Box Girder Design Sheet
Box Girder Design Sheet
Title :
Priliminary design of Two Span Continuous Bridge Date: Apr-22 Date: Apr-22
COOPER E80
Recommended Liveload for the design of supersrtuctre as per AREMA code is Cooper E80 with axle loads and spacing
as given below. For details of E80 vehicle Cl:2.2.3 (c) of AREMA Code can be referred
4.3.4 Impact Load (Not Considered for Substructure & Foundation design)
Freight Railway (AREMA)
4.3.5 Longitudinal Load (resulting from braking and traction) Cl 2.2.3 ( j ) of AREMA
b) Differential Temperatures
References/Results
4.4 Structural Geometry
Section with 400mm thick web at mid span. (Blister locations are shown indicatively)
Etihad Rail
Created by: SM Verified by: MR
Title : Priliminary design of Two Span Continuous Bridge Date: Apr-22 Date: Apr-22
Section with 750mm thick web near middle support. (Blister locations are shown indicatively)
Portal Pier Cap Section At midspan Portal Pier Cap At anchorage location
Etihad Rail
Created by: SM Verified by: MR
Title : Priliminary design of Two Span Continuous Bridge Date: Apr-22 Date: Apr-22
References/results
4.5 Top Slab Stress Check:
5. ULS CHECKS
2335 300 140
2394 500 140
2453 800 140
2512 1050 140
2571 1300 140
2630 1550 140
2689 1800 140
2748 2050 140
2602 300 140
2661 500 140
2720 800 140
2779 1050 140
2838 1300 140
2897 1550 140
2956 1800 140
3015 2050 140
-2335 300 140
-2394 500 140
-2453 800 140
-2512 1050 140
-2571 1300 140
-2630 1550 140
-2689 1800 140
-2748 2050 140
-2602 300 140
-2661 500 140
-2720 800 140
-2779 1050 140
-2838 1300 140
-2897 1550 140
-2956 1800 140
-3015 2050 140
1801 165 140
2068 300 140
-1801 165 140
-2068 300 140
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31 3680
6054.3 31 16.35556
6054.3 31
6054.3 31
6054.3 31 3400
6054.3 31 485.7143
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
6054.3 31
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6054.3 31
A CH2M HILL COMPANY Calculation sheet
Created by: TMS Project code:
Calculation title: SINNAR SUGAR FACTORY BRIDGE 75m LONG
Date: July-14 Serial no:
Support Mid
Depth of Girder 2.65 2.65 m
Cross Sectional area = 9.02 9.02 m2
Moment of Inertia = 8.46 8.46 m4
Dist. Of Top fiber from C.G = 0.93 0.93 m
Dist. of Bottom fiber from C.G = 1.73 1.73 m
Section modulus of Top fiber = 9.12 9.12 m3
Section modulus of Bottom fiber = 4.89 4.89 m3
C.G of Cables from Top fiber = 2.43 2.43 m 180 150 60600
Eccentricity of cables w.r.t CG = -1.502 -1.50 m 96 350 219.565
Span Length = 25 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 23.5 m
Impact Factor = 1.26 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of deck = 9.338 m2
Depth of section = 2.0 m
C.G of section from top fiber = 0.751 m
C.G of section from bottom fiber = 1.315 m
Moment of inertia of precast section = 4.3492 m4
Section modulus of top Fiber of section = 5.7912 m3
Section modulus of bottom fiber of section = 3.3074 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 990 24217 -23975 31T15
Tendon-3 & 4 4 31 17360 550 740 24217 -17921 31T15
Tendon-5 & 6 4 31 17360 800 490 24217 -11866 31T15
Tendon-7 2 31 8680 150 1140 12109 -13804 31T15
Total Prestress 14 434 60760 493 797 84760 -67566
Time depedent Losses 30 % 59332 -47296
