OPERATION

MAINTENANCE INSTRUCTIONS

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. GENERAL CONDITIONS OF USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. 1. CLIMATIC AND GEOGRAPHICAL CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. 2. ENVIRONMENTAL CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1. 3. CONDITIONS RELATIVE TO CRANE DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1. 4. CRANE INSTALLATION CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1. 5. HANDLING CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. GENERAL SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. 1. INSTRUCTIONS RELATIVE TO USERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. 2. INSTRUCTIONS RELATIVE TO OPERATING CONDITIONS . . . . . . . . . . . . . . . . . 14
2. 3. INSTRUCTIONS RELATIVE TO SPECIFIC DANGER . . . . . . . . . . . . . . . . . . . . . . . 16
2. 4. SAFETY INSTRUCTIONS RELATIVE TO THE PREPARATION OF EACH OPERATING
PHASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. SAFETY SIGNALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. 1. EXPLANATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. 2. TERMINOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. 3. SIGNALING PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3. 4. AUDIO AND LUMINOUS SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4. SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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SAFETY INSTRUCTIONS
1. GENERAL CONDITIONS OF USE
These general conditions are provided to detail the conditions indicated in the present manual.
In the case of unplanned conditions, please consult us.
Certain critically important information on crane driving is represented in illustrated form in
”driving” of the present manual.

1. 1. CLIMATIC AND GEOGRAPHICAL CONDITIONS

1. 1. 1. Wind
Out of service, the crane operating conditions, i.e.: free standing height, ballast, reactions and pressure
under slab are determined by the storm reference wind speed measured at the crane installation site.
The storm wind speeds are described in the chapter “Storm wind speed − out of service”.

1. 1. 1. 1. Specific conditions
Certain conditions such as:
- absence of map
- national or local regulations
Or certain configurations such as:
- altitude higher than that indicated on your map if that us specified
- bottom of hollow, narrow valley, hill top
- isolated hill or mountain
- cliff top
- crane installed on a building
- constructions: refer to the examples below
this requires prior study on your part to determine the heavy storm reference wind speed to be accounted
for (§ 1. 1. 1. ) at the crane installation site. Please consult us when in possession of that data.
Examples of construction:

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1. 1. 1. 2. Table for determination of crane operating conditions

Please consult the chapter “Storm wind Refer to Chapter 06D

speed − out of service”

Specific Yes − have study performed Please consult us

conditions when in
(§ possession of
1. 1. 1. 1. ) your study data

No

Refer to Chapters 17A − 22A − 29A (GME = crane slew.

from the top)
Refer to Chapters 06A − 07A − 08A (GMA = crane slew.
from the bottom)

1. 1. 1. 3. Assembly, dismantling, change of configuration

Assembly, dismantling, change of configuration operations are possible only if the maximum wind speed
(gust) measured at top of crane (cathead or strut) is lower than 50 km/h (warning: mean wind speed of
approximately 35 km/h can exceed 50 km/h in gusts).

1. 1. 1. 4. Crane in service
Use of the crane is possible only if the maximum wind speed (gust) measured at top of crane (cathead
or strut) is lower than 72 km/h (warning: mean wind speed of approximately 50 km/h can exceed 72 km/h
in gusts).

1. 1. 1. 5. Surface exposed to the wind of the handled load

The surface exposed to the wind of the loads handled is considered as being less than or equal to 1 m@/t.
If this value is exceeded, the “in service” wind speed must be limited to a value lower than 72 km/h. The
value to be taken into account is given in the table “influence of the mobile load surface on the permissible
maximum wind speed in service” (see part 1 “documents”).
For surface areas greater than those provided in the table, please consult us.

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1. 1. 2. Ambient air temperature measured under cover

NB: This corresponds to the temperature measured within a non−closed shelter, protected from wind and
rainfall, located 2 m above ground and within a max. 100 m radius.
With the exception of specific provisions defined by contract (E.g.: country specifications), the range of
temperatures for crane use is as follows:
- Crane in service: −15°C to +40°C:

In case of temperatures out of the above range, cease any work with the crane (risk
of malfunctioning or destruction of the components by abnormal overheating).

