Firle Sewage Treatment Plant Study
Firle Sewage Treatment Plant Study
a r t i c l e i n f o a b s t r a c t
Article history:                                       The need for more stringent effluent discharge standards as prescribed by the Environmental Manage-
Available online 25 October 2013                       ment Act 20:27 to protect the environment can be sustainably achieved with the aid of Activated Sludge
                                                       Models. Thus, the researchers believe it is time to re-evaluate wastewater characteristics at Firle Sewage
Keywords:                                              Treatment Works (STW) and make use of activated sludge simulators to address pollution challenges
Biological Nutrient Removal                            caused by the sewage plant. Therefore, this paper characterizes raw sewage and assesses settled and
Characterise                                           unsettled sewage in order to evaluate the performance of the primary treatment system and the suitabil-
Firle Sewage Treatment Works
                                                       ity of the settled sewage for treatment by the subsequent Biological Nutrient Removal (BNR) system at
Settled sewage
Treatability of sewage
                                                       Firle STW. Parameters studied included COD, BOD, TKN, TP, NH3, TSS, pH and Alkalinity. Composite sam-
                                                       ples were collected over a 9-day campaign period (27 June to 6 July 2012), hourly grab samples over
                                                       24 hrs and composite samples on 6 March 2012 which were then analysed in the lab in accordance with
                                                       Standard Methods for the Examination of Water and Wastewater to support the City of Harare 2004–
                                                       2012 lab historical records. Concentrations for unsettled sewage in mg/L were COD (527 ± 32), BOD
                                                       (297 ± 83) TKN (19.0 ± 2.0), TP (18 ± 3), NH3 (24.0 ± 12.9), TSS (219 ± 57), while pH was 7.0 ± 0 and Alka-
                                                       linity 266 ± 36 mg/L. For settled sewage the corresponding values in mg/L were COD (522 ± 15), BOD
                                                       (324 ± 102), TKN (21.0 ± 3.0), TP (19.0 ± 2.0), NH3 (25.6 ± 11.2), TSS (250 ± 66), while pH was 7.0 ± 0
                                                       and Alkalinity 271 ± 17 mg/L. The plant design values for raw sewage are COD (650 mg/L), BOD
                                                       (200 mg/L), TKN (40 mg/L) and TP (11 mg/L). Thus, COD and nitrogen were within the plant design range
                                                       while BOD and TP were higher. Treatability of sewage in BNR systems is often inferred from the levels of
                                                       critical parameters and also the ratios of TKN/COD and COD/TP. The wastewater average settled COD/
                                                       BOD, COD/TP and TKN/COD ratio were 1.7 ± 0.5, 27.1 ± 3.1 and 0.04 ± 0.01 respectively and corresponding
                                                       unsettled ratios were 1.8 ± 0.5, 30.77 ± 6.8 and 0.04 ± 0 respectively. Thus, treatability by the 3-stage BNR
                                                       system appears highly feasible for nitrogen and is likely to be complex for phosphorous. Fractionation of
                                                       COD, TP and TN is recommended to appropriately advise further steps to optimise the plant operations.
                                                                               Ó 2013 The Authors. Published by Elsevier Ltd. Open access under CC BY-NC-ND license.
1. Introduction                                                                         develop national and local action plans aiming at safe and produc-
                                                                                        tive use of wastewater (Sato et al., 2013). According to
   The availability of up to date information on wastewater gener-                      environmental experts, a fast growing population produces a great
ation, treatment, and use is important for policy makers, research-                     deal of waste around the globe, hence in order to ensure that the
ers, and practitioners, as well as public institutions, in order to                     world is a safer and cleaner place for future generations to live
                                                                                        in, there is an ever-increasing pressure to reduce waste and im-
                                                                                        prove waste treatment from both a moral and legal perspective.
