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Instrument Cluster

The document provides detailed information about the Instrument Cluster of a vehicle, including its description, operation, specifications, and tools required for diagnosis and testing. It outlines the various components of the instrument cluster, such as gauges and warning lights, and includes a circuit diagram for reference. Additionally, it includes diagnostic procedures and troubleshooting steps for addressing issues related to the instrument cluster.

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0% found this document useful (0 votes)
36 views44 pages

Instrument Cluster

The document provides detailed information about the Instrument Cluster of a vehicle, including its description, operation, specifications, and tools required for diagnosis and testing. It outlines the various components of the instrument cluster, such as gauges and warning lights, and includes a circuit diagram for reference. Additionally, it includes diagnostic procedures and troubleshooting steps for addressing issues related to the instrument cluster.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 44

INSTRUMENT CLUSTER

GENERAL INFORMATION 38-3 B1101-11 38-21


Description 38-3 B1101-15 38-21
Operation 38-4 B1103-00 38-25
Specification 38-4 B1104-41 38-28
Tools 38-4 U0100-87 38-29
Circuit Diagram 38-5 U0101-87 38-29
Instrument Cluster Terminal List 38-10 U0129-87 38-29
U0131-87 38-29
DIAGNOSIS & TESTING 38-11
U0140-87 38-29
Problem Symptoms Table 38-11
U0151-87 38-29
Diagnosis Tools 38-13
U0167-87 38-29
DTC Confirmation Procedure 38-13
U0214-87 38-29
Intermittent DTC Troubleshooting 38-13
U0073-88 38-29
Ground Inspection 38-14
U1300-55 38-41
Diagnosis Procedure 38-14
Diagnostic Trouble Code (DTC) Chart 38-16 ON-VEHICLE SERVICE 38-42
B1100-13 38-17 Instrument Cluster 38-42
B1100-16 38-17 Removal 38-42
B1100-17 38-17 Installation 38-43
38

Chery Automobile Co., Ltd. 38–1


38

38–2 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

GENERAL INFORMATION
INSTRUMENT CLUSTER

Description
Instrument Cluster

23 24 25 26 27 28 1 2 3 4 5 6 7 8 9

4 100 120
3 5 80 140
P 60 160 10
22 2 EPC
6 08:30
21 40 180 11
OFF

20 1
+ -

7
19 20 200
X1000
rpm km/h
12
123 km 220
0 8 0
C H E F

38

18 17 16 15 14 13

RT21380010

1 - Left Turn Signal Indicator 2 - Multi-information Display


3 - Right Turn Signal Indicator 4 - SRS Warning Light
5 - Driver Seat Belt Reminder Light 6 - Transmission Malfunction Warning Light (for CVT
Model)
7 - Brake System Warning Light 8 - ABS Warning Light
9 - Front Passenger Seat Belt Reminder Light 10 - Parking Brake Indicator
11 - ESP OFF Indicator (if equipped) 12 - Low Fuel Level Warning Light
13 - Speedometer 14 - Fuel Gauge
15 - Cruise Indicator (if equipped) 16 - Tachometer
17 - High Coolant Temperature Warning Light 18 - Engine Coolant Temperature Gauge
19 - Low Engine Oil Pressure Warning Light 20 - Charging System Warning Light
21 - Position Indicator 22 - Front Fog Indicator
23 - Rear Fog Indicator 24 - Headlight High Beam Indicator
25 - Engine Immobilizer System Warning Light 26 - EPC Warning Light
27 - Engine Malfunction Warning Light 28 - Maintenance Indicator

Chery Automobile Co., Ltd. 38–3


38 - INSTRUMENT CLUSTER

This vehicle is equipped with pointer type instrument cluster. The instrument cluster is a highly integrated
electronic instrument display system and mainly consists of engine coolant temperature gauge, tachometer,
fuel gauge, speedometer, multi-information display and warning indication symbols. The multi-information
display mainly displays vehicle information, which contains the following items: clock, trip, total mileage,
instantaneous fuel consumption and speed.

Operation
Instrument cluster is located above the upper left of instrument panel assembly, which is used to monitor and
display the operation status of each system and component in vehicle. Instrument cluster receives signals from
each sensor and switch, and displays the operation status of each system through meter, multi-information
display, indicator and warning lights. It also reminds and informs driver by flashing lights and sounding buzzer.
As a result, it will be helpful for driver to eliminate possible troubles in time, thus avoiding malfunctions or
accidents efficiently.

