shipping skid adds 4.00 inches (105 mm) to the
requirements. overall unit height.
• Installation layout should be designed by qualified 9. If main power wiring is brought up through the floor, this
personnel familiar with local codes. wiring must be outside the envelope of the unit.
• Hinged type waterboxes may require more clearance. 10. The unit is shipped with a full operating charge of
Consult a Daikin Applied representative for details. refrigerant except with the “Partial Disassembly”
4. Unit shown has standard right-hand water connections. knockdown option.
Left-hand connections are available for either vessel. 11. Power landing panel is on top of the cabinet. Multiple
ANSI-flanged nozzle connections are available upon point power will have two separate landing panels as
request. When using ANSI-flanged connections, add 0.5 shown in Figure 6.
inch (13 mm) to each flanged end. 12. Units with single point power, 575V, and/or the optional
5. Dimensions shown are for units (evaporator/condenser) harmonic filter will require additional panels than shown
with standard design pressures. The waterside design in Figure 7.

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 Installation

Unit Dimensions and Shipping Weight

Figure 7: Representative WME Dimensional Drawing

VFD #1 VFD #2

R.75

OUT

IN
H
OUT

IN

L W

Table 2: WME Overall Dimensions

Dished Waterbox Heads Marine Waterbox Heads
Height3
Model1 Heat Exchanger Length2 Length2 Width in. (mm)
in. (mm)
in. (mm) in. (mm)
WME092*S E3012 / C2612 170.58 (4332) 188.46 (4787) 69.10 (1755) 97.69 (2481)
WME092*S E3012 / C3012 173.95 (4418) 188.08 (4777) 74.53 (1893)
WME092*S E3612 / C3012 82.88 (2105) 102.65 (2607)
175.89 (4467) 194.39 (4937)
WME106*S E3612 / C3012 82.97 (2107)
WME106*S E3612 / C3612 174.64 (4435) 194.64 (4943) 85.13 (2162) 108.74 (2762)
WME092*D E4216 / C3616 95.87 (2435) 111.24 (2825)
WME092*D E4216 / C4216
226.06 (5742) 251.21 (6380)
WME099*D E4216 / C4216 98.03 (2490) 114.82 (2916)
WME106*D E4216 / C4216
WME106*D E4816 / C4216 231.44 (5878) 256.94 (6526) 104.3 (2649) 117.41 (2982)

NOTE: 1. Unit configuration may be different than illustrated. Refer to certified drawings for specific configuration/dimensions.
2. Unit length represents 2 pass, 150 psi water box configuration with grooved connections.
3. Unit height represents largest configuration possible but does not include height of removable eye bolt.

www.DaikinApplied.com 11 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

Retrofit Knockdown
Magnitude® WME chillers are relatively easy to disassemble due to the small compressor size, simplified refrigerant piping, and
the absence of a lubrication system with its attendant components and piping. Various knockdown arrangements are available as
options and are ideal for retrofit applications with tight installation clearances.

Bolt-Together Construction - Type A

Chillers are built and shipped completely assembled with bolt-together construction on major components for field disassembly and
reassembly on the job site.

Figure 8: Bolt-Together Construction Option - Representative Schematic

POWER BOX

HMI PANEL BOXED AND

SECURELY STRAPPED
TO UNIT CONTROL BOX
FOR SHIPPING

VESSEL UNIT NOTE: ALL STEEL PIPING &

BREAKPOINTS CONTROL COPPER TUBING IS DESIGNED
TYP. (IF NEEDED) BOX WITH MECHANICAL BREAKPOINTS

Scope:
• Site disassembly and reassembly must be supervised or • Blockoff plates are required to cover any refrigerant
completed by Daikin Applied service personnel. connection left open for extended periods of time. Contact
• Unit is fully tested at the factory prior to shipment. Daikin Applied service to obtain these parts.
• The chiller is shipped completely assembled with the • Check that no power is being applied to the unit. Before
full refrigerant charge, which must be recovered before disconnecting any wire, it is prudent to label its function
breaking any refrigerant connection. and connection point to facilitate reconnection.
• The refrigerant charge must be removed from the unit • Unit ships with vessel and/or head insulation, if ordered.
if the vessels are to be separated. Exert the proper • Unit ships with replacement refrigerant gaskets and
precautions before attempting any disassembly, assume O-rings, stick-on wire ties, and touch-up paint. Some
the condenser isolation valves may have leaked and that insulation repair and touch-up painting may be required.
any component of the chiller may be pressurized with
refrigerant. CAUTION
• Suction and discharge lines have bolt-on flanges. Standard torque specs must be followed when re-installing
bolts. Contact Daikin Applied service for this information.
• Motor cooling line is brazed at mechanical connections.

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 Installation

Partial Disassembly Construction - Type B

Compressor(s), power box(es), and control box are removed at the factory and shipped on separate skids; combined vessel stack
is shipped together as a sub-assembly.

Figure 9: Partial Disassembly Construction Option - Representative Schematic

BLOCKOFF
VESSEL
NOZZLE*

VESSEL
BREAKPOINTS
COMPRESSOR
(x2 FOR DUAL COMPRESSOR MODELS)
VESSEL
BREAKPOINTS

* DUAL COMPRESSOR VESSEL BLOCKOFFS SHOWN

FOR REPRESENTATIVE ILLUTRATION - SINGLE
COMPRESSOR MODELS WILL HAVE 1 SET.

GLUE

INSULATION & OTHER ITEMS

MISCELLANEOUS ITEMS

CRATE 1
Y
'03
%6"-
$0.13&4403
.0%&-4 CRATE 2
Y
'03
%6"-
$0.13&4403
.0%&-4

LIQUID INJECTION
DISCHARGE PIPING
ROTOR COOLING SUPPLY (3 PCS) & RETURN LINE
SUCTION ELBOW
STATOR COOLING SUPPLY (2 PCS) & RETURN LINE MAIN LIQUID LINE 32:(5%2;
LOOSE INSULATION -*26*%
-*/&
&&7
#0%:
5(35(6(17$7,9(6+2:1
GLUE 3"/(&
&95&/4*0/
1*1*/( (x2 FOR DUAL COMPRESSOR MODELS)
MISCELLANEOUS ITEMS

Scope:
• Site reassembly must be supervised or completed prior to attempting to open any connection.
by Daikin Applied service personnel. Cost for unit • All free piping ends are capped. Blockoffs will cover all
reassembly and supervision by Daikin Applied service compressor and vessel openings.
is not included in the purchase price of the equipment.
• Unit ships with vessel and/or head insulation, if ordered.
Contact Daikin Applied service for pricing.
• Unit ships with replacement refrigerant gaskets and
• Unit is fully tested at the factory prior to disassembly and
O-rings, stick-on wire ties, and touch-up paint.
shipment.
• All associated piping and wiring remain attached, if CAUTION
possible. Suction and discharge lines have bolt-on Standard torque specs must be followed when re-installing
flanges and, if possible, remain attached. If the stack size bolts. Contact Daikin Applied service for this information.
or weight dictates further disassembly, the vessels can
be separated by disconnecting any interconnecting wiring WARNING
and tubing and then unbolting them.
Remove compressor, piping or vessel holding charge through
• Refrigerant will not be shipped with the chiller and must
the Schrader valve in the blockoff plates before attempting to
be procured by others. Compressor(s) and vessels
loosen any fittings on them. Failure to do so can cause severe
receive an inert gas holding charge that must be released
bodily injury.

www.DaikinApplied.com 13 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

Unit Knockdown Dimensions

Figure 10: Unit Dimensional Diagram for Typical WME Knockdown - Single Compressor Models

W28 W28
W28 TOP VIEW TOP VIEW
(E30/C2612 ONLY) TOP VIEW
(E30/C2612 ONLY)
(E30/C2612 ONLY)

W23
W23W23

H27 H27 H27

H28 H28 H28

H26 H26
H26

W27 W27
W27
FRONT VIEW FRONT
FRONT VIEW
VIEW RIGHT VIEW RIGHT
RIGHT VIEWVIEW
LEFT VIEW LEFTVIEW
LEFT VIEW UNIT REPRESENTATION UNIT
UNIT REPRESENTATION
REPRESENTATION (E30/C2612 ONLY) (E30/C2612
(E30/C2612 ONLY)
ONLY)
(E30/C2612 ONLY) (E30/C2612
(E30/C2612ONLY)
ONLY) (E30/C2612 ONLY) (E30/C2612 ONLY)
(E30/C2612 ONLY)

W28

EVAPORATOR

CONDENSER

TOP VIEW

W24

H27

H26

H28
H25

FRONT VIEW W23

W27
TYPICAL UNIT REPRESENTATION
LEFT END VIEW (E30/C30 SHOWN) RIGHT END VIEW

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 14 www.DaikinApplied.com

 Installation

Figure 11: Unit Dimensional Diagram for Typical WME Knockdown - Dual Compressor Models
W29
W28

EVAPORATOR

CONDENSER

TOP VIEW

FRONT VIEW
TYPICAL UNIT REPRESENTATION
334981973

W24

H27

H28

H26

H25

W27 W23
LEFT END VIEW RIGHT END VIEW

NOTE: See page 11 for overall unit length, width, and height dimensions for WME models.

www.DaikinApplied.com 15 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

Table 3: Label Descriptions for Unit Dimensional Diagrams

Label Description

W23 Width (Condenser Tubesheet with Mounting Brackets)

W24 Width (Evaporator Tubesheet with Mounting Brackets)
W27 Width (Mounting Foot with Mounting Brackets)
W28 Width (Center of Outside Foot Mounting Hole to Center of Suction #1)
W29 Width (Center of Outside Foot Mounting Hole to Center of Suction #2)
H25 Height (Mounting Foot with Mounting Brackets)
H26 Height (Condenser Tubesheet with Mounting Brackets)
H27 Height (Evaporator Tubesheet with Mounting Brackets)
H28 Height (Unit Height from Bottom of Foot to Top of Suction)

Table 4: WME Knockdown Dimensions

Dimensions - inches (mm)
Label WME092*S WME106*S WME092*D WME099*D WME106*D
E3012/C2612 E3012/C3012 E3612/C3012 E3612/C3012 E3612/C3612 E4216/C3616 E4216/C4216 E4216/C4216 E4216/C4216 E4816/C4216
W23 35.5 (901) 40.6 (1032) 43.1 (1095) 48.1 (1223) 52.6 (1336) 51.0 (1295) 55.1 (1400) 55.1 (1400) 55.1 (1400) 55.1 (1400)
W24 --- 44.0 (1117) 50.0 (1270) 50.0 (1270) 50.0 (1270) 56.0 (1422) 56.0 (1422) 56.0 (1422) 56.0 (1422) 62.0 (1575)
W27 44.0 (1117) 71.0 (1803) 77.0 (1956) 82.0 (2084) 85.5 (2171) 91.5 (2324) 95.0 (2413) 95.0 (2413) 95.0 (2413) 101.0 (2565)
W28 50.8 (1291) 48.7 (1237) 48.7 (1238) 48.2 (1224) 48.2 (1224) 35.8 (909) 35.8 (909) 35.8 (909) 35.2 (896) 35.2 (896)
W29 --- --- --- --- --- 113.5 (2883) 113.5 (2883) 113.5 (2883) 112. (2869) 112.9 (2869)
H25 --- 19.9 (506) 18.9 (480) 21.1 (536) 30.5 (776) 24.1 (613) 32.8 (834) 32.8 (834) 32.8 (834) 33.0 (840)
H26 33.0 (838) 47.0 (1194) 47.0 (1194) 47.0 (1194) 53.0 (1346) 51.4 (1306) 58.8 (1495) 58.8 (1495) 58.8 (1495) 59.1 (1501)
H27 40.0 (1016) 37.7 (958) 44.2 (1123) 44.2 (1123) 44.2 (1123) 50.0 (1270) 50.0 (1270) 50.0 (1270) 50.0 (1270) 54.5 (1384)

H28 70.2 (1784) 54.7 (1389) 58.6 (1489) 62.1 (1577) 71.5 (1817) 71.1 (1807) 79.5 (2021) 79.5 (2021) 79.5 (2021) 84.3 (2141)

Table 5: Component Weights Compressor Dimensions

Dry Weight* The compressor dimensions vary by model. All dimensions and
Component
lbs. kg weights per compressor are listed in Figure 12.
E3012 Evaporator 4669 2118
Table 6: Dimensions for WME Compressors
E3612 Evaporator 6769 3070
E4216 Evaporator 11591 5258 Length Width Height Weight
Model
in. (mm) in. (mm) in. (mm) lb. (kg)
E4816 Evaporator 14888 5790
44.85 32.91 24.50 893
C2612 Condenser 5010 2272 WME092
(1139) (835) (622) (405)
C3012 Condenser 7210 3270
44.95 35.21 25.19 1050
C3612 Condenser 9801 4446 WME106
(1141) (894) (639) (476)
C3616 Condenser 13118 5950
C4216 Condenser 17845 8094
Table 7: Compressor Usage
Power Panel 3100 1406
Unit Model Numbers Compressor Models Used
NOTE: * Component weights based on largest unit with
standard tube configuration. WME092CS 1 – 092X
WME092DS 1 – 092Y
Figure 12: Representation - WME Compressor Dimensions
LENGTH
WME106CS 1 – 106X
WIDTH
WME106DS 1 – 106Y
WME092CD 2 – 092X
WME092DD 2 – 092Y
HEIGHT
WME099CD 1 – 092X, 1 – 106X
WME099DD 1 – 092Y, 1 – 106Y
WME106CD 2 – 106X
WME106DD 2 – 106Y

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 16 www.DaikinApplied.com

 Installation

Compressor Rigging Requirements Figure 14: Compressor Removal Preparation

To properly rig the compressor, install swivel lifting eye-bolts 5

in the two holes on the top of the compressor (see Figure 15,
flag #9). Use a spreader bar between the two chain hoists,
as shown in Figure 13, to safely lift the compressor. Note
compressor weights and dimensions in Table 6 and unit rigging
instructions in Figure 5 on page 9.
6

Figure 13: WME Compressor Rigging Setup

335652806

Compressor Removal
1. Loosen and remove bolts/screws on either side of the
cast suction elbow (see Figure 15, flag #1).
NOTE: The spreader bar in Figure 13 is a representation
only and may not reflect the appearance of the actual
spreader bar needed. Figure 15: Compressor Removal/Re-Attachment
9

Compressor Removal and

Re-Attachment Instructions
1

Follow the steps listed to remove and re-attach the

compressor.
8
TYP
4 PLACES

Compressor Removal Preparation

1. Close shut-off king valve at condenser liquid line outlet.
2. Close all other related shut-off valves.
3. Pump the refrigerant charge down into the condenser.
4. Ensure that the charge has been removed from the
compressor and evaporator and that the discharge check
valve is holding the charge in the condenser.
335652807

5. Loosen and remove bolts on the top side of the

compressor discharge nozzle (see Figure 14, flag #5).
6. Loosen and remove bolts at flange on condenser and
remove discharge piping.
7. Cover openings to prevent foreign objects entering.

