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Lighting System

The document provides detailed information about the lighting system of a vehicle, including installation, specifications, and diagnostic procedures. It includes diagrams for light positions and system assembly, as well as troubleshooting steps for various lighting components. Additionally, it outlines the tools required for service and maintenance of the lighting system.

Uploaded by

jonas
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
40 views112 pages

Lighting System

The document provides detailed information about the lighting system of a vehicle, including installation, specifications, and diagnostic procedures. It includes diagrams for light positions and system assembly, as well as troubleshooting steps for various lighting components. Additionally, it outlines the tools required for service and maintenance of the lighting system.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 112

LIGHTING SYSTEM

GENERAL INFORMATION 36-3 Installation 36-94


Light Position Diagram 36-3 Warning Light Switch 36-95
System Assembly Diagram 36-5 Removal 36-95
Description 36-6 Inspection 36-96
Specifications 36-7 Installation 36-96
Tools 36-8 Back-up Light Switch Assembly 36-97
Circuit Diagram 36-9 Removal 36-97
Inspection 36-97
DIAGNOSIS & TESTING 36-23
Installation 36-98
Problem Symptoms Table 36-23
Front Dome Light Assembly 36-99
DTC Confirmation Procedure 36-26
Removal 36-99
Intermittent DTC Troubleshooting 36-26
Inspection 36-100
Ground Inspection 36-26
Installation 36-100
System Diagnostic 36-27
Rear Dome Light Assembly 36-101
Diagnosis Procedure 36-29
Removal 36-101
Diagnostic Trouble Code (DTC) Chart 36-30
Inspection 36-102
B1001-18 36-31
Installation 36-102
36
B1001-19 36-31
Headlight Assembly 36-103
B1002-18 36-38
Removal 36-103
B1002-19 36-38
Installation 36-103
B1003-18 36-45
Adjustment 36-104
B1003-19 36-45
Front Fog Light Assembly 36-106
B1004-18 36-52
Removal 36-106
B1004-19 36-52
Installation 36-106
B1005-12 36-59
Rear Combination Light Assembly 
B1005-13 36-59 (Fixed Part) 36-107
B1006-12 36-59 Removal 36-107
B1006-13 36-59 Installation 36-107
B1007-12 36-68 Rear Combination Light Assembly 
B1007-13 36-68 (Movable Part) 36-108
B1008-12 36-75 Removal 36-108
B1008-13 36-75 Installation 36-108
B100A-16 36-80 Retro-reflector 36-109
B100A-17 36-80 Removal 36-109
B100B-16 36-86 Installation 36-109
B100B-17 36-86 High Mounted Stop Light Assembly 36-110
ON-VEHICLE SERVICE 36-90 Removal 36-110
Installation 36-110
Combination Light Switch Assembly 36-90
License Plate Light Assembly 36-111
Removal 36-90
Removal 36-111
Inspection 36-91
Installation 36-111
Installation 36-92
Luggage Compartment Light 
Adjustment Switch Assembly 36-93
Assembly 36-112
Removal 36-93
Removal 36-112
Inspection 36-93
Installation 36-112

Chery Automobile Co., Ltd. 36–1


36

36–2 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

GENERAL INFORMATION
LIGHTING SYSTEM

Light Position Diagram

36

AR
RIZ
07

9 CHERY

10 11

12

RM16360010

Chery Automobile Co., Ltd. 36–3


36 - LIGHTING SYSTEM

1 - Headlight Assembly (Including Low Beam Light, 2 - Interior Front Dome Light
High Beam Light, Front Position Light, Turn
Signal Light)
3 - Side Turn Signal Light 4 - Front Fog Light
5 - Interior Rear Dome Light 6 - High Mounted Stop Light
7 - Luggage Compartment Light 8 - Rear Fog Light
9 - License Plate Light 10 - Rear Combination Light Assembly (Movable
Part) (Position Light, Back-up Light)
11 - Rear Combination Light Assembly (Fixed Part) 12 - Rear Retro-reflector
(Rear Turn Signal Light, Brake Light, Position
Light)

36

36–4 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

System Assembly Diagram

36

9
8

RM16360020

1 - Body Control Module (BCM) 2 - Instrument Panel Fuse Box


3 - Backlight Adjustment Switch 4 - Headlight Leveling Switch
5 - Combination Light Switch 6 - Wiper Switch
7 - Engine Compartment Fuse and Relay Box 8 - Interior Front Dome Light Switch
9 - Interior Rear Dome Light Switch

Chery Automobile Co., Ltd. 36–5


36 - LIGHTING SYSTEM

Description
Lighting system on this model consists of vehicle lighting device and light signal device, which are used for
normal operation of vehicle to ensure safety when driving at night or in fog.
Lighting system consists of headlight assembly (including low beam light, high beam light, front position light
and turn signal light), front fog light, side turn signal light, front dome light, rear combination light assembly
(including turn signal light, rear position light/brake light and back-up light), rear fog light, retro-reflector,
license plate light, high mounted stop light, rear dome light and luggage compartment light. Headlight
assembly and rear combination light assembly use semi-closed structure for easy inspection and repair.

36

36–6 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Specifications
Bulb Specifications

Bulb Name Nominal Light Source (Model/Type)


Headlight (High Beam/Low Beam) H7
Front Position Light W5W
Front Turn Signal Light PY21W
Brake Light LED
Front Fog Light H7
Rear Fog Light W21W
License Plate Light C5W
High Mounted Stop Light LED
Rear Position Light LED
Rear Turn Signal Light WY21W
Back-up Light W21W
36
Side Turn Signal Light LED
Front Dome Light W5W
Rear Dome Light W5W
Luggage Compartment Light C5W

Torque Specifications

Description Torque (N·m)


Headlight Assembly Fixing Bolt 4.5 ± 0.5
Front Fog Light Assembly Fixing Screw 1.5 ± 0.5
Rear Combination Light Assembly (Fixed Part)
4.0 ± 0.5
Fixing Nut
Rear Combination Light Assembly (Movable Part)
4.0 ± 0.5
Fixing Nut
Front Dome Light Assembly Fixing Screw 2.5 ± 0.5
High Mounted Stop Light Fixing Nut 2.5 ± 0.5
Bumper Left Mounting Bracket Fixing Bolt 4.5 ± 1
License Plate Light Cover Fixing Screw 1.2 ± 0.2
Back-up Light Switch Assembly 20 ± 2

Chery Automobile Co., Ltd. 36–7


36 - LIGHTING SYSTEM

Tools
Special Tool

ཽ⪔⊳䖜
X-431 3G Diagnostic Tester

RCH0000001

General Tool

36 Digital Multimeter

RCH0000002

36–8 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Circuit Diagram
Dome Light

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
POWER PANEL FUSE
FB03 FUSE BOX BOX (A/B/D)
RF10 RF08
50A B-025 I-009
10A 10A
I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/3/4) I-008 B-077 B-078

3-8 3-22 4-2

RW
Gr

TO ILLUMINATION

36
B-046
4 14 15 C-004
RW

Br
GBr
Gr

RW

6 5
RW

5
FRT DOME LP

B-050
FR READING LP

FL READING LP

FRONT REAR
DOME DOME
LIGHT LIGHT
C-003 C-001
OFF ON

DOOR 4
Br

1 4
Br

17 C-004
B-046
Br

B-052

A1 A2 A3 A4 A5 A6 A7 A8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-025
I-008
I-009
G
W