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 16921 2.92 -5.12 1 1 1 1 1 1
Prestress 59332 -47296 -1.81 20.65 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 12426 2.15 -3.76 1 1 1 1 1 1
Live Load 0 30394 5.25 -9.19 1 0 1 1 0 1
Braking & Traction 0 1681 0.29 -0.51 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 500 0.09 -0.15 0 1 0.5 0 1 0.5
WL_Live Load 0 500 0.09 -0.15 0 0 1 0 0 1
Span Length = 35 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 33.5 m
Impact Factor = 1.22 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of deck = 10.036 m2
Depth of section = 2.65 m
C.G of section from top fiber = 0.949 m
C.G of section from bottom fiber = 1.767 m
Moment of inertia of precast section = 8.3477 m4
Section modulus of top Fiber of section = 8.7963 m3
Section modulus of bottom fiber of section = 4.7242 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 1442 24217 -34921 31T15
Tendon-3 & 4 4 31 17360 550 1192 24217 -28867 31T15
Tendon-5 & 6 4 31 17360 800 942 24217 -22813 31T15
Tendon-7 & 8 4 31 17360 1050 692 24217 -16758 31T15
Tendon-9 2 19 5320 1300 442 7421 -3280 19T15
Tendon-10 2 31 8680 150 1592 12109 -19277 31T15
Total Prestress 20 596 83440 660 1082 116399 -125916
Time depedent Losses 30 % 81479 -88141
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 36956 4.20 -7.82 1 1 1 1 1 1
Prestress 81479 -88141 -1.90 26.78 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 25251 2.87 -5.34 1 1 1 1 1 1
Live Load 0 54999 6.25 -11.64 1 0 1 1 0 1
Braking & Traction 0 2354 0.27 -0.50 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 500 0.06 -0.11 0 1 0.5 0 1 0.5
WL_Live Load 0 500 0.06 -0.11 0 0 1 0 0 1
Sec-2
233 238
Element Sec-1 Sec-2 Reference Clause
Compressive strength of concrete f 'c Mpa 45 45 Design Criteria_Cl-14.1
Design Yield strength of web reinf. fs Mpa 460 460 Design Criteria_Cl-14.2
Clear Cover to shear reinforcement c mm 60 60 Design Criteria_Cl-14.2
Cross Section area of precast section A m2 10.036 #REF!
Moment of Inertia of precast section I m4 8.3477 1.5715
Dist. From C.G to tension fiber Yt m 0.949 1.4659
Cross Section area of Comp. section A m 2
1.767 2.0225
Moment of Inertia of Comp. section I m4 2.4835 1.9771
Dist. From C.G to tension fiber Yt m 1.5265 1.6526
Depth of Composite Beam D mm 2650 2850
Thickness of Web b mm 590 350
Effective width of the section bW mm 455 235
Effective depth of the section d mm 2120 2423
Prestress force after losses Fpe kN 81479 81479
Eccentricity of prestressing force e m 1.082 1.082
Stress due to axial force of prestress fpe Mpa 8.12 #REF!
Ultimate Shear Force Vu kN 7039 4238
Ultimate Bending Moment Mu kN 4769 16915
Unfactored Dead Load Shear Force Vd kN 1176 607
Bending moment due to dead load Md kNm 100 6457
Stress in tension fiber due to dead loa fd Mpa 0.01 6.02
Axial force due to prestress Ppe kN 81479 81479
C.G of PT cable force from top fiber Yp m 1.59 2.42
Eccentricity of prestressing tendons e m 0.64 0.77
Bending moment due to prestress Mpe kNm -52228 -62729
Stress in tension fiber due to prestress fpe Mpa 14.06 #REF!
Cracking Moment Mcr kNm 153046 #REF!
Calculation sheet
Etihad Rail
Created by: MR Project code:
Title : Priliminary design of 40m Span Superstructure of Sea Bridge at Khalifa port Date: Jul-18 Serial no:
#REF!
