PIXUS 80i

i80

REVISION 0

8582A001AA 120V(US)
8582A002AA 120V(CA)
8582A003AA 120V(LAM)
8582A005AA 220V-240V(EUR)
8582A008AA 220V-240V(ASA)
8582A009AA 220V-240V(AU)
8582A010AA 220V-240V(KR)
8582A011AA 220V-240V(GB)
8582A012AA 100V(JPN)
8582A013AA 120V(TW)
8582A014AA 220V-240V(HK)
8582A015AA 220V-240V(CN)
8582A016AA 220V-240V(EUM)

JAN. 2004 QY8-31BZ-000

COPYRIGHT © 2004 CANON INC. CANON i80/PIXUS 80i 0104 N 0.00-0
0104 N 0.00-0
PIXUS 80i
i80
Application
This manual has been issued by Canon Inc. for qualified
person to learn technical theory, installation, maintenance,
and repair of products. This manual covers all localities
where the products are sold. For this reason, there may be
information in this manual that does not apply to your
locality.

Corrections
This manual could include technical inaccuracies or
typographical errors due to improvements or changes in the
products. When changes occur in applicable products or in
the content of this manual, Canon will release technical
information as the need arises. In the event of major
changes in the contents of this manual over a long or short
period. Canon will issue a new editions of this manual.

The following paragraph does not apply to any countries

where such provisions are inconsistent with local low.

Trademarks
The product names and company names described in this
manual are the registered trademarks of the individual
companies.

Copyright
This manual is copyrighted with all rights reserved. Under
the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or
in part, without the written consent of Canon Inc.

Copyright © 2004 by Canon Inc.

CANON INC.
Inkjet SFP Quality Assurance Div.
16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi,
Kanagawa 213-8512, Japan

DTP System
This manual was produced on an Apple® Power Macintosh®
G3 personal computer and Canon LBP-2030PS laser beam
printer, final pages were printed on Valityper® 4300J.
Parts layout pictures were taken using Canon Digital Camera
EOS D30, and edited with Adobe® Photoshop® 5.0.
KEY No. and Logotypes were created using
MACROMEDIA® FreeHand® 8J.
Documents and page layouts were created using
QuarkXpress® 3.3J.
Parts lists were created using Helix Tecnologies® Herix
Xpress® and converted to EPS files.
I. CONTENTS
A. ILLUSTRATION INDEX
B. PARTS LAYOUT & PARTS LIST
C. OPTIONS & CONSUMABLES
D. SCREWS & WASHERS LIST
E. TOOL
F. NUMERICAL INDEX

I
 ABOUT THIS MANUAL
II.
A. ILLUSTRATION INDEX
For illustration index, the parts layout c) RANK
illustrations in this parts catalog are The service parts with N in the RANK
listed in abbreviated form in order of column are order parts.
illustration number to identify the pages
they appear on. To find an illustration of d) QTY
a part, see the ILLUSTRATION INDEX. The QTY column gives the number of
parts in the corresponding components
layout illustration.
B. PARTS LAYOUT & PARTS LIST
Parts layout illustration e) DESCRIPTION
a) Parts search The DESCRIPTION column gives the
Find a part from the parts layout part names in English.
illustration and find its key number To order a part, indicate the part
from the parts list to identify the part name, too.
number and name. For screws, nuts,
washers, lock washers, pins, spacers,
see SCREWS &WASHERS LIST. C. OPTIONS & CONSUMABLES
Note: If parts have the same or similar These are illustrations and a list of units
shape but different specifications, that can be used as optional consumable
their key number is assigned to equipments.
several part numbers and names
in the parts list.
D. SCREWS & WASHERS LIST
b) Parts replacement procedure This is a list of screws, nuts, washers,
To replace parts, the parts layout lock washers, pins, and spacers.
illustrations have figure numbers The QTY column does not give the
according to the disassembly procedure number of parts used.
of the product. The parts that require
careful work are shown the illustration. E. TOOL LIST
This is a list of tools used for servicing
Parts list products.
a) FIGURE & KEY No.
The FIGURE & KEY No. column
corresponds to the key numbers F. NUMERICAL INDEX
assigned to the parts in the parts All the parts listed in this parts catalog
layout illustration. are arranged in order of part number.
It also corresponds to the part locations You can identify part locations and
printed on the PC board.
names from the NUMERICAL INDEX.
b) PART NUMBER
The PART NUMBER column gives the
part numbers corresponding to the key
numbers. To order a part, indicate the
part number clearly.
Note: Parts marked NPN are not
service parts.