1 2
1 2 3 4 5 6 7 8 9 B1 B2
1 2 3 4 5 6 7 8 9 10 11 12 13 3 4 5 6
B-077 B3 B4
W 10 11 12 13 14 15 16 17 18
14 15 16 17 18 19 20 21 22 23 24 25 26
I-010 C-001
B-046 W
W
W

1 2 3
I-011 C-003 2 B-078
D1 D2 D3
R 4 5 6 7 8 W P
1
EM16360120

Chery Automobile Co., Ltd. 36–9


36 - LIGHTING SYSTEM

High/Low Beam Light (Page 1 of 2)

BATTERY

5 1 5 1 ENGING
LOW HIGH COMPARTMENT
BEAM BEAM FUSE AND
RELAY RELAY RELAY BOX
3 2 3 2 (B/C/F/G/H)
B-021
Q-018
B-022
EF15 EF17 EF14 EF16 EF13
B-020
15A 10A 15A 10A 5A Q-017

C7 C1 F10 C8 C6 F11 B10 H3 G18

RGr
GW
GrO

RW
YR

RB

YL

YL
RL
C

B
36
RW

RW
YR

YR

3 8 9 3 8 9
LEFT HEADLIGHT RIGHT HEADLIGHT
Q-014 Q-005
LEFT HEADLIGHT RIGHT HEADLIGHT
M ADJUSTMENT M ADJUSTMENT
MOTOR MOTOR
Q-016 Q-004
1 2 5 4 1 2 5 4
YL

YL
Br

Br

Br

Br

Br

Br
Br

Br

Q-015 Q-003

C1 C2 C3 C4 C5 B1 B2 B3 B4 B5
2 4 6 8 10
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
1 3 5 7 9
C6 C7 C8 C9 C10 B6 B7 B8 B9 B10
F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
Q-014 Q-005
Q-018 B-021 B B
L Y
B-022
W

1 2
G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 3
H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40 Q-004 Q-016
H9 H10 H11 H12 H13 H14 H15 H16
B B

B-020 Q-017
W W
EM16360010

36–10 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

High/Low Beam Light (Page 2 of 2)

RGr RGr GBr


D 22 TO ILLUMINATION

3 1

HEADLIGHT
LEVELING
YL YL 4 SWITCH
C 21
I-007
B-045 I-015

Br
I-021

36
2
Br

I-021
COMBINATION
POSITION

LIGHT SWITCH
FLASH
HIGH

LOW
OFF

I-006
A

B
9 8
GrO

GW

WB

3-25 3-24 1-6 1-5


BCM (1/3)
I-008
B-077

1 2 3 4 5 6 7 8 9 10 11 12 13
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-077
W
I-008
G
5 10
4 9
7 8 9 10 3 8
2 7 1 2 3 4 5 6 7 8 9 10 11 12 13 B-045
1 2 3 4 5 6
1 6 B
14 15 16 17 18 19 20 21 22 23 24 25 26
I-007
I-006
W
B EM16360020

Chery Automobile Co., Ltd. 36–11


36 - LIGHTING SYSTEM

Position Light (Page 1 of 2)

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
PANEL FUSE
POWER
FB03 BOX (A/B/D)
FUSE BOX RF10 RF08
50A B-025 I-009
10A 10A
I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/4)
I-008
B-078

4-2 1-5
ILLUMINATION
W

36 BW
Br

16 A

GBr

BW
8 I-015 B-045
POSITION

COMBINATION 9 10
LOW

OFF

LIGHT SWITCH BACKLIGHT


I-006 ADJUSTMENT
SWITCH
I-007
B-050 2 8
Br

Br

I-021 I-021

A1 A2 A3 A4 A5 A6 A7 A8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

I-009 I-008
W G

5 10
4 9
7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 3 8
2 7
1 2 3 4 5 6 14 15 16 17 18 19 20 21 22 23 24 25 26 1 6

B-025
I-007 B-045 I-006
W B B

I-011 2 B-078 B1 B2 I-010


D1 D2 D3 R P B3 B4 W
1

EM16360080

36–12 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Position Light (Page 2 of 2)

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (G/H)
B-020
Q-017
G35 H14 H15 G34

BW
BW

LR
3 3

POSI- RIGHT POSI- LEFT


A TION HEADLIGHT TION HEADLIGHT

LR
LIGHT Q-005 LIGHT Q-014

4 4

Br

Br
BW

Q-003 Q-015
BW LR

15 16 B-064
BW

LR
T-005
6 6 REAR 6 REAR 6
REAR REAR
RIGHT LEFT
POSI- RIGHT POSI- COMBINA- POSI- COMBINA- POSI- LEFT
TION COMBINATION TION TION TION TION TION COMBINATION
LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT
B-073 B-065
4 4 T-008 4 T-001 4 36
Br

Br
BW

Br
Br

LR
T-005
1 8 B-064
Br

B-074 B-062
B-062
3-18 3-12

BCM (3)
B-077

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
H9 H10 H11 H12 H13 H14 H15 H16

B-020 Q-017
W W

7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13
B-064
B-077 16 15 14 13 12 11 10 9 8 W
14 15 16 17 18 19 20 21 22 23 24 25 26 W

2 4 6 8 10
1 2 3 4 5 6 1 2 3 4 5 6
1 3 5 7 9

T-001 T-008 B-065 B-073


Q-005 Q-014 W W
B B W W
EM16360090

Chery Automobile Co., Ltd. 36–13


36 - LIGHTING SYSTEM

Hazard Warning Light

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT HAZARD
PANEL FUSE LIGHT
POWER SWITCH
FB03 BOX (A/B/D)
FUSE BOX RF10 RF08
50A B-025 I-009 I-047
10A 10A
I-010
I-011
A4 A11
1 2 3 4

Br
GBr

G
I-021

B
RG
RY

TO ILLUMINATION
R

4-1 1-2 1-3 1-19 1-29

BCM (1/4)
I-008
B-078

36 4-2 1-7
WGr
Br

10
RIGHT TURN
LEFT TURN

COMBINATION
LIGHT SWITCH
I-006

2
Br

B-050

I-021

A1 A2 A3 A4 A5 A6 A7 A8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-009
W I-008
G

5 10
4 9 2 1
2 B1 B2
3 8 D1 D2 D3
2 7 6 5 4 3 B3 B4
1
1 6
I-010 I-011
B-025 B-078
I-047 W R
P I-006 W
B

EM16360050

36–14 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Turn Signal Light

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (G/H)
B-020 Q-017
G33 H16 G13 H8

LG
LY
1 1

TURN RIGHT TURN LEFT


SIGNAL HEADLIGHT SIGNAL HEADLIGHT

LG
LY
LIGHT Q-005 LIGHT Q-014

2 2
Br

Br
H-003 B-034 Q-003 F-009 B-049 Q-015
LY LG
11 11

LG

LG
LY

LY

6 RIGHT 3 6 LEFT 3
POWER REAR POWER REAR
SIDE RIGHT SIDE LEFT
OUTSIDE TURN OUTSIDE TURN
TURN TURN
REAR SIGNAL COMBINATION REAR SIGNAL COMBINATION
SIGNAL SIGNAL
VIEW LIGHT LIGHT VIEW LIGHT LIGHT
LIGHT B-073 LIGHT B-065
MIRROR MIRROR
5 2 5 2
Br