- Crane out of service: −40°C to +50°C :

In the case of planned temperatures out of the above range, it is preferable to

dismantle the crane. In every case, apply the instructions concerning the extended
standstill of the crane (see chapter “Extended immobilization of the crane” in the
maintenance part.

1. 1. 3. Humidity / rainfall
The maximum rate of humidity for crane use (in service and out of service) is of 95% without condensation,
excepting specific contractual provisions.
The maximum rate of humidity for a stored crane (dismantled) is of 100%.

1. 1. 4. Frost, ice or snow

Frost, ice or snow increase the weight of the structure and its surface exposed to wind. Those conditions
may generate damage to moving parts. They can also cause personnel to fall when accessing the drivers
stand.

It is strongly recommended to avoid using a crane when the latter is covered with
frost, ice or snow.

1. 1. 5. Lightning
Lightning can generate current circulation in the crane steel structure and lead to a risk of electrocuting
any person in direct or indirect contact with the crane. E.g.: on part of the steel structure, on a ladder, on
ground when touching the crane or load.
Lightning may interfere with the operating of radio control systems.

In the case of storm risks, cease work with the crane and set it to idle mode.
Do not access the crane or leave it during a storm.

NB: In the case where the driver does not have time to leave the crane (sudden storm), he should never
attempt to leave the crane during the storm. The driver runs less risk if he stays in the driving cabin
provided that he avoids touching any controls.

1. 1. 6. Sand storms
After a sand storm, sand may have penetrated internal electrical and mechanical elements and plugged
orifices.

Before re−starting the crane, completely clean the electrical and mechanical
elements and remove moving parts if necessary.

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1. 1. 7. Flooding / tidal waves

The above conditions are not accounted for, excepting specific contractual provisions.
In the case of flooding or tidal waves crane stability is reduced, thus cease any work with the crane.

1. 1. 8. Earthquake
The crane is not designed to be seismic−resistant whatever the magnitude of the earthquake, excepting
specific contractual provisions.

1. 1. 9. Special installations
The crane is not designed to be installed on moving foundations such as off−shore platform, barge,
floating bin, etc. excepting specific contractual provisions.

1. 1. 10. Crane supports

Crane supports shall be designed to distribute the forces indicated in the crane technical data and
implemented by strict adherence to the tolerances provided.

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1. 2. ENVIRONMENTAL CONDITIONS

1. 2. 1. Atmospheres with presence of chemically active substances

With the exception of specific contractual provisions, the maximum concentrations authorized correspond
to those of an urban region comporting industrial activity or heavy traffic (IEC 721 classification 4C2).

1. 2. 2. Explosive atmosphere
The crane cannot be used in explosive atmosphere.

1. 2. 3. Electromagnetic field
With the exception of specific contractual provisions, correct crane operation is guaranteed in surrounding
electromagnetic fields lower than 10 V/m: e.g.: 100 kW radio or television broadcasting transmitter at less
than 500m from the crane / portable transmitter at less than 0.5m from an electric cabet or a drivers control
unit (level 3 of IEC 801−3).
In the case of work at proximity to a radio or television broadcasting transmitter, a difference of potential
between the crane hook and the ground may be generated: use nylon slings for any slinging work.
As for any metallic structure, the crane may cause interference on the transmission and reception of
hertzian waves.

1. 2. 4. Radiation
The crane shall not be exposed to radiation.

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1. 3. CONDITIONS RELATIVE TO CRANE DESIGN

1. 3. 1. Appropriateness of crane to the operating site

Appropriateness of the crane to the operating site is incumbent to the user.

1. 3. 2. Crane power supply

The crane has been designed to work with a power supply the values and tolerances of which must be
strictly adhered to (cf. power supply chapter).

Non−adherence to the values indicated can lead to malfunctioning of the crane.

1. 3. 3. Driver control stand

According to options, the crane is driven from the cab, the control stand or from the ground. Driving can
be radio−controlled or remotely controlled.

1. 3. 4. Safety devices
Safety devices (force, movement, speed limiters) prohibit use of the crane out of its normal operating
conditions.