Specification
Torque Specification

Description Torque (N·m)


Instrument Cluster Fixing Screw 1.5 ± 0.5

Tools
38 Special Tool

ཽ⪔⊳䖜

X-431 3G Diagnostic Tester

RCH0000001

General Tool

Digital Multimeter

RCH0000002

38–4 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

Circuit Diagram
Instrument Cluster (Page 1 of 5)

BATTERY IGNITION SWITCH


ON OR START

INSTRUMENT
PANEL
RF23 RF06 FUSE AND
10A 10A RELAY BOX A
I-007
23 6
R

P
R
16 8
R

DIAGNOSTIC
INTERFACE
I-050 38
11 13

MICROPROCESSOR
INSTRUMENT
CLUSTER

SRS I-015

CAN-L2 CAN-H2
29 30 3 5
OB

Br
B

A30 A31
CAN-L2 CAN-H2
BCM A
I-005
CAN-L1 CAN-H1
A14 A15
OB

2 17 I-003
SRS
CAN-L1 CAN-H1 CONTROL
MODULE
I-046

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-015 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L I-046
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Gr

16 15 14 13 12 11 10 9 I-050
1 2 3 4 5 6 7 8 9 10 11 12
8 7 6 5 4 3 2 1 B
13 14 15 16 17 18 19 20 21 22 23 24
I-007
27 25 26
87
B
A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
85 86 86 86 I-005
87 30 87 30 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 L
30 85 85

ET21380010

Chery Automobile Co., Ltd. 38–5


38 - INSTRUMENT CLUSTER

Instrument Cluster (Page 2 of 5)

INSTRUMENT
MICROPROCESSOR CLUSTER
I-015

LOW PARKING DRIVER BRAKE


OIL BRAKE SEAT
BELT

9 18 19 26
VW

BG

BG

Y
I-034
5 E-027
I-006 I-035 I-004
2
14 B-003 17 B-059 E-071
V

38 21
E-038
E-007
BG

BG

Y
V

1 OIL 1 PARKING 1 DRIVER 1 BREAK


PRESSURE BRAKE SEAT FLUID
SWITCH SWITCH BELT LEVEL
SWITCH SENSOR
E-001 B-019
B-039 E-082
2 2
B

B-042 E-078

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1
9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 16 15 14 13 12 11 10
E-001
39 35 31 26 21 16 11 6 1 I-015 I-035 W
27 22 17 12 7 2 L W
40 36 32
28 23 18 13 8 3 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
41 37 33 I-034 1
29 24 19 14 9 4 15 14 13 12 11 10 9 W 22 21 20 19 18 17 16 15 14 13 12 11

42 38 34 30 25 20 15 10 5 B-019
I-006 B
6 5 4 3 2 1 W
14 13 12 11 10 9 8 7 1 2 1 2
E-038
B-039
B I-004 E-082
B
W B

ET21380020

38–6 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

Instrument Cluster (Page 3 of 5)

FUEL
GAUGE

INSTRUMENT
CLUSTER
MICROPROCESSOR
I-015

lOW FUEL CHARGING


LEVEL
21 16 31
VB

I-006 I-034
12 6
B-003 E-027

38
W
V
VB

E-038
22
E-007
1
FUEL
Q PUMP
V

MOTOR
B-038 1 6
2
Br

ALTERNATOR SPIRAL CABLE


E-003 CONNECTOR
I-012
B-032

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22 21 20 19 18 17 16 15 14 13 12 11

I-015
I-006
L
W
39 35 31 26 21 16 11 6 1
8 7 6 5 4 3 2 1 1 2 3 4 1 2 3 27 22 17 12 7 2
15 14 13 12 11 10 9 40 36 32 E-038
B-038 E-003 28 23 18 13 8 3 B
I-034 41 37 33
B B 29 24 19 14 9 4
W
42 38 34 30 25 20 15 10 5

9 10 11 12 13 14 15 16 I-012
1 2 3 4 5 6 7 8 W

ET21380030

Chery Automobile Co., Ltd. 38–7


38 - INSTRUMENT CLUSTER

Instrument Cluster (Page 4 of 5)

EPS B
CONNECTOR
I-057
CAN-L1 CAN-H1
3 2

OB

CAN-L1 CAN-H1
J105
PSE
J106 CONNECTION J1
I-029
CAN-L1 CAN-H1

OB

O
6
DIAGNOSTIC
INTERFACE

CAN-L1 CAN-H1
14
I-050
6
IMMOBILIZER
CAN-L2 CAN-H2 CONTROL
11 3 8
MODULE
I-018
A14 A15
CAN-L1 CAN-H1
BCM A
38 CAN-L2 CAN-H2
I-005

A30 A31
OB

29 30
CAN-L2 CAN-H2
INSTRUMENT
CLUSTER
MICROPROCESSOR
I-015

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 3 5 7 16 15 14 13 12 11 10 9
I-015 I-018
2 4 6 8 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L B
I-050
B
J108 J107 J106 J105 J104 J103 J102 J101

J116 J115 J114 J113 J112 J111 J110 J109


I-029
Gr
5 4 3 2 1
10 9 8 7 6
A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 I-005
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 L I-057
B
ET21380040

38–8 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

Instrument Cluster (Page 5 of 5)

ECM-2
E-033
CAN-L1 CAN-H1
CAN-L1 CAN-H1

41 17 1
TCM
(FOR CVT
MODEL) 42

CAN-L1 CAN-H1
E-030 14
ABS
CONTROL
OB

O
26
MODULE
E-085
E-027
10 9 I-034

A14 A15
CAN-L1 CAN-H1 BCM A
I-005
CAN-L2 CAN-H2 ILLUMINTION
CAN-L2 CAN-H2
A30 A31
D3

Lg
AUDIO
ASSISTANT
D2
I-019
OB

38
29 30 12
CAN-L2 CAN-H2
INSTRUMENT
CLUSTER
MICROPROCESSOR
I-015

13 12 11 10 9 8 7 6 5 4 3 2 1
E-085
24 23 22 21 20 19 18 17 16 15 14 B
38 37 36 35 34 33 32 31 30 29 28 27 26 25
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 D8 D7 D6 D5 D4 D3 D2 D1 I-019
D16 D15 D14 D13 D12 D11 D10 D9 B