H-002 Br F-010
6 H-003 6 F-009
36
Br

Br
LG
LY

B-034 B-049
Br

Br

B-039 B-074 B-052 B-062

3-19 3-20

BCM (3)
B-077

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
H9 H10 H11 H12 H13 H14 H15 H16

B-020 Q-017
W W

13 7 1
14 8 2
B-034
1 2 3 4 5 6 7 8 9 10 11 12 13 B-077 2 4 6 8 10 Gr
Q-005 Q-014 15 9 3
W 1 3 5 7 9 B B 16 10 4 B-049
14 15 16 17 18 19 20 21 22 23 24 25 26 17 11 5
18 12 6 W

1 2 3 4

H-002 F-010
5 6 W W B-065 B-073
1 2 3 4 5 6
W W

EM16360060

Chery Automobile Co., Ltd. 36–15


36 - LIGHTING SYSTEM

Fog Light (Page 1 of 2)

BATTERY

POWER
FUSE BOX
FB03 FB02 B-025
50A 40A B-018

IGNITION SWITCH IGNITION SWITCH


ACC ON OR START

I-021

Br
R

D2 B2 INSTRUMENT
PANEL FUSE 2
BOX (A/B/D) FRONT
RF10 RF08 FOG
I-009
10A 10A LIGHT
I-010 SWITCH COMBINATION

36
I-011 LIGHT
A4 A11 SWITCH
REAR
FOG I-006
LIGHT
SWITCH

5 3
B-050
Br

WG

WV
RG
RY

4-1 4-2 1-2 1-3 1-17 1-18

BCM (1/4)
I-008
B-078

A1 A2 A3 A4 A5 A6 A7 A8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

I-009 I-008
W G

5 10
4 9
2 D1 D2 D3 B1 B2
3 8
B3 B4
1 2 7
1 6
B-078 I-011 I-010
I-006 R B-018 B-025
P W
B

EM16360030

36–16 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Fog Light (Page 2 of 2)

10

85 30 5 1 ENGINE
REAR COMPARTMENT
FRONT
FOG FUSE AND
TRUNK FUSE FOG LIGHT
LIGHT RELAY BOX (C/G)
AND RELAY BOX RELAY
RELAY Q-018
86 87 B-061 3 2
TF02 B-020
EF12
10A 15A

6 7
C4 G8
RY

RY
W

W
14 B-064
T-005
RY

3
REAR LEFT
REAR COMBINATION RY

RY
FOG
LIGHT
LIGHT
T-001 2 FRONT
LEFT
2 FRONT
RIGHT
36
2
Br

FOG FOG
LIGHT LIGHT
1 Q-010 1 Q-007

T-005
Br

Br
8 1 B-064
Br

Q-015 Q-003

B-062
2-30 3-23
BCM (2/3)
B-048
B-077

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20
B-077
G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
W

7 6 5 4 3 2 1
B-064
B-020 16 15 14 13 12 11 10 9 8 W
W
1 2 3 4 5 B-061 T-001
1 2 3 4 5 6
8 9 10 11 12 13 14 W W
6 7

C1 C2 C3 C4 C5
1 2
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
C6 C7 C8 C9 C10

Q-007 Q-010 Q-018


B-048
B B L EM16360040
L

Chery Automobile Co., Ltd. 36–17


36 - LIGHTING SYSTEM

Back-up Light

BATTERY
IGNITION SWITCH *1: W/ PEPS
ON OR START
*2: W/O PEPS
D1
INSTRUMENT
85 87 PANEL FUSE
ENGINE RF02 BOX (A/D)
IGN2
COMPARTMENT 10A I-009
RELAY
FUSE AND I-011
RELAY BOX (D/G)
A18
86 30 B-019
EF22 B-020
10A

RL
G28 G27 D2
B-047 I-014
RW
RL

Br

*2 3
2 B-064
*1 T-005
B-051
RW

Br
5 B-051
2
RL

REAR RIGHT
BACK-UP COMBINATION BACK-UP GEAR RANGE
LIGHT LIGHT LIGHT SWITCH
T-008 SWITCH (CVT)
1-4
36 1
B-012 B-014
LB

1 8
T-005
LB

LB
PEPS (J1) 3 B-064
B-033 MT CVT
LB
LB

2-17

BCM (2)
B-048

D1 D2 D3 D4 D5 A1 A2 A3 A4 A5 A6 A7 A8
B-019 1 2 3 4 5 6
W I-009
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 W
D6 D7 D8 D9 D10
T-008
W

1 2 3 4 5 6 7 8
B-047
9 10 11 12 13 14 15 W

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 B-020
W
G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
7 6 5 4 3 2 1

16 15 14 13 12 11 10 9 8

B-064
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B-048 W
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L 8 7 6 5 4 3 2 1
B-033 6 4 2 1 5 3
16 15 14 13 12 11 10 9 Gr 10 9 7 8
B-014
B
D1 D2 D3 I-011 1 2 B-012
R B EM16360100

36–18 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Brake Light

BATTERY

ENGINE
COMPARTMENT
EF03 FUSE AND
15A RELAY BOX (D)
B-019
D4

R
1

BRAKE
SWITCH
B-041

36
GB
GB

GB

GB

5 1 5
REAR LEFT HIGH REAR RIGHT
BRAKE COMBINATION MOUNTED BRAKE COMBINATION
LIGHT LIGHT STOP LIGHT LIGHT LIGHT
B-065 B-072 B-073
4 2 4
Br

Br

Br

B-062 B-070 B-074

D1 D2 D3 D4 D5 4
3 1 1 2 3 4 5 6 1 2 3 4 5 6 1 2
2
B-072
D6 D7 D8 D9 D10
B-073 B-065 W
B-041
W W
B
B-019
W

EM16360070

Chery Automobile Co., Ltd. 36–19


36 - LIGHTING SYSTEM

License Plate Light

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
PANEL FUSE
POWER
FB03 BOX (A/B/D)
FUSE BOX RF10 RF08
50A B-025 I-009
10A 10A
I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/3/4) I-008 B-077 B-078

4-2 3-12 1-5


LR

B-064
16
T-005

W
Br

LR

36 8
LR

LR

POSITION
B-050 1 RIGHT 1 LEFT
COMBINATION
LOW

OFF
LICENSE LICENSE
PLATE PLATE LIGHT SWITCH
LIGHT LIGHT I-006
2 T-007 2 T-003
Br

Br

2
Br

T-005
8 1
B-064
I-021
Br

B-062

5 10
A1 A2 A3 A4 4 9
A5 A6 A7 A8
7 6 5 4 3 2 1 3 8
B-064
2 7
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 16 15 14 13 12 11 10 9 8 W
1 6

I-006
I-009 B
W

1 2 3 4 5 6 7 8 9 10 11 12 13 B1 B2
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B3 B4
I-008 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
G
I-010
B-077 W
W