Never modify safety device settings, nor hinder their functioning or neutralize them.

1. 3. 5. Load indicator
The load indicator shall not be employed as a measurement tool.

1. 3. 6. Protective elements
Protective elements or devices prohibit access to dangerous areas. They must never be suppressed.

Never start up a crane before all the protective elements (e.g.: housings, life−lines,
handrails, trap−doors etc...) are set in place.

1. 3. 7. Nominal crane life duration

The nominal crane life duration corresponds to the minimum life duration accounted for when calculating
the crane fatigue factor.
With the exception of specific contractual provisions, that nominal life duration is in conformity with the
classification FEM 1.001 version 3.
It is evaluated separately and differently for the complete crane and its individual mechanisms.

1. 3. 8. Nominal steel structure life duration

This is expressed in hoisting cycles (1 hoisting cycle = raised load hoisting, slewing and/or distribution
of that load, lowered hoisting for rest).
The classification group for tower cranes is A3.

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1. 3. 9. Nominal mechanism life duration

This is expressed in operating hours of the given mechanism.
The classification group for mechanisms depends on the type of crane and the given movement. The
classification group determines a nominal life duration according to mechanism load−supporting state.
The different values above are provided in the manual.

1. 3. 10. Mechanism working factor

The mechanism working factor is expressed by the percentage of: mechanism usage time / mechanism
usage time + rest time) measured over 20 cycles per hour.
The working factor indicated for mechanisms in the manuel must in no case be exceeded.

1. 3. 11. Putting in weathervaning position

The crane shall be able to be set in rotation of 360°. If that is not possible, please consult us.

1. 3. 12. Customer advertising plates

The dimensions of those plates shall not exceed planned dimensions.
Installation of publicity plates in areas other than those specifically provided is prohibited without the
written authorization of the manufacturer.
Attachment of plates is entirely incumbent to the customer.

1. 3. 13. Fire extinguisher

The supply and implementation of a fire extinguisher in the cab is incumbent to the user.

1. 3. 14. Modifications of the crane / welding

Without written agreement of the manufacturer, it is prohibited:
- to modify crane construction (E.g.: addition or renovation d of elements, blow−torch work, welding,
etc...),
- to adapt non−authorized accessories,
- to modify crane settings (E.g.: modification of pressures, tares, adjustment values, etc...),
- to perform welding operations on the crane.

Welding work under the load is prohibited if the load is not secured by electrically
insulated slings.

1. 3. 15. Adaptation of equipment / Replacement of parts

Any adaptation of equipment not supplied or recommended by the manufacturer and any replacement
by parts which are not genuine spare parts or parts authorized by the manufacturer will be carried out
under the entire responsibility of the user.
The user also has the responsibility for the consequences of these adaptations and replacements.

1. 3. 16. Surveillance of the crane / verifications

To ensure crane surveillance: its maintaining in good working order and its safe use, the crane shall be
submitted to the verifications (frequent, periodical and extended) described within the present manual.
In terms of verifications, the recommendations of the regulations at the site where the crane is used prevail
over the verifications described in the present manual, if those recommendations are more stringent.
Update the crane follow−up records according to the instructions supplied in the manual.

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1. 3. 17. Scrapping
Eliminate all used products such as oil, grease, batteries in conformity with the regulations prevailing at
the site where the crane is used.

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1. 4. CRANE INSTALLATION CONDITIONS

1. 4. 1. Distance between crane and fixed obstacle

Adhere to the minimum regulatory distance between the pointing mobile part of the crane and fixed
obstacles. In the absence of regulations, that distance shall be of at least 0.5 m on ground and 2 m for
above ground elements.

1. 4. 2. Distance between crane and overhead electric line

Adhere to the safety distances imposed by the regulations at the operating site, concerning hoisting
devices with suspended loads, between crane elements and overhead electric lines. In the absence of
regulations, that distance shall be of at least 3 meters for voltages less than or equal to 50000 V, with the
addition of 1cm per additional 1000 V above 50000 V.