Calculation sheet
Etihad Rail
Created by: MR Project code:
Title : Priliminary design of 40m Span Superstructure of Sea Bridge at Khalifa port Date: Jul-18 Serial no:
A
ation sheet
A
ation sheet
A
Calculation sheet
Etihad Rail
Created by: MR Project code:
Title : Priliminary design of 40m Span Superstructure of Sea Bridge at Khalifa port Date: Jul-18 Serial no:
Span Length = 40 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 38.5 m
Impact Factor = 1.22 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of section = 10.585 m2
Depth of section = 3 m
C.G of section from top fiber = 1.073 m
C.G of section from bottom fiber = 1.9928 m
Moment of inertia of precast section = 11.425 m4
Section modulus of top Fiber of section = 10.648 m3
Section modulus of bottom fiber of section = 5.7331 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 1668 24217 -40389 31T15
Tendon-3 & 4 4 31 17360 550 1418 24217 -34335 31T15
Tendon-5 & 6 4 31 17360 800 1168 24217 -28281 31T15
Tendon-7 & 8 4 31 17360 1050 918 24217 -22227 31T15
Tendon-9 & 10 4 31 17360 1300 668 24217 -16172 31T15
Tendon-11 2 31 8680 150 1818 12109 -22011 31T15
Total Prestress 22 682 95480 741 1227 133195 -163415
After Time depedent Losses 30 % 93236 -114390
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 51482 4.83 -8.98 1 1 1 1 1 1
Prestress 93236 -114390 -1.93 28.76 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 33351 3.13 -5.82 1 1 1 1 1 1
Live Load 0 70681 6.64 -12.33 1 0 1 1 0 1
Braking & Traction 0 2690 0.25 -0.47 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 500 0.05 -0.09 0 1 0.5 0 1 0.5
WL_Live Load 0 500 0.05 -0.09 0 0 1 0 0 1
A
ation sheet
A
Calculation sheet
Etihad Rail
Created by: MR Project code:
Title : Priliminary design of 45m Span Superstructure of Sea Bridge at Khalifa port Date: Aug-18 Serial no:
Span Length = 45 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 43.5 m
Impact Factor = 1.2 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of deck = 11.054 m2
Depth of section = 3.4 m
C.G of section from top fiber = 1.197 m
C.G of section from bottom fiber = 2.269 m
Moment of inertia of precast section = 15.455 m4
Section modulus of top Fiber of section = 12.911 m3
Section modulus of bottom fiber of section = 6.8114 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 1944 24217 -47078 31T15
Tendon-3 & 4 4 31 17360 550 1694 24217 -41024 31T15
Tendon-5 & 6 4 31 17360 800 1444 24217 -34970 31T15
Tendon-7 & 8 4 31 17360 1050 1194 24217 -28915 31T15
Tendon-9 & 10 4 31 17360 1300 944 24217 -22861 31T15
Tendon-11 & 12 4 19 10640 1550 694 14843 -10301 19T15
Tendon-13 2 31 8680 150 2094 12109 -25355 31T15
Total Prestress 26 758 106120 822 1422 148037 -210504
Time depedent Losses 30 % 103626 -147353
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 68635 5.32 -10.08 1 1 1 1 1 1
Prestress 103626 -147353 -2.04 31.01 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 42576 3.30 -6.25 1 1 1 1 1 1
Live Load 0 86839 6.73 -12.75 1 0 1 1 0 1
Braking & Traction 0 3026 0.23 -0.44 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 633 0.05 -0.09 0 1 0.5 0 1 0.5
WL_Live Load 0 633 0.05 -0.09 0 0 1 0 0 1
Span Length = 50 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 48.5 m
Impact Factor = 1.2 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of deck = 11.466 m2
Depth of section = 3.75 m
C.G of section from top fiber = 1.322 m
C.G of section from bottom fiber = 2.494 m
Moment of inertia of precast section = 19.723 m4
Section modulus of top Fiber of section = 14.919 m3
Section modulus of bottom fiber of section = 7.9082 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 2169 24217 -52527 31T15
Tendon-3 & 4 4 31 17360 550 1919 24217 -46473 31T15
Tendon-5 & 6 4 31 17360 800 1669 24217 -40419 31T15
Tendon-7 & 8 4 31 17360 1050 1419 24217 -34364 31T15
Tendon-9 & 10 4 31 17360 1300 1169 24217 -28310 31T15