1 2 1 2
I-011 2
D1 D2 D3 B-025 B-078
R P
T-003 T-007 1
B B
EM16360110

36–20 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Luggage Compartment Light

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
POWER PANEL FUSE
FB03 FUSE RF10 RF08 BOX (A/B/D)
50A BOX 10A 10A I-009
B-025 I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/2/3/4) I-008 B-048 B-077 B-078

4-2 3-22 3-17 2-18

YR
B-064
12
GW
RW
Br

36
T-005

YR
2 2
TRUNK
TRUNK LIGHT LOCK
B-063 ACTUATOR
T-002
B-050 1
1
Br

T-005
8 B-064
Br

B-062

A1 A2 A3 A4 A5 A6 A7 A8
I-009 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

A9 A10 A11 A12 A13 A14 A15 A16 A17 A18


W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-048
L

1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4
14 15 16 17 18 19 20 21 22 23 24 25 26 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
T-002 B-025
B-077 B
W
I-008
G
B1 B2 2 7 6 5 4 3 2 1
B3 B4 B-064 1 2
1 16 15 14 13 12 11 10 9 8 D1 D2 D3
W
I-010 B-063
W B-078 B
I-011
P
R EM16360130

Chery Automobile Co., Ltd. 36–21


36 - LIGHTING SYSTEM

Ignition Switch Illumination

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
POWER PANEL FUSE
FB03 FUSE RF10 RF08 BOX (A/B/D)
50A BOX 10A 10A I-009
B-025 I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/3/4) I-008 B-077 B-078

1-1 3-8 3-22 4-2


RW
Gr

36 B-047
WBr

6 4 I-014

Br
Gr

1 4
KEY REMINDER
SWITCH
(W/O PEPS)
RW

I-002 B-050
2 3
Br

I-020

A1 A2 A3 A4 A5 A6 A7 A8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

I-008
I-009 G
W

1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 I-002 2
B-077 B-078
W 3 4 B P
14 15 16 17 18 19 20 21 22 23 24 25 26 1

B-025

8 7 6 5 4 3 2 1 I-011 I-010
I-014 R B1 B2
15 14 10 9 D1 D2 D3 W
13 12 11 W B3 B4

EM16360140

36–22 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DIAGNOSIS & TESTING


Problem Symptoms Table
HINT:
Use symptoms table below to help determine cause of problem. Check each suspected area in sequence.
Repair or adjust faulty components, or replace as necessary.

Position Light, Low Beam Light, High Beam Light

Symptom Suspected Area See page


Fuse 53-37
Low beam does not come on (one side) Low beam bulb -
Wire harness or connector -
Fuse 53-37
Low beam bulb -
Combination light switch assembly 36-90
Low beam does not come on (both sides)
Low beam relay 53-37 36
Wire harness or connector -
Body Control Module (BCM) -
Fuse 53-37
High beam does not come on (one side) High beam bulb -
Wire harness or connector -
Fuse 53-37
High beam bulb -
Combination light switch assembly 36-90
High beam does not come on (both sides)
High beam relay 53-37
Wire harness or connector -
Body Control Module (BCM) -
Position light bulb (all) -

Position light does not come on (both Wire harness or connector -


sides) Combination light switch assembly 36-90
Body Control Module (BCM) -
Position light bulb -
Position light does not come on (one side)
Wire harness or connector -

Chery Automobile Co., Ltd. 36–23


36 - LIGHTING SYSTEM

Front Fog Light

Symptom Suspected Area See page


Fuse 53-37
Front fog light relay 53-37

Front fog light does not come on (both Front fog light bulb -
sides) Combination light switch assembly 36-90
Wire harness or connector -
Body Control Module (BCM) -
Front fog light bulb -
Front fog light does not come on (one side)
Wire harness or connector -

Rear Fog Light

Symptom Suspected Area See page


Fuse 53-40
36 Rear fog light relay 53-37
Rear fog light bulb -
Rear fog light does not come on
Combination light switch assembly 36-90
Wire harness or connector -
Body Control Module (BCM) -

Turn Signal Light and Hazard Warning Light

Symptom Suspected Area See page


Bulb -
Wire harness or connector
Hazard warning light and turn signal light
Hazard warning light switch 36-95
do not come on
Combination light switch assembly 36-90
Body Control Module (BCM) -

Hazard warning light does not come on Hazard warning light switch 36-95
(turn signal light is normal) Wire harness or connector -

Turn signal light does not come on (hazard Combination light switch assembly 36-90
warning light is normal) Wire harness or connector -

36–24 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

License Plate Light

Symptom Suspected Area See page


License plate light bulb -
Combination light switch assembly 36-90
License plate light does not come on
Wire harness or connector -
Body Control Module (BCM) -

Luggage Compartment Light

Symptom Suspected Area See page


Luggage compartment light bulb -
Luggage compartment light does not come
Wire harness or connector -
on
Body Control Module (BCM) -

Brake Light

Symptom Suspected Area See page


36
Fuse 53-37
Brake bulb -
Brake light does not come on (all)
Brake light switch 26-22
Wire harness or connector -
Brake light bulb -
Only one brake light does not come on
Wire harness or connector -

Front Dome Light

Symptom Suspected Area See page


Front dome light bulb -
Wire harness or connector -
Front dome light does not come on
Front dome light assembly 36-99
Body Control Module (BCM) -

Rear Dome Light

Symptom Suspected Area See page


Rear dome light bulb -
Wire harness or connector -
Rear dome light does not come on
Rear dome light assembly 36-101
Body Control Module (BCM) -

Back-up Light

Chery Automobile Co., Ltd. 36–25


36 - LIGHTING SYSTEM

Symptom Suspected Area See page


Fuse 53-37
IGN2 relay 53-37
Back-up light bulb -
Back-up light does not come on (all)
Back-up light switch (MT model) 36-97
Gear range switch (CVT model) 18-108
Wire harness or connector -

DTC Confirmation Procedure


Confirm that battery voltage is over 12 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in lighting system.
 Turn ignition switch to LOCK and wait for a few seconds.
36  Turn ignition switch to ON and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent.

Intermittent DTC Troubleshooting


If malfunction is intermittent, perform the followings:
 Check if connectors are loose.
 Check if wire harnesses are worn, pierced, pinched or partially broken.
 Monitor X-431 3G diagnostic tester (the latest software) data that is related to this circuit.
 Wiggle related wire harnesses and connectors and observe if signal is interrupted in related circuit during
testing.
 If possible, try to duplicate the conditions under which DTC was set.
 Look for data that has changed or the DTC to be reset during wiggle test.
 Look for broken, bent, protruded or corroded terminals.
 Inspect the mounting areas of combination light switch assembly and each light assembly and so on for
damage, foreign matter, etc. that will cause incorrect signals.
 If multiple trouble codes were set, refer to the circuit diagrams to look for any common ground circuit or
power supply circuit applied to DTC.
 Refer to any Technical Bulletin that may apply to the malfunction.