1. 4. 3. Distance between 2 cranes

Si plusieurs grues se trouvent à proximité les unes des autres, la distance de sécurité minimales entre
l’une quelconque des parties d’une grue ou de la charge doit être supérieure à 2 m par rapport à l’une
quelconque des parties ou de la charge de l’autre grue.
If several cranes are close to each other, the minimum safety distance between any individual part of a
crane or its load must be greater than 2 m in relation to any individual part or load of another crane.

1. 4. 4. Safety distance at track extremities

Adhere to the safety distances imposed by the regulations at the operating site concerning hoisting
devices with suspended loads, for track extremities.
In the absence of regulations, provide for a track length exceeding the end position planned for the crane
by 6m, in order to account for the stopping distance and the safety distances for installation of end dam-
pers.

1. 4. 5. Aircraft limiting lights

Use of the crane in areas close to airports or aerodromes, in the aircraft take off or landing cone, dictates
the necessity of daytime and/or nighttime limiting light installations.
Apply the regulations prevailing at the operating site.

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1. 5. HANDLING CONDITIONS

1. 5. 1. Handling equipment
The crane is destined for load handling with use of its hook.
The use of any hoisting equipment generating dynamic effects such as, for example, electromagnets,
clutches, hammers, grabs is prohibited.

1. 5. 2. Load handling

- Never hoist an incorrectly secured load.

- Never drag a load in oblique direction. The load must always be hoisted in line
with the trolley.
- Never hoist a load adhering to the ground or other elements.
- Never increase the weight of a load when suspended on the hook.
- Never swing the load to rest it out of the admissible range.
- Never leave the driving stand with a load suspended on the hook.

1. 5. 3. Handling with 2 cranes

The use of 2 cranes to hoist one and the same load is prohibited.

1. 5. 4. Hoisting of persons
The crane is not designed for hoisting persons. Such usage, which may be authorized by national
regulations concerning suspended−load hoisting devices, is under the entire responsibility of the user.

1. 5. 5. Ballasting derricks
Ballasting derricks are reserved for the handling of ballast blocks and accessories provided for in the
present manual. Any other utilization is prohibited.

1. 5. 6. Maintenance derricks
Their use is strictly reserved for loads lower than those indicated on the derrick.

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2. GENERAL SAFETY INSTRUCTIONS

The present general safety instructions concern all intervening parties. According to
circumstances, they address managers or operational staff: each person must participate in their
application.
Operate the crane in strict adherence to the general conditions of use.

2. 1. INSTRUCTIONS RELATIVE TO USERS

- Adhere to local regulations concerning suspended−load hoisting devices for matters covering the
protection of personnel and the prevention of accidents.

2. 1. 1. Instructions concerning the managers of persons intervening on the

crane
- Confide the execution of work on the crane to competent persons:
` having the minimum age required by the legislation of the country in which the crane is used,
` for which the medical aptitude has been attested to (view, hearing, reflexes, agility, aptitude for
work at heights, etc...),
` who, through their training by the manufacturer or the latter’s correspondent and their experience,
perfectly master the operations to be performed and have full knowledge of the danger associated
to those operations (e.g.: electric risks, hydraulic risks, etc...).
Prohibit crane access to any person not satisfying the above criteria.
- Define the responsibilities of each participant in crane operation, for example:
` transfer driving control to the intervention manager (assembly, dismantling, testing, maintenance,
modification, etc...),
` designate the persons responsible for managing apprenticeship personnel,
` designate a maneuver manager for any handling presenting specific characteristics.
- Ensure that the safety instructions are well known and assimilated by personnel intervening on the
crane and regularly verify application of the same.
- Impose on personnel intervening on the crane:
` appropriate appearance (e.g.: hair attached, appropriate clothing, etc...)
` the wearing of protective equipment:
V safety helmet and footwear at all times
V gloves for manual interventions
V safety harness for interventions above ground (≥ 3m above ground)
` the use of collective protection devices according to the nature of work to be performed.
` the specific recommendations of the present manual.
- Impose on the crane driver the obligation to never leave the crane stand before having performed the
close−down procedure for the crane.
- For crane assembly−dismantling and maintenance operations, provide appropriate access devices
(ladders, catwalks, stairways, etc...) conforming to local regulations.
- Provide the persons responsible for maintenance with the tooling adapted to the values to be
measured or that tooling recommended by the manufacturer.
- Inform the crane driver of the risks specific to the site where the crane is operated and to the work
to be performed (e.g.: handling of large−dimension loads, prohibited aircraft zone, etc.)
- Radio−controlled crane driving may generate specific risks in the case of incorrect utilization. Define
the rules to avoid all risks of accidents.