WARNING 2. Remove rotor cooling return line on the underside of the

Improper rigging, lifting, or moving of a unit can result in compressor motor housing along with both rotor cooling
property damage, severe personal injury or death. Follow supply lines.
rigging and moving instructions carefully. 3. Remove (2) DIN connectors from the solenoid coils along
refrigerant piping.
4. Remove rotor stepping valve control wire. The wire ties
will have to be cut away during this process.

www.DaikinApplied.com 17 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

5. Remove the following wires coming from the VFD:

• 350V DC power supply (gray cable)
Water Piping
• power leads on the top of the motor housing All evaporators and condensers have OGS-type grooved water
connections (adhering to Standard AWWA C606) or optional
6. Remove the Ethernet cable coming from unit control box.
flange connections. The installing contractor must provide
7. Remove the wireway box assembly from the compressor matching mechanical connections. Be sure that water inlet
to the back of the starter. and outlet connections match certified drawings and nozzle
8. Loosen the (4) bolts from the compressor’s bottom markings. PVC/CPVC piping should not be used.
mounting feet (see Figure 15, flag #8).
WARNING
NOTE: Do not loosen or remove bolts securing the
compressor brackets as height is pre-set from Polyolester Oil, commonly known as POE oil is a synthetic
the factory. oil used in many refrigeration systems, and may be present
in this Daikin product. POE oil, if ever in contact with PVC/
9. Use front tapped lifting hole on the compressor motor CPVC, will coat the inside wall of PVC/CPVC pipe causing
housing (see Figure 15, flag #9) to rig compressor for environmental stress fractures. Although there is no PVC/
removal as shown in Figure 13. Note weights from Table CPVC piping in this product, please keep this in mind when
6 and unit rigging instructions in Figure 5 on page 9. selecting piping materials for your application, as system
failure and property damage could result.
Compressor Re-Attachment
1. Set the suction elbow back on top of the evaporator and CAUTION
install the bolts/screws loosely at the evaporator flange.
Use new O-rings provided. If welding is to be performed on the mechanical or flange
connections:
2. Set the discharge piping back on top of the condenser
1. Remove the solid-state temperature sensor, thermostat
and install the bolts loosely at the condenser flange. Use bulbs, and nozzle mounted flow switches from the wells
the new gasket supplied with the unit. to prevent damage to those components.
3. Set compressor on mounting brackets and install the (4) 2. Properly ground the unit or severe damage to the
mounting bolts loosely. Reconnect the discharge nozzle MicroTech® unit controller can occur.
with new O-rings provided and also at the suction elbow. NOTE: ASME certification will be revoked if welding is
NOTE: For steps 4-6, all bolts need to be installed loosely performed on a vessel shell or tube sheet.
first before final torque is applied.
The water heads can be interchanged (end for end) so that
4. Install (12) bolts/screws at suction elbow to compressor
the water connections can be made at either end of the unit.
and torque to 25 ft-lbs max; do not over-tighten.
If this is done, use new head gaskets and relocate the control
5. Install (18) bolts at evaporator flange to the suction line sensors.
and torque to 62 ft-lbs max; do not over-tighten.
Field installed water piping to the chiller must include:
6. Install and torque the (8) bolts at the discharge nozzle
• air vents at the high points.
to 205 ft-lbs, then torque the (8) bolts at the condenser
flange to the same. • a cleanable water strainer upstream of the evaporator
and condenser inlet connections.
7. Torque the (4) compressor mounting bolts to 25 ft-lbs
• a flow proving device for both the evaporator and
max; do not over-tighten.
condenser to prevent freeze up. Flow switches, thermal
8. Re-install the (4) flange bolts at the hot gas bypass line. dispersion switches, or Delta P switches can be used.
9. Re-install the wireway between compressor and VFD. Note that flow switches are factory installed. Additional
flow switches can be used only if they are connected in
10. Re-attach all associated power wiring & Ethernet cable. series with the ones already provided. Connect additional
11. Re-attach rotor cooling return line on the underside of flow switches in series between original flow switch
the compressor motor housing along with both liquid inputs. Calibration of thermal dispersion flow switches is
injection lines. discussed on page 50.
12. Pull vacuum at evaporator and compressor to 300 • sufficient shutoff valves to allow vessel isolation. The
microns and perform a standing hold to verify no chiller must be capable of draining the water from the
moisture or leaks - do not allow rise of 300 microns evaporator or condenser without draining the complete
within 1 hour. system.
• Piping must be supported to eliminate weight and strain
13. After verifying that pumps are running and water flow
on the fittings and connections.
has been established on both evaporator and condenser,
add vapor refrigerant to bring the saturated temperature • Chilled water piping must be adequately insulated.
above freezing. Open all valves. Recommended field installed chiller water piping includes:
14. Perform refrigerant leak check to ensure all connections • thermometers at the inlet and outlet connections of both
and fittings are securely fastened. vessels.

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 18 www.DaikinApplied.com

 Installation

• water pressure gauge connection taps and gauges at the WARNING

inlet and outlet connections of both vessels for measuring
water pressure drop. The improper use of detergents, chemicals, and additives
in the chiller system water may adversely affect chiller
NOTE: This product, in its standard configuration, is performance and potentially lead to repair costs not covered
equipped with a shell and tube evaporator with by warranty. Any decision to use these products is at the
carbon steel shell and copper tubes. The water or discretion of the owner/occupant/operator/user and as such
other fluid used in contact with the wetted surfaces of they assume full liability/responsibility for any damage that
the heat exchangers must be clean and non-corrosive may occur due to their use.
to the standard materials of construction. Daikin
Applied makes no warranty as to the compatibility Variable Fluid Flow Rates
of fluids and materials. Non-compatible fluids may
Both excessively high and low fluid flow rates should be
void the equipment warranty. If the compatibility of
avoided. Extremely high fluid flow rates and high tube
the fluid with the standard materials of construction
velocities will result in high fluid pressure drops, high pumping
is in question, a professional corrosion consultant
power, and potential tube erosion or corrosion damage.
should administer the proper testing and evaluate
Extremely low fluid flow rates and low velocities should also
compatibility.
be avoided as they will result in poor heat transfer, high
compressor power, sedimentation and tube fouling.
Vessel Drains at Startup
The unit is drained of water at the factory. Units are shipped If it is decided to vary the evaporator or condenser water flow
with the drain plug in the top water box drain hole and no plug rate, the flow rate should not exceed the minimum or maximum
in the bottom drain hole. Drain plugs for each vessel head limits. Additionally, the rate of change for the evaporator flow
are shipped separately in the control box. Be sure to install rate should not exceed 10% of the current value per minute.
the bottom drain plugs prior to filling the vessel with fluid. See
Figure 16. Water Volume
Figure 16: Drain Plug Installation All chilled water systems need adequate time to recognize a
load change to avoid short cycling of the compressors or loss
of control. The potential for short cycling usually exists when
the building load falls below the minimum chiller plant capacity
or on close-coupled systems with very small water volumes.
Assuming that there are no sudden load changes and that
the chiller plant has reasonable turndown, a rule of thumb
of “gallons of water volume equal to two to three times the
chilled water gpm flow rate” is often used. For a more accurate
determination of minimum system volume, consult Chiller Plant
Design Application Guide, AG 31-003.
A properly designed storage tank should be added if the
system components do not provide sufficient water volume.

Water Temperature Guidelines

The maximum temperature of water entering the chiller
evaporator on standby must not exceed “115°F” on page 8.
Maximum temperature entering the evaporator on startup must
Water Quality Guidelines not exceed “85°F” on page 8.
The water quality provided by the owner/occupant/operator/
Reducing Condenser Entering Water
user to a chiller system should minimize corrosion, scale
buildup, erosion, and biological growth for optimum efficiency Temperature
of HVAC equipment without creating a hazard to operating Magnitude® WME chillers can start and run with entering
personnel or the environment. Strainers must be used to condenser water temperatures as low as 40°F (4.4°C). The
protect the chiller systems from water-borne debris. Daikin will WME chillers can also start and maintain operation with
not be responsible for any water-borne debris damage or water inverted conditions, meaning the entering condenser water
side damage to the chiller heat exchangers due to improperly temperature can be lower than the leaving chilled water
treated water. temperature. Contact your local Daikin Applied sales office
Water systems should be cleaned and flushed prior to chiller if your application requires a condenser entering water
installation. Water testing and treatment should be verified temperature lower than 40°F (4.4°C).
during initial chiller installation/commissioning and maintained
on a continuous basis by water treatment professionals (see
Limited Product Warranty).

www.DaikinApplied.com 19 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

the condenser until an acceptable minimum condenser

CAUTION
pressure is reached. As heat builds, the valve will open
When common piping is used for both building heating and slowly until a full flow condition from the cooling tower
cooling modes, care must be taken to provide that water is established. A separate power source is required to
flowing through the evaporator cannot exceed 115°F (46°C). provide power to the valve actuator.
Water this hot can damage controls or cause the relief valve
to discharge refrigerant. NOTE: To ensure proper operation, caution should be
used when utilizing the two-way valve option.

Condenser Water 3. VFD Operating with a Condenser Water Pump

A third method of condenser control for startup is
Temperature Control utilizing a variable frequency drive with the condenser
water pump. The speed will change as directed by the
Condenser water control is an important consideration in chiller
MicroTech® output signal until design flow is reached.
plant design since condenser water temperature will directly
Speed adjustments may be required during the initial
impact chiller operation and efficiency. When the ambient
chiller startup as determined by the service technician.
wet bulb temperature is lower than peak design, the entering
condenser water temperature from the cooling tower can NOTE: Not using the MicroTech® logic to control valves
be allowed to fall, improving chiller performance. However, and variable frequency drives may result in system
operational issues may occur when the condenser water instability and capacity reduction.
temperatures are either too high or too low. The WME chiller
provides several options to assist the chiller plant designer in Condenser Pump Sequencing
providing the optimum control of condenser water temperature. It is recommended to utilize the logic built into the MicroTech®
controller to start the condenser pump. MicroTech® has the
Cooling Tower Control capability to operate a primary pump and a secondary standby
Control of the cooling tower is required to maintain stability and pump. The condenser water flow should be stopped when
avoid operational issues. This can be achieved through a BAS the chiller shuts off. This will conserve energy and prevent
or by using the MicroTech® controller. For systems utilizing a refrigerant from migrating to the condenser. Moisture in the
common condenser water loop for multiple purposes, the BAS air can condense on the cooler surfaces of the un-insulated
contractor must provide the control but use of the MicroTech® condenser barrel if flow is present when the chiller is idle.
output signal is still recommended.
The preferred cooling tower control utilizes a variable speed
Water Side Economizer Cycle Operation
fan. MicroTech® will provide a control signal to determine the The WME-C vintage chiller is capable of inverted duty
proper fan speed. It can also control up to two stages of fan operation, meaning the chiller has the capability to accept
cycling. Note that fan cycling can cause cooling tower water entering condenser water lower than the leaving evaporator
temperature to fluctuate as fans stage on/off, potentially adding water temperature. In doing so, it extends the range of
instability to the system. applications of the chiller and can eliminate the waterside
economizer from the system.
Each of the following acceptable methods can be
controlled by the MicroTech® or through a BAS utilizing The savings resulting on the inverted operation can be
the MicroTech® output signals: quantified with the elimination of the waterside economizer,
while also retaining the ability of the chiller to address cooling
1. Three-Way Bypass Valve Operation
needs during low ambient temperatures. ASHRAE 90.1
A traditional method for building condenser pressure at prescribes to include a waterside economizer; so when it is
startup with colder condenser water is with the use of removed, a performance-based compliance path using energy
a three-way bypass valve. The device blends warmer modeling must be followed in order to confirm compliance to
water leaving the condenser with cooler water from the the code.
cooling tower at the condenser inlet. The bypass valve
If it is confirmed that a waterside economizer is beneficial to
position will change until full flow from the tower to the
a particular system, the BAS contractor will need to provide
condenser is obtained. The MicroTech® provides only
controls for the heat exchanger including isolation valves and
the valve position control signal. Main power to drive the
temperature control. The BAS contractor will also need to
valve’s actuator must be provided by the installer. The
control the isolation valves for the chiller. It is important to use
three-way valve should be located close to the chiller
slow-acting type valves to prevent rapid changes in system
within the equipment room to minimize the volume of
flows. Changeover from economizer cooling to mechanical
water.
cooling requires one of the methods previously mentioned to
2. Two-Way Valve Operation maintain suitable condenser head pressure.
Another condenser control method is to use a modulating Contact your local Daikin Applied representative for more
two-way control valve located on the outlet connection of information on this application.
the condenser. The valve will be nearly closed at startup
to restrict water flow, which keeps generated heat in

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 Installation

Relief Valves Figure 18: Three-Way Valve, Front Seated Position

As a safety precaution and to meet code requirements, each

chiller is equipped with pressure relief valves located on
the condenser and evaporator for the purpose of relieving
excessive refrigerant pressure (caused by equipment
malfunction, fire, etc.) to the atmosphere.

Table 8: WME, C-vintage Relief Valve Data

Evaporator Condenser
Location Top Top
Pressure
200 225
Setting (psi)
Discharge
78.8 lb/min. air 88.1 lb/min. air
Capacity
1 - 30 & 36 inch vessels 2 - 26, 30, 36 inch vessels
Qty
2 - 42 & 48 inch vessels 4 - 42 inch vessels Figure 19: Three-Way Valve, Back Seated Position
Connection 1.0-inch female NPT

Most codes require that relief valves be vented to the outside

of a building. Relief piping connections to the relief valves must
have flexible connectors.

CAUTION
Units are shipped with refrigerant valves closed to isolate the
refrigerant in the unit condenser. Valves must remain closed
until startup by the factory service technician.

Remove plastic shipping plugs (if installed) from the inside of

the valves prior to making pipe connections. Whenever vent
piping is installed, the lines must be in accordance with local
code requirements. Where local codes do not apply, the latest When the valve stem is not pushed forward or pulled back
issue of ANSI/ASHRAE Standard 15 code recommendations completely, the valve is in “Mid Position,” as shown in Figure
must be followed. 20.
CAUTION
Condenser Relief Valves Do not operate the system with the three-way valve stem in
In order to ensure proper installation, it is important to know the Mid Position.
how the three-way relief valve functions. One valve remains
active at all times and the second valve acts as a standby.
When the stem of the three-way valve is pushed into the
Figure 20: Three-Way Valve, Mid Position
valve completely, the valve is in “Front Seated Position” and
all refrigerant will flow through the back outlet port, as shown
in Figure 18. When the stem of the three-way valve is pulled
back completely, the valve is in “Back Seated Position” and all
refrigerant will flow through the front outlet port, as shown in
Figure 19.

Figure 17: Condenser Three-Way Relief Valve

Three-Way Valve

Relief Valves

www.DaikinApplied.com 21 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Installation

Field Insulation for wiring information. These wiring diagrams are also provided
with the chiller.
If the optional factory installation of thermal insulation is not NOTE: Wiring, fuse, and wire size must be in accordance
ordered, insulation should be field installed to reduce heat with the National Electrical Code® (NEC). The voltage
loss and prevent condensation from forming. Insulation should to these units must be within ±10% of nameplate
cover: voltage (415V units must have voltage within -13%
and +6% of nameplate voltage) and the voltage
• the evaporator barrel, tube sheet, and waterboxes.
unbalance between phases must not exceed 2%.
• the suction line from the top of the evaporator to the Since a 2% voltage unbalance will cause a current
compressor inlet flange. unbalance of 6 to 10 times the voltage unbalance per
• the compressor support brackets welded to the the current version of the NEMA MG-1 Standard, it is
evaporator. most important that the unbalance between phases
be kept at a minimum.
• the liquid line from the expansion valve to the evaporator
inlet, including the expansion valve. CAUTION
• the part load balance valve to the evaporator. Do not use power factor correction capacitors with WME
Approximate total square footage of insulation surface required chillers. Doing so can cause harmful electrical resonance in
for individual packaged chillers is tabulated by evaporator code the system. Correction capacitors are not necessary since
and can be found in Table 9. VFDs inherently maintain high power factors.

