Technical Process Bulletin
BONDERITE L-FM 461 ACHESON
BODYMAKER COOLANT
(KNOWN AS DTI 461 COOLANT)
Issued 6/5/2018
1. Introduction:
BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) is a water-based bodymaker lubricant\coolant which is
designed for handling a wide range of drawing and ironing requirements over varying plant conditions. In addition, this
product will eliminate the requirement for routine additions of biocide. Elimination of the tankside biocide additions
improves coolant control and reduces worker exposure. The BONDERITE L-FM 461 ACHESON (known as DTI 461
COOLANT) is considered part of a total lubricant package which includes the DTI series of post lubricants and cupper
lubricants.
2. Operating Summary:
Chemical: Premix Additive per 100 Gallons:
BONDERITE L-FM 461 ACHESON
(known as DTI 461 COOLANT) premix 1.5 gallons (5.7 L)
Operation and Control:
pH 8.60 to 9.60
Concentration of BONDERITE L-FM 461 ACHESON
(known as DTI 461 COOLANT) 2.0 - 4.0%
Concentration of Tramp Oil 0 - 2.0%
Concentration of Cupper Lube 0 - 1.0%
in Coolant
Temperature 100 to 120°F (38 to 49°C)
Makeup Water Hardness <100 ppm (as CaCO3)
May require softener
Bacteria <103 cfu/ml
Fungi None Detected
Flow Rate 15 - 25 gal/minute/bodymaker
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Technical Process Bulletin
BONDERITE L-FM 461 ACHESON
BODYMAKER COOLANT
(KNOWN AS DTI 461 COOLANT)
3. The Process:
The complete process normally consists of the following steps:
A. Premixing the BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) in water of appropriate hardness.
B. Charging or maintaining level in the coolant filtration system
C. Pumping the BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) emulsion to the tool pack
D. Drawing and ironing of the cans
E. Return of the coolant to the Sump\Dirty Tank
F. Removal of aluminum debris and un-emulsified tramp oil through skimming
G. Removal of aluminum debris and tramp oil through filtration
H. Return of the coolant to the Clean Tank for pumping to the bodymakers
4. Materials:
BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT)
Water Softener (only under conditions where hardness > 150 ppm)
pH Meter
Buffer Solutions
Testing Reagents and Apparatus
5. Equipment:
The filtration system should be fabricated from corrosion resistant steel. Approved welding techniques must be used.
Bodymaker punches of steel or carbide and ironing rings of carbide are used as directed by the individual plant.
Process piping and pumps should also be corrosion resistant steel. Special care must be used when selecting metal
fittings to minimize “mixed-metal” cell corrosion potential whereby accelerated corrosion may take place.
All process circulation pump seals, valve seats, door seals, etc., which come into contact with the process solution should
manufactured from FKM, PTFE, or 26% Nitrile Buna-N.
Chemical feed pump parts and other elastomers which may come into contact with the concentrated replenishing chemical
should be FKM, PTFE, or 26% Nitrile Buna-N. Polyurethanes, Natural Rubber and Polyolefins are not suitable.
Since the BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) is formulated with a powerful blend of
detergents and surfactants it is recommended that bodymaker housings be constructed out of 316 Stainless Steel so that
painting is not necessary. For equipment which must be painted, a two part epoxy should be recommended by a reputable
paint supplier.
6. Pretreatment - Cupper and Post Lubricant:
DTI series post lubricants are preferred for all metal which will be drawn and ironed by the BONDERITE L-FM 461
ACHESON (known as DTI 461 COOLANT). Likewise for cupper lubricants it is very important to use DTI series cupper
lubricants to ensure proper lubrication and metal control in the redraw operation. Adequate cup weights of the proper
chemistry provide the lubrication foundation for BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT)
coolant.
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Technical Process Bulletin
BONDERITE L-FM 461 ACHESON
BODYMAKER COOLANT
(KNOWN AS DTI 461 COOLANT)
7. Lubrication\Cooling D&I cans with BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT):
System Clean Out:
In a start-up condition where the coolant system is being freshly charged it is important to first perform a system clean out.
This can be accomplished according to WI MH-Research & Development 942 A.6.1-13. The purpose of the system clean
out is to remove any metal debris, sludge and bio growth from the coolant system hardware which will in turn allow for
smoother system start up.
Water Quality:
Because plant waters vary from location to location, it may be necessary to reduce the hardness of the premix makeup
water. This can be accomplished by use of a salt exchange type water softener. Dirt and sludge build-up are the typical
problems encountered if the premix makeup water is excessively hard. In addition, the ability of BONDERITE L-FM 461
ACHESON (known as DTI 461 COOLANT) to retard the growth of bacteria is reduced by excessive levels of hard water
salts.
Emulsion Make-Up:
The Material Safety Data Sheet (MSDS) for this product should be consulted for first aid and handling information before
attempting to use the product.
After the coolant system is thoroughly cleaned out, it should be built up with BONDERITE L-FM 461 ACHESON (known as
DTI 461 COOLANT) at the rate of 3.0 gallons (11.1 L) to 100 Gallons of water volume.
Emulsion Maintenance:
There are two options for emulsion maintenance.
In the first method the BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) is mixed in a premix tank at a
rate of approximately 1.5 gallons (5.7 L) to 100 Gallons of water volume. The emulsion is prepared by utilizing a simple
blade type mixer.
In the second method the BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) is added directly to the
Clean Tank or other component of the coolant system loop. This is typically achieved by use of a liquid metering pump
(LMI) which injects the BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) at regular prescribed intervals.
The pump dosage amount is typically set to add between 6 to 10 gallons of BONDERITE L-FM 461 ACHESON (known as
DTI 461 COOLANT) per 1 million cans produced.