2. 1. 2. Instructions concerning the managers of persons intervening on the site

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- Inform the personnel working on the site where the crane is operated of the direct or indirect risks
generated by the latter (e.g.: site effects, load swinging due to wind, etc...).
- Inform the personnel working on the site where the crane is operated of the signification of audio
signals (cf. chapter on signals and safety device controls).
- Through the use of appropriate signaling, prohibit personnel working on the site where the crane is
operated from working or walking under a suspended load.
- Check that the crane slewing area (crane slewing from the bottom) is delimited by a protecting device
and that the access to this area is forbidden.
- Confide load slinging and maneuver guiding to persons who perfectly master the operations to be
performed due to their training and their experience, and who fully appreciate the dangers associated
to those operations.

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2. 2. INSTRUCTIONS RELATIVE TO OPERATING CONDITIONS

2. 2. 1. Regulations relative to suspended−load hoisting devices

- Adhere to local regulations concerning suspended−load hoisting devices for matters covering :
` roadway traffic

` fire−fighting equipment

` protection of the environment

` radio−control transmission−reception frequencies

` periodical verifications.

The dangers linked to the utilization and configuration of the machine must be taken
into account by the security services and rescue services during the analysis
carried out by the inspection authorities.

2. 2. 2. Climatic circumstances
- Establish a procedure relative to the behavior to be adopted in the case of particular climatic
circumstances (E.g.: reduced−function operation, evacuation of the area). That procedure may be
supported by a system of climatic condition forecasting implemented by the local meteorological
department.

2. 2. 3. Access to crane / driving stand

- Access the driving stand via the access path provided, with the crane stopped.
- Access the driving stand with an elevated cab or personnel elevator only when the crane is stopped
and in adherence to the maximum authorized carrying capacity.
- Maintain the access paths and driver stand perfectly clean: in particular remove any waste, traces
of grease or oil, replaced parts, tooling, etc.... Store tools, accessories, parts in the positions provided
for that purpose.
- Access the crane with hands unhindered by any object, facing the crane and always maintaining
contact at 3 points with its elements: ladders, railing, stairs, catwalks, handrails, etc... (e.g.: 2 feet and
1 hand, 2 hands and 1 foot).

2. 2. 4. Malfunctioning
- In the case of malfunctioning, stop the crane until the risk has been assessed by a competent person.
- Immediately correct any malfunctioning liable to compromise safety.
- Input the malfunctioning noted in the crane’s follow−up records.

2. 2. 5. Electric lines
- Define the procedure to be applied in the case of accidental contact between crane and electric lines
under voltage (direct contact or start of an electric arc), example:
` Do not leave the crane,

` Do not touch the metallic structure,

` Warn all persons outside that they must avoid approaching or touching the crane,

` Withdraw the crane from the danger zone,

` Have the electric line powered off then leave the crane.

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2. 2. 6. Conditions for visibility

- Adapt the means of communication to the conditions of visibility at the site where the crane is
operated, for example when using transceivers or video systems.
- In the case of low light, do not use the crane without an appropriate artificial lighting.

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2. 3. INSTRUCTIONS RELATIVE TO SPECIFIC DANGER

2. 3. 1. Electrical
- Power off the crane before any intervention not requiring the use of electric energy.
- Power off the preheating and cooling circuits before any intervention in the control panels.
- Key lock the control panels.
- For control panels equipped with frequency converter and contactors, wait at least 5 minutes after
the power cut−off before any intervention in the control panel (condenser discharge).