Table 9: Insulation Area Required for WME Models

See “Use with On-Site Generators” on page 49 for additional
Insulation Area information on Generator Sizing and Transferring Power.
Evaporator Code
sq. ft. (m2)
E3012 115 (10.6) Chiller Control Power
E3612 129 (11.9) In all cases of power operation except when with
RapidRestore®, the chiller control power must remain as
E4216 263 (24.4)
factory-wired from a unit-mounted power supply.
E4816 302 (28.1)
BAS Connection
Field Power Wiring If BAS module is needed for BACnet® or Modbus, the UE122
PC1
1 module will be replaced with the BUE1 module shown in Figure
34

24N-11
24-20
The standard power wiring connection to Magnitude® chillers 22 for wiring. When Lon protocol is used the UE1 module
is multi-point for dual compressor WME models. Power conduit HMI

+
-
entry will be at the top of the unit power panel; see Figure 21 2 remains and a Lon card is connected to the Unit controller inS1
the BMS CARD port.
24-18

for general reference as power entry cover plate location will

24N-8

ADAPTER CMPR BOX #2

USB

E-PORT2
3 Figure 22: BAS Module Wiring Schematic
ETR4

ETR2
vary by unit configuration. Copper wiring must be used for
CMPR BOX #1
+24V

24N

33

VGA
01-5

DOOR SEE DWG 336078103 ETR3 E-PORT1

power wiring. Refer to the unit nameplate and the Daikin Tools 13 13 13
01-10

01-10

selection report for the correct electrical ratings.

ALARM NO/NC

FIELD WIRING
VDC OR VAC

EXV BOARD CAL

24/120V
AR3

AR4

FOR BACNET-MSTP
NO
NC

OR MODBUS
01-2
01-2

SENSOR GND
SENSOR +5V

DANGER 8
8
10 9
10 9
24-15
24-16
24N-7
24-11

Qualified and licensed electricians must perform wiring. An

24-17
120-14

120-13
120-12

RED(3)

BLK(3)

electrical shock hazard exists that can cause severe injury

+Vtwrm
Tx-/Rx-

Tx+/Rx+
Tx+/Rx+
+Vdc
+5Vref
GND

GND
NO3
C3/4/5
NO4
C3/4/5
NO5
NO1
C1/2
NO2

NO6
NC6
C6

or death.
Tx-/Rx-

GND

J10 J12
J11 J9
J3 DISP J4 FBus
BUE1
UE1
Address = 1

Figure 21: Unit Power Connection Point (OPTION)

ON
MODBUS
J5 CAN
Power Entry Cover Plate - 1234 1234
J1 J2
TxH/RxH

EHUB
TxL/RxL

Remove to cut hole in

GND
Vbat

GND

GND

U10
GND

cover plate for conduit

U1
U2
U3

U4
U5
U6

U7
U8
U9
G0
G

and then replace.

BLK(3)

WHT

WHT
RED
RED

RED

RED

BLK
24N-4
24-12

24-13

24-14

32 24 25
CLWT

21
25 FIELD WIRING
ELWT

BACNET-IP
01-4

01-4
CEWT
EEWT

GND
+5V

UNIT MOTOR CURRENT OUTPUT

PE
(SCALE: 0-125% RLA)
0-10V

PE

Factory-mounted and wired line reactors are standard. The

GND

GND

GND
PWR

SIG

PWR

SIG

PWR

SIG

EVPP CNDP LLP

field control wiring required varies depending on unit model. 34

See “Figure 24: WME Field Wiring Schematic” on page 24

WME-C UNIT BOX SCH SE
PART NUMBER REVISION
336078102 0A
IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 22 www.DaikinApplied.com
 Installation

RapidRestore® and RideThrough® Power Panel Short Circuit Current

WME chillers have the capability for chillers to restart and Ratings
reach full load operation quickly in the event of a power loss. Available short circuit current ratings (SCCR) are shown in
Table 11.
RapidRestore® – Quickly restores cooling capacity when
power is restored after a power failure.
Table 11: Short Circuit Current Ratings
• Compressor Re-Start – Amount of time required for
the chiller to re-start. Motor
Standard Optional Optional
Voltage Panel High Ultra High
• Fast Loading – Amount of time required for the Code
SCCR SCCR SCCR
chiller to reach a certain load condition.
380V - 480V 35 kA* / 50 kA 65 kA 100 kA
M6, M7, 66
RideThrough® – The ability to maintain operation during and 77
575V 25 kA 35 kA / 50 kA N/A
a momentary power loss event. When RideThrough®
is enabled and a power loss occurs, the compressor 380V - 480V N/A 65 kA 100 kA
motor maintains rotation and the VFD catches and 68 and 79
575V 25 kA 35 kA / 50 kA N/A
re-synchronizes with the spinning rotor. This permits
the chiller to return to its pre-power loss capacity within 380V - 480V 50 kA 65 kA 100 kA
M8, M9, 88
seconds of power being restored. and 99
575V 25 kA 35 kA 65 kA

NOTE: * 600 amp circuit breaker frame size has a 35 kA

SCCR rating. 800 amp circuit breaker frame size has
Table 10: RapidRestore® and RideThrough® Times a 50 kA SCCR rating.

Standard RapidRestore®
Fast Loading
Compressor Compressor RideThrough®
to 80% Load
Re-Start Re-Start
20 sec
60 sec after power 75 sec** 5 sec***
failure*
* Requires customer supplied Uninterruptible Power Supply (UPS) to the WME
control panel.
** After compressor re-start time
*** Time is based on unit operating at AHRI conditions.

Figure 23: RapidRestore® Wiring Diagram RAPID RESTORE OPTION

20 32
WME DUAL POWER
24N-6
24-22

24-40 24N-21

24N-20
24-41

RR

RM
RPS

WME SINGLE RR
BLK
BLK
BLK
BLK

PE PE PE
120N
120V
PE
BLK

BLK
GRN

GRN

PE PE 100-240VAC; 50-60Hz; MIN UPS OUTPUT 240VA; 2A

GRN

POWER SOURCE SUPPLIED BY OTHERS

UPWR2-#2
UPWR2-#7
UPWR1-#1
UPWR1-#2
UPWR2-#1
UPWR1-#7

UPWR1-#7
UPWR1-#2
UPWR1-#1

CMPR1 CMPR2 CMPR1

DRAWING 3360781020A01
SCHEM, COMPRESSOR CONTROLLER
SEE DWG 336078103

RAPID RESTORE OPTION APPLICABLE TO THE FOLLOWING PART

www.DaikinApplied.com
NUMBERS: 33865993X
23 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

SCH
REV. DATE DRN ECO REV CHANGES
ADDED LOCAL NOTES OF APPLICABILITY TO RAPID RESTORE AND
 EEWT EVAPORATOR ENTERING WATER TEMPERATURE PC INDUSTRIAL COMPUTER UE1 UNIT CONTROLLER EXPANSION
ELWT EVAPORATOR LEAVING WATER TEMPERATURE PE PROTECTIVE EARTH USB UNIVERSAL SERIAL BUS
EMI ELECTRO-MAGNETIC INTERFERENCE FILTER PFD POWER FAULT DETECTION UTB UNIT TERMINAL BLOCK
EN ENABLE PFD-CM POWER FAULT DETECTION - COMMON VFD VARIABLE FREQUENCY DRIVE
EP EVAPORATOR PUMP PLBV PART LOAD BALANCING VALVE VFDN VARIABLE FREQUENCY DRIVE BUS (-)
ETR ETHERNET PLBDRV PART LOAD BALANCING DRIVER VFDP VARIABLE FREQUENCY DRIVE BUS (+)
EVPP EVAPORATOR PRESSURE SENSOR PS POWER SUPPLY VFEN VFD ENABLE
EXV ELECTRONIC EXPANSION VALVE PWR POWER VFPLC VFD ENABLE 24 VOLTS
EXVDRV EXPANSION VALVE DRIVE

FIELD CONNECTIONS
MAIN MULTI POINT CONNECTION MAIN SINGLE POINT CONNECTION
CIRCUIT BREAKER CIRCUIT BREAKER CIRCUIT BREAKER
(BY OTHERS) (BY OTHERS) (BY OTHERS)
L1 CUSTOMER L1 CUSTOMER L1
CIRCUIT BREAKER SUPPLIED CIRCUIT BREAKER SUPPLIED CIRCUIT BREAKER
OR L2 L2 OR POWER L2 OR
POWER
DISCONNECT DISCONNECT DISCONNECT
SWITCH L3 L3 SWITCH L3 SWITCH

EARTH GROUND EARTH GROUND

UTB2 21 HMI UTB2 36 HMI

Figure 24: WME Field Wiring Schematic

(+24V) (CM)
TOUCH SCREEN
(MONITOR)
DISPLAY
FIELD OPTIONS
UTB2 25 UTB2 34 UNIT MOTOR UNIT CONTROL BOX
0-10V CURRENT OUTPUT UNIT CONTROLLER EXPANSION CONTROLLER
CB1 CUSTOMER SUPPLIED Customer
CUSTOMER SUPPLIED
(SCALE: 0-125%) L1 Customer L2 UTB1 RELAY COMMON UTB1 9 UTB1 13
Supplied
RELAY COMMON Supplied
11
POWER (24VDC OR ALARM RELAY POWER

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

UTB2 26 UTB2 28 24 - 230VAC) (24VDC OR 24 - 230VAC)
LEAVING WATER
4-20mA
RESET INPUT NO6
NO1 UTB1 8 UTB1 13 ALARM OUTPUT
UTB1 1 UTB1 11 AR3
EP1 EVAPORATOR PUMP #1 NORMALLY OPEN
UTB2 27 UTB2 28 DEMAND LIMIT
4-20mA NO2
INPUT UTB1 UTB1 NC6
2 11 UTB1 10 UTB1 13 ALARM OUTPUT
EP2 EVAPORATOR PUMP #2 AR4
COOLING TOWER NORMALLY CLOSED
UTB2 29 UTB2 35 NO3
0-10V BYPASS VALVE UTB1 3 UTB1 11

24
OUTPUT CP1 CONDENSOR PUMP #1
NO4
UTB1 4 UTB1 12
UTB2 30 UTB2 35 COOLING TOWER
0-10V CP2 CONDENSOR PUMP #2
VFD OUTPUT
NO5
UTB1 5 UTB1 12
REMOTE ENABLE TS1 TOWER STAGE #1
UTB2 31 (BUILDING) UTB2 22 FEEDBACK INPUT
REMOTE NO6
(UNIT SUPPLIED UTB1 6 UTB1 12
SWITCH TS2 TOWER STAGE #2
24VDC)

NOTES FOR FIELD WIRING

1. FIELD WIRING MUST BE SELECTED AND INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE (NEC) STANDARD OR LOCAL CODES. USE COPPER WIRES ONLY WITH AMPACITY BASED ON 75° C RATING 24VAC WIRING. OPTIONAL SENSOR AND DC
WIRING MUST BE RUN SEPERATE FROM 115 OR MAIN VOLTAGE WIRING: FOR A MAXIMUM LENGTH OF 50FT, THE MINIMUM WIRE GAUGE MUST BE 12 GA. FOR 115VAC AND 18 GA. FOR 24VAC AND VDC.
2. EVAPORATOR AND CONDENSOR FLOW SWITCHES ARE FACTORY INSTALLED AND MANDATORY: IF FIELD INSTALLED DIFERENTIAL PRESSURE SWITCHES ARE REQUIRED, THESE MUST BE INSTALLED ACROSS THE VESSEL AND NOT THE PUMP.
3. THE EVAPORATOR PUMP RELAY WILL CYCLE THE WATER PUMP IN RESPONSE TO THE CHILLER BEING ENABLED.
4. THE CONDENSOR WATER PUMP MUST CYCLE WITH THE CHILLER.
5. FIELD SUPPLIED RELAY COIL RATED FOR 24VDC OR 24-230VAC WITH MAXIMUM 25 VA LOAD.

WME-C SCHEM LEGEND SECT 1

DWG NO. 336078101 REV. 00

www.DaikinApplied.com
Installation
 Installation

12

11

10

1
Figure 25: WME Unit Wiring Schematic

21
+24V

EXV BOARD CAL

(BUE1 OPTION)UE1 IS REPLACED WITH
24-12 24-11
G NO1 01-2

UE1
24N

21

J10
24N-4

J1
24N-7

36
G0 C1/2 01-2

32
PE
Vbat NO2
EEWT RED

HMI
U1 NO3
ELWT

ENCLOSURE
RED

FOR BACNET, MODBUS

U2 C3/4/5

BUE1

DOOR
GS1
CEWT

J11
RED
U3 NO4
BLK(3)
GND C3/4/5
PWR +5V
01-4
CLWT RED
U4 NO5
EVPP

GND
01-4 WHT
GND
ALARM NO/NC
U5 120-12
NO6 AR3

J2
WHT
SIG

8
U6

13 13 13
NC

8
J12
120-14
PWR

NC6 AR4
PE

BLK
CNDP

GND

10 9
10 9
NO

ON
120-13
GND

Address = 1
C6

33
24/120V

1234 1234

MODBUS

UE1
SIG U7 VDC OR VAC
24N-8
PWR
RED(3) SENSOR +5V 01-5
U8 +5Vref 01-10 24-18
LLP

GND
24-13 BLK(3) SENSOR GND
GND

J9
U9 01-10
WME-C UNIT BOX SCH SECT 2

24 25

USB
24-14
SIG

U10 +Vdc
25

GND
+Vtwrm

PC1
FOR BACNET-MSTP
UNIT MOTOR CURRENT OUTPUT

(J3 DISP)
TxL/RxL
(J5 CAN)

FIELD WIRING
0-10V Tx-/Rx-

ADAPTER
OR MODBUS
34

(SCALE: 0-125% RLA)

(BUE1)
TxH/RxH Tx+/Rx+ VGA
336078102
PART NUMBER

GND GND
FIELD WIRING

ETR2
(EHUB)
BACNET-IP
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

(BUE1)

(J4 FBus)
+24V

Tx-/Rx-
J6 BMS

SCHEM, COMPRESSOR
SEE DWG 336078103
CONTROLLER

E-PORT2
Tx+/Rx+

CMPR BOX #2
24-15
UTB2 TERMINAL BLOCK JUMPERS

GND
24-16
REVISION

ETR4
24-17
0A

24-1

22
G
RJ45
pLAN

24-20
+
21

J1

S1
24N-1 -
G0 24N-11

34
-
35

J11 pLAN

ETR3
+Vterm
+
J24

SCHEM, COMPRESSOR
CONTROLLER
SEE DWG 336078103

GND
E-PORT1
CMPR BOX #1
GND
ETR1

+5Vref
LEAVING WATER RESET

4-20mA
24N

24-2
ETHERNET

U1
1
28 28

26 27

26 27

HUB

DEMAND LIMIT
24-3 CUSTOMER SUPPLIED POWER
4-20mA U2
2

Customer
24/120VAC
U3
J2

L1

L2
24-4
GND CB1 120N-1
28

120-2
RM/POWER WIRING
SEE PAGE 2 FOR

120-1
+VDC C1
11

L2
6A
L1

EVAP PUMP #1

120-3
NO1 EP1
1
DRAWING 3360781020A01

11 11 11
1

EVAP PUMP #2

U4
J12

120-4
NO2 EP2
PE

CONDENSOR PUMP #1
2

GND NO3
120-5
CP1
LLT
J3

RED
U5 C1
120-6

BLK
GND
C4 CONDENSOR PUMP #2
1 2 3 4 5 6 7 8 9 10 11 12 13

24-5
VG NO4
120-7
CP2
UTB1 TERMINAL BLOCK JUMPERS
20

12 12 12
4
4

TOWER STAGE #1
24N-2
VG0
J13

120-8
NO5 TS1
32

5
5

COOLING TOWER BYPASS VALVE TOWER STAGE #2

24-6
0-10V Y1 NO6
120-9
TS2
35 35

29 30
29 30

J4

6
6

COOLING TOWER VFD

24-7
0-10V Y2 C4
120-10

24-8
01-2 Y3
Y4 C7 TOWER STAGE #3
J14

120-11
NO7 TS3
13
7

ID1 C7
NEUTRAL BLOCK

ID2
ID3 NO8
22
J15

24-23
PC RESET

ID4 C8
24-18
REMOTE

NC8
SWITCH

24-9 01-3
ID5
J5
31
INPUT
22

31
PWR

-
UC1:ID6 WHT
01-12 ID6
J25 BMS2

UC1:ID7 WHT
01-9

ID7
01-12
SW-1 WHT
+
ID8 GND
23

24-8

IDC1
SW-1

-
+ BRN
23

EEFS

+24VAC/DC
+ BLK
J26 FBus2

ON

BLK S+
36
SW1 (UNIT SWITCH)