                                                                                        A recent World Bank study found that for improved sanitation
                                                                                        there are almost 90% of the population in developed countries,
                                                                                        but only about 30% of the population in developing countries,
  ⇑ Corresponding author at: Civil Engineering Department, University of                has access to improved sanitation. As water supplies fall and stress
Zimbabwe, MP 167, Mt Pleasant, Harare, Zimbabwe. Mobile: +263 773142217;                rises in many areas, the potential resource of wastewater is being
fax: +263 4706221.                                                                      widely recognized, says the study published in 2013 by Elsevier
    E-mail addresses: [email protected], [email protected]                  Journal Agricultural Water Management. According to a United Na-
(S.T. Muserere), [email protected] (Z. Hoko), [email protected] (I. Nhapi).
  1                                                                                     tions (UN) study of 2013 among 48 Sub-Saharan African countries,
     Mobile: +263 772338899.
  2
     Mobile: +263 772111487.                                                            complete information on wastewater generation, treatment, and
http://dx.doi.org/10.1016/j.pce.2013.10.004
1474-7065 Ó 2013 The Authors. Published by Elsevier Ltd. Open access under CC BY-NC-ND license.
                                        S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235                             227
use is available from only three countries which are Senegal, Sey-                this study characterizes unsettled and settled sewage concentra-
chelles and South Africa. The study argues that even this informa-                tions at Firle STW in order to assess the efficiency of the primary
tion is old, as the data from Seychelles and South Africa relate to               treatment system and subsequent treatability of the settled sew-
2000–2003. The countries with partial data available are 11 with                  age by the 3-stage BNR system at the plant.
the remaining 32 countries including Zimbabwe having no data
on wastewater. The study found out that most wastewater goes                      2. Study area description
untreated in Sub-Saharan Africa, where water pollution triggers
the spread of waterborne diseases such as diarrhoea and cholera.                  2.1. Population and socio-economic issues
    The characterization of wastewater in terms of quantity and
quality is principally a function of the wastewater origin i.e. indus-               Population of Zimbabwe is approximately 12.97 million (Zim-
trial or domestic. The Federal Clean Water Act defines pollutant as                babwe National Statistics Agency, 2012) with 16.9% leaving in
meaning ‘‘dredged spoil, solid waste, incinerator residue, sewage,                greater Harare (City of Harare, Chitungwiza, Ruwa, Norton and Ep-
garbage, sewage sludge, munitions, chemical wastes, biological                    worth). It is reported that in 2011 only 850,000 people out of the
materials, radioactive materials, heat, wrecked or discarded                      12.97 million people were formally employed, John Robertson an
equipment, rock, sand, cellar dirt, and industrial, municipal, and                economic analyst claims that the number of formally employed
agricultural waste discharged into water’’. Despite this broad,                   Zimbabweans in 2011 equals that of 1970. Thus, it is critical to pro-
all-encompassing definition, wastewater can typically be charac-                   vide sustainable wastewater management system for Harare, given
terized as either domestic, industrial, or some combination of both               the economic environment in the country.
as suggested by Corbitt (1999). According to Environmental
Protection Agency the first step in addressing wastewater prob-                    2.2. Sewer infrastructure in Harare
lems is to develop a source reduction program and selecting an
appropriate pre-treatment system, this can only be possible by                       The sewer network of Harare consists mainly of reinforced con-
analysing the physical and chemical characteristics of the process                crete pipes for diameters greater than 450 mm and PVC for
wastewater stream in question. The measured levels of pollutants                  400 mm diameters and below, and steel pipes for river crossings.
are subsequently compared with the discharge regulations limits                   The total length of sewer network is approximately 4,500 km with
applicable to each area.                                                          75% of Harare on sewer reticulation and the rest on septic tanks
    Environmental friendly wastewater disposal methods can be                     according to Harare Sewage Master Plan report by Société Anon-
through surface, subsurface or dilution means, and is much de-                    yme Française d’ Etude de Gestion et d’ Entreprises (Safege)
pended on the degree of treatment. Appropriate wastewater treat-                  (2003) a French consortium. This scenario has not changed much
ment is necessary to prevent contamination of receiving waters to                 since then because of economic decline over the past ten years.