2. 3. 2. Hydraulic / pneumatic
- Depressurize the circuit before any intervention on a hydraulic or pneumatic circuit (warning, pressure
may remain present even after shut down of the hydraulic system).
- Immediately stop the crane if an oil leak with projections becomes apparent.
- Never verify the presence of an oil leak bare−handed.
- Do not smoke or use flame−producing equipment at proximity to devices containing oil or grease
(reduction gears, gear trains, etc...).
- Do not fold or strike flexible hoses.

2. 3. 3. Chemical substances
- Storage and handling of chemical substances (grease, oil, paint, glue, solvents, ...) shall be
performed in adherence to the safety rules specific to that type of product and figuring on their
containers. In particular, never store them in the driving cab.

2. 3. 3. 1. Batteries (according to circumstances)

- Batteries release inflammable vapors: do not smoke during an intervention on or close to a battery.
- Battery electrolyte is an acid: wear gloves and eyewear during any intervention on a battery.

2. 3. 4. Falling objects
- Take the appropriate precautions to avoid falling of non−secured tools and objects.

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2. 4. SAFETY INSTRUCTIONS RELATIVE TO THE PREPARATION OF EACH

OPERATING PHASE

2. 4. 1. Transport
- Provide for access to the site where the crane is operated adapted to crane transport conditions and,
if necessary, the transport of auxiliary equipment used for assembly−dismantling (resistance of
ground, climatic conditions, access ramp, maneuvering zone, etc...).
- Install signaling equipment before any transport by road.

2. 4. 2. Preparation of the site

- Ensure that the site where the crane is used satisfies all crane characteristics and utilization
conditions.

2. 4. 2. 1. Crane installation area

- Before installing the crane, study the constraints related to its operating site, such as:
` local regulations concerning work above public buildings or other, above roads, railroads, fluvial
canals, etc...
` proximity to other cranes, to an airport, to electric lines, to a transmitter of electromagnetic waves,
etc...
` configuration of the terrain, resistance of ground, excavations, slope, underground structure,
etc...
` storage zones for elements used in crane assembly or dismantling, positioning of handling
equipment,
in order to determine the optimal crane position in conformity with assembly−dismantling and operating
conditions.

2. 4. 2. 2. Power supply
- Ensure that the power supply is in conformity with crane data, possesses the mandatory protections
and that the latter are in working order.

2. 4. 3. Assembly − dismantling part

2. 4. 3. 1. Preparation of assembly−dismantling
- Establish a document, for the attention of the personnel at the crane operating site, that details the
risks of assembly, dismantling or change of configuration operations and the appropriate protective
measures.
- Before any assembly, dismantling, change of configuration (e.g.: raising on supports, passage to
raised jib) of the crane, ensure with the competent departments at the site of utilization that wind
speeds will not exceed the maximum authorized speed (refer to utilization conditions) during the
complete duration of the operation.
- Stake out the safety areas (zones for storage, handling, assembly, ...) when assembling, dismantling
or testing the crane, with the use of signaling prohibiting access to non−authorized personnel.

2. 4. 3. 2. Assembly − dismantling − change of configuration

- Do not use the crane during assembly, dismantling or change of configuration operations.
- For any assembly or dismantling operations not covered by the normal procedures (example:
constraints related to the crane operating site, malfunctioning during assembly or dismantling), please
consult us.

2. 4. 4. Maintenance part

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2. 4. 4. 1. Preparation for maintenance

- Stake out a safety area in the case of crane malfunctioning or during maintenance interventions, with
the use of signaling prohibiting access to non−authorized personnel.
- Inhibit re−start of the crane on stoppage for intervention and signal that inhibition of re−start by a
warning attached to the main switch.

2. 4. 4. 2. Maintenance
- Do not use the crane during maintenance operations.
- For any non−standard maintenance operation, please consult us.