FIELD BUS CARD

UC1

24N-9
1 2 34 5 6 7 8

+
UC1:ID6 WHT
3

UP TO 4 ACTUATORS

S-
01-10
24N-3

- 24-11
BLU 01-5 OPEN
33

24N WHT
24N-7
GND 01-5 REF
LONMARK WIRING

BLK(2)
ACT1
ACT2

B
4

EXVDRV
GND A
23

WHT(2)
BLK

+ BRN W
23

+24VAC/DC
CEFS

GRN(2)
+ BLK
BMS CARD

G
RED(2)
SW-2

35

UC1:ID7 WHT R
01-10 GRN 24-19
- BLU 24V+
33

20

24N 24N-10
B

24V-
RED
36
21

www.DaikinApplied.com 25 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Operation

Operation

Operator Responsibilities flow is confirmed. Electronic Expansion Valve (EXV)

It is important that the operator become familiar with the must be open
equipment and the system before attempting operation. During
the initial startup of the chiller, the Daikin Applied technician will 5. Compressor start
be available to answer any questions and instruct the proper The compressor is started and comes up to the
operating procedures. It is recommended that the operator calculated Start RPM and Inlet Guide Vane (IGV). From
maintain an operating log for each individual chiller unit. In this point the vanes are opened and then speed is
addition, a separate maintenance log should be kept of the increased to match the cooling load.
periodic maintenance and servicing activities.
6. Compressor loading

Operator Schools As building load increases, the compressor will load

up maximizing the IGV position and impeller speed.
Training courses for Magnitude® Centrifugal Maintenance and Maximum capacity at a given operating condition can be
Operation are held throughout the year at the Daikin Learning found when the compressor reaches its Maximum RPM,
Institute in Verona, Virginia. The school curriculum includes maximum allowed % RLA or power limitation.
instruction on basic refrigeration, MicroTech® controllers and 7. Compressor unloading
troubleshooting, enhancing chiller efficiency and reliability,
system components, and other related subjects. For more As load decreases, the compressor will unload to sustain
information, visit us at www.DaikinApplied.com and click on the water temperature setpoint by reducing speed until
Training or call the Training Department. Refer to the back the minimum speed limit has been reached. If further
cover of this manual for contact information. unloading is required, the IGV assemblies will close as
required to satisfy the load. Further capacity reduction is

Sequence of Unit Operation accomplished by opening the Part Load Balance Valve
(PLBV).
A general chiller sequence of operation is outlined below 8. Chiller shutdown
for Magnitude® Model WME chillers. A separate sequence
The compressor will adjust capacity to manage the
is provided for single and dual compressor units. Certain
chiller load and will shut off when the load reduces below
conditions and chiller alarms may alter the sequence, but the
the compressor's minimum capacity and the leaving
chiller’s objective is to achieve the target temperature of the
water temperature goes below setpoint and reaches the
leaving water.
stop delta temperature. Anytime the chiller is disabled,
Placing two chillers in series evaporator operation or series- it will perform an orderly unload and shutdown of the
counterflow configuration is possible and requires connecting compressor.
an Ethernet cable between the unit control panels and
reassigning a temperature sensor. Communication directly Dual Compressor Units
between the chillers allows better control of leaving water
temperature while balancing the load. Contact a Daikin Applied The following sequence of operation applies to Magnitude®
representative for specific details. Model WME chillers with dual compressors.
1. Chiller enabled
Single Compressor Units With the chiller enabled via its onboard interlocks
The following sequence of operation applies to Magnitude® and selected external control source, it will start the
Model WME chillers with a single compressor. evaporator pump and check for flow and chiller load.
1. Chiller enabled 2. Water flow and load proven
With the chiller enabled via its onboard interlocks Once evaporator flow has been confirmed and the
and selected external control source, it will start the chiller load proven, the sequence for starting the Lead
evaporator pump and check for flow and chiller load. compressor will begin. Auto lead-lag logic will determine
which compressor to start first based on number of
2. Water flow and load proven
starts. For 099 models, the smaller compressor will start
Once evaporator flow has been confirmed and the chiller first.
load proven, the sequence for starting the compressor
3. Compressor shaft levitation
will begin.
The magnetic bearings are activated and correct shaft
3. Compressor shaft levitation
position is verified.
The magnetic bearings are activated and correct shaft
4. Condenser pump start
position is verified.
The condenser pump is commanded to start and water
4. Condenser pump start
flow is confirmed. EXV must be open.
The condenser pump is commanded to start and water

www.DaikinApplied.com 26 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Operation

5. Lead compressor start

The compressor is started and comes up to the
Unit Enabling/Disabling and
calculated Start RPM and IGV. From this point the Overrides
vanes are opened and then speed is increased to match
There are multiple options that will override normal operation of
the cooling load. When the Lead compressor reaches
the chiller and its compressors:
an operating point where it would be more efficient to
operate two compressors, it signals the Lag compressor 1. Manual Button - Located on the outside front of the
to initiate a start sequence and may adjust its capacity to control panel. Button needs to be engaged for unit to
assist the Lag compressor start. In many cases the Lag run. When disengaged, unit will perform rapid stop. For
will start before the Lead reaches 100% of RLA. a controlled shutdown sequence, use the HMI Enable
Button, BAS command, or Remote Enable signal. This
6. Lag compressor start
button is the only method to override other "Control
Depending on the pressure ratio, the running compressor Sources".
may unload before starting the lag compressor. Once
2. Compressor 1 or 2 Enable Setting - Located in the
started, the lag compressor will quickly ramp up to
Settings menu, Modes tab in the HMI.
balance the chiller load between the two compressors. A
Tandem start will occur on the lag request if the pressure The overrides listed above work in conjunction with the
ratio is high during a request for next compressor. During “Control Source” that is selected in the HMI via the Settings/
a tandem start the Lead compressor will perform a partial Modes Screen, see Figure 42 and Table 15 on page 36. The
shut down and start again with the Lag compressor. three options for “Control Source” are:
7. Dual compressor loading 1. HMI Enable Button (Local) - This is the default mode.
When this mode is set, a STOP button and an AUTO
As building load increases, the compressors will load
button will appear at the top of the HMI screens, as
up maximizing the Inlet Guide Vane (IGV) position and
shown in Figure 27 on page 29. If the “Control Source”
impeller speed. Maximum capacity at a given operating
is set to “HMI Enable Button” and a remote switch is
condition can be found when the compressors reach
being used, the position of the Remote Enable switch
their Maximum RPM, maximum allowed % RLA or power
will be ignored. In that case, only the Manual Button
limitation. While maintaining the desired evaporator
need to be closed. Once the Manual Button is engaged,
leaving water temperature, the two compressors will
press the AUTO button on the HMI to enable the chiller in
balance load.
“User” mode. It will also ignore BAS Network commands.
8. Dual compressor unloading
To disable the chiller, press the STOP button on the HMI
As load decreases, the compressors will unload to screen.
sustain the water temperature setpoint by reducing
2. Remote Enable - This mode will ignore BAS enable
speed until the minimum speed limit has been reached.
and disable commands and requires a physical switch.
If further unloading is required, the IGV assemblies will
To enable the chiller and its compressors, the Manual
close as required to satisfy the load. Further capacity
Button needs to be closed in the ON position. To disable
reduction is accomplished by opening the PLBV.
the unit, this switch will initiate a normal controlled
9. Staging down to one compressor running sequence and will stop each compressor that is running.
With the chiller running two compressors on condition 3. BAS Network - This mode allows BAS to enable or
and the building load reducing to the point that one disable the chiller over a BAS network. To enable the
compressor can carry the load more efficiently than chiller and its compressors, the Manual Button needs
two can, one compressor will be shut down based on to be closed in the ON position. When a BAS Network
compressor run hours. For 099 models, the smaller command to disable is given, the chiller will shutdown the
compressor will stop first. chiller in a normal controlled sequence and will stop each
10. Chiller shutdown compressor that is running.

The remaining compressor will adjust capacity to

manage the chiller load until the load increases to the
point where another compressor is needed, or the load
reduces below the minimum capacity of one compressor
and the leaving water temperature goes below setpoint
and reaches the stop delta temperature. Anytime the
chiller is disabled, it will perform an orderly unload and
shutdown both compressors.

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 27 www.DaikinApplied.com

 Operation

Human Machine Interface The Home View Screen, see Figure 27, is the main information
page for the chiller. This screen contains the AUTO and STOP
(HMI) buttons in the upper right-hand corner, which are used to start
and stop the unit when in “User” control mode. Other groups
The HMI is turned on/off with a switch located at the lower of screens can be accessed from the Home View Screen by
right-hand edge of the display panel. Screen control buttons pressing one of the icons on the bottom of the screen.
are located to either side of it and elicit on-screen prompts
An initial startup step may be to select the Operator icon on the
when pressed. The HMI is equipped with a screen saver (a
bottom right of the HMI to access the Operator screen (Figure
blank, black screen). If the screen is black, touch it first to be
26) to set display language and unit of measure preferences as
sure it is on before using the ON/OFF button.
well as input the appropriate level of password for making unit
adjustments going forward. Should the touch screen cursor
Chiller Operation Without the HMI not respond to where the screen is being pressed, use the
The Human Machine Interface (HMI) communicates with the Calibrate button to recalibrate the screen. The Calibrate button
embedded Chiller PC (Figure 4 on page 7), displaying is oversized to make it easier for the non-calibrated cursor to
data and transmitting touch screen inputs to the controllers. select.
The HMI does no actual controlling and the chiller can operate
without it. Should the Touch Screen become inoperable, no
commands are necessary for continuing unit operation. All
normal inputs and outputs will remain functional. A PC monitor
and USB mouse can be connected to the Chiller PC via its
display port and can be used to view operational data, to clear
alarms, and to change setpoints, if necessary.
If the HMI and the chiller both appear to be inoperable, the
embedded Chiller PC should be checked since it is required for
the chiller to run.

Navigation Summary

Figure 26: Operator View Screen

www.DaikinApplied.com 28 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Operation

Figure 27: Home View Screen

Figure 29: Digital Remote Switch Source

Home View Screen
The Home View Screen (Figure 27) shows the basic operating
condition of the chiller. Note that the chiller displayed on all
screens will be representative of the actual chiller, showing
either one or two compressors depending on the chiller model. Figure 30: BAS Network Source
Other unit options and order details are not specific to the HMI
image.
(I) Consistent Information The top banner across all screens
will always show the following:
Table 12: Unit Status Possibilities
• Actual leaving water temperature Off - Manual Switch
• Chilled water setpoint Off - HMI (Local)
• Date and Time Off - Remote Switch

• Chiller Control Source Off - BAS Network

Starting
• Unit Status - the possible status combinations are shown
Running
in Table 12.
Shutdown
• Compressor Status, shown for each unit compressor Tandem
(#1 only for single compressor units, both #1 and #2 for
dual compressor units), The possible states are shown in Table 13: Compressor Status Possibilities
Table 13.
Off
The bottom icon bar will be visible on all screens with the Pre-Start
active screen highlighted in white. Starting
(II) Unit Status Modes - Defined by Mode followed by State. Running
If the unit is stopped, the Source would be listed after State. Run IGV
Various unit states and control sources are shown as examples Run Speed
in Figure 28 to Figure 30. Run Hold
Lead Staging
Run IGV/Speed
Figure 28: Mechanical Switch Source
Tandem Staging
Power Fail Detected
Pre-Shutdown
Shutting Down

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 29 www.DaikinApplied.com

 Operation

(III) Additional Home View Trend Data Graphs Additional HMI View Screens
• Entering and leaving evaporator water temperatures Pressing the Detail Tab on the top of the Home View Screen
• Entering and leaving condenser water temperatures provides specific unit operating parameters shown in Figure
• Percent compressor speed 32. Similarly, the Power Tab will show current, voltage, and
power information for each compressor as well as the unit, see
• Compressor kW
Figure 33.
(IV) Alarm
The HMI screens for the four main components will highlight
• The ALARM icon will turn red and begin flashing should the relevant portion of the chiller (see Figure 34 to Figure 37)
an alarm occur. This red ALARM button will appear on and provide additional information not found on the Home
all screens in the case of an alarm. See Figure 31 for an screens. Similarly, the cooling tower information is shown on
example of an active alarm alert. For more information on Figure 38.
alarms, see page 44 through page 46.
To make setpoint adjustments or change operating parameters,
Figure 31: Active Alarm Icon tap on the Settings icon at the bottom of the screen, see Figure
39 on page 34.

Figure 32: Unit Detail View Screen

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 Operation

Figure 33: Power Information

Figure 34: Evaporator Information

Figure 35: Compressor Details

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 Operation

The Compressor State Information on the right side of the the shut down process, the sequence transitions back to "Off"
screen is a compilation of events the chiller sequences through and the highlight color will switch to black.
at startup. A green light indicates that a particular sequence The left-side information displays the status of the compressor
requirement has been satisfied. It is recommended that this in greater detail than on the Home Detail screen (Figure 32).
information be viewed during the startup sequence. One Compressor related setpoint adjustments can be made within
can see the requirements light up as they are met and also the Settings screen on the Modes and Motor tabs.
determine why a non-start may have occurred. Similarly during

Figure 36: Condenser Information

Figure 37: Expansion Valve Information

www.DaikinApplied.com 32 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Operation

Figure 38: Cooling Tower Information

NOTE: Selection and setup of cooling tower control methods is in the Settings icon, Tower tab, see Figure 44 on page 37.