A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
E-033 I-005
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
B L

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-015
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 E-027
w

E-030
B ET21380041

Chery Automobile Co., Ltd. 38–9


38 - INSTRUMENT CLUSTER

Instrument Cluster Terminal List


Terminal No. Definition Terminal No. Definition
1 - 17 -
2 - 18 Parking Brake Switch Signal
Driver Seat Belt Unfasten Indication
3 Ground 19
Signal
4 - 20 -
5 Ground 21 Fuel Level Indication Signal
6 - 22 -
7 - 23 -
8 - 24 -
Engine Oil Pressure Indication
9 25 -
Signal
Brake System Malfunction Indication
10 - 26
Signal
11 Battery Power Supply 27 -
12 Illumination Input 28 -

38 13 Ignition Switch Power Supply 29 CAN-L


14 - 30 CAN-H
15 - 31 Steering Wheel Key Input
16 Charging System Indication Signal 32 -

38–10 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

DIAGNOSIS & TESTING


Problem Symptoms Table
HINT:
Use the table below to help determine the cause of the problem symptoms. Check each suspected area in
sequence. Repair or replace the faulty components, or adjust as necessary.

Symptom Suspected Area See page


Fuse 51-36
Entire instrument cluster does not operate Wire harness or connector -
Instrument cluster 38-42
Wheel speed -
Speed display abnormal Wire harness or connector -
Instrument cluster 38-42
Engine speed sensor -
Wire harness and connector -
Tachometer abnormal
Instrument cluster 38-42
Engine Control Module (ECM) 06-256
Fuel level sensor - 38
Fuel gauge abnormal Wire harness or connector -
Instrument cluster 38-42
Position light switch (combination switch) 35-65
Wire harness or connector -
Position indicator abnormal
Body Control Module (BCM) -
Instrument cluster 38-42
Turn light switch (combination switch) 35-65
Wire harness or connector -
Turn signal indicator abnormal
Body Control Module (BCM) -
Instrument cluster 38-42
High beam switch (combination switch) 35-65
Wire harness or connector -
High beam indicator abnormal
Body Control Module (BCM) -
Instrument cluster 38-42
Rear fog light switch (combination switch) 35-65
Wire harness or connector -
Rear fog indicator abnormal
Body Control Module (BCM) -
Instrument cluster 38-42

Chery Automobile Co., Ltd. 38–11


38 - INSTRUMENT CLUSTER

Symptom Suspected Area See page


Front fog light switch (combination switch) 35-65
Wire harness or connector -
Front fog indicator abnormal
Body Control Module (BCM) -
Instrument cluster 38-42
Alternator 16-10
Charging system warning light abnormal Wire harness or connector -
Instrument cluster 38-42
Engine oil level -

Low engine oil pressure warning light Engine oil pressure switch 13-16
abnormal Wire harness or connector -
Instrument cluster 38-42
Wire harness or connector -
ABS warning light abnormal Instrument cluster 38-42
ABS control module assembly 25-71
Fuel amount in tank -
Fuel level sensor -
38 Low fuel level warning light abnormal
Wire harness or connector -
Instrument cluster 38-42
High engine coolant temperature -
Coolant temperature sensor 06-243
Coolant temperature warning light
Wire harness or connector -
abnormal
Instrument cluster 38-42
Engine Control Module (ECM) 06-256
Communication line or connector -
Engine malfunction warning light abnormal Instrument cluster 38-42
Engine Control Module (ECM) 06-256
Communication line or connector -
SRS warning light abnormal Instrument cluster 38-42
SRS control module assembly 32-72
Driver seat belt buckle switch 33-11
Driver seat belt reminder light abnormal Wire harness or connector -
Instrument cluster 38-42
Front passenger seat belt buckle switch -
Front passenger seat belt reminder light
Wire harness or connector -
abnormal
Instrument cluster 38-42

38–12 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

Symptom Suspected Area See page


Low brake fluid level -
Parking brake switch assembly 26-26
Brake system warning light abnormal
Wire harness or connector -
Instrument cluster 38-42

Diagnosis Tools
X-431 3G Diagnostic Tester
When connecting X-431 3G diagnostic tester:
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC) for communication
with vehicle.
 DLC is Located on the instrument panel crossmember of driver side.
 DLC uses trapezium design and can accommodate up to 16 terminals.

Digital Multimeter
When using digital multimeter:
 Troubleshoot electrical problems and wiring systems.
 Look for basic fault.
 Measure voltage, current and resistance.
38
DTC Confirmation Procedure
Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK.
 Connect the X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module by data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester to record and clear the DTCs stored in the Body Control Module (BCM).
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON and select "Read Code".
 If DTC is detected, the malfunction indicated by the DTC is current. Go to the diagnosis procedure - Step 1.
 If the DTC is not detected, the malfunction indicated by the DTC is intermittent. Please refer to "Intermittent
DTC Troubleshooting".