levels which will interfere with their intended use. Intended water               The sewage treatment plants in Harare are overloaded with total
use varies from water supply, recreation, or any other required                   design capacity of 219,500 m3/d while current inflows average
purpose such as irrigation. Thus, wastewater treatment consists                   287,000 m3/d. Firle STW catchment mainly comprises the wa-
of applying a series of processes to improve its quality suitable                 tershed of the Mukuvisi River to the South and South East of down-
for disposal. Usually wastewater treatment will involve collecting                town Harare (Fig. 1).
the wastewater in a central isolated location, the Wastewater
Treatment Plant, and then process it to acceptable standard. Gener-               2.3. Firle works Unit 4
ally, large volumes of wastewater are involved, such that treatment
processes are carried out on continuously flowing wastewaters                         The study site was Firle Unit 4 which has course and fine
rather than batches. Wastewater treatment can then be catego-                     screens that are manually racked, with two mechanically operated
rized by the nature of the treatment process operation being used                 detritor grit removal system linked to a division box splitting flow
such as, physical, chemical or biological.                                        to Units 1, 2, 3 and 4. A 1200 mm diameter gravity line at a slope of
    According to previous research findings Harare’s current water                 1 in 790 connects this division box to a central distribution box for
management challenges are caused by discharging poorly treated                    Unit 4’s four Dortmund Primary Settling Tanks (PSTs). The PSTs are
wastewater into Lake Chivero, the city’s raw water source accord-                 linked by a 275 mm diameter 6 m deep reinforced concrete pipe-
ing to (Nhapi, 2004). Primarily the water and wastewater chal-                    line gravitating raw sludge to a raw sludge pump station, which
lenges in Harare are a symptom of lack of adequate skills and                     then pumps sludge to anaerobic digesters. Effluent from the four
technical knowhow to manage the high tech systems for water                       PSTs gravitates through a 400 mm diameter gravity line into a
and wastewater supply infrastructure. It is believed that Firle                   channel that directs tank effluent into the fermentation basin via
STW, the largest sewage treatment plant in Harare, with a design                  a box flume equipped with a digital flow recorder. The four Dort-
capacity of 144,000 m3/day and approximately 10 km upstream                       mund PSTs have a total surface area of 530.9 m2 and designed for
of the lake is the major single polluter of Lake Chivero according                45% COD reduction efficiency according to the designer Stewart
to (Japan International Cooperation Agency, 1996). Harare Water                   Scott International (1984). In the settling tank the solids (sludge)
Quality Laboratory wastewater effluent reports of 2012 revealed                    and liquid (effluent) portions of the incoming raw sewage are sep-
that Firle STW normally operates in the high environmental hazard                 arated. The effluent overflows a circular weir and gravitates to the
range in terms of Environmental Management Act Chapter 20:27                      BNR unit (Fig. 2).
effluent discharge standards.
    Designs of wastewater plants are normally based on assump-                    3. Materials and methods
tions derived from historical records and at design stage it is as-
sumed that the wastewater treatment processes will work as per                    3.1. Data collection and verification
design. Resultantly wastewater plants are seldom optimised since
in practice wastewater characteristics change with changing tech-                    Data was gathered from the City of Harare Laboratory records
nology while operations normally remain static. Plant performance                 for the period 2004–2012. To supplement the historical data, anal-
assessment involves adjusting primary settling tank performance                   yses were also carried out over a 9-day period from 27 June to 6
(i.e. solids removal) to correctly reflect primary effluent TSS and                 July 2012. Samples were taken from a division box upstream of
BOD5 concentration variations suggests Dold et al. (2011). Thus,                  PSTs (S2) and in the collection chamber downstream of PSTs (S3).
228                                    S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235
Fig. 2. Schematic diagram of Firle Unit 4 and sampling points: (S1. . ..S9 denotes sampling points).
The sampling points were selected such that sewage is completely                 taken were inspected to check if the samples were representative
mixed at these points.                                                           of the processes (especially well-mixing at sampling points), if all
   The raw data collected from the City of Harare laboratory re-                 other recommended procedures were being followed (such as
cords were processed, filtered, cleaned, and corrected before being               sample preservation and processing according to standard meth-
used. To ensure quality compliance, sampling procedures were re-                 ods), and if analyses were repeatable as suggested by Dold et al.
examined and established. The positions where the samples were                   (2011).