SET Screens
The Setpoint Screens on the HMI are used to input the 8. COMMISSION - sets parameters and component
various setpoints associated with equipment of this type. (Note configurations.
that if the HMI is unavailable, setpoints can be changed by 9. INTERFACE - sets the network protocol and associated
connecting a laptop.) Appropriate setpoints are factory set and options.
checked by a Daikin Applied service representative during
commissioning; however, adjustments and changes are often 10. UPDATER - allows upload of software file updates.
required to meet job conditions. Certain settings involving
pumps and tower operation are field set.
A typical Setpoint Screen is displayed in Figure 39. A list of
Pressing the Settings icon found at the bottom of every screen setpoints along with their default value, available setting range,
accesses the last Setpoint tab used. There are nine setpoint and password authority can be found in the tables after each
tabs accessible across the top of the Settings screen: Setpoint Screen, starting on page 35. The WATER button,
1. WATER - sets leaving water temperature setpoint, start for example, contains various setpoints relating to water
and stop Delta T, resets, etc. temperature setpoints.
2. MODES - selects various unit parameters such as liquid In Table 14 and in the rest of the Setpoint tables on the
injection, timers, pump staging, control source, unit following pages, the letters in the Password column refer to the
mode, etc. following:
3. MOTOR - selects power related setpoints such as amp • M = Manager Level (The password number will be
limits. supplied by Daikin Applied service at startup.)
4. TOWER - selects the method of controlling the cooling • O = Operator Level (The password number for
tower and sets the parameters for fan staging/VFD. operator level is 100.)
• T = Technician Level (The password number for
5. VALVE - sets the parameters for operation of the
technician level is only provided to Daikin Applied
expansion valve.
technicians.)
6. OFFSETS - adjustment values based on calibration.
7. ALARMS - sets the limit and shutdown alarms.

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 Operation

Figure 39: A Typical Setpoint Screen

Procedure for Changing a Setpoint 5. Additional setpoints can be changed by selecting another
setpoint on the screen using the Setpoint Selection
1. Press the applicable Setpoint Group.
buttons or by selecting an entirely new group of setpoints
2. Select the desired setpoint by pressing the numbered using the Setpoint Group buttons.
Setpoint Field.
3. A password must be entered before changing any
CAUTION
setpoint value. A keypad prompt will appear to enter a
password and then the keypad or drop down menu will Many setpoints are interactive. Changes may have an adverse
appear to make the desired change. effect on chiller operation. Only trained operators should be
allowed to change chiller setpoints.
Input the appropriate password number. There is a small NOTE: Setpoints that have a technician level password
delay between pressing the keypad and recording the (T) should only be changed by a Daikin Applied
entry. Be sure that an asterisk appears in the window technician. Contact a Daikin Applied service
before pressing the next number. representative for more information.
4. Setpoints with numeric values can be changed in two
ways:
• Select the desired value by pressing the numbered
buttons on the Numeric Keypad.
• Press the UP or DOWN button to increase or
decrease the value displayed.
Some setpoints are selectable text menus rather than
numeric values. Select the desired option using the
dropdown menu that appears on that particular setpoint.
Toggle between choices using the UP or DOWN button.
If dashed lines appear in the setpoint window, it means
that toggling in that direction can go no further, so
reverse direction.
For all of the methods listed above, press ENTER on the
Setpoint Screen to enter the value or CANCEL to cancel
the transaction. The CANCEL or ENTER buttons must be
pressed before another setpoint can be selected.

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 Operation

Figure 40: Settings View - Water

Table 14: Water Setpoints

Description Default Range PW Comments
Reset Type = Return: Sets the maximum LWT reset that can occur.
Maximum Reset Delta T 0.0°F 0.0 to 20.0°F O Reset Type = 4-20 mA: Sets amount of reset at 20 mA input.
Start Reset Delta T 10°F 0.0 to 20.0°F O Sets evaporator Delta T below which Return reset begins.
None Reset raises LWT setpoint
LWT Reset Type None Return O Return (uses start Reset Delta T & Max Reset Delta T)
4-20 mA 4-20 mA (4 mA=None, 20 mA=Max as set by Max Reset Delta T)
Startup Delta T 3.0°F 2 to 10.0°F O Sets amount leaving water must go above for first compressor to start.
Shutdown Delta T 3.0°F 2 to 6.0°F O Sets amount leaving water must drop below setpoint for last compressor to stop.
Sets control target for evaporator leaving water temperature in COOL mode. 36 °F is lowest
Leaving Water Temp - Cool 44.0°F 38.0 to 75.0°F O setpoint for shutdown.

Leaving Water Temperature (LWT) Reset Reset Type – 4-20 mA

The Active Leaving Water variable shall be set to the current The Active Leaving Water variable is set equal to the Cool LWT
Leaving Water Temperature (LWT) setpoint unless modified by setpoint if the reset signal is less than or equal to 4 mA. It is set
one of the reset methods below. (The current LWT setpoint is equal to (Cool LWT setpoint + Max Reset Delta T setpoint) if
Cool LWT as determined by the chiller mode.) The type of reset the reset signal equals or exceeds 20 mA. The Active Leaving
in effect is determined by the LWT Reset Type setpoint. Water variable will vary linearly between these extremes if the
Reset Type – NONE reset signal is between 4 mA and 20 mA. An example of this
action is shown in Figure 41; temperatures are examples only.
The Active Leaving Water variable is set equal to the current
LWT setpoint. Figure 41: LWT Reset (Cool Mode)
Reset Type – RETURN
The Active Leaving Water variable is adjusted by the return (54.0°F)
water temperature.
When the chiller mode = COOL, the Active Leaving Water
variable is reset using the following parameters: Max Reset Delta T
1. Cool LWT setpoint (10.0°F)

2. Max Reset Delta T setpoint

3. Start Reset Delta T setpoint Cool LWT Setpoint
(44.0°F)
Reset is accomplished by changing the Active Leaving Water 0 ma 4 ma 20 ma
variable from the Cool LWT setpoint to the Cool LWT setpoint
+ Max Reset Delta T setpoint when the evaporator (return –
leaving) water temperature delta varies from the Start Reset
Delta T setpoint to 0.

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 Operation

Figure 42: Settings View - Modes

Table 15: Modes Setpoints

Description Default Range PW Comments
1.7 for WME092 Max pressure ratio for which a lead-lag start will be performed. A higher pressure
Tandem Pressure Ratio Limit 1-3.5 O
2.0 for WME106 ratio will trigger a tandem start.
No. of Compressors 1 1 to 2 O
Software Enable Enabled Enabled, Disabled O
Liquid Injection Disabled Enabled, Disabled T
None, Pump Load
Pump Load Balance - balances hours between #1 and #2 pumps,
Balance, Pump #1
Pump Load Pump #1 Only, Pump #2 Only - use only specified pump
Condenser Pump Only, Pump #2 Only, M
Balance Pump #1 Primary and Pump #2 Primary - if primary pump fails, other pump is
Pump #1 Primary,
used
Pump #2 Primary
None, Pump Load
Pump Load Balance - balances hours between #1 and #2 pumps,
Balance, Pump #1
Pump Load Pump #1 Only, Pump #2 Only - use only specified pump
Evaporator Pump Only, Pump #2 Only, M
Balance Pump #1 Primary and Pump #2 Primary - if primary pump fails, other pump is
Pump #1 Primary,
used
Pump #2 Primary
Remote Switch,
Control Source Local (HMI) O Sets control source. See "Unit Enabling/Disabling and Overrides" on page 27.
Local (HMI), BAS
OFF: everything is off. AUTO: Evap pump on, comp, cond pump and tower on as
Unit Enable OFF OFF, AUTO O
required to meet LWT
Available Mode COOL COOL O COOL

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 Operation

Figure 43: Settings View - Motor

Table 16: Motor Setpoints

Description Default Range PW Comments
Dual to Single Target -30 -5 to -100 T
Hysteresis for staging compressors up or down based on the efficiency curves
Single to Dual Target 30 5 to 100 T
Dual to Single Factor 1.0 0.7 to 1.3 T Scaling factor when transitioning from dual to single compressor operation
Single to Dual Factor 1.0 0.7 to 1.3 T Scaling factor when transitioning from single to dual compressor operation
Stage Transition Target 1.0 .8 to 1.2 T Scaling factor for transitioning compressors based on efficiency curves
Nameplate RLA Sets the Rated Load Amps (RLA) per compressor phase as given on the chiller
Factory set Model dependent T
(VFD Load Side) nameplate - Load Side Phase Data.
Maximum Amps 100% 70 to 100% O Inhibits capacity increase above %RLA. Unloading forced at 5% above value.
ON: Limits % RLA to a value set by the Demand Limit analog input,
where: 4 mA = 100% RLA
Demand Limit Enable OFF ON, OFF O
20 mA = Minimum Demand Limit Setpoint
OFF: The Demand Limit input is ignored.
Harmonic Filter Amp Rating Factory set Model dependent T Based on model of harmonic filter

CAUTION
Chiller Nameplate RLA MUST match chiller dataplate per compressor.

Figure 44: Settings View - Tower

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 Operation

Table 17: Tower Setpoint Settings

Description Default Range PW Comments

Valve Target -Temp 65 40 – 120 O Target value for entering condenser water temperature
Valve Target - Lift 30 10 – 100 O Target value for lift pressure
Valve Control Range - Min 10 0 – 100% O Minimum bypass valve position
Valve Control Range - Max 90 0 – 100% O Maximum bypass valve position
None, Version 1, Version
Tower Control Version Version 2 T
2
Enable Tower Control Disabled Disabled, Enabled O
Cooling Tower Control Temp None, Temp, Lift O Selects target for tower bypass and fan control
None: No VFD Control
None, VFD Stage 0, VFD VFD Stage 0: VFD independent of fan stage outputs
Tower Fan VFD None O
Stage 1, VFD all stages VFD Stage 1: VFD on stage 1 only
VFD all stages: VFD on all fan stages
None: No bypass valve
None, Normally Closed
NC: Valve is normally closed to tower
Tower Valve Type None (NC), Normally Open O
NO: Valve is normally open to tower
(NO), VFD
VFD: bypass valve output controls condenser pump VFD

Manual: Activate manual control of tower control outputs

Manual, Auto, Auto
Tower Control Mode Auto Efficiency O Auto: Set tower control outputs to reach set point
Efficiency
Auto Efficiency: When set point can not be reached, reduce fan output if possible

None, Slow, Medium,

Response Speed Slow Tower control output rate of change when not on set point
Fast
VFD Minimum Speed 0 0 – 70% O Minimum tower fan VFD speed
Manual Fan Stages 1 0–3 O Set the number of running fan stages when Manual Control is enabled
Manual Fan VFD 50 0 – 100 O Set fan VFD speed when Manual Control is enabled
Manual Valve / Cond Pump
90 0 – 100 O Set bypass valve / cond pump VFD when Manual Control is enabled
VFD

Cooling Tower Stages 2 1–3 O Number of available tower fan stages

Tower Control Setup

Setup for tower control settings in Table 17 will be accomplished on the HMI using the Tower screen under Settings. See Figure 44.
Using the chiller unit controller, up to three digital outputs of tower staging and two analog outputs (0-10 VDC) are available. The
two analog outputs are as follows:
1. Bypass Valve or Condenser Pump VFD signal
2. Tower Fan VFD signal

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 Operation

Tower Control Strategies • VFD speed -100%/N stages when adding 2nd and
or 3rd stage
There are four possible tower control strategies that can be
selected with the Cooling Tower Control (Temp, Lift) and Tower • VFD speed +80%/N stages when dropping 2nd and
Control Mode (Manual, Auto, Auto Efficiency) settings: or 3rd stage
• For one tower fan stage
1. Manual: Tower control outputs are set to operator
configured values. • turn on at 90 TCLO if tower bypass valve position is
2. Temp, Auto: Tower control is reactive to the delta > 90% of Valve Control Range - Max
between set point and process value (CEWT), and the • turn off at 20 TCLO
process value rate of change. This allows the set point • For multiple tower fan stages:
to be reached by adjusting tower output over time, if
• (E)nable threshold = 90 / N stages
possible, given the cooling tower capability as well as
outdoor air temperature and humidity. • (D)isable threshold = 20
3. Lift, Auto: Tower control is reactive to the delta between • For 2 stages:
set point and process value (Lift), and the process • 1 on E*1 TCLO and tower valve > 90%, 2 on E*2
value rate of change. This allows the set point to be TCLO and tower valve = 100%
reached by adjusting tower output over time, if possible,
• 2 off D*2 TCLO, 1 off D*1 TCLO
given the cooling tower capability as well as outdoor air
temperature and humidity. • For 3 3 stages:
4. Temp, Auto Efficiency: Operates the same as Auto, • 1 on E*1 TCLO and tower valve > 90%, 2 on E*2
except that when tower fan output is at 100%, after 15 TCLO and tower valve = 100%, 3 on E*3 TCLO
minutes has elapsed, tower fan output is slowly reduced and tower valve = 100%
until CEWT increases to find where increasing tower fan
• 3 off D*2 TCLO, 2 off D*1 TCLO, 1 off D*.5
output would no longer be effective in reducing CEWT.
TCLO
Fan output control will return to normal if the process
value increases by more than 0.2°F or drops below the Figure 45: Chiller Unit Tower Control
set point. Cooling Tower
5. Lift, Auto Efficiency can be selected but will operate the Fan Staging
same as Lift, Auto. Cooling Tower Control by temperature (Up to 2 fans) Tower
is recommended. Control
0-10 VDC Panel
For all strategies, the chiller unit controller can control up to w/ Fan
Signal
three tower fan stages, as well as a tower fan VFD and either a VFD
tower bypass valve or condenser pump VFD. See Figure 45.
Bypass Line Bypass
Within each variation of the Auto and Auto Efficiency, a PD loop MicroTech® Valve
determines a tower capacity loop output (TCLO) value that Controller 0-10 VDC Signal
goes from -100 to 100, where -100 is reducing tower capacity
as quickly as possible, 0 is leaving tower capacity unchanged, Condenser
and 100 is increasing tower capacity as quickly as possible.
• Tower bypass valve BAS Tower Control
• steps open above 10 TCLO In the above control strategies, the chiller unit controller is
• steps closed below -40 TCLO directly controlling the cooling tower fan stages, variable
• Tower fan on/off events limited in frequency by timers for frequency drives, and bypass valve. As an alternative, a BAS
staging up and staging down can control these components based on the 0-10 VDC signals
for the tower fan VFD and tower bypass valve or condenser
• For a given number N of tower fan stages, all VFD
pump VFD. See Figure 46.
controlled:
• all stages run at the same speed Figure 46: BAS Tower Control
• VFD speed steps up from minimum speed setting
to maximum speed setting when above 15 TCLO
Tower
and tower bypass valve position is > 90% of Valve Control BAS
Control Range - Max Panel
w/ Fan
• VFD speed steps down below -5 TCLO VFD
• For a given number N of tower fan stages, where one
Bypass Line
stage is VFD controlled:
MicroTech®
• VFD speed steps up from minimum speed setting to Controller 0-10 VDC Signal

maximum speed setting above 0 TCLO and tower

valve > 90% of Valve Control Range - Max Condenser

• speed steps down below 0 TCLO

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 Operation

Figure 47: Settings View - Valves

Table 18: Valve Setpoint Settings

Description Default Range PW Comments
EXV Gain 78 20-400 T Gain selection based on chiller size and valve type.