The system clean out, water quality and emulsion preparation information contained herein are normal for most
installations; however, your Henkel Surface Technologies representative may suggest a deviation if indicated by local
conditions.
Operation:
Temperature: 100 to 120°F (38 to 49°C)
Flow Rate: 15 to 25 Gal/minute
Filtration: 5 micron Filter Paper (Some polypropylene content is preferred)
Skimmer: Rope Mop preferred
8. Testing and Control:
The following tests should be performed at least once every 12 hours. Your Henkel representative will furnish the
appropriate Operating Procedure for your location.
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Technical Process Bulletin
BONDERITE L-FM 461 ACHESON
BODYMAKER COOLANT
(KNOWN AS DTI 461 COOLANT)
pH:
pH measurements are accomplished according to WI MH - Metalworking Services A.6.1-103. The pH range will usually be
set to a more narrow range than that shown below. A program of routine maintenance on the dip trays and wet can
elevators to minimize the chance of biological growth will generally result in pH’s at the higher end of the specification.
pH range: 8.60 - 9.60
Concentration of BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT):
BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) measurements are accomplished according to WI MH -
Metalworking Services A.6.1-140.
BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) concentration range: 2.0 - 4.0%
Concentration of Tramp Oil and Cupper Lube:
Tramp and cupper lubricant measurements in the coolant are accomplished according to WI MH - Metalworking Services
A.6.1-101.
Tramp Oil concentration range: 0 - 2.0%
Concentration of Cupper Lube in Coolant: 0 - 1.0%
Temperature of the Coolant:
The temperature of the Coolant is recorded directly from an in-line thermometer which has been calibrated within the last
year.
Temperature range: 100 to 120°F (38 to 49°C)
Makeup Water Hardness:
Hardness measurements are accomplished according to WI MH - Metalworking Services A.6.1-509. Water hardness is
kept to a minimum through proper softening of the plant water.
Hardness concentration range: < 200 ppm (as CaCO3), softened if necessary.
Bacteria:
Bacteria measurements are accomplished according to WI MH - Metalworking Services A.5-102. The BONDERITE L-FM
461 ACHESON (known as DTI 461 COOLANT) is formulated to include a suitable biocide/biostat to control bacteria.
Bacteria concentration range: < 103 cfu/ml
Fungi concentration range: None Detected
Flow Rate:
Flow rate measurements are accomplished by flow meters which have been calibrated within the last year.
Flow rate range: 15 - 25 Gal/minute/bodymaker
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Technical Process Bulletin
BONDERITE L-FM 461 ACHESON
BODYMAKER COOLANT
(KNOWN AS DTI 461 COOLANT)
9. After Forming:
After forming, the cans should be cleaned and conditioned with the appropriate Henkel cleaners, surface conditioners, and
mobility enhancers.
Our representative will recommend an overall cleaner/conditioner/mobility package which suits your specific needs and
requirements.
10. Storage Requirements:
BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) has good temperature stability; however, keeping the
product below 100°F (38oC) ensures maximum shelf life. Cold temperatures will not affect product stability but will
increase viscosity significantly and may become difficult to pump.
11. Waste Disposal Information:
Applicable regulations covering disposal and discharge of chemical should be consulted and followed.
Disposal information for the chemicals, in the form as supplied, is given on the Material Safety Data Sheet.
The plant effluent and sludge can contain ingredients other than those present in the chemical as supplied and analysis of
the solution and/or sludge may be required prior to disposal.
12. Precautionary Information:
When handling the chemical products used in this process, the first aid and handling recommendations on the Material
Safety Data Sheet should be read, understood, and followed.
The BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) concentrate, premix emulsion and process coolant
may cause irritation of the skin and eyes.
The BONDERITE L-FM 461 ACHESON (known as DTI 461 COOLANT) is a mildly alkaline material. Do not get in eyes,
on skin, or on clothing. In case of contact, follow the recommendations on the Material Safety Data Sheet.
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Technical Process Bulletin
BONDERITE L-FM 461 ACHESON
BODYMAKER COOLANT
(KNOWN AS DTI 461 COOLANT)
Testing Reagents and Apparatus
(Order only those items which are not already on hand.)
Code Quantity Item
595584 . . . . 1 ea . .. . . Pocket Thermometer (0-220°F)
592426 . . . . 500 ml . . . . Buffer Solution 7
595660 . . . . 500 ml .. . . Buffer Solution 10
++++++ . . . . 1 ea . . . . . Centrifuge with holder
++++++ . . . . 1 ea . . . . . ** Total Hardness Kit (EM Science No. 10025-1)
598639 . . . . 4 ea . . . . . Babcock bottle, 8% or 10%
+++++++. . . . 1 ea . . . . . 20-mL Pipet
592493 . . . . 1 ea . . . . . 25-mL Pipet
++++++ . . . . 1 ea. . . . . . * pH Meter, Orion Model 520A
++++++ . . . . 4 boxes . . . . ** Dip Slide for Bacteria and Fungi (HACH Company Total Aerobic Bacteria/Yeast and
Mold Paddle Tester, 26108-10).
592441 . . . . 4 liters . . . Titrating Solution 61
592477 . . . . 1 ea . . . . . 25-ml burette assembly
*Includes more than actually required, to allow for possible breakage.
** Or equivalent.
Henkel Corporation | 32100 Stephenson Highway | Madison Heights, MI 48071
PHONE: (248) 583-9300 | FAX: (248) 583-2976 | www.henkelna.com/
Trademark usage
Except as otherwise noted, all trademarks in this document are trademarks of Henkel Corporation in the U.S. and elsewhere. ® denotes a trademark
registered in the U.S. Patent and Trademark Office.
The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained
by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production
methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that
may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or
implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation’s
products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits.
The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents
owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each
prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United
States or foreign patents or patent applications.
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