                                               S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235                                           229
(a) (b)
(c)
Fig. 3. Settled and unsettled COD for Firle Sewage Treatment Plant: (a) Hourly grab samples on 6 March 2012 and (b) daily composite samples for the period 27 June to 6 July
2012. (c) Raw sewage COD concentrations for the period 2004–2006: Firle Sewage Treatment Plant.
230                                            S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235
(a) (b)
(c)
Fig. 4. Settled and unsettled BOD5 concentrations for Firle Sewage Treatment Plant: (a) Hourly grab samples on 6 March 2012 and (b) daily composite samples for the period
27 June to 6 July 2012. (c) Raw sewage BOD5 concentration for the period 2004–2012: Firle Sewage Treatment Plant.
(a) (b)
(c)
Fig. 5. Settled and unsettled TP concentration at Firle Sewage Treatment Plant: (a) Hourly grab samples on 6 March 2012 and (b) daily composite samples 27 June to 6 July
2012. (c) Raw sewage TP concentration for the period 2004–2011: Firle Sewage Treatment Plant.
accordance with APHA (5220). BOD was analysed according to                               3.5. Data analysis
APHA (5210), TKN in accordance with APHA (4500-N), Phosphates
were determined according to APHA (4500-P), and TSS in accor-                                Normality of data collected was tested using Statistical Package
dance with APHA (2540), Ammonia in accordance with APHA                                  for Statistical Sciences (SPSS) software. The data did not follow nor-
(4500 – NH3), pH in accordance with APHA (4500 – H+), Alkalinity                         mal distribution hence non parametric method was used to ana-
(2320B).                                                                                 lyse the data. Data transformation was not performed since the
   The compositions of typical municipal wastewater (Table 1) as                         data was from historical records and the City of Harare laboratory
suggested by (Metcalf and Eddy Inc, 2003) were used to determine                         staff reconfirmed the results as correct. The means for each year
strength of parameters.                                                                  were used to represent mean concentration for that year and were
                                               S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235                                           231
(a) (b)
(c)
Fig. 6. Settled and unsettled TSS concentrations for Firle Sewage Treatment Plant: (a) hourly grab samples on 6 March 2012 and (b) daily composite samples from 27 June to 6
July 2012. (c) Raw sewage TSS concentrations for the period 2004–2012: Firle Sewage Treatment Plant.
(a) (b)
(c)
Fig. 7. Settled and unsettled TA concentrations for Firle Sewage Treatment Plant: (a) Hourly grab samples on 6 March 2012 and (b) daily composite samples for the period 27
June to 6 July 2012. (c) Raw sewage TA concentrations for the period 2004–2012: Firle Sewage Treatment Plant.
used in analysing City of Harare historical results (secondary data).                    of four samples were analysed per month, giving a maximum of 48
However, average concentrations and standard deviations were                             samples per year per parameter. SPSS was self adjusting hence the
calculated for Zimlab analysed results (primary data). Standard                          N-value was not necessarily the same from 1 year to the next;
deviations were representing ±in the research results. City of Har-                      therefore N = 48 was maximum and N = 9 was the minimum on
are has five sewage treatment plants and does not have the capac-                         all the parameters analysed. Significance tests on concentration
ity to analyse samples for each plant on a daily basis. The                              change with state, settled and unsettled, were performed to assess
laboratory has a rotational plant assessment system, hence a total                       PSTs performance. Simply using the average concentrations and
232                                           S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235
                                                                                        iod 27 June to 6 July 2012 were plotted against date for TKN
                                                                                        (Fig. 8), NH3 (Fig. 9) and pH (Fig. 10). Settled and unsettled treat-
                                                                                        ability ratios were plotted against time for hourly grab sampling
                                                                                        results and against date for daily composite sampling results
                                                                                        respectively (Figs. 11–13).
Fig. 8. Settled and unsettled TKN concentrations for the period 27 June to 6 July
2012: Firle Sewage Treatment Plant.                                                     4.1.1. COD classification
                                                                                            The COD concentration at Firle STW was 527 ± 32 mg/L and
                                                                                        522 ± 15 mg/L for unsettled and settled sewage respectively. Thus
                                                                                        COD concentration was in the low range for both settled and unset-
                                                                                        tled sewage according to Metcalf and Eddy Inc (2003) (Table 1).