II
This page intentionally left blank

III
 ILLUSTRATION INDEX
A.
See Page OUTPUT COVER UNIT & See Page
FIGURE 1 PRINTER & PRINT HEAD FIGURE 2
B-1 I/F COVER B-3

1
4

See Page See Page

FIGURE 3 MAIN CASE UNIT FIGURE 4 PRESSING PLATE UNIT
B-5 B-7

Remove the claws in

the alphabetical order.
f
h

a e
b

c d

b c d 3
a

g
f e
h
4
3

2
S1 5
S3 1
2
S1

S1

TAPE
1
S1
SCREW S1
S1
S1 Remove the tape, and then Secure the cables with tape.
remove the screw.

6 4
S2

A-1
 FERRITE CORE See Page PRINT UNIT & See Page
FIGURE 5 (FFC & HARNESS)
FIGURE 6 DRAIN PACK ASS'Y
B-9 B - 11
Layout of Key No. 7 (in black lines) and
3 (in pink).
Insert the flexible cable
into Key No. 1.

6
<side view> Key No. 3
7
connector Key No. 7
S3

Layout of Key No. 1, 2, and 3.

2 1 4

Insert the cables into 3

Key No. 2, and wind it.

See Page See Page

FIGURE 7 BOARD PARTS FIGURE 8 INK ABSORBERS
B - 13 B - 15

S5
1
1
S1

S3
3

3
2

S3

A-2
 CARRIAGE UNIT & See Page MAIN BOARD PARTS & See Page
FIGURE 9 FIGURE 10
PURGE UNIT B - 17 COIN BATTERY UNIT B - 19
NOTE 1 : At the first step, lower the head cap.
2 : Raise the head cap, and then remove Key No. 22.
3 : For Key No. 10 and 20, use a new one upon the re-installation.

16

S5 S5
Raise the leading edge of the 1
sensor arm upon the
disinstallation of Key No. 14 and
17 re-installation of Key No.17.
3
14 7
S1 4

12
11 S1

10 S5 2
19
6 15
S7 S1
S4
8 18 5 S5
5
S5
6
S7
9 Layout of Key No. 5.

20
13
21

22
S1
1 2
S5
4
7

3
S6
Confirm the sensor arm Remove three screws, and then
and spring do not come off. remove Key No. 18.

See Page See Page

FIGURE 11 OPTION& CONSUMABLES FIGURE 12 TOOL
C-1 E-1

1 T4
T1

2
6

FLOIL
3 7

4 T2

T5
9
8
T3

GR
EA
SE
QY E ,
10 9-0 U-1
037
-00
0
100
ml

A-3
This page intentionally left blank

A-4
 PARTS LAYOUT & PARTS LIST
B.
FIGURE 1 PRINTER & PRINT HEAD

B-1
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
1- 1 QY6-0052-000 1 PRINT HEAD

B-2
 FIGURE 2 OUTPUT COVER UNIT & I/F COVER

B-3
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
2- 1 QC1-4017-000 1 COVER, BT SLOT
2 QC1-1099-000 1 COVER, SIDE R
3 QC1-1098-000 1 COVER, SIDE L
4 QM2-0289-000 1 OUTPUT SLOT COVER UNIT

B-4
 FIGURE 3 MAIN CASE UNIT

Remove the claws in

the alphabetical order.
f
h

a e
b

c d

b c d 3
a

g
f e
h
4

S1 5
2
S1

S1

6
S2

B-5
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
3- 1 QC1-3997-000 1 PLATE, NAME R
2 QC1-3996-000 1 PLATE, NAME L
3 QM2-1110-000 1 MAIN CASE UNIT FOR i80
QM2-1120-000 1 MAIN CASE UNIT FOR PIXUS 80i
4 QL2-0567-000 1 TRAY, FEED
5 QC1-4002-000 1 COVER, PRINT HEAD FOR PIXUS 80i
QC1-4003-000 1 COVER, PRINT HEAD FOR i80
6 NPN 1 PLATE, FRONT CRAMP R

B-6
 FIGURE 4 PRESSING PLATE UNIT

S3 1

S1

TAPE

S1
SCREW S1
S1
Remove the tape, and then Secure the cables with tape.
remove the screw.