Intermittent DTC Troubleshooting


If malfunction is intermittent, perform the followings:
 Check if connectors are loose.
 Check if wire harnesses are worn, pierced, pinched or partially broken.
 Wiggle related wire harnesses and connectors and observe if signal is interrupted in the related circuit.
 If possible, try to duplicate the conditions under which the DTC was set.
 Look for the data that has changed or the DTC to reset during the wiggle test.
 Look for broken, bent, protruded or corroded terminals.
 Inspect the mounting areas of instrument cluster, wire harness or wire harness connector and so on for
damage, foreign matter, etc. that will cause incorrect signals.
 Check and clean all wire harness connectors and grounding parts related to the current DTC.

Chery Automobile Co., Ltd. 38–13


38 - INSTRUMENT CLUSTER

 Remove the instrument cluster from the malfunctioning vehicle and install it to a new vehicle and perform a
test. If DTC cannot be cleared, the instrument cluster is malfunctioning. If the DTC can be cleared, reinstall
the instrument cluster to original vehicle.
 If multiple trouble codes were set, use the circuit diagrams to look for any common ground circuit or power
supply circuit applied to the DTC.
 Refer to Technical Bulletin that is applied to the malfunction.

Ground Inspection
Groundings are very important to entire circuit system, which are normal or not can seriously affect the entire
circuit system. Ground points are often exposed to moisture, dirt and other corrosive environments. Corrosion
(rust) and oxidation can increase load resistance. This situation will seriously affect the normal operation of
the circuit. The operations to check the ground points are as follows:
1. Remove the ground bolt or nut.
2. Check all contact surfaces for tarnish, dirt and rust, etc.
3. Clean as necessary to ensure that contacting is in a good condition.
4. Reinstall the ground bolt or nut securely.
5. Check if add-on accessories interfere with the ground circuit.
6. If several wire harnesses are crimped into one ground eyelet terminal, check if they are installed correctly.
Make sure all wire harnesses are clean, securely fastened and providing a good ground path.

Diagnosis Procedure
HINT:
38 Use the following procedures to troubleshoot the instrument cluster.

1 Vehicle brought to workshop

NEXT

2 Check battery voltage

Standard voltage: 11 to 14 V
If the voltage is below 11 V, recharge or replace the battery before proceeding to next step.

NEXT

3 Customer problem analysis

NEXT

4 Check for DTCs (current DTC and history DTC)

DTC
For current DTC, go to step 6
occurs

No 
For history DTC, go to step 7
DTC

38–14 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

5 Problem repair (no DTC), then go to step 8

NEXT

6 Troubleshoot according to Diagnostic Trouble Code (DTC) chart, then go to step 8

NEXT

7 Troubleshoot according to Problem Symptoms Table, then go to step 8

NEXT

8 Adjust, repair or replace

NEXT

9 Confirm troubleshooting and perform test


38

NEXT

10 End

Chery Automobile Co., Ltd. 38–15


38 - INSTRUMENT CLUSTER

Diagnostic Trouble Code (DTC) Chart


DTC Code DTC Definition
B1100-13 Power Supply Circuit Open
B1100-16 Power Supply Circuit Voltage Below Threshold
B1100-17 Power Supply Circuit Voltage Above Threshold
B1101-11 Fuel Sensor Fault Circuit Short to Ground
B1101-15 Fuel Sensor Fault Circuit Short to Battery or Open
B1103-00 LED Airbag Fault No Subtype Information
B1104-41 EEPROM Checksum Error
U0100-87 Lost Communication with EMS
U0101-87 Lost Communication with TCM
U0114-87 Lost Communication with TMM
U0126-87 Lost Communication with SAM
U0127-87 Lost Communication with TPM
U0129-87 Lost Communication with BSM
U0131-87 Lost Communication with EPS

38 U0140-87 Lost Communication with BCM


U0151-87 Lost Communication with ICM
U0167-87 Lost Communication with IMMO
U0214-87 Lost Communication with PEPS
U0073-88 CAN Bus Off
U1300-55 Software Configuration Error, Not Configured

38–16 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

DTC B1100-13 Power Supply Circuit Open

DTC B1100-16 Power Supply Circuit Voltage Below Threshold

DTC B1100-17 Power Supply Circuit Voltage Above Threshold

IGNITION SWITCH
BATTERY
ON OR START

INSTRUMENT
PANEL
RF23 RF06 FUSE AND
10A 10A RELAY BOX A
I-007
23 6
R

38

11 13

INSTRUMENT
MICROPROCESSOR CLUSTER
I-015

3
B

I-003

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 27 25 26
87
I-015 85 86 86 86
87 30 87 30
30 85 85
L

I-007
B

ET21380050

Chery Automobile Co., Ltd. 38–17


38 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Power Supply Circuit
B1100-13
Open
Power Supply Circuit  Charging system
B1100-16 Voltage Below
Ignition switch ON  Wire harness or connector
Threshold
 Instrument cluster
Power Supply Circuit
B1100-17 Voltage Above
Threshold

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

38

38–18 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

Diagnosis Procedure

1 Check battery

a. Using a digital multimeter, measure the voltage between positive battery terminal and negative battery
terminal.
b. The battery voltage should be between 11 and 14 V.