Figure 48: Settings View - Offsets

Table 19: Offsets Setpoint Settings

Description Default Range PW Comments
Evap EWT 0.0 -1.5 to 1.5 T
Evap LWT 0.0 -1.5 to 1.5 T
Cond EWT 0.0 -1.5 to 1.5 T
Cond LWT 0.0 -1.5 to 1.5 T
Liquid Line Temp 0.0 -1.5 to 1.5 T
Comp Discharge Temp 0.0 -1.5 to 1.5 T
Sets the offset for the sensor listed based upon jobsite calibrations.
Comp Suction Temp 0.0 -1.5 to 1.5 T
Evap Pressure 0.0 -2 to 2 T
Cond Pressure 0.0 -2 to 2 T
Liquid Line Pressure 0.0 -2 to 2 T
Comp Discharge Press 0.0 -2 to 2 T
Comp Suction Press 0.0 -2 to 2 T

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 Operation

Figure 49: Settings View - Alarms

Table 20: ALARMS Setpoint Settings

Description Default Range PW Comments
Sets the value of condenser saturated temperature below which the condenser pump is forced
Condenser Freeze Protect 34.0°F 34.0 to 38.0°F T ON - occurs when unit is off and chiller senses need to provide flow to address a chiller limit
alarm - see "Table 24: Critical Alarms" on page 46.
Sets the value of evaporator saturated temperature below which the evaporator pump is forced
Evaporator Freeze Protect 34.0°F 34.0 to 38.0°F T ON - occurs when unit is off and chiller senses need to provide flow to address a chiller limit
alarm - see "Table 24: Critical Alarms" on page 46.
Sets the evaporator pressure value below which the compressor is shut down - may need to
Low Evaporator Pressure 29 psi 28 to 45 psi T be lowered if glycol is added to the system. If Glycol Enabled is selected, minimum may be set
as low as 20 psi.
High Condenser Pressure 140 psi 130 to 175 psi T Sets the condenser pressure limit
Evaporator Trip Time 1 sec 0 to 5 sec T

CAUTION
Changing setpoint below 28 psi minimum requires glycol to be added to the system otherwise there is a risk of freezing the evaporator.

Figure 50: Settings View - Commission

Table 22: Commission Setpoint Settings

Description Default Range PW Comments
Impeller Type Factory set 092X, 092Y, 106X, 106Y T Size of compressor and impeller type - see Compressor Usage, Table 7
IGV Maximum Position 100% 90-110% T 100% indicates vanes are straight

NOTE: If both compressors have the same sequence number, they will automatically balance starts and run-hours. User cannot manually
stage compressors as this is an internal process.

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 Operation

Figure 51: Settings View - Interface

Table 23: Unit Interface Settings

Description Default Range PW Comments

NONE: No BAS network
NONE, MODBUS, MODBUS: RTU - RS485
BAS Network Protocol NONE LONWORKS, BACnet IP, , O LONWORKS: LONtalk - FTT-10A
BACnet MS/TP BACnet IP: IP - Ethernet
BACnet MS/TP: RS485

NOTE: It is likely that the chiller will contain the factory settings for date and time; therefore, it is important to verify or change these settings
when the chiller is first used on the jobsite. Failure to do so will result in incorrectly labeled History files.
The version numbers shown towards the bottom left of the screen are the controllers’ software identification. These numbers may be
required by Daikin Applied to answer questions about unit operation or to assist in possible future upgrades of software.

Compressor Capacity Control Demand Limit

Compressor capacity is determined by the status of the leaving The maximum amp draw of the compressor(s) can be limited
chilled water temperature (LWT), which is a direct indicator by a 4 to 20 mA signal on the Demand Limit analog input. This
of whether the chiller is producing enough cooling to satisfy function is only enabled if the Demand Limit Enable setpoint
the cooling load. The LWT is compared to the active chilled is set to ON. The amp limit decreases linearly from the 100%
water setpoint, and compressor loading or unloading ensues, Limit (at 4 mA) to the Minimum Amp Limit setpoint (at 20 mA).
considering any capacity overrides that may be in effect. While this override is in effect, chiller capacity is continuously
adjusted to keep the % RLA near the requested demand limit.
Capacity Overrides Network Limit
The conditions described in the following subparagraphs The maximum amp draw of the compressor(s) can be limited
override normal capacity control. Of the following limits, the by a value sent through a BAS network connection and stored
one creating the lowest capacity limit is in effect. in the Network Limit variable. While this override is in effect,
Low Evaporator Pressure chiller capacity is continuously adjusted to keep the % RLA
near the requested demand limit.
If the evaporator pressure approaches within 2 psi above the
Low Evaporator Pressure setpoint, the unit will inhibit capacity Maximum Amp Limit
increases. If the evaporator pressure approaches within 1 psi The maximum amp draw of the compressor(s) is always limited
above the Low Evaporator Pressure setpoint, the unit may by the Maximum Amps setpoint. This limit has priority over all
unload if chiller conditions necessitate it. other functions including manual capacity control. While this
High Motor Temperature override is in effect, chiller capacity is continuously adjusted to
keep the % RLA near the limit value.
If the highest motor stator temperature is above the limit, the
unit will adjust capacity to keep the temperature within the
limits.

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 Operation

Figure 52: Settings View - Updater

Figure 53: Trend History Screen

Trend History Screen

The Trend History Screen (Figure 53) is accessed by clicking When the Unit Control Processor is powered on after being off,
the TREND button at the bottom of any screen. The Trend the Trend History Screen will only display the history starting
History Screen allows the user to view the various parameters from the time the Unit Control Processor was powered on.
listed on the right side of the screen. Previous trend history can be downloaded but there will be a
gap in the data from when the Unit Control Processor was off.
The Trend History Screen can display history for
Trend history is not affected if only the HMI screen (not the Unit
24-hour, 4-hour, 1-hour, or 20-minute periods by pressing the
Control Processor) is off or in sleep mode. For details on how
appropriate button, respectively. For any time period, the trend
to download the trend history, reference "Downloading Trend
will display the current time beginning on the right of the screen
and Alarm History" on page 45.
with history flowing to the left.

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 Operation

Alarms Clearing an Alarm

The Alarm information (Figure 54 and Figure 55) is accessed There are two different indicators that the chiller will generate
by touching the ALARM icon at the bottom of the HMI and then when conditions arise that are affecting the chiller operations.
the Active or History tabs at the top of the screen. As noted on Warnings are indicated in yellow on the HMI and communicate
page 30, an active alarm will turn the icon flashing red. that the chiller should be serviced but allow the chiller to keep
There are two types of alarms: running. Warnings cannot be cleared manually and will be
1. Critical Alarm (Red) - This is an equipment protection cleared automatically when the issues has been resolved.
alarm that will shut a unit or compressor off if not Critical Alarms will always shutoff the chiller and Critical
corrected. Alarms that do not require external intervention may attempt
2. Warning (Yellow) - This alarm limits compressor loading to auto-clear once conditions return to normal (Pressure
in response to an out-of-normal condition or may only and Temperature Alarms). Auto-cleared Critical Alarms will
be a notification to indicate that the condition requires be yellow and will be displayed as warnings unless there
attention. This alarm may not cause a shutdown. If the has been 3 within the hour. After 3 alarms occur within the
condition that caused a warning is corrected, the alarm hour, the Critical Alarm will be displayed as a Critical Alarm
light will be cleared automatically. by being indicated in Red on the HMI and will prevent the
chiller from running until manually cleared at the HMI or via
The Alarm Active and History Screens display a maximum of the BAS. Critical Alarms that require external intervention
18 alarms for the current date with the most current alarms (Communication and Sensor Alarms) will immediately show up
listed on top. Each alarm displays the date stamp, action taken, as Red Alarms on the HMI and prevent the chiller from running
and the cause of the alarm. See the Alarm tables starting until manually cleared at the HMI or via the BAS, after the
on page 46 for specifics on alarms that may occur. Alarm condition has been resolved.
history data is held for 365 days as shown on the Interface tab
in Figure 51. Repeated manual clearing of Critical Alarms via the HMI or the
BAS without resolving the cause of the Alarm may damage the
Digital Alarm Output chiller and void the chiller warranty.
On the field wiring diagram there is an option for the customer Although the Alarm History Screen only displays the most
to wire to a digital alarm output. There is both a normally current alarms, a record of ALL alarms is stored in the Unit
closed (NC) and normally open (NO) option depending on if Control Processor. Note that this record may include alarms
the customer wants a contact that opens on alarm (NC) or a that occurred when the chiller was not yet fully assembled in
contact that closes on alarm (NO). Alarm state will maintain the factory. This record is maintained even if the Unit Control
until the alarm is cleared. Note that by default the digital alarm Processor is powered off. When the HMI is powered back on,
output will trigger on all critical alarms, including critical alarms the last 18 alarms for the current date will show on the Alarm
that are displayed as warnings and auto-cleared. Changing the History Screen and all alarm history will still be available for
Alarm Output on Auto Clear HMI setting to false will suppress download.
the digital alarm output for auto-cleared critical alarms that are
able to be cleared automatically.
Figure 54: Active Alarm View Screen

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 Operation

Figure 55: Alarm History Screen

Downloading Trend and Alarm History

The Copy button on the Trend History and Alarm History Viewing/Using Trend History Files:
screens can be used to download the data via USB. In order to
Trend history files can be recognized by “Trend” at the
download the trend and alarm history:
beginning of the file name followed by the date. For example,
1. Insert a USB drive into the left side of the HMI panel or if there is a file called “Trend20180623.csv,” it indicates that
directly into embedded HMI PC. the file contains trend history from 6/23/2018. If the history is
NOTE: Thirty MB per day should be available on the USB downloaded for the current day, there will only be trend history
drive that is inserted for the download of the trend file up to the current hour. No trend history file is created when
and alarm history. There is no warning of insufficient the chiller is powered off.
space.
2. If an error message that states “Error mounting the USB Viewing/Using Alarm History Files:
drive” appears on the HMI, remove and re-install the Alarm history files can be recognized by “AlarmHistory” at the
USB drive. If the problem persists, try a different USB beginning of the file name followed by the date. For example,
drive. Name brand USB drives are recommended. if there is a file called “AlarmHistory20180623.csv,” it indicates
NOTE: Often times, this error message is due to not allowing that the file contains alarm history from 6/23/2018. When the
sufficient time between inserting the USB drive and history is downloaded, there will only be one alarm history file
pressing the Copy button (see Step 4 below). per day. This one alarm history file will contain all of the alarms
from the selected day. If there were no alarms that day, no
3. After clicking on the "Display Date" button, choose the
alarm history file will appear when the history is downloaded.
desired date.
All alarm history files are saved from the Unit Control
4. Press the Copy button. This will download the trend and
Processor as .csv files. These files can be opened on a normal
alarm history for the selected day. (The Unit Control
PC and manipulated using a spreadsheet program.
Processor will store 30 days of history at a maximum.
The Unit Control Processor will automatically delete old
trend history files as needed to make room for new trend Requesting Tech Support:
history files. Old alarm history files are not deleted.) The If tech support is requested, ALL of the original, unmanipulated
HMI will display "download complete" once the history files (Trend.csv and AlarmHistory.csv, ) must be sent together
files have been successfully transferred to the USB drive. to Daikin Applied. Any other file formats are NOT accepted.
5. Repeat this process for each desired day of history. Each
day must be downloaded individually. It is not possible to
download multiple days of history at once.

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 45 www.DaikinApplied.com

 Operation

Table 24: Critical Alarms

Screen Text Trigger Condition
Evaporator Pressure (or lowest Suction Pressure if Evaporator Pressure Transducer is detected as bad or disconnected)
Low Evaporator Pressure is less than Low Evaporator Pressure Alarm Setpoint. Causes: Low or No Evaporator Water Flow. Low refrigerant level in
evaporator. Incorrect setpoint value for leaving water temperature.
Condenser Pressure (or Highest Discharge Pressure if Condenser Pressure Transducer is detected as bad or
High Condenser Pressure
disconnected) is greater than 160 PSI
Evaporator Pressure Sensor Fault Evaporator Pressure Transducer and Suction Pressure Transducer(s) are detected as bad or disconnected
Condenser Pressure Sensor Fault Condenser Pressure Transducer and Discharge Pressure Transducer(s) are detected as bad or disconnected
An alarm occurs while Evaporator Flow is not detected. Causes: Loss of evaporator flow, evaporator pump off, evap head
Evaporator Water Flow Loss
gasket leaking or missing, sensor wiring fault, evaporator flow sensor failure
An alarm occurs while Condenser Flow is not detected. Causes: Loss of condenser flow, condenser pump off, condenser
Condenser Water Flow Loss
head gasket leaking or missing, sensor wiring fault, condenser flow sensor failure
Evaporator Pump Fault Evaporator pump does not see flow for 60 seconds after turning on when evaporator pump control is enabled.
Condenser Pump Fault Condenser pump does not see flow for 60 seconds after turning on when condenser pump control is enabled.
Saturated Evaporator Temperature is less than Evaporator Freeze Protection Setpoint while chiller is OFF.
Evaporator Freeze Protect
Causes: Low evaporator water flow rate, low refrigerant in chiller.
Saturated Condenser Temperature is less than Condenser Freeze Protection Setpoint while chiller is OFF.
Condenser Freeze Protect
Causes: Low condenser water flow rate, low refrigerant in chiller.
MicroTech OFFLINE Error The MicroTech on the compressor controller is offline (no comm/power)
MicroTech Configuration Error The MicroTech on the compressor controller has a configuration error
VFD Communications Fault Communication between the compressor controller and the VFD are interrupted
MBC Communications Fault Communication between the compressor controller and the MBC are interrupted
Low Suction Pressure Suction Pressure is less than Low Suction Pressure setpoint and Suction Pressure Warning is not active
High Discharge Pressure Discharge pressure > High Discharge Pressure SP. Causes: Low or No Condenser Water Flow
Discharge Pressure is greater than 160 PSI and Discharge Pressure Sensor Warning is not active. Causes: Low or No
Discharge Temperature High
Condenser Water Flow
One of the motor winding temperatures is greater than 298 F. Causes: Motor stator cooling solenoid not open, rotor cooling
High Motor Winding Temperature
stepper motor not functioning correctly, motor rotor superheat or gain setpoints incorrect (contact factory)
High Motor Gap Temperature Motor Gap Temperature is greater than 130F
Max RLA Exceeded VFD Output exceeds 115% of Nameplate RLA Setpoint
Motor Gap Temperature Sensor Fault Motor Gap Temperature Sensor is detected as bad or disconnected
Rotor Pump Temperature Sensor Fault Rotor Pump Temperature Sensor is detected as bad or disconnected
Motor Winding Temperature Sensor Fault All Motor Winding Temperature Sensors are detected as bad or disconnected
High Suction Temperature Fault Suction Temperature is greater than 125F and Suction Temperature Sensor Warning is not active
High Discharge Temperature Fault Discharge Temperature is greater than 150F and Discharge Temperature Sensor Warning is not active
VFD Fault A Fault occurs from the VFD
MBC Fault A Fault occurs from the MBC

Table 25: Warning Alarms

Screen Text Trigger Condition
Evaporator Pressure Sensor Warning Evaporator Pressure Transducer is detected as bad or disconnected but there are valid Suction Pressure Transducer(s)
detected
Condenser Pressure Sensor Warning Condenser Pressure Transducer is detected as bad or disconnected but there are valid Discharge Pressure Transducer(s)
detected
Motor Case Temperature Sensor Motor Case Temperature Sensor is detected as bad or disconnected
Warning
Motor Winding Temperature Sensor Two of the Motor Winding Temperature Sensors are detected as bad or disconnected
Warning
Suction Temperature Sensor Warning Suction Temperature Sensor is detected as bad or disconnected
Discharge Temperature Sensor Discharge Temperature Sensor is detected as bad or disconnected
Warning
Suction Pressure Sensor Warning Suction Pressure Sensor is detected as bad or disconnected
Discharge Pressure Sensor Warning Discharge Pressure Sensor is detected as bad or disconnected
MBC Warning A Warning occurs from the MBC

www.DaikinApplied.com 46 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Operation

Controller Inputs and Outputs

As outlined below, inputs and outputs vary between the unit
controller and the compressor controller.

Unit Controller Inputs and Outputs

The following tables list the unit controller inputs and outputs,
both analog and digital, as well as the stepper motor outputs.