Ground Inspection
Ground inspection is very important to the proper operation of electrics and circuits. Ground connections are
often exposed to moisture, dirt and corrosive elements. Corrosion (rust) can increase resistance which will
change the way in which a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can affect
the electronically controlled circuit. The operations to check the ground points are as follows:
1. Remove the ground nut or bolt.
2. Check all contact surfaces for tarnish, dirt, rust, etc.
3. Clean as necessary to ensure that contacting is in a good condition.
4. Reinstall the ground nut or bolt securely.

36–26 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

5. Check if add-on accessories interfere with ground circuit.


6. If several wire harnesses are crimped into one ground eyelet terminal, check if they are installed correctly.
Make sure all wire harnesses are clean, securely fastened and providing a good ground path.

System Diagnostic
1. Description
a. Lighting system data and Diagnostic Trouble Codes (DTCs) can be read from Data Link Connector
(DLC) of vehicle. When system seems to be malfunctioning, use X-431 3G diagnostic tester to check
for a malfunction and perform repairs.
2. Check battery voltage
Standard voltage:
11 to 14 V
If voltage is below 11 V, recharge or replace the battery before proceeding to next step.
DTC Check/Clear
1. Check DTCs
a. Connect X-431 3G diagnostic tester to Data Link Connector (DLC).
b. Turn ignition switch to ON, and turn X-431 3G diagnostic tester on.
c. Select following menu items to read the current malfunctions: M16/BCM/Read fault code/Read present
fault code. 36
d. Read DTCs by following indications on tester screen.
2. Clear DTCs
a. Connect X-431 3G diagnostic tester to Data Link Connector (DLC).
b. Turn ignition switch to ON, and turn X-431 3G diagnostic tester on.
c. Select following menu items: M16/BCM/Erase fault code.
d. Clear DTCs by following the directions on tester screen.
Data List/Active Test
1. Read the Data List.
HINT:
Using X-431 3G diagnostic tester to read Data List allows values or states of switches, sensors, actuators
and other items to be read without removing any parts. This non-intrusive inspection can be very useful
because intermittent problems or signals may be discovered before parts or wiring is disturbed. Reading
the Data List information early in troubleshooting is one way to save diagnostic time.

CAUTION

 In the table below, values listed under "Normal Condition" are reference values. Do not depend solely on
these reference values, when deciding whether a part is faulty or not.

a. Connect X-431 3G diagnostic tester to Data Link Connector (DLC).


b. Turn ignition switch to ON, and turn X-431 3G diagnostic tester on.
c. Select following menu items: M16/BCM/Read data stream/Input status (Light).
d. Read the Data List according to display on tester.

Tester Display Measurement Item/Range Normal Condition


Left turn signal On: Active
Left Turn Signal Light Left turn signal/On or Off
Left turn signal Off: Inactive

Chery Automobile Co., Ltd. 36–27


36 - LIGHTING SYSTEM

Tester Display Measurement Item/Range Normal Condition


Right turn signal On: Active
Right Turn Signal Light Right turn signal/On or Off
Right turn signal Off: Inactive
Front fog light signal On: Active
Front Fog Light Front fog light signal/On or Off
Front fog light signal Off: Inactive
Rear fog light signal On: Active
Rear Fog Light Rear fog light signal/On or Off
Rear fog light signal Off: Inactive
Position light signal On: Active
Position Light Position light signal/On or Off
Position light signal Off: Inactive
Low beam light signal On: Active
Low Beam Low beam light signal/On or Off
Low beam light signal Off: Inactive
High beam light signal On: Active
High Beam High beam light signal/On or Off High beam light signal Off:
Inactive
Hazard light signal On: Active
Hazard Hazard light signal/On or Off
Hazard light signal Off: Inactive
36 Reversing light signal On: Active
Reversing Light Reversing light signal/On or Off
Reversing light signal Off: Inactive
Passing light signal On: Active
Passing Light Passing light signal/On or Off
Passing light signal Off: Inactive

2. Perform the Active Test.


HINT:
Using X-431 3G diagnostic tester to perform Active Tests allows items to be tested without removing any
parts. This non-intrusive functional inspection can be very useful because intermittent problems may be
discovered before parts or wiring is disturbed. Perform the Active Test early in troubleshooting is one way
to save diagnostic time. Data List information can be displayed when performing Active Test.
a. Connect X-431 3G diagnostic tester to Data Link Connector (DLC).
b. Turn ignition switch to ON, and turn X-431 3G diagnostic tester on.
c. Select following menu items: M16/BCM/Action Test.
d. Perform Active Test according to the tester display.

Test Part Control Range


Left Turn Signal Light Active/Inactive
Right Turn Signal Light Active/Inactive
Position Light Active/Inactive
Low Beam Active/Inactive
High Beam Active/Inactive
Front Fog Light Active/Inactive
Rear Fog Light Active/Inactive
Dome Lamp Active/Inactive
Security Indicator Active/Inactive

36–28 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Diagnosis Procedure
HINT:
Perform troubleshooting according to the procedures below.

1 Vehicle brought to workshop

NEXT

2 Check battery voltage

Standard voltage: 11 to 14 V
If voltage is below 11 V, recharge or replace the battery before proceeding to next step.

NEXT

3 Check for DTCs (current DTC and history DTC)


36
DTC
For current DTC, go to step 4
occurs

No 
For history DTC, go to step 5
DTC

4 Diagnostic Trouble Code (DTC) chart

NEXT

5 Circuit inspection

NEXT

6 Repair or replace

NEXT

7 Clear DTCs (current DTC and history DTC)

NEXT

8 Check for DTCs (current DTC and history DTC)

Chery Automobile Co., Ltd. 36–29


36 - LIGHTING SYSTEM

DTC
Go to step 4
occurs

NO DTC
Go to next step
output

9 Conduct test and confirm malfunction has been repaired

NEXT

10 End

Diagnostic Trouble Code (DTC) Chart


DTC Code DTC Definition
B1001-18 Left Turn Lights Control Circuit Current Below Threshold
36 B1001-19 Left Turn Lights Control Circuit Current Above Threshold
B1002-18 Right Turn Lights Control Circuit Current Below Threshold
B1002-19 Right Turn Lights Control Circuit Current Above Threshold
B1003-18 Left Park Control Circuit Current Below Threshold
B1003-19 Left Park Control Circuit Current Above Threshold
B1004-18 Right Park Control Circuit Current Below Threshold
B1004-19 Right Park Control Circuit Current Above Threshold
B1005-12 Low Beam Control Circuit Short to Battery
B1005-13 Low Beam Control Circuit Open
B1006-12 High Beam Control Circuit Short to Battery
B1006-13 High Beam Control Circuit Open
B1007-12 Front Fog Control Circuit Short to Battery
B1007-13 Front Fog Control Circuit Open
B1008-12 Rear Fog Control Circuit Short to Battery
B1008-13 Rear Fog Control Circuit Open
B100A-16 Dome Lights Control Circuit Voltage Below Threshold
B100A-17 Dome Lights Control Circuit Voltage Over Threshold
B100B-16 Truck Lamp Control Circuit Voltage Below Threshold
B100B-17 Truck Lamp Control Circuit Voltage Over Threshold

36–30 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Left Turn Lights Control Circuit Current Below