NG Recharge or replace battery

OK

2 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connector
I-015. V
+ -
d. Connect the negative battery cable.
e. Turn ignition switch to ON.
f. Using a digital multimeter, measure the supply voltage
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
between instrument panel wire harness connector I-015
38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
and body ground according to the value(s) in the table
below to check if system power source control circuit is I-015

normal.
Standard Voltage

Multimeter Specified
Condition
Connection Condition
I-015 (11) - Body RT21380100
Ignition switch ON 11 to 14 V
ground
I-015 (13) - Body
Ignition switch ON 11 to 14 V
ground

g. Turn ignition switch to LOCK.


h. Disconnect the negative battery cable.
i. Disconnect the instrument panel wire harness connectors
I-015 and I-007.
+ -
j. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-007 according to the table below. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-015
Multimeter Specified
Condition
Connection Condition
1 2 3 4 5 6 7 8 9 10 11 12
I-015 (11) -
Always Continuity 13 14 15 16 17 18 19 20 21 22 23 24
I-007 (23)
27 25 26
87
I-015 (13) -
Always Continuity 85 86 86 86
I-007 (6) 30 85
87 30
85
87 30

I-007
RT21380110

Chery Automobile Co., Ltd. 38–19


38 - INSTRUMENT CLUSTER

k. Disconnect the instrument panel wire harness connector


I-015 and ground I-003.
l. Using a digital multimeter, check for continuity between
instrument panel wire harness connector I-015 and
ground I-003 according to the table below. + -

Multimeter Specified 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Condition
Connection Condition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-015 (3) - I-003 Always Continuity I-015

NG Repair or replace instrument panel wire


harness and connector

I-003

RT21380120

OK

3 Reconfirm DTCs

a. Connect all connectors.


38 b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear the DTCs stored in the instrument
panel control system.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read the DTCs in the instrument cluster control
system again.
h. Read the DTCs.

Result Proceed to
DTC B1100-13, B1100-16 and B1100-17 are output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

38–20 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

DTC B1101-11 Fuel Sensor Fault Circuit Short to Ground

DTC B1101-15 Fuel Sensor Fault Circuit Short to Battery or Open

FUEL
GAUGE

INSTRUMENT
MICROPROCESSOR CLUSTER
I-015

lOW FUEL
LEVEL
21
VB

I-006
12
B-003

38
VB

1
FUEL
Q PUMP
MOTOR
B-038
2
Br

B-032

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 10 9 8 7 6 5 4 3 2 1
1 2 3 4 22 21 20 19 18 17 16 15 14 13 12 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-015 B-038 I-006


L B W

ET21380060

Chery Automobile Co., Ltd. 38–21


38 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Fuel Sensor Fault
B1101-11
Circuit Short to Ground  Charging system
Fuel Sensor Fault Ignition switch ON  Wire harness or connector
B1101-15 Circuit Short to Battery  Instrument cluster
or Open

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Check fuel level sensor wire harness and connector

a. Turn ignition switch to LOCK.

38 b. Disconnect the negative battery cable.


c. Disconnect the fuel level sensor and fuel pump connector
B-038.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

NG Repair or replace fuel level sensor wire


harness and connector
RT21380060

OK

2 Check fuel level sensor

a. Connect the negative battery cable.


b. Turn ignition switch to ON.
c. Check the remaining oil amount segments from fuel
gauge in the instrument cluster. + -

d. Turn ignition switch to LOCK.


4 3 2 1
e. Disconnect the negative battery cable.
f. Disconnect the fuel level sensor and fuel pump connector
B-038.
g. Using a digital multimeter, measure the resistance RT21380050
between terminal 1 and terminal 2 of fuel level sensor.
h. Check if fuel level sensor is normal according to the
correspondence between fuel amount segments and
standard resistance of fuel level sensor as shown in the
table below.

38–22 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

Fuel Gauge Multimeter


Specification (Ω)
Position Connection
E 1-2 275 ± 5
1/4 1-2 165 ± 5
1/2 1-2 97 ± 4
3/4 1-2 79 ± 3
F 1-2 32 ± 3

3 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-015 and I-006.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-006 according to the table below. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified I-015


Condition
Connection Condition
I-015 (21) -
10 9 8 7 6 5 4 3 2 1 38
Always Continuity 22 21 20 19 18 17 16 15 14 13 12 11
I-006 (12)
I-006

NG Repair or replace instrument panel wire


harness and connector
RT21380130

OK

4 Check body wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-003 and
B-038.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-003 and B-038
according to the table below.
1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22
Multimeter Specified
Condition
Connection Condition B-003

B-003 (12) -
Always Continuity
B-038 (1)
1 2 3 4

B-038

RT21380140

Chery Automobile Co., Ltd. 38–23


38 - INSTRUMENT CLUSTER

e. Disconnect the body wire harness connector B-038 and


ground B-032.
f. Using a digital multimeter, check for continuity between
body wire harness connector B-038 and ground B-032
according to the table below. + -

Multimeter Specified
Condition
Connection Condition
1 2 3 4
B-038 (2) - B-032 Always Continuity
B-038

NG Repair or replace body wire harness and


connector

B-032

RT21380150

OK

5 Reconfirm DTCs

a. Connect all connectors.