B-7
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
4- 1 NPN 1 PLATE, CRAMP L
2 NPN 1 PLATE, CRAMP R
3 QM2-1115-000 1 PRESSING PLATE UNIT
4 NPN 1 PLATE, SHIELD

B-8
 FIGURE 5 FERRITE CORE (FFC & HARNESS)

Insert the flexible cable

into Key No. 1.

S3

2 1

Insert the cables into

Key No. 2, and wind it.

B-9
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
5- 1 WE8-6074-000 1 CORE, FERRITE
2 WE8-6045-000 1 CORE, FERRITE RING

B-10
 FIGURE 6 PRINT UNIT & DRAIN PACK ASS'Y

Layout of Key No. 7 (in black lines) and

3 (in pink).

6
<side view> Key No. 3
7
connector Key No. 7

Layout of Key No. 1, 2, and 3.

4

B-11
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
6- 1 QK1-0053-000 1 CABLE, PG SENSOR FLEXIBLE
2 QK1-0052-000 1 CABLE, IRDA FLEXIBLE
3 QK1-0051-000 1 CABLE, PANEL FLEXIBLE
4 QC1-1310-000 1 HOLDER, FLEXIBLE CABLE
5 QC1-3998-000 1 FILM, TIMING SLIT STRIP
6 QL2-0194-000 1 DRAIN PACK ASS'Y
7 NPN 1 SHEET, EDGE COVER
8 QM2-1111-000 1 PRINT UNIT

B-12
 FIGURE 7 BOARD PARTS

S5

1
S1

S3
3

S3

B-13
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
7- 1 QM2-1264-000 1 PANEL BOARD ASS'Y
2 QM2-1266-000 1 DCD BOARD ASS'Y
3 QM2-1119-000 1 USB BOARD ASS'Y
4 QM2-0240-000 1 DOOR SENSOR BOARD ASS'Y

B-14
FIGURE 8 INK ABSORBERS

B-15
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
8- 1 QC1-1210-000 1 ABSORBER, INK
2 QC1-1212-000 1 ABSORBER, INK WITH FILM
3 QC1-1211-000 1 ABSORBER, INK

B-16
 FIGURE 9 CARRIAGE UNIT & PURGE UNIT

NOTE 1 : At the first step, lower the head cap.

2 : Raise the head cap, and then remove Key No. 22.
3 : For Key No. 10 and 20, use a new one upon the re-installation.

16

Raise the leading edge of the

sensor arm upon the
disinstallation of Key No. 14 and
17 re-installation of Key No.17.

14 7
S1

12
11 S1

10 S5 19
6 15
S7 S1
8 18
5
S5
S7
9
20
13
21

22
S1
1 2
S5
4

3
S6
Confirm the sensor arm Remove three screws, and then
and spring do not come off. remove Key No. 18.

B-17
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
9 - 10 QC1-1163-000 1 SLIT RING, PAPER FEED ROLLER
16 QC1-1205-000 1 BELT, CARRIAGE
17 QM2-1116-000 1 CARRIAGE UNIT
20 QA4-1021-000 1 SLIT RING, EJECT ROLLER
22 QM2-0304-000 1 PURGE UNIT

B-18
 FIGURE 10 MAIN BOARD PARTS & COIN BATTERY UNIT

S5 S5
1

S4
5 S5
6
Layout of Key No. 5.