DTC B1001-18
Threshold

Left Turn Lights Control Circuit Current Above


DTC B1001-19
Threshold

36

Chery Automobile Co., Ltd. 36–31


36 - LIGHTING SYSTEM

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (G/H)
B-020
G13 H8 Q-017

LG
1

TURN LEFT
SIGNAL HEADLIGHT

LG
LIGHT Q-014

Br
F-009 B-049 Q-015
LG
11
LG

LG
6 LEFT 3
POWER REAR
SIDE LEFT
OUTSIDE TURN
TURN
REAR SIGNAL COMBINATION
SIGNAL
VIEW LIGHT LIGHT
LIGHT B-065
MIRROR
5 2
Br

F-010
6 F-009
Br
LG

B-049
36
Br

B-052 B-062

3-20

BCM (3)
B-077

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
H9 H10 H11 H12 H13 H14 H15 H16

B-020 Q-017
W W

13 7 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 8 2
B-077 2 4 6 8 10 Q-014 15 9 3 B-049
W 1 3 5 7 9 B 16 10 4
14 15 16 17 18 19 20 21 22 23 24 25 26 17 11 5 W
18 12 6

1 2 3 4

F-010
5 6 W B-065
1 2 3 4 5 6
W

EM16360150

36–32 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Cause
Condition
Left Turn Lights
B1001-18 Control Circuit Current
Below Threshold  Wire harness or connector
Ignition switch ON
Left Turn Lights  BCM
B1001-19 Control Circuit Current
Above Threshold

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing following procedures.
 Turn ignition switch to LOCK. 36
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check left turn signal light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the left turn signal light bulb, and check if left turn signal light bulb filament is blown.

NG Replace left turn signal light bulb

OK

2 Check connector and wire harness

a. Check the groundings B-052, B-062 and Q-015 of left turn signal light (See page 53-28).
b. Disconnect the BCM connector B-077, engine compartment fuse and relay box connectors B-020 and 
Q-017.
c. Disconnect the left headlight connector Q-014, left power outside rear view mirror connector F-010, rear
left combination light connector B-065.
d. Disconnect the connectors F-009/B-049 between front left door wire harness and body wire harness.
e. Check if wire harnesses are worn, pierced, pinched or partially broken.
f. Look for broken, bent, protruded or corroded terminals.

Chery Automobile Co., Ltd. 36–33


36 - LIGHTING SYSTEM

g. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness

OK

3 Check supply voltage of left turn signal light

a. Connect the negative battery cable.


b. Turn ignition switch to ON, and turn combination light
switch to ON position of left turn signal light.
c. Check the voltage between BCM (3) terminal 20 (connect V
with connector B-077) and body ground. + -

Tester Specified 13 12 11 10 9 8 7 6 5 4 3 2 1
Condition 26 25 24 23 22 21 20 19 18 17 16 15 14
Connection Condition
Terminal 20 - Changes between
Ignition switch ON
Body ground 0 - 12 V
36
PP4

NG Go to step 6 PP3

9DW

PP1 PP2

RM16361000

OK

4 Check left turn signal light control circuit

a. Disconnect the negative battery cable.


b. Check the wire harness between BCM connector B-077
and left headlight connector Q-014.
Check for Open
+ - 2 4 6 8 10
1 3 5 7 9
Tester Specified
Condition
Connection Condition
Q-014
B-077 (20) -
Always Continuity
Q-014 (1)

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition 14 15 16 17 18 19 20 21 22 23 24 25 26
Connection Condition
B-077 (20) or B-077
Q-014 (1) - Body Always No continuity
ground RM16361010

B-077 (20) or
Q-014 (1) - Always No continuity
Battery positive

36–34 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

c. Check the wire harness between BCM connector B-077


and rear left combination light connector B-065.
Check for Open

Tester Specified + -
Condition 1 2 3 4 5 6
Connection Condition
B-077 (20) -
Always Continuity B-065
B-065 (3)

Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-077 (20) or
B-065 (3) - Body Always No continuity
B-077
ground
RM16361020
B-077 (20) or
B-065 (3) - Always No continuity
Battery positive

d. Check the wire harness between BCM connector B-077 36


and left power outside rear view mirror connector F-010.
Check for Open
1 2 3 4

Tester Specified + -
Condition 5 6
Connection Condition
B-077 (20) -
Always Continuity
F-010 (6)
F-010
Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-077 (20) or
F-010 (6) - Body Always No continuity
B-077
ground
RM16361030
B-077 (20) or
F-010 (6) - Battery Always No continuity
positive

NG Replace or repair related connector or


wire harness

OK

Chery Automobile Co., Ltd. 36–35


36 - LIGHTING SYSTEM

5 Check left turn signal light ground wire

a. Check the wire harness between left headlight connector


Q-014 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
Q-014 (2) - Body
Always Continuity 2 4 6 8 10
ground 1 3 5 7 9

Q-014

RM16361040

36
b. Check the wire harness between rear left combination
light connector B-065 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
B-065 (2) - Body
Always Continuity 1 2 3 4 5 6
ground

B-065

RM16361050

36–36 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

c. Check the wire harness between left power outside rear


view mirror connector F-010 and body ground.
Check for Open

Tester Specified + -
Condition 1 2 3 4
Connection Condition
5 6
F-010 (5) - Body
Always Continuity
ground

NG Replace or repair related connector or F-010


wire harness

RM16361060

OK

36
6 Replace BCM

a. Replace BCM.
b. Connect related wire harness connectors.
c. Connect the negative battery cable.
d. Turn ignition switch to ON.
e. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

OK

System operates normally

Chery Automobile Co., Ltd. 36–37


36 - LIGHTING SYSTEM

LIGHTING SYSTEM

Right Turn Lights Control Circuit Current Below


DTC B1002-18
Threshold

Right Turn Lights Control Circuit Current Above


DTC B1002-19
Threshold

36

36–38 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (G/H)
B-020
G33 H16 Q-017

LY
1

TURN RIGHT
SIGNAL HEADLIGHT

LY
LIGHT Q-005

Br
H-003 B-034 Q-003
LY
11
LY

LY
6 RIGHT 3
POWER REAR
SIDE RIGHT
OUTSIDE TURN
TURN
REAR SIGNAL COMBINATION
SIGNAL
VIEW LIGHT LIGHT
LIGHT B-073
MIRROR
5 2
Br

H-002
6 H-003

Br
LY

B-034
36
Br

B-039 B-074

3-19

BCM (3)
B-077

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
H9 H10 H11 H12 H13 H14 H15 H16

B-020 Q-017
W W

13 7 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 8 2
B-077 2 4 6 8 10 Q-005 15 9 3 B-034
W 1 3 5 7 9 B 16 10 4
14 15 16 17 18 19 20 21 22 23 24 25 26 17 11 5
Gr
18 12 6

1 2 3 4

H-002
5 6 W B-073
1 2 3 4 5 6
W

EM16360160

Chery Automobile Co., Ltd. 36–39


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Causes
Condition
Right Turn Lights
B1002-18 Control Circuit Current
Below Threshold  Wire harness or connector
Ignition switch ON
Right Turn Lights  BCM
B1002-19 Control Circuit Current
Above Threshold

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
36  Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check right turn signal light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the right turn signal light bulb, and check if right turn signal light bulb filament is blown.