                                                                                            The Firle STW COD concentration decreased from 2004 to
                                                                                        2006 and then increased from 2006 to 2010 when another de-
                                                                                        cline was experienced (Fig. 3c). This trend was also noted in
                                                                                        BOD5 (Fig. 4c) and TSS (Fig. 6c). The changes in quantity and
                                                                                        quality of wastewater such as the one experienced at Firle
                                                                                        STW is determined by many factors as suggested by (Henze
                                                                                        and Comeau, 2008), these include the behaviour and lifestyle
                                                                                        of inhabitants, technical and judiciary framework by which the
                                                                                        community is surrounded. At household level and industrial pro-
                                                                                        duction solid and liquid wastes are generated with significant
                                                                                        possibilities for changing the amounts and composition of the
                                                                                        waste streams generated. The concentration of pollutant is a
                                                                                        combination of pollutant load and the amount of water mixed
Fig. 9. Hourly grab settled and unsettled Ammonia concentration on 6 March 2012:        with the pollutant, thus the daily or yearly polluting load such
Firle Sewage Treatment Plant.                                                           as the measurements being analysed at Firle STW form a good
                                                                                        basis for an evaluation of the composition of sewage as suggest
                                                                                        by Metcalf and Eddy Inc (2003). It therefore, follows that the
                                                                                        daily and yearly concentrations data collected for Firle STW gives
                                                                                        a good evaluation of its wastewater characteristics. According to
                                                                                        Henze and Comeau (2008) composition of wastewater can vary
                                                                                        with time on a given location partly due to variations in the dis-
                                                                                        charged amounts of substances. The major reasons for these
                                                                                        variations are water consumption and underground infiltration
                                                                                        during wastewater transportation. Thus, the COD concentrations
                                                                                        variations noted at Firle STW during the period under study are
                                                                                        normal for municipal sewers.
(a) (b)
Fig. 11. Unsettled and settled COD/BOD ratio for Firle Sewage Treatment Plant. (a) Ratio on 6 March 2012 and (b) for period 27 June to 6 July 2012.
(a) (b)
Fig. 12. Unsettled and settled COD/TP concentrations for Firle Sewage Treatment Plant. (a) Ratio on 6 March 2012 and (b) ratio for period 27 June to 6 July 2012.
Fig. 13. Settled and unsettled TKN/COD for the period 27 June to 6 July 2012: Firle      4.1.4. TSS classification
Sewage Treatment Plant.
                                                                                            TSS settled and unsettled concentrations were 250 ± 66 mg/L
provide the much needed readily biodegradable COD for phospho-                           and 219 ± 57 mg/L respectively. The TSS concentrations were cate-
rous removal.                                                                            gorised as low strength (Table 1).
Table 2
Summary of results: settled and unsettled average parameters concentrations, percentage removal efficiencies and classification of parameters: Firle Sewage Treatment Plant.
Table 3
Significance test for concentration change from unsettled to settled sewage for the period 27 June to 6 July 2012: Firle Sewage Treatment Plant: test statistics.b
concentrations were in the low strength category according to                                  removal efficiencies calculated all parameters were below the
(Mamais et al., 1993).                                                                         design values by Stewart Scott International (1984) and litera-
                                                                                               ture recommendations. The differences between settled and
                                                                                               unsettled concentrations were very low and varied with time;
4.1.8. pH classification
                                                                                               hence statistical analysis was performed to determine the signif-
    The unsettled sewage pH was 7.0 ± 0 and settled sewage was
                                                                                               icant changes in concentrations. The statistical results were tab-
7.0 ± 0. Thus the pH level was in the low category according to
                                                                                               ulated (Table 3).
Metcalf and Eddy Inc (2003) (Table 1).