Tendon-11 & 12 4 31 17360 1550 919 24217 -22256 31T15
Tendon-13 2 31 8680 1800 669 12109 -8101 31T15
Tendon-14 2 31 8680 150 2319 12109 -28080 31T15
Total Prestress 26 868 121520 932 1537 169520 -260529
Time depedent Losses 30 % 118664 -182370
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 88500 5.93 -11.19 1 1 1 1 1 1
Prestress 118664 -182370 -1.87 33.41 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 52926 3.55 -6.69 1 1 1 1 1 1
Live Load 0 106046 7.11 -13.41 1 0 1 1 0 1
Braking & Traction 0 3363 0.23 -0.43 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 781 0.05 -0.10 0 1 0.5 0 1 0.5
WL_Live Load 0 781 0.05 -0.10 0 0 1 0 0 1
Span Length = 55 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 53.5 m
Impact Factor = 1.2 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of deck = 11.95 m2
Depth of section = 4.15 m
C.G of section from top fiber = 1.47 m
C.G of section from bottom fiber = 2.745 m
Moment of inertia of precast section = 25.464 m4
Section modulus of top Fiber of section = 17.322 m3
Section modulus of bottom fiber of section = 9.2765 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 2420 24217 -58606 31T15
Tendon-3 & 4 4 31 17360 550 2170 24217 -52551 31T15
Tendon-5 & 6 4 31 17360 800 1920 24217 -46497 31T15
Tendon-7 & 8 4 31 17360 1050 1670 24217 -40443 31T15
Tendon-9 & 10 4 31 17360 1300 1420 24217 -34388 31T15
Tendon-11 & 12 4 31 17360 1550 1170 24217 -28334 31T15
Tendon-13 & 14 4 31 17360 1800 920 24217 -22280 31T15
Tendon-15 2 31 8680 150 2570 12109 -31119 31T15
Total Prestress 30 930 130200 990 1730 181629 -314218
Time depedent Losses 30 % 127140 -219953
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 112232 6.48 -12.10 1 1 1 1 1 1
Prestress 127140 -219953 -2.06 34.35 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 64401 3.72 -6.94 1 1 1 1 1 1
Live Load 0 127143 7.34 -13.71 1 0 1 1 0 1
Braking & Traction 0 3699 0.21 -0.40 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 945 0.05 -0.10 0 1 0.5 0 1 0.5
WL_Live Load 0 945 0.05 -0.10 0 0 1 0 0 1
Span Length = 60 m
Bearing Eccentricity in Longitudinal direction = 0.75 m
Effective Span Length = 58.5 m
Impact Factor = 1.2 m
Section Properties
Section Properties at Mid Span
Cross Sectional area of deck = 12.589 m2
Depth of section = 4.55 m
C.G of section from top fiber = 1.609 m
C.G of section from bottom fiber = 3.007 m
Moment of inertia of precast section = 31.877 m4
Section modulus of top Fiber of section = 19.812 m3
Section modulus of bottom fiber of section = 10.601 m3
Prestressing Details Tendons Strands Area Position Ecc. Force Moment Anchorage
Nos. Nos. mm2 mm mm kN kNm
Tendon-1 & 2 4 31 17360 300 2682 24217 -64951 31T15
Tendon-3 & 4 4 31 17360 550 2432 24217 -58896 31T15
Tendon-5 & 6 4 31 17360 800 2182 24217 -52842 31T15
Tendon-7 & 8 4 31 17360 1050 1932 24217 -46788 31T15
Tendon-9 & 10 4 31 17360 1300 1682 24217 -40733 31T15
Tendon-11 & 12 4 31 17360 1550 1432 24217 -34679 31T15
Tendon-13 & 14 4 31 17360 1800 1182 24217 -28625 31T15
Tendon-15 & 16 4 31 17360 2050 932 24217 -22570 31T15
Tendon-17 2 31 8680 150 2832 12109 -34292 31T15
Total Prestress 34 1054 147560 1115 1867 205846 -384375
Time depedent Losses 30 % 144092 -269063
Priliminary Design P BM sT,Girder sB,Girder SLD SLD SLD SLD SLD SLD
Calculations kN kNm Mpa Mpa G1 G2 G3 G4 G5 G6
Dead Load 0 141361 7.14 -13.33 1 1 1 1 1 1
Prestress 144092 -269063 -2.13 36.83 1 1 1 1 1 1
Differential Creep 0 0 0.00 0.00 1 1 1 1 1 1
Differential Shrinkage 0 0 0.00 0.00 1 1 1 1 1 1
SIDL 0 77001 3.89 -7.26 1 1 1 1 1 1
Live Load 0 150131 7.58 -14.16 1 0 1 1 0 1
Braking & Traction 0 4035 0.20 -0.38 0 0 1 0 0 1
TG+ 0 0 -0.90 -0.40 0 0 0 1 1 1
WL_Structure 0 1125 0.06 -0.11 0 1 0.5 0 1 0.5
WL_Live Load 0 1125 0.06 -0.11 0 0 1 0 0 1
Max.
Min. comp.
Area of C/S PT (No. of PT Quantity comp.
Span (m) Depth (m) stress
(m2) strands) (kg/m3) stress
(Mpa)
(Mpa)