B-19
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
10 - 1 QM2-1263-000 1 DCDC HARNESS ASS'Y
2 QM2-0292-000 1 COIN BATTERY UNIT
3 QM2-1258-000 1 DCDC BOARD ASS'Y
4 QM2-1257-000 1 LOGIC BOARD ASS'Y
5 QM2-1109-000 1 BLUETOOTH ASS'Y
6 NPN 1 PLATE, FRONT CRAMP L
7 QL2-0193-000 1 BASE ASS'Y

B-20
 OPTIONS & CONSUMABLES
C.
FIGURE 11 OPTION & CONSUMABLES

2
6

3 7

9
8

10

C-1
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
11 - 1 NPN 1 BLACK INK TANK BCI-15BLACK CONSUMABLES
2 NPN 1 COLOR INK TANK BCI-15COLOR CONSUMABLES
3 QY5-0137-000 1 BLUETOOTH MODULE KIT JP
QY5-0138-000 1 BLUETOOTH MODULE KIT US, CA
QY5-0139-000 1 BLUETOOTH MODULE KIT ASA
QY5-0140-000 1 BLUETOOTH MODULE KIT CN
QY5-0141-000 1 BLUETOOTH MODULE KIT EUR
QY5-0142-000 1 BLUETOOTH MODULE KIT TW
4 QC1-4020-000 1 BAR, LOCK
5 QK1-0005-000 1 CHARGE, BATTERY (W/O BATTERY)
6 QK1-0006-000 1 BATTERY i80/i70
QK1-0057-000 1 BATTERY PIXUS 80i/PIXUS 50i
7 QK1-0007-000 1 CRADLE
8 QK1-0604-000 1 AUTOMOBIL POWER UNIT
9 QK1-0613-000 1 AC ADAPTER: 100V-240V 50/60HZ
10 WT3-5166-000 1 CORD, POWER 100V-120V
WT3-5167-000 1 CORD, POWER 220V-240V
WT3-5168-000 1 CORD, POWER 220V-240V(UK)
WT3-5169-000 1 CORD, POWER 220V-240V(AUST)
WT3-5170-000 1 CORD, POWER 220V-240V(CN)
WT3-5171-000 1 CORD, POWER 220V-240V(KR)

C-2
 SCREWS & WASHERS LIST
D.
R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
S- 1 XA1-7260-305 SCREW, MACH. PAN HEAD, M2.6X3
2 XA9-1424-000 SCREW, PAN HEAD, M2X4
3 XA9-0742-000 SMALL SCREW, 5.5X2.6MM
4 XA4-8200-455 SCREW, M2.0X4.5
5 XA9-1425-000 SCREW, PAN HEAD, M2X2.2
6 XA1-7200-305 SCREW, M2.0X3
7 XA4-9260-605 SCREW, M2.6X6

D-1
This page intentionally left blank

D-2
 TOOL
E.
FIGURE 12 TOOL

T4
T1

FLOIL

T2

T5

T3

GR
EA
SE
QY EU ,
9-0 -1
037
-00
0
100
ml

E-1
 R
FIGURE Q
A
& PART NUMBER T DESCRIPTION REMARKS
N
KEY NO. Y
K
T- 1 QY9-0059-000 1 GREASE, MOLYKOTE 7508
2 QY9-0060-000 1 TAPE, YELLOW
3 QY9-0061-000 1 TAPE, BLACK
4 QY9-0057-000 1 LUBE, FLOIL KG107A, OIL
5 QY9-0037-000 1 GREASE EU-1