38 b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear the DTCs stored in the instrument
panel control system.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read the DTCs in the instrument cluster system
again.
h. Read the DTCs.

Result Proceed to
DTC B1101-11 and B1101-15 are output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

38–24 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

DTC B1103-00 LED Airbag Fault No Subtype Information

MICROPROCESSOR
INSTRUMENT
CLUSTER

SRS I-015

CAN-L2 CAN-H2
29 30
OB

A30 A31
CAN-L2 CAN-H2
BCM A

38
I-005
CAN-L1 CAN-H1
A14 A15
OB

2 17
CAN-L1 SRS
CAN-H1
CONTROL
MODULE
I-046

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-015
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-046
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Gr

A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
I-005
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 L

ET21380080

Chery Automobile Co., Ltd. 38–25


38 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
 Airbag system
LED Airbag Fault No
B1103-00 Ignition switch ON  Wire harness or connector
Subtype Information
 Instrument cluster

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Check driver airbag

a. Remove the driver airbag from the malfunctioning vehicle. Install it to a new vehicle and perform a test.

NG Repair or replace driver airbag

38 OK

2 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-015 and I-005.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-005 according to the table below. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified I-015


Condition
Connection Condition
I-015 (29) - A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
Always Continuity
I-005 (A30) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

I-015 (30) - I-005


Always Continuity
I-005 (A31)

RT21380160

38–26 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

e. Disconnect the instrument panel wire harness connectors


I-005 and I-046.
f. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-046 according to the table below. + -

Multimeter Specified
Condition A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
Connection Condition A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

I-015 (A14) - I-005


Always Continuity
I- 046 (2)
I-015 (A15) -
Always Continuity 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I- 046 (17) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-046
NG Repair or replace instrument panel wire
harness and connector
RT21380210

OK

3 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
38
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear the DTCs stored in the instrument
panel control system.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read the DTCs in the instrument cluster control
system again.
h. Read the DTCs.

Result Proceed to
DTC B1103-00 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

Chery Automobile Co., Ltd. 38–27


38 - INSTRUMENT CLUSTER

DTC B1104-41 EEPROM Checksum Error


Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
EEPROM Checksum
B1104-41 Ignition switch ON  Instrument cluster
Error

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Reconfirm DTCs

a. Use X-431 3G diagnostic tester (the latest software) to clear the DTCs stored in the instrument cluster
control system.
38 b. Turn ignition switch to LOCK and wait for a few seconds.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to read the DTCs in the instrument cluster control
system again.
e. Read the DTCs.

Result Proceed to
DTC B1103-00 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

38–28 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

DTC U0100-87 Lost Communication with EMS

DTC U0101-87 Lost Communication with TCM

DTC U0129-87 Lost Communication with BSM

DTC U0131-87 Lost Communication with EPS

DTC U0140-87 Lost Communication with BCM

DTC U0151-87 Lost Communication with ICM

DTC U0167-87 Lost Communication with IMMO

DTC U0214-87 Lost Communication with PEPS

DTC U0073-88 CAN Bus Off


38

Chery Automobile Co., Ltd. 38–29


38 - INSTRUMENT CLUSTER

EPS B
CONNECTOR
CAN-L1 CAN-H1 I-057
3 2

OB

CAN-H1 CAN-L1
J105
PSE
CONNECTION J1
J106
I-029
CAN-H1 CAN-L1

6
DIAGNOSTIC
INTERFACE 14

CAN-H1 CAN-L1
I-050
6
CAN-L2 CAN-H2 IMMOBILIZER
CONTROL
11 3 8
MODULE
I-018
A14 A15
CAN-L1 CAN-H1 BCM A
I-005

38 A30 A31
OB

29 30
CAN-L2 CAN-H2
INSTRUMENT
CLUSTER
MICROPROCESSOR
I-015

J108 J107 J106 J105 J104 J103 J102 J101 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
5 4 3 2 1
J116 J115 J114 J113 J112 J111 J110 J109 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
10 9 8 7 6

I-005
I-057 I-029
L
B

16 15 14 13 12 11 10 9
1 3 5 7 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
8 7 6 5 4 3 2 1
2 4 6 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-018
I-050 I-015
B
B L

ET21380070

38–30 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

ECM-2
E-033
CAN-L1 CAN-H1

CAN-H1 CAN-L1
41 17 1

42
E-030

CAN-H1 CAN-L1
14
ABS
CONTROL

OB

O
26
MODULE
E-085
E-027
10 9 I-034

CAN-H1 CAN-L1
2 SRS
CONTROL
17 MODULE
I-046

A14 A15
CAN-L1 CAN-H1 BCM A
I-005
CAN-L2 CAN-H2

CAN-H2 CAN-L2
A30 A31
3
AUDIO ASSISTANT
OB

2 I-019

29 30 38
CAN-L2 CAN-H2
INSTRUMENT
CLUSTER
MICROPROCESSOR
I-015

13 12 11 10 9 8 7 6 5 4 3 2 1
E-085
24 23 22 21 20 19 18 17 16 15 14
B
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 38 37 36 35 34 33 32 31 30 29 28 27 26 25