NG Replace right turn signal light bulb

OK

2 Check connector and wire harness

a. Check the groundings B-039, B-074 and Q-003 of right turn signal light (See page 53-28).
b. Disconnect the BCM connector B-077, engine compartment fuse and relay box connectors B-020 and 
Q-017.
c. Disconnect the right headlight connector Q-005, right power outside rear view mirror connector H-002, rear
right combination light connector B-073.
d. Disconnect the connector H-003/B-034 between front right door wire harness and body wire harness.
e. Check if wire harnesses are worn, pierced, pinched or partially broken.
f. Look for broken, bent, protruded or corroded terminals.

36–40 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

g. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness

YES

3 Check supply voltage of right turn signal light

a. Connect the negative battery cable.


b. Turn ignition switch to to ON, and turn combination light
switch to ON position of right turn signal light.
c. Check the voltage between BCM (3) terminal 19 (connect V
with connector B-077) and body ground. + -

Standard Condition
13 12 11 10 9 8 7 6 5 4 3 2 1
26 25 24 23 22 21 20 19 18 17 16 15 14
Tester Specified
Condition
Connection Condition
Terminal 19 - Changes between
Ignition switch ON
Body ground 0 - 12 V 36
PP4

PP3

NG Go to step 6 9DW

PP1 PP2

RM16361070

OK

4 Check right turn signal light control circuit

a. Disconnect the negative battery cable.


b. Check the wire harness between BCM connector B-077
and right headlight connector Q-005.
Check for Open
+ - 2 4 6 8 10
1 3 5 7 9
Tester Specified
Condition
Connection Condition
Q-005
B-077 (19) -
Always Continuity
Q-005 (1)

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition 14 15 16 17 18 19 20 21 22 23 24 25 26
Connection Condition
B-077 (19) or B-077
Q-005 (1) - Always No continuity
Body ground RM16361080

B-077 (19) or
Q-005 (1) - Always No continuity
Battery positive

Chery Automobile Co., Ltd. 36–41


36 - LIGHTING SYSTEM

c. Check the wire harness between BCM connector B-077


and rear right combination light connector B-073.
Check for Open

Tester Specified + -
Condition 1 2 3 4 5 6
Connection Condition
B-077 (19) -
Always Continuity B-073
B-073 (3)

Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-077 (19) or
B-073 (3) - Always No continuity B-077
Body ground
RM16361090
B-077 (19) or
B-073 (3) - Always No continuity
Battery positive

d. Check the wire harness between BCM connector B-077


36 and right power outside rear view mirror connector 
H-002.
Check for Open 1 2 3 4

+ -
5 6
Tester Specified
Condition
Connection Condition
B-077 (19) -
Always Continuity
H-002 (6) H-002

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition
Connection Condition 14 15 16 17 18 19 20 21 22 23 24 25 26

B-077 (19) or
B-077
H-002 (6) - Always No continuity
Body ground RM16361100

B-077 (19) or
H-002 (6) - Always No continuity
Battery positive

NG Replace or repair related connector or


wire harness

OK

36–42 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

5 Check right turn signal light ground wire

a. Check the wire harness between right headlight


connector Q-005 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
Q-005 (2) - Body
Always Continuity 2 4 6 8 10
ground 1 3 5 7 9

Q-005

RM16361110

36
b. Check the wire harness between rear right combination
light connector B-073 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
B-073 (2) - Body
Always Continuity 1 2 3 4 5 6
ground

B-073

RM16361120

Chery Automobile Co., Ltd. 36–43


36 - LIGHTING SYSTEM

c. Check the wire harness between right power outside rear


view mirror connector H-002 and body ground.
Check for Open

Tester Specified + -
Condition 1 2 3 4
Connection Condition
5 6
H-002 (5) - Body
Always Continuity
ground

NG Replace or repair related connector or H-002


wire harness

RM16361130

OK

36
6 Replace BCM

a. Replace BCM.
b. Connect related wire harness connectors.
c. Connect the negative battery cable.
d. Turn ignition switch to ON.
e. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

OK

System operates normally

36–44 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC B1003-18 Left Park Control Circuit Current Below Threshold

DTC B1003-19 Left Park Control Circuit Current Above Threshold

36

Chery Automobile Co., Ltd. 36–45


36 - LIGHTING SYSTEM

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (G/H)
B-020
Q-017
H15 G34

LR
3

POSI- LEFT
TION HEADLIGHT

LR
LIGHT Q-014

Br
Q-015
LR

16 B-064

LR
T-005
6 6
REAR REAR
POSI- LEFT POSI- LEFT
TION COMBINATION TION COMBINATION
LIGHT LIGHT LIGHT LIGHT
T-001 B-065
4 4
Br

36
Br
T-005 LR
1 8 B-064
Br

B-062
B-062
3-12

BCM (3)
B-077

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
H9 H10 H11 H12 H13 H14 H15 H16

B-020 Q-017
W W

7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13
B-064
B-077 16 15 14 13 12 11 10 9 8 W
14 15 16 17 18 19 20 21 22 23 24 25 26 W

2 4 6 8 10
1 2 3 4 5 6 1 2 3 4 5 6
1 3 5 7 9

T-001
Q-014 B-065
W
B W
EM16360170

36–46 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Cause
Condition
Left Park Control
B1003-18 Circuit Current Below
Threshold  Wire harness or connector
Ignition switch ON
Left Park Control  BCM
B1003-19 Circuit Current Above
Threshold

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK. 36
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check left position light

a. Turn ignition switch to ON.


b. Rotate the knob of headlight combination light switch to ON position of position light, and check if left
position light comes on.
c. Remove the front left position light bulb, and check if front left position light bulb filament is blown.

NG Replace rear left combination light or front


left position light bulb

OK

2 Check connector and wire harness

a. Turn ignition switch to LOCK and disconnect the negative battery cable.
b. Check the groundings B-062 and Q-015 of left position light (See page 53-28).
c. Disconnect the BCM connector B-077, engine compartment fuse and relay box connectors B-020 and 
Q-017.
d. Disconnect the left headlight connector Q-014, rear left combination light connectors T-001 and B-065.

Chery Automobile Co., Ltd. 36–47


36 - LIGHTING SYSTEM

e. Disconnect the connectors T-005/B-064 between luggage compartment wire harness and body wire
harness.
f. Check if wire harnesses are worn, pierced, pinched or partially broken.
g. Look for broken, bent, protruded or corroded terminals.
h. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness

OK

3 Check supply voltage of left position light

a. Connect the negative battery cable and Turn ignition


switch to ON.
b. Rotate the knob of combination light switch to ON
position of position light. V
c. Check the voltage between BCM (3) terminal 12 (connect + -

with connector B-077) and body ground.