Table 26: Unit Controller, Analog Inputs

Description Wiring Source Signal Sensor Range
Entering Evaporator Water Temperature Chiller NTC Thermistor 10k @ 25°C -40 to 125°C
Leaving Evaporator Water Temperature Chiller NTC Thermistor 10k @ 25°C -40 to 125°C
Entering Condenser Water Temperature Chiller NTC Thermistor 10k @ 25°C -40 to 125°C
Leaving Condenser Water Temperature Chiller NTC Thermistor 10k @ 25°C -40 to 125°C
Liquid Line Refrigerant Temperature Chiller NTC Thermistor 10k @ 25°C -40 to 125°C
Evaporator Refrigerant Pressure Chiller Sealed Gage Transducer 0.5 to 4.5 VDC nominal 0 to 100 psi
Liquid Line Refrigerant Pressure Chiller Sealed Gage Transducer 0.5 to 4.5 VDC nominal 0 to 200 psi
Condenser Refrigerant Pressure Chiller Sealed Gage Transducer 0.5 to 4.5 VDC nominal 0 to 200 psi
Reset of Leaving Water Temperature Field BAS 4 to 20 mA Current 0 to 100%
Demand Limit Field BAS 4 to 20 mA Current 0 to 100%

NOTE: “Sensor Range” in Table 26 indicates the range of the input, NOT the operating range of the chiller.

Table 27: Unit Controller, Digital Inputs

Description Wiring Signal Source States (Open/Closed)
Front Panel “Stop/Auto” Switch Chiller Isolated Switch Contacts Stop/Auto
Remote Start/Stop Field Isolated Switch or Relay Contacts Stop/Auto
Chiller & Field
Evaporator Water Flow Switch Isolated Flow Switch Contacts No Flow/Flow
(in series)
Chiller & Field
Condenser Water Flow Switch Isolated Flow Switch Contacts No Flow/Flow
(in series)

Table 28: Unit Controller, Analog Outputs

Description Output Signal Sensor Range
EXV Driver Signal 0 to 10 VDC 0 to 100% Open
Cooling Tower Bypass Valve Position 0 to 10 VDC 0 to 100% Open
Cooling Tower VFD Speed 0 to 10 VDC 0 to 100%

NOTE: “Sensor Range” in Table 28 indicates the range of the output, NOT the operating range of the chiller.

Table 29: Unit Controller, Digital Outputs

Description Load Rating
Alarm Indicator Light 240 VAC
Evaporator Water Pump #1 Pump Contactor 240 VAC
Evaporator Water Pump #2 Pump Contactor 240 VAC
Condenser Water Pump #1 Pump Contactor 240 VAC
Condenser Water Pump #2 Pump Contactor 240 VAC
Cooling Tower Fan #1 Fan Contactor 240 VAC
Cooling Tower Fan #2 Fan Contactor 240 VAC

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 Operation

Compressor Controller Inputs and Outputs

The following tables list, for each compressor controller, analog inputs and digital outputs as well as the stepper motor outputs.

Table 30: Compressor Controller, Analog Inputs

# Description Source Signal Sensor Range

1 Compressor Suction Temperature NTC Thermistor 10k @ 25°C -40 to 125°C
2 Compressor Discharge Temperature NTC Thermistor 10k @ 25°C -40 to 125°C
3 Suction Refrigerant Pressure Sealed Gage Transducer 0.5 to 4.5 VDC nominal 0 to 100 psi
4 Discharge Refrigerant Pressure Sealed Gage Transducer 0.5 to 4.5 VDC nominal 0 to 200 psi
5 Rotor Pump Temperature NTC Thermistor 10k @ 25°C -40 to 125°C
6 Inlet Guide Vane Position Rotary Transducer 1.5 to 2.6 VDC nominal Closed to Open
7 Motor Winding Temperature 1 NTC Thermistor 10k @ 25°C -40 to 150°C
8 Motor Winding Temperature 2 NTC Thermistor 10k @ 25°C -40 to 150°C
9 Motor Winding Temperature 3 NTC Thermistor 10k @ 25°C -40 to 150°C
10 Motor Case Temperature NTC Thermistor 10k @ 25°C -40 to 125°C
11 Motor Gap Temperature NTC Thermistor 10k @ 25°C -40 to 125°C

Table 31: Compressor Controller, Digital Outputs

# Description Load Output OFF Output ON

1 VFD Enable VFD Compressor OFF Compressor ON
2 Liquid Injection Solenoid (24 VDC, 20 VA max) No Injection Injection
3 Stator Cooling Solenoid (24 VDC, 20 VA max) Cooling OFF Cooling ON

Table 32: Compressor Controller, Analog Outputs

Description Output Signal Sensor Range
Inlet Guide Vane Driver Position 0 to 10 VDC 0 to 100%
Rotor Cooling Driver Signal 0 to 10 VDC 0 to 100%
PLBV Driver Position 0 to 10 VDC 0 to 100%

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 Operation

Building Automation Generator Sizing

Systems (BAS) Natural gas and diesel generators are sensitive to the peak
current loads of the chiller. Although the normal VFD start
All MicroTech® controllers with Open Choices™ are capable sequence does not require these peak values of current,
of BAS communications, providing easy integration and certain dynamic conditions such as changes in water flow and
comprehensive monitoring, control, and two-way data temperature or momentary power interruptions can cause high
exchange with open standard protocols such as LonTalk®, peak electrical currents. Use the electrical data either on the
Modbus® or BACnet®. VFD data plate or supplied with the chiller performance rating
sheet – obtained from the Daikin Applied sales office – for
Daikin Applied unit controllers strictly conform to the
generator sizing purposes. The referenced data will show the
interoperability guidelines of the LonMark® Interoperability
RLA and LRA, which is for each compressor. It is important to
Association and BACnet® International. They have received
size the generator to handle the LRA value.
LonMark® certification with optional LonWorks® communication
module. WARNING
Generator must be sized by an electrical engineer familiar
Protocol Options with generator applications.
The following protocol options are available:
• BACnet® MS/TP Transfer Back to Grid Power
• BACnet® IP Due to the special VFD incorporated in all WME chillers
• LonWorks® and the system’s inherent ride-through capabilities, transfer
from grid power to stand-by generator power and back to
• Modbus® RTU
grid power can be done at any time. The duration of power
The BAS communication module can be ordered with the interruption during the transfer process will determine how
chiller and factory-mounted or can be field-mounted at any time the chiller will respond. While the compressor rotor is still
after the chiller unit is installed. Connection to the chiller for all spinning at adequate speed, power is generated internally to
BAS protocols will be at the unit controller. An interface card or keep the bearings and all control electronics operating. Power
module, depending on the protocol being used, will have been interruptions of various durations will cause different restart
factory installed in the unit controller if so ordered, or it can be scenarios as described below.
field installed.
1. Short: Interruptions of only a few seconds will allow a
If an interface module was ordered, the appropriate BAS running compressor to return to operating speed almost
interface installation manual was shipped with the unit. If immediately. (NOTE: If the operating pressure ratio is
necessary, contact your local Daikin Applied sales office for a high at the time of interruption, there may be a short
replacement manual or obtain one from www.DaikinApplied. delay in return to operating speed.)
com.
2. Medium: For interruptions that cause the compressor to
coast down below about 3500 rpm (but still generating
Use with On-Site Generators control power), the compressor will continue coasting to
a stop, and then restart.
All Magnitude® Model WME chillers have their compressors
operated with variable frequency drives and, if the unit has two 3. Long: Once the compressor coasts nearly to a stop,
compressors, the compressors start sequentially in the normal control power is lost and the controllers must reboot
start/load sequence. These features make Magnitude® chillers normally when either grid power or emergency generator
especially appropriate for use in applications where they may power is reinstated. (NOTE: If the RapidRestore® option
be required to run with on-site electrical generators. This is is installed, the time required to restart is reduced to only
particularly true when the generators are used for temporary a few seconds - see page 23.)
power when the utility power is lost.

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 Startup and Maintenance

Startup and Maintenance

Pre-Startup
Inspect the chiller to ensure no components became loose or It is required that the flow switch be mounted such that the
damaged during shipping or installation including leak test and electrical connection and indentation ‘mark’ are pointed in the
wiring check. Complete the pre-start checklist at the front of direction of flow as shown in Figure 58.
this manual and return to Daikin Applied prior to startup date. If the flow sensor is to be mounted away from the unit, the
CAUTION sensor should be mounted on the wall of the outlet pipe of
evaporator and condenser, or in a run of straight pipe that
Dyes used for refrigerant leak detection are not tested allows 5 to 10 pipe diameters prior to the sensor and 3 to 5
or recommended for use in Daikin chillers. Use of these pipe diameters of straight pipe after the sensor. Flow switch
products may damage and/or degrade the performance of the is placed in outlet pipe to reflect flow leaving the barrel. If
equipment and will void the manufacturer warranty installation on the inlet pipe is necessary, contact Chiller
NOTICE: Technical Response at [email protected] to
Daikin Applied service personnel or factory authorized review the jobsite details.
service agency must perform initial startup in order to activate
warranty. They must return the “WME Centrifugal Equipment Figure 58: Mount in Direction of Flow
Warranty Form” within 10 working days to Daikin Applied as
instructed on the form to obtain full warranty benefits.

Flow Switch Installation and Calibration

A thermal dispersion flow switch uses heat to determine
flow and therefore must be calibrated during system startup.
A thermal dispersion flow switch can be an acceptable
replacement for paddle type flow switches and differential
pressure switches, but care must be taken regarding wiring.
The thermal dispersion flow switch supplied by Daikin Applied,
shown in Figure 1, comes as a two part unit consisting of a flow
switch and an adapter labeled E40242 by the supplier.
Figure 56: Thermal Dispersion Flow Switch and Adapter
IMPORTANT: Flow switch
MUST be calibrated before
chiller operation. Failure to
properly calibrate the switch
may result in severe chiller It is important that the flow switch be mounted so that the
damage and/or void warranty. probe is sufficiently inserted into the fluid stream. Figure 59
illustrates the recommended orientation of the sensor. It may
not be mounted directly on top or directly on the bottom of a
horizontal pipe.
NOTE: DO NOT alter or relocate factory installed flow switch.
If issues exist, contact Chiller Technical Response at
[email protected].

Figure 59: Remote Mounting Guidelines for Flow Switch

Mounting
Figure 57 highlights the position of the electrical connector and
indentation ‘mark’ on flow switch.
Figure 57: Flow Switch Details

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 Startup and Maintenance

If needed, the adapter is threaded into the pipe using pipe Figure 60: Automatic Teach of Setpoint
sealant appropriate for the application. The flow sensor is
mounted onto the adapter using silicone grease. Carefully
apply lubricant to the inside threads and O-ring so temperature
probe does not become coated with lubricant. Torque the
adapter/sensor connection to 18.5 ft/lbs.

Wiring
Refer to wiring diagram in the unit control panel.
Either AC or DC is used to power the flow switch. The unit
controller’s digital input is a DC signal which is supplied
through the switch output of the flow switch for flow indication.
It is required that the AC and DC commons of power be
separated. Contact Chiller Technical Response for alternate Step 3: After the ‘Teach’ function is completed and the outer
wiring scenarios. LEDs have flashed, the flow switch will indicate a new setpoint
based upon the current flow which should still be at the steady
Flow Switch Setup state minimum desired operating flow. Figure 61 shows a
typical display for this condition. All LEDs to the left of the
The flow switch comes from the factory set at a default velocity SP LED are lit green. The SP LED is lit RED (or may toggle
of 20 cm/s. This value is typically well below the minimum amber) which indicates that the flow switch is OPEN. Typically,
water flow specified for the unit evaporator and condenser so an increase in fluid flow between 15% to 30% above the
field adjustment is required for adequate low flow protection. ‘Teach’ function flow is required for the SP LED to turn AMBER
Table 33 shows the calculated gallons per minute (gpm) for and the flow switch to CLOSE indicating acceptable flow.
Schedule 40 steel pipe for various fluid velocities from
20 cm/s to 300 cm/s. The flow switch has an overall range of
adjustment from 3 cm/s to 300 cm/s. Figure 61: Teach Adjustment Complete

Step 1: Adjust flow through the evaporator to the minimum

desired operating gpm. Maintain this flow throughout the setup
procedure.
Step 2: Once steady state minimum desired operating flow is
obtained, perform the ‘Teach’ function on the flow switch. The
‘Teach’ function is initiated by holding down the minus ‘-’ button
on the face of the flow switch for 15 seconds. During this 15
second period, LEDs ‘0’ and ‘9’ will be lit green. Once the
‘Teach’ function is completed, the outer LEDs will flash green
as shown in Figure 60.

Table 33: Flow Volume Calculation

Inside US GPM at the velocities indicated below GPM
Pipe Pipe adjustment
Size Diameter Default per '+' or '-'
(inch) (inch) 20 cm/sec 30 cm/sec 50 cm/sec 75 cm/sec 100 cm/sec 150 cm/sec 200 cm/sec 250 cm/sec 300cm/sec key input
2 2.06 6.86 10.3 17.2 25.7 34.3 51.5 68.6 85.8 102.9 1.72
2.5 2.46 9.79 14.7 24.5 36.7 49.0 73.4 97.9 122.4 146.9 2.42
3 3.07 15.1 22.7 37.8 56.7 75.6 113.4 151.2 189.0 226.8 3.78
3.5 3.55 20.2 30.3 50.6 75.8 101.1 151.7 202.2 252.8 303.3 5.06
4 4.03 26.0 39.1 65.1 97.7 130.2 195.3 260.4 325.5 390.5 6.51
5 5.05 40.9 61.4 102.3 153.5 204.6 306.9 409.2 511.5 613.7 10.2
6 6.07 59.1 88.6 147.7 221.6 295.5 443.2 590.9 738.7 886.3 14.8
8 7.98 102.3 153.5 255.8 383.7 511.6 767.5 1023.3 1279.1 1534.7 25.6
10 10.02 161.3 241.9 403.2 604.8 806.5 1209.7 1612.9 2016.2 2419.1 39.0
12 11.94 229.0 343.4 572.4 858.6 1144.7 1717.1 2289.5 2861.9 3433.8 57.2
14 13.13 276.8 415.2 692.0 1037.9 1383.9 2075.9 2767.8 3459.8 4151.3 69.2
16 15.00 361.5 542.2 903.6 1355.5 1807.3 2710.9 3614.6 4518.2 5421.2 90.4
18 16.88 457.5 686.3 1143.8 1715.7 2287.6 3431.4 4575.2 5719.0 6862.1 114.4
20 18.81 572.4 853.0 1421.6 2132.4 2843.2 4264.8 5686.4 7108.0 8528.6 142.2

www.DaikinApplied.com 51 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Startup and Maintenance

Table 34: In Step 3, the ‘Teach’ function re-adjusted the flow switch SP while flow was at the minimum desired operating flow. The
chiller will not operate at this flow because the flow switch is OPEN after performing the ‘Teach’ function. The benefit of the ‘Teach’
function is to quickly set the setpoint within the desired operating range. Additional ‘manual’ adjustment of setpoint is required in
order to allow for chiller operation at this minimum flow. The ‘+’ and ‘-’ buttons on the face of the flow switch allow for the manual
adjustment of the SP. Pressing the ‘+’ button reduces the flow setpoint while pressing the ‘-’ button increases the flow setpoint.
Each button press, ‘+’ or ‘-‘, changes the flow setpoint by 2.5 cm/s.
Step 4: Press the ‘+’ button until LED ‘9’ begins to flash, as Flow below display range: The SP LED will be lit red and
shown in Figure 62. Opening of flow switch should now occur the leftmost LED will be flashing green. For example, if the SP
at approximately 80% to 90% of minimum flow. was set to 200 cm/s, the flashing labeled ‘0’ would indicate that
the flow was below 180 cm/s. This would be shown if no flow
Figure 62: Upper Range of Minimum Flow through chiller or lowered than desired flow.