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-015
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L

A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
I-005
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 L

E-033 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
B I-046
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Gr

D8 D7 D6 D5 D4 D3 D2 D1 I-019
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 B
D16 D15 D14 D13 D12 D11 D10 D9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 E-027
w
E-030
B ET21380071

Chery Automobile Co., Ltd. 38–31


38 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Lost Communication
U0100-87
with EMS
Lost Communication
U0101-87
with TCM
Lost Communication  Engine Control Module (ECM)
U0129-87
with BSM  Transmission Control Module (TCM)
Lost Communication  ABS control module
U0131-87
with EPS  EPS control module
Lost Communication Ignition switch ON  Body Control Module (BCM)
U0140-87
with BCM  SRS control module
Lost Communication  Anti-theft control module
U0151-87
with ICM  Instrument cluster
Lost Communication  CAN line communication
U0167-87
with IMMO
Lost Communication
U0214-87
with PEPS
U0073-88 CAN Bus Off
38
CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Engine Control Module (ECM) connector
E-033.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

RT21380241

38–32 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Transmission Control Module (TCM)
connector E-030.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

RT21380240

3 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the ABS control module connector E-085.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

38
RT21250070

4 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the EPS control module connector I-057.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

RT21380080

5 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Body Control Module (BCM) connector 
B-047.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

RT21380242

Chery Automobile Co., Ltd. 38–33


38 - INSTRUMENT CLUSTER

6 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the immobilizer control module connector 
I-018.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

RT21380290

7 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the SRS control module connector I-046.
d. Check the wire harness, connector and terminals for
deformation, bend or damage.

38
RT21380070

8 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect instrument panel wire harness connector 
I-015.
d. Check wire harness, connector and terminals for
deformation, bend or damage.

RT21380030

38–34 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

9 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect instrument panel wire harness connectors 
I-015 and I-005.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-005 according to the table below. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified I-015


Condition
Connection Condition
I-015 (29) - A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
Always Continuity
I-005 (A30) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

I-005
I-043 (30) -
Always Continuity
I-005 (A31)

RT21380160

e. Disconnect instrument panel wire harness connectors 


I-015 and I-019.
f. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
38
I-019 according to the table below. + -

Multimeter Specified 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Condition
Connection Condition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-015 (29) - I-015


Always Continuity
I-019 (D3)
I-015 (30) -
Always Continuity D8 D7 D6 D5 D4 D3 D2 D1
I-019 (D2) D16 D15 D14 D13 D12 D11 D10 D9

I-019

RT21380161

Chery Automobile Co., Ltd. 38–35


38 - INSTRUMENT CLUSTER

g. Disconnect instrument panel wire harness connectors 


I-005 and I-034.
h. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-005 and 
I-034 according to the table below. + -

Multimeter Specified
Condition
Connection Condition
A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
I-005 (A14) -
Always Continuity A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
I-034 (10)
I-005
I-005 (A15) -
Always Continuity
I-034 (9)
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9

I-034

RT21380250

i. Disconnect instrument panel wire harness connectors 


I-005 and I-057.
j. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-005 and 
I-057 according to the table below. + -

38 Multimeter Specified
Condition
Connection Condition A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16


I-005 (A14) -
Always Continuity
I-057 (3) I-005

I-005 (A15) -
Always Continuity
I-057 (2)
5 4 3 2 1
10 9 8 7 6

I-057

RT21380230

k. Disconnect instrument panel wire harness connectors 


I-005 and I-029.
l. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-005 and 
I-029 according to the table below. + -

Multimeter Specified
Condition
Connection Condition A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16


I-005 (A14) -
Always Continuity
I-029 (J105) I-005

I-005 (A15) -
Always Continuity
I-029 (J106) J108 J107 J106 J105 J104 J103 J102 J101

J116 J115 J114 J113 J112 J111 J110 J109

I-029

RT21380220

38–36 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

m. Disconnect instrument panel wire harness connectors 


I-005 and I-018.
n. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-005 and 
I-018 according to the table below. + -

Multimeter Specified
Condition A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
Connection Condition A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

I-005 (A14) -
Always Continuity
I-018 (6) I-005

I-005 (A15) -
Always Continuity
I-018 (8) 1 3 5 7
2 4 6 8

I-018

RT21380200

o. Disconnect instrument panel wire harness connectors 


I-005 and I-046.
p. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-005 and 
I-046 according to the table below. + -

Multimeter Specified 38
Condition A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
Connection Condition A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

I-005 (A14) - I-005


Always Continuity
I-046 (2)
I-005 (A15) -
Always Continuity 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-046 (17) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-046

RT21380210

q. Disconnect instrument panel wire harness connectors 


I-015 and I-050.
r. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-050 according to the table below. + -

Multimeter Specified
Condition
Connection Condition
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-015 (29) -
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I-050 (11)
I-015
I-015 (30) -
Always Continuity
I-050 (3)
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1

I-050

RT21380162

Chery Automobile Co., Ltd. 38–37


38 - INSTRUMENT CLUSTER

s. Disconnect instrument panel wire harness connectors 


I-005 and I-050.
t. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-005 and 
I-050 according to the table below. + -

Multimeter Specified A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32
Condition
Connection Condition A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

I-005 (A14) -
Always Continuity I-005
I-050 (14)
16 15 14 13 12 11 10 9
I-005 (A15) -
Always Continuity 8 7 6 5 4 3 2 1
I-050 (6)
I-050

NG Repair or replace instrument panel wire


harness and connector
RT21380163

OK

10 Check engine compartment wire harness and connector

a. Turn ignition switch to LOCK.