                                                                                                  All the parameters concentrations did not change significantly,
    When considering wastewater treatment processes pH control
                                                                                               with the significant values above 0.05 (Table 3) suggesting the pri-
is essential for activity of particular organism such as autotrophic
                                                                                               mary settling tanks were not performing well.
nitrifying bacteria in aeration basin, this is very important for Firle
STW that employs a BNR system (Water Environmental Research
Foundation, 2003). There is a fundamental relationship between
                                                                                               4.3. Assessment of treatability of settled sewage with subsequent
pH, acidity and alkalinity which plays a major role in biological
                                                                                               processes
wastewater treatment, hence the need to measure and control
pH for best results (Ekama and Wentzel, 2008). Thus, the low pH
                                                                                                  To assess treatability of the sewage the treatability ratios COD/
measured at Firle STW requires a close attention to ensure plant
                                                                                               BOD, COD/TP and TKN/COD were calculated. The average settled
buffering capacity.
                                                                                               and unsettled COD/BOD, COD/TP and TKN/COD ratios were
    The settled and unsettled parameter concentrations were tabu-
                                                                                               1.7 ± 0.5 and 1.8 ± 0.5; 27.1 ± 3.1 and 30.7 ± 6.8; 0.04 ± 0.01 and
lated in order to analyse the removal efficiencies of the primary
                                                                                               0.04 respectively. The treatability ratios were then plotted against
settling tanks and evaluate the overall wastewater classification
                                                                                               time for 6 March 2012 hourly sampling results, COD/BOD (Fig. 11a)
(Table 2).
                                                                                               and COD/TP (Fig. 12a) and against date for the period 27 June to 6
    The wastewater parameters concentrations were generally in
                                                                                               July 2012 COD/BOD (Fig. 11b), COD/TP (Fig. 12b) and TKN/COD
the low range except for TP which was in the medium to high
                                                                                               (Fig. 13).
and BOD in the medium categories according to Metcalf and Eddy
                                                                                                  The ratios between the various components in wastewater have
Inc (2003) (Table 1). The sewage at Firle STW can therefore, be cat-
                                                                                               significant influence on the selection and functioning of wastewa-
egorised as low strength sewage.
                                                                                               ter treatment processes (Henze and Comeau, 2008). The low Firle
                                                                                               STW COD/BOD ratio suggests a highly biodegradable sewage, how-
4.2. Primary settling tanks performance assessment                                             ever, the ratio insignificantly improved across the PSTs (the ratio
                                                                                               responded to COD reduction across the PSTs). On the other hand,
  The Firle STW PSTs removal efficiencies were calculated based                                 the COD/TP ratio was very low below the recommended minimum
on settled and unsettled concentrations (Table 2). From the                                    of 50 suggesting low Volatile Fatty Acids (VFAs) which is not
                                       S.T. Muserere et al. / Physics and Chemistry of the Earth 67–69 (2014) 226–235                                                235
suitable for biological phosphorous removal as suggested by (Eka-                was presented with constructive comments from delegates assist-
ma and Wentzel, 2008). The COD/TP ratio decreased across PSTs                    ing in finalising the paper.
which is not favourable for biological phosphorous removal, the
decrease was a response to TP increase across the PSTs. The TKN/
COD ratio was below 0.09 which is favourable for nitrogen re-                    References
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                                                                                      Dissertation Submitted in Fulfilment of the requirements of the Academic
   Fractionation of COD, TP and TN is recommended to clearly de-                      Board of Wageningen University and the Academic Board of the UNESCO-IHE
fine characteristics of the sewage and appropriately advise further                    Institute for Water Education, Delft, The Netherlands.
steps to optimise plant processes.                                               Safege, 2003. Harare Sewerage Master Plan Final Report. Harare, City of Harare.
                                                                                 Sato, T., Qadirb, M., Yamamotoe, S., Endoe, T., Zahoora, A., 2013. Global, regional,
                                                                                      and country level need for data on wastewater generation, treatment, and use.
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                                                                                      Federation, New York.
accredited laboratory, who assisted with sample analyses. The                    Zimbabwe Statistical Agency, 2012. Preliminary Report Census 2012. Harare
authors acknowledge 13th WaterNet Symposium were this paper                           Zimbabwe, Government of Zimbabwe.