Figure 63: Display for Flow Below Range

Step 5: Once the SP is set, it is recommended that the

sensor be locked to avoid inadvertent readjustment. This
can be performed by pressing both the ‘+’ and ‘-’ buttons
simultaneously for 10 seconds. The indication goes out
momentarily indicating the unit is locked. To unlock, the same Flow above display range: The SP LED will be lit amber, all
procedure is performed to toggle to unlocked. LEDs to the left and right of the SP LED will be green with the
NOTE: 1. The LED window display on flow switch represents rightmost LED flashing green. For example, if the SP was set
a velocity range of 50 cm/s. The window centers on to 200 cm/s, the flashing LED labeled ‘9’ would indicate that
the SP. For example, if the SP was set to 200 cm/s, the flow was above 230 cm/s. This may be a normal display
then the LED labeled ‘0’ would represent a velocity depending on range by which flow varies through chiller.
of 180 cm/s when lit and the LED labeled 9 would
represent a velocity of 230 cm/s when lit. Figure 64: Display for Flow Above Range
2. Each LED represents 5 cm/s, or two presses of the
‘+’ or ‘-’ buttons.
3. When power is initially applied to the flow switch,
all green LEDs light and go out step by step. During
this time, the output is closed. The unit is in the
operating mode.
4. When making manual adjustments to the SP, if no
button is pressed for two seconds, the unit returns to
the operating mode with the newly set value.

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 52 www.DaikinApplied.com

 Startup and Maintenance

Chiller Maintenance Water Treatment

Special care must be taken when utilizing open system water
DANGER that is usually not treated (such as lakes, rivers, and ponds).
Use approved Lock Out/Tag Out procedures to disconnect The use of untreated water will result in corrosion, erosion,
power from the unit. Wait 20 minutes after disconnecting slime buildup, scaling, or algae formation. Water treatment
power from the unit before opening any compressor access service must be used. Special tube and water head material
covers. The DC link capacitors store enough energy to cause may be required to reduce damage from corrosion. Daikin
electrocution. Applied is not responsible for damage or faulty operation from
untreated or improperly treated water. See “Water Piping” on
Electrical System page 18 for caution statement on water quality.

Maintenance of the electrical system involves the general

requirement of keeping connections clean and tight. Pump
interlocks and flow switches should be checked to be sure they
Seasonal Shutdown
interrupt the control circuit when tripped. WARNING
The condenser and evaporator are not self-draining. Where the
Cleaning and Preserving chiller can be subject to freezing temperatures, the condenser
A common cause of service calls and equipment malfunction and evaporator must be drained of all water. Water permitted
is dirt. This can be prevented with normal maintenance. The to remain in the piping and vessels can rupture these parts if
system components most subject to dirt are: subjected to freezing temperatures. Dry air blown through the
vessels will aid in forcing all water out.
1. Strainers: Remove and clean strainers in the chilled
water system and condenser water system at every
inspection. Except for freezing conditions, it is desirable to leave water in
the vessels to avoid long term exposure to air.
2. Condenser Tubes: Inspect the condenser tubes annually
for fouling and clean if required. The standard heads Continuous forced circulation of antifreeze through the
should be removed with care due to their weight. One vessels is one method of avoiding freeze up.
method for handling standard heads follows (only
qualified service personnel should perform these tasks):
• After draining water, remove all but two head bolts
Seasonal Startup
at roughly 10 o’clock and 2 o’clock. Seasonal startup procedures are as follows:
• Loosen the remaining two bolts to enable the head 1. Leak test the unit.
to be separated from the tube sheet sufficiently for 2. Check and tighten all electrical connections.
a clevis pin or hook to be inserted into an open bolt
hole at the top of the head. 3. Replace the drain plugs (including cooling tower pump
and tower drain) if they were removed at shutdown the
• Attach a hoist to the pin or hook, lift the head
previous season.
to remove weight from the two remaining bolts,
remove the bolts, and carefully remove the head.
• Do not try to install a machine thread eyebolt into
the head vent fitting, which has pipe threads.
• Reverse this procedure to mount the head, using a
new gasket.
3. Condenser Flow Sensor: The condenser sensor
should be cleaned anytime the condenser is opened.
This should typically be performed at the annual
inspection; however, more frequent cleaning may be
required depending on the conditions of the jobsite.
Recommended maintenance includes the following:
• Check the sensor tip for buildup.
• Clean the tip using a soft cloth. Stubborn buildup,
such as lime, can be removed using a common
vinegar cleaning agent.
4. Electrical Panels: Excessive accumulation of dirt within
panels can damage components, inhibit good air
circulation, and make visual inspections difficult.

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 Startup and Maintenance

Maintenance Schedule
Table 35 provides an overview of recommended maintenance procedures along with how frequently these procedures should be
performed.
Table 35: Recommended Maintenance Schedule

Performance
As Required

Shutdown
Seasonal

Seasonal
Quarterly

Annually

Annually
Monthly

Startup
During

During
Semi-

By
I. Compressor
A. Analyze Compressor Fault Log X
B. Check IGV operation X
C. Check and tighten compressor electrical connections X
D. An inspection should be performed on the compressor *X
rotor grounding rod every 5 year
II. MicroTech® Controls
A. Check for proper settings X
B. Verify transducers and sensors for accuracy X
C. Retrieve and archive HMI Trend Logs O
D. Perform MicroTech® check, log, and last fault analysis X
III. Condenser
A. Confirm correct water flow and pressure drop O X
B. Confirm appropriate water treatment O
C. Clean and Leak Test condenser tubes X X X
D. Eddy Current Test - tube wall thickness X
E. Seasonal Protection X
F. Clean Flow Sensor X X
IV. Evaporator
A. Confirm correct water flow and pressure drop O X
B. Confirm appropriate water treatment O
C. Clean and Leak Test evaporator tubes X
D. Eddy Current Test - tube wall thickness X
E. Seasonal Protection X
F. Clean Flow Sensor X
V. Chiller Unit
A. Run Test/Performance Evaluation X
B. Leak Test entire unit X X X
C. General Appearance:
1. Paint/Corrosion X
2. Insulation X
VI. Electrical
A. Check and record line voltage X
B. Inspect power components for signs of overheating X
C. Check and tighten unit electrical components X X
D. Check all panels for cleanliness - remove dust and debris X
from electrical boards and connections

Key: O = Performed by owner personnel X = Performed by qualified service personnel

* = 5 year recommendation

Harmonic Filter Evaluation

If the optional harmonic filter is provided with the chiller, When the unit is off, the harmonic filter may be checked for
measuring the current in each of the three phases of the resistance levels. Using a multi-meter (set to read 100K ohms)
capacitor circuit may help determine the condition of the to check the phase-to-phase isolation, the reading should
capacitors. If the input phase currents are within a 5% match to be about 40K (total equivalent bleeder resistance value) and
each other and approximately 30% of filter current rating, the should be the same for each phase. Open circuit or very
capacitors can be assumed to be in good working condition. low readings indicate an issue. Also check phase-to-chassis
Phase currents that are imbalanced, may indicate a capacitor resistance as low readings indicate a ground fault problem.
failure. Testing should be done whenever the unit appears to
be operating in an abnormal state.

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 Appendix

Definitions Appendix

Active LWT Setpoint Maximum Compressor Speed

The active LWT (leaving water temperature) setpoint is the The maximum compressor speed is a fixed value based on the
actual target value for leaving water temperature in effect at impeller size.
any given time. It is the Leaving Water Temp - Cool setpoint as
modified by any active LWT reset input. Minimum Compressor Speed
The minimum compressor speed is a dynamically calculated
Amp Limit value based on operating conditions that is further limited on
Active amp limit is the actual amp limit in effect at any given the low side by the VFD Minimum Speed setpoint.
time. It is the lowest value of any active external inputs and
internal setpoints. Offset
Offset is the difference between the actual value of a variable
Deadband (such as temperature or pressure) and the reading shown on
The deadband is a range of values for a controlled variable the microprocessor as a result of the sensor signal.
over which no action is taken by the controller.
RapidRestore® Function
Demand Limit This capability uses an optional power supply running from a
A signal from the User Interface or the BAS that limits the facility’s uninterruptable power source that keeps the unit and
compressor loading to a designated percent of full load. This compressor controllers powered during a power interruption.
function limits the % RLA value. This option allows the chiller to restart quickly when power
returns.
Discharge Superheat
Discharge superheat is calculated using the following equation: Refrigerant Saturated Temperature
Refrigerant saturated temperature is calculated from the
Discharge Superheat = Discharge Line Temperature –
pressure sensor readings. The pressure is fitted to an HFC-
Discharge Saturated Temperature
134a temperature/pressure curve to determine the saturated
temperature. The WME uses sealed gage transducers so that
Error barometric pressure compensation is not required.
In the context of this manual, “Error” is the difference between
the actual value of a variable and the target setting or setpoint. Stage Delay
For example, if the ELWT setpoint is 44°F and the actual
The time delay from the start of the first compressor to the start
temperature of the water at a given moment is 46°F, the ELWT
of the second or from the start of the second until the time it
error is +2 degrees.
can shut down.
Evaporator/Condenser Approach Startup Delta T
The evaporator/condenser approach is calculated as follows:
Number of degrees above the LWT setpoint required to start
Evap Approach = LWT – Saturated Temperature the first compressor.
Cond Approach = Saturated Temperature – LWT
Stop Delta T
Load Balance Number of degrees below the LWT setpoint required for the
Load balance is a technique that equally distributes the total last compressor to stop.
unit load between two or more running compressors. On the
WME, this function uses compressor power. Suction Superheat
Suction superheat is calculated using the following equation:
Low Pressure Delta Setpoint Suction Superheat = Suction Temperature – Suction
Chiller logic attempts to prevent low pressure shutdowns Saturated Temperature
by keeping evaporator pressure above the shutdown limit.
The target low pressure limit is the Low Evap Pressure Stop VDC
setpoint plus the Low Evap Pressure Delta setpoint.
Volts, Direct Current.

www.DaikinApplied.com 55 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

 Appendix

Temperature/Pressure Chart
Table 36: R-134a Temperature/Pressure Chart

R-134a Temperature/Pressure Chart

°F PSIG °F PSIG °F PSIG °F PSIG
6 9.7 46 41.1 86 97.0 126 187.3
8 10.8 48 43.2 88 100.6 128 192.9
10 12.0 50 45.4 90 104.3 130 198.7
12 13.2 52 47.7 92 108.1 132 204.5
14 14.4 54 50.0 94 112.0 134 210.5
16 15.7 56 52.4 96 115.9 136 216.6
18 17.1 58 54.9 98 120.0 138 222.8
20 18.4 60 57.4 100 124.1 140 229.2
22 19.9 62 60.0 102 128.4 142 235.6
24 21.3 64 62.7 104 132.7 144 242.2
26 22.9 66 65.4 106 137.2 146 249.0
28 24.5 68 68.2 108 141.7 148 255.8
30 26.1 70 71.1 110 146.3 150 262.8
32 27.8 72 74.0 112 151.1 152 270.0
34 29.5 74 77.1 114 155.9 154 277.3
36 31.3 76 80.2 116 160.9 156 284.7
38 33.1 78 83.4 118 166.0 158 292.2
40 35.0 80 86.7 120 171.1 160 299.9
42 37.0 82 90.0 122 176.4 162 307.8
44 39.0 84 93.5 124 181.8 164 315.8

IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS 56 www.DaikinApplied.com

 Limited Product Warranty

Limited Product Warranty

DAIKIN APPLIED AMERICAS INC.

LIMITED PRODUCT WARRANTY
(North America)

Daikin Applied Americas Inc. dba Daikin Applied (“Company”) warrants to contractor, purchaser and any owner of the product
(collectively “Owner”) that Company, at it’s option, will repair or replace defective parts in the event any product manufactured by
Company, including products sold under the brand name Daikin and used in the United States or Canada, proves defective in material
or workmanship within twelve (12) months from initial startup or eighteen (18) months from the date shipped by Company, whichever
occurs first. Authorized replaced parts are warranted for the duration of the original warranty. All shipments of such parts will be
made FOB factory, freight prepaid and allowed. Company reserves the right to select carrier and method of shipment.

In addition, labor to repair or replace warranty parts is provided during Company normal working hours on products with rotary
screw compressors and centrifugal compressors. Warranty labor is not provided for any other products.

Company’s liability to Owner under this warranty shall not exceed the lesser of the cost of correcting defects in the products sold or the
original purchase price of the products.

PRODUCT STARTUP ON CENTRIFUGAL AND SCREW COMPRESSOR PRODUCTS IS MANDATORY and must be
performed by a Daikin Applied or a Company authorized service representative.

It is Owner’s responsibility to complete and return the Registration and Startup Forms accompanying the product to Company within
ten (10) days of original startup. If this is not done, the ship date and the startup date will be deemed the same for warranty period
determination, and this warranty shall expire twelve (12) months from that date.

EXCEPTIONS

1. If free warranty labor is available as set forth above, such free labor does not include diagnostic visits, inspections, travel time and
related expenses, or unusual access time or costs required by product location.
2. Refrigerants, fluids, oils and expendable items such as filters are not covered by this warranty.
3. This warranty shall not apply to products or parts which (a) have been opened, disassembled, repaired, or altered by anyone other
than Company or its authorized service representative; or (b) have been subjected to misuse, negligence, accidents, damage, or
abnormal use or service; or (c) have been operated, installed, or startup has been provided in a manner contrary to Company’s
printed instructions, or (d) were manufactured or furnished by others and which are not an integral part of a product manufactured
by Company; (e) have been exposed to contaminates, or corrosive agents, chemicals, or minerals, from the water supply source, or
(f) have not been fully paid for by Owner.

ASSISTANCE

To obtain assistance or information regarding this warranty, please contact your local sales representative or a Daikin Applied office.

SOLE REMEDY

THIS WARRANTY CONSTITUTES THE OWNER’S SOLE REMEDY. IT IS GIVEN IN LIEU OF ALL OTHER
WARRANTIES. THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. IN NO EVENT AND UNDER NO CIRCUMSTANCE SHALL COMPANY BE LIABLE FOR INCIDENTAL,
INDIRECT, SPECIAL, CONTINGENT OR CONSEQUENTIAL DAMAGES, WHETHER THE THEORY BE BREACH OF
THIS OR ANY OTHER WARRANTY, NEGLIGENCE OR STRICT LIABILITY IN TORT.

No person (including any agent, sales representative, dealer or distributor) has the authority to expand the Company’s obligation
beyond the terms of this express warranty or to state that the performance of the product is other than that published by Company.

For additional consideration, Company will provide an extended warranty(ies) on certain products or components thereof. The terms
of the extended warranty(ies) are shown on a separate extended warranty statement.

Form No. 933-430285Y-01-A (05/17)

www.DaikinApplied.com 57 IOM 1266-3 • MAGNITUDE® MODEL WME CHILLERS

Daikin Applied Training and Development
Now that you have made an investment in modern, efficient Daikin Applied equipment, its care should
be a high priority. For training information on all Daikin Applied HVAC products, please visit us at
www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty

All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including
Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. To find
your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.

Products manufactured in an ISO Certified Facility.

IOM 1266-3 (02/2022) ©2022 Daikin Applied | (800) 432–1342 | www.DaikinApplied.com