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3. SAFETY SIGNALING

3. 1. EXPLANATION
Safety and health−hazard signaling corresponds to determined object, activity or situation−related
signals providing an indication or provision relative to safety or health matters. That signaling is
materialized, according to circumstances, by a panel, a color, an audio or luminous signal.
Safety signaling can be broken down into 5 categories, each identified by a color code.
- Prohibition (red)
- Warning (yellow or orange−hue yellow)
- Mandatory (blue)
- Rescue and first−aid (green)
- Fire−fighting material or equipment (red)

3. 2. TERMINOLOGY
- Panel: signal providing a given indication via the combining of a geometrical shape and certain colors
with a symbol or a pictogram.
` Prohibition panel: prohibits behavior liable to generate running of a risk or provoking danger.
` Warning panel: warns of a risk or of danger.
` Mandatory panel: prescribes a given behavior to be adopted.
` Rescue and first−aid panel: provides indications relative to emergency exits or to rescue and
first−aid resources available.
` Fire−fighting panel: provides indications relative to the location of fire−fighting resources and
evacuation in the case of fire.
- Additional panel: panel used conjointly with another panel and providing complementary indications.
- Symbol or pictogram: image describing a situation or prescribing a given behavior to be adopted, and
which is employed on a panel or a luminous surface.
- Luminous signal: signal emitted by a device composed of transparent or translucent material,
internally or back−lighted, in a manner in which it stands out itself as a luminous surface.
- Audio signal: a coded audible signal emitted and broadcast by an ad hoc device, without the use of
a human or synthesized voice.

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3. 3. SIGNALING PANELS

3. 3. 1. Warning panels

Panels Signification Explanations

Do not intervene before having

Electrical danger
powered off the installation

Do not generate sparks or

flames nor smoke cigarettes at
Inflammable matter proximity to inflammable
products such as paint, oil,
glue, etc...

Do not enter within the radius of

Danger of crushing
the crane’s slewing elements

Wait 10 minutes after having

Danger of condenser
powered off the installation
discharge
before intervening

Carefully read the instructions

Dangerous operation in the manual before any
operations

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Panels Signification Explanations

Read carefully the instructions

Danger related to free
for start−up and close down of
rotation of the jib
the crane

Do not separate the mast from

Danger related to
the pivot before having
telescoping with external
attached the cage to the pivot
cage
and vice versa

Periodically tighten (refer to

Danger related to transport
manual) the wheel nuts on the
of the crane on axles
transport axles

Danger of crushing when Adhere to the procedure for

setting into rotation mode setting into rotation mode

3. 3. 2. Prohibiting panels

Panels Signification Explanations

Access prohibited to An authorized person is

unauthorized persons considered to be a qualified
person (cf. general safety
instructions section)

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3. 4. AUDIO AND LUMINOUS SIGNALS

3. 4. 1. Audio signals
The following dangers are signaled by automatic activation of an audio alarm:
- Crane start−up: short tone
- Activation of MSWL cut−out or moment cut−out: continuous tone
- Crane traveling mode: continuous dual tone during the complete duration of movement.
Specific danger is signaled by voluntary action on the audio alarm in accordance with code defined by
local regulations or by the crane manager, such as for example: moving of loads above persons, specific
situations.
Acquire knowledge of the tones and duration corresponding to each signal.

3. 4. 2. Luminous signals
According to the instructions or regulations on crane utilization site, luminous signals may be used to
indicate specific danger:
- Operating wind speed pre−alarm (adjustable): winking orange light
- Pre−alarm force: 90% of MSWL or MSWL moment: winking orange light
- Working area limiter not operating or neutralized: winking red light

3. 4. 3. Associated audio and luminous signals

According to the instructions or regulations on crane utilization site, audio signals associated to luminous
signals may be used to indicate specific danger:
- Maximum operating wind speed (adjustable): 2 tone signal associated to winking orange and red
lights
- (GMA) Pre−alarm force: 95% of MSWL or MSWL moment: continuous−tone signal associated to a
winking orange light
- (GMA) Activation of the MSWL limiter or moment limiter: continuous signal plus 2 tone signal
associated to winking orange and red lights

3. 4. 4. Location of safety signalling:

Positioning on the crane and references of luminous or audio panels and devices are provided in the «
Spare Parts » section.

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4. SAFETY CONTROLS
The control console and the maintenance areas at winch proximity (in the case where the control console
is not portable) are equipped with a mechanically−lockable red emergency stop button.

Pressing one of those buttons generates immediate interruption of all movements.

The emergency stop button must be used only in the case of danger and not for
interrupting movements.

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