E-2
 NUMERICAL INDEX
F.
PART FIGURE & PART FIGURE &
DESCRIPTION DESCRIPTION
NUMBER KEY NO. NUMBER KEY NO.
QA4-1021-000 9- 20 SLIT RING, EJECT ROLLER WT3-5166-000 11 - 10 CORD, POWER
QC1-1098-000 2- 3 COVER, SIDE L WT3-5167-000 11 - 10 CORD, POWER
QC1-1099-000 2- 2 COVER, SIDE R WT3-5168-000 11 - 10 CORD, POWER
QC1-1163-000 9- 10 SLIT RING, PAPER FEED ROLLER WT3-5169-000 11 - 10 CORD, POWER
QC1-1205-000 9- 16 BELT, CARRIAGE WT3-5170-000 11 - 10 CORD, POWER
QC1-1210-000 8- 1 ABSORBER, INK WT3-5171-000 11 - 10 CORD, POWER
QC1-1211-000 8- 3 ABSORBER, INK XA1-7200-305 S- 6 SCREW, M2.0X3
QC1-1212-000 8- 2 ABSORBER, INK XA1-7260-305 S- 1 SCREW, MACH. PAN HEAD, M2.6X3
QC1-1310-000 6- 4 HOLDER, FLEXIBLE CABLE XA4-8200-455 S- 4 SCREW, M2.0X4.5
QC1-3996-000 3- 2 PLATE, NAME L XA4-9260-605 S- 7 SCREW, M2.6X6
QC1-3997-000 3- 1 PLATE, NAME R XA9-0742-000 S- 3 SMALL SCREW, 5.5X2.6MM
QC1-3998-000 6- 5 FILM, TIMING SLIT STRIP XA9-1424-000 S- 2 SCREW, PAN HEAD, M2X4
QC1-4002-000 3- 5 COVER, PRINT HEAD XA9-1425-000 S- 5 SCREW, PAN HEAD, M2X2.2
QC1-4003-000 3- 5 COVER, PRINT HEAD
QC1-4017-000 2- 1 COVER, BT SLOT
QC1-4020-000 11 - 4 BAR, LOCK
QK1-0005-000 11 - 5 CHARGE, BATTERY
QK1-0006-000 11 - 6 BATTERY
QK1-0007-000 11 - 7 CRADLE
QK1-0051-000 6- 3 CABLE, PANEL FLEXIBLE
QK1-0052-000 6- 2 CABLE, IRDA FLEXIBLE
QK1-0053-000 6- 1 CABLE, PG SENSOR FLEXIBLE
QK1-0057-000 11 - 6 BATTERY
QK1-0604-000 11 - 8 AUTOMOBIL POWER UNIT
QK1-0613-000 11 - 9 AC ADAPTER: 100V-240V 50/60HZ
QL2-0193-000 10 - 7 BASE ASS'Y
QL2-0194-000 6- 6 DRAIN PACK ASS'Y
QL2-0567-000 3- 4 TRAY, FEED
QM2-0240-000 7- 4 DOOR SENSOR BOARD ASS'Y
QM2-0289-000 2- 4 OUTPUT SLOT COVER UNIT
QM2-0292-000 10 - 2 COIN BATTERY UNIT
QM2-0304-000 9- 22 PURGE UNIT
QM2-1109-000 10 - 5 BLUETOOTH ASS'Y
QM2-1110-000 3- 3 MAIN CASE UNIT
QM2-1111-000 6- 8 PRINT UNIT
QM2-1115-000 4- 3 PRESSING PLATE UNIT
QM2-1116-000 9- 17 CARRIAGE UNIT
QM2-1119-000 7- 3 USB BOARD ASS'Y
QM2-1120-000 3- 3 MAIN CASE UNIT
QM2-1257-000 10 - 4 LOGIC BOARD ASS'Y
QM2-1258-000 10 - 3 DCDC BOARD ASS'Y
QM2-1263-000 10 - 1 DCDC HARNESS ASS'Y
QM2-1264-000 7- 1 PANEL BOARD ASS'Y
QM2-1266-000 7- 2 DCD BOARD ASS'Y
QY5-0137-000 11 - 3 BLUETOOTH MODULE KIT
QY5-0138-000 11 - 3 BLUETOOTH MODULE KIT
QY5-0139-000 11 - 3 BLUETOOTH MODULE KIT
QY5-0140-000 11 - 3 BLUETOOTH MODULE KIT
QY5-0141-000 11 - 3 BLUETOOTH MODULE KIT
QY5-0142-000 11 - 3 BLUETOOTH MODULE KIT
QY6-0052-000 1- 1 PRINT HEAD
QY9-0037-000 T- 5 GREASE EU-1
QY9-0057-000 T- 4 LUBE, FLOIL KG107A, OIL
QY9-0059-000 T- 1 GREASE, MOLYKOTE 7508
QY9-0060-000 T- 2 TAPE, YELLOW
QY9-0061-000 T- 3 TAPE, BLACK
WE8-6045-000 5- 2 CORE, FERRITE RING
WE8-6074-000 5- 1 CORE, FERRITE

F-1
CANON INC.