38 b. Disconnect the negative battery cable.
c. Disconnect engine compartment wire harness
connectors E-027 and E-033.
+ -
d. Using a digital multimeter, check for continuity between 1 2 3 4 5 6 7 8
engine compartment wire harness connectors E-027 and 9 10 11 12 13 14 15
E-033 according to the table below.
E-027
Multimeter Specified
Condition
Connection Condition
E-027 (10) - 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Always Continuity 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
E-033 (17) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

E-027 (9) -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Always Continuity
E-033 (1)

E-033
RT21380260

38–38 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

e. Disconnect engine compartment wire harness


connectors E-027 and E-030.
f. Using a digital multimeter, check for continuity between
engine compartment wire harness connectors E-027 and
E-030 according to the table below. + -

1 2 3 4 5 6 7 8
Multimeter Specified 9 10 11 12 13 14 15
Condition
Connection Condition
E-027 (10) - E-027
Always Continuity
E-030 (42)
E-027 (9) - 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
Always Continuity
E-030 (41) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

E-030

RT21380270

g. Disconnect engine compartment wire harness


connectors E-027 and E-085.
h. Using a digital multimeter, check for continuity between
engine compartment wire harness connectors E-027 and
E-085 according to the table below. + -

Multimeter Specified
1 2 3 4 5 6 7 8 38
Condition 9 10 11 12 13 14 15
Connection Condition
E-027 (10) -
Always Continuity E-027
E-085 (14)
E-027 (9) -
Always Continuity 13 12 11 10 9 8 7 6 5 4 3 2 1
E-085 (26) 24 23 22 21 20 19 18 17 16 15 14

38 37 36 35 34 33 32 31 30 29 28 27 26 25

NG Replace or repair engine compartment


wire harness and connector E-085
RT21380280

OK

11 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use the X-431 3G diagnostic tester (the latest software) to record and clear the DTCs stored in the
instrument panel control system.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read the DTCs in the instrument cluster control
system again.
h. Read the DTCs.

Chery Automobile Co., Ltd. 38–39


38 - INSTRUMENT CLUSTER

Result Proceed to
DTC U0100-87, U0101-87, U0129-87, U0131-87,
U0140-87, U0151-87, U0167-87, U0214-87 and NG
U0073-88 are output
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

38

38–40 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

DTC U1300-55 Software Configuration Error, Not Configured


Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
Software Configuration
U1300-55 Ignition switch ON  Instrument cluster
Error, Not Configured

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Reconfirm DTCs

a. Use X-431 3G diagnostic tester (the latest software) to clear the DTCs stored in the instrument cluster
control system.
b. Turn ignition switch to LOCK and wait for a few seconds. 38
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to read the DTCs in the instrument cluster control
system again.
e. Read the DTCs.

Result Proceed to
DTC U1300-55 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

Chery Automobile Co., Ltd. 38–41


38 - INSTRUMENT CLUSTER

ON-VEHICLE SERVICE
Instrument Cluster
Removal

CAUTION

 Be sure to wear safety equipment to prevent accidents when removing instrument cluster.
 Operate carefully to prevent components from being damaged when removing instrument cluster.
 DO NOT scratch interior and body paint when removing instrument cluster.

1. Turn off all the electrical equipment and ignition switch.


2. Disconnect the negative battery cable.
3. Lower the steering wheel in the direction of arrow as
shown in the illustration.

38
RT21380040

4. Remove the combination switch cover (See page 28-13).


5. Remove the instrument cluster.
a. Remove 2 fixing screws (arrow) from instrument
cluster.
(Tightening torque: 1.5 ± 0.5 N·m)

RT21380020

b. Using a screwdriver wrapped with protective tape, pry


up the clips on instrument cluster.

RT21380021

38–42 Chery Automobile Co., Ltd.


38 - INSTRUMENT CLUSTER

c. Disconnect the instrument cluster connector (arrow),


and remove the instrument cluster.

RT21380030

Installation
Installation is in the reverse order of removal.

CAUTION

 When installing instrument cluster, be sure to align instrument cluster positioning hole with instrument
panel dowel pin, and clips are clamped in place.
 When installing instrument cluster, be sure to install connector in place.
 When installing instrument cluster, be sure to tighten fixing screws in place.
 Operate carefully to prevent other components from being damaged when installing instrument cluster.

38

Chery Automobile Co., Ltd. 38–43


- MEMO -

38–44 Chery Automobile Co., Ltd.

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