36 13 12 11 10 9 8 7 6 5 4 3 2 1
26 25 24 23 22 21 20 19 18 17 16 15 14
Tester Specified
Condition
Connection Condition
Terminal 12 -
Ignition switch ON 12 V
Body ground PP4

PP3

NG Go to step 6 9DW

PP1 PP2

RM16361140

OK

36–48 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

4 Check left position light control circuit

a. Turn ignition switch to LOCK and disconnect the negative


battery cable.
b. Check the wire harness between BCM connector B-077
and rear left combination light (fixed part) connector 
B-065. + -
1 2 3 4 5 6
Check for Open

Tester Specified B-065


Condition
Connection Condition
B-077 (12) -
Always Continuity
B-065 (6)
1 2 3 4 5 6 7 8 9 10 11 12 13
Check for Short
14 15 16 17 18 19 20 21 22 23 24 25 26

Tester Specified
Condition
Connection Condition B-077

B-077 (12) or RM16361150


B-065 (6) - Body
ground
Always No continuity
36
B-077 (12) or
B-065 (6) - Always No continuity
Battery positive

c. Check the wire harness between BCM connector B-077


and rear left combination light (movable part) connector
T-001.
Check for Open
+ -
1 2 3 4 5 6
Tester Specified
Condition
Connection Condition
T-001
B-077 (12) -
Always Continuity
T-001 (6)

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition
Connection Condition 14 15 16 17 18 19 20 21 22 23 24 25 26

B-077 (12) or
B-077
T-001 (6) - Always No continuity
Body ground RM16361160

B-077 (12) or
T-001 (6) - Always No continuity
Battery positive

Chery Automobile Co., Ltd. 36–49


36 - LIGHTING SYSTEM

d. Check the wire harness between BCM connector B-077


and left headlight connector Q-014.
Check for Open

Tester Specified + - 2 4 6 8 10
Condition
Connection Condition 1 3 5 7 9

B-077 (12) -
Always Continuity Q-014
Q-014 (3)

Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-077 (12) or
Q-014 (3) - Always No continuity
B-077
Body ground
RM16361170
B-077 (12) or
Q-014 (3) - Always No continuity
Battery positive

36 NG Replace or repair related connector or


wire harness

OK

5 Check left position light ground wire

a. Check the wire harness between rear left combination


light (fixed part) connector B-065 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
B-065 (4) - Body
Always Continuity 1 2 3 4 5 6
ground

B-065

RM16361180

36–50 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

b. Check the wire harness between rear left combination


light (movable part) connector T-001 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
T-001 (4) - Body
Always Continuity 1 2 3 4 5 6
ground

T-001

RM16361190

c. Check the wire harness between left headlight connector


Q-014 and body ground.
Check for Open 36
Tester Specified + -
Condition
Connection Condition
Q-014 (4) - Body
Always Continuity 2 4 6 8 10
ground 1 3 5 7 9

NG Replace or repair related connector or Q-014


wire harness

RM16361200

OK

6 Replace BCM

a. Replace BCM.
b. Connect related wire harness connectors.
c. Connect the negative battery cable.
d. Turn ignition switch to ON.
e. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

OK

System operates normally

Chery Automobile Co., Ltd. 36–51


36 - LIGHTING SYSTEM

DTC B1004-18 Right Park Control Circuit Current Below Threshold

DTC B1004-19 Right Park Control Circuit Current Above Threshold

36

36–52 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (G/H)
B-020
Q-017
G35 H14

BW
BW
3

POSI- RIGHT
TION HEADLIGHT
LIGHT Q-005

Br
BW
Q-003
BW

B-064
15
BW

T-005
6 6
REAR REAR
POSI- RIGHT POSI- RIGHT
TION COMBINATION TION COMBINATION
LIGHT LIGHT LIGHT LIGHT
B-073 T-008
4 4

Br 36
BW
Br

T-005
1 8 B-064

Br
B-074
B-062
3-18

BCM (3)
B-077

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 H1 H2 H3 H4 H5 H6 H7 H8

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40
H9 H10 H11 H12 H13 H14 H15 H16

B-020 Q-017
W W

7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13
B-064
B-077 16 15 14 13 12 11 10 9 8 W
14 15 16 17 18 19 20 21 22 23 24 25 26 W

2 4 6 8 10
1 2 3 4 5 6 1 2 3 4 5 6
1 3 5 7 9

T-008 B-073
Q-005 W
B W
EM16360180

Chery Automobile Co., Ltd. 36–53


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Cause
Condition
Right Park Control
B1004-18 Circuit Current Below
Threshold  Wire harness or connector
Ignition switch ON
Right Park Control  BCM
B1004-19 Circuit Current Above
Threshold

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
36  Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check right position light

a. Turn ignition switch to ON.


b. Rotate the knob of combination light switch to ON position of position light, and check if right position light
comes on.
c. Remove the front right position light bulb, and check if front right position light bulb filament is blown.

NG Replace rear right combination light or


front right position light bulb

OK

2 Check connector and wire harness

a. Turn ignition switch to LOCK and disconnect the negative battery cable.
b. Check the groundings B-062, B-074 and Q-003 of right position light (See page 53-28).
c. Disconnect the BCM connector B-077, engine compartment fuse and relay box connectors B-020 and 
Q-017.
d. Disconnect the right headlight connector Q-005, rear right combination light connectors T-008 and B-073.

36–54 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

e. Disconnect the connectors T-005/B-064 between luggage compartment wire harness and body wire
harness.
f. Check if wire harnesses are worn, pierced, pinched or partially broken.
g. Look for broken, bent, protruded or corroded terminals.
h. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness

OK

3 Check supply voltage of right position light

a. Connect the negative battery cable and Turn ignition


switch to ON.
b. Rotate the knob of combination light switch to ON
position of position light. V
c. Check the voltage between BCM (3) terminal 18 (connect + -

with connector B-077) and body ground.


13 12 11 10 9 8 7 6 5 4 3 2 1
26 25 24 23 22 21 20 19 18 17 16 15 14
36
Tester Specified
Condition
Connection Condition
Terminal 18 -
Ignition switch ON 12 V
Body ground PP4

PP3

NG Go to step 6 9DW

PP1 PP2

RM16361210

OK

Chery Automobile Co., Ltd. 36–55


36 - LIGHTING SYSTEM

4 Check right position light control circuit

a. Turn ignition switch to LOCK and disconnect the negative


battery cable.
b. Check the wire harness between BCM connector B-077
and rear right combination light (fixed part) connector 
B-093. + -
1 2 3 4 5 6
Check for Open

Tester Specified B-073


Condition
Connection Condition
B-077 (18) -
Always Continuity
B-073 (6)
1 2 3 4 5 6 7 8 9 10 11 12 13
Check for Short
14 15 16 17 18 19 20 21 22 23 24 25 26

Tester Specified
Condition
Connection Condition B-077

B-077 (18) or RM16361220

36 B-073 (6) -
Body ground
Always No continuity

B-077 (18) or
B-073 (6) - Always No continuity
Battery positive

c. Check the wire harness between BCM connector B-077


and rear right combination light (movable part) connector
T-008.
Check for Open
+ -
1 2 3 4 5 6
Tester Specified
Condition
Connection Condition
T-008
B-077 (18) -
Always Continuity
T-008 (6)

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition
Connection Condition 14 15 16 17 18 19 20 21 22 23 24 25 26

B-077 (18) or
B-077
T-008 (6) - Always No continuity
Body ground RM16361230

B-077 (18) or
T-008 (6) - Always No continuity
Battery positive

36–56 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

d. Check the wire harness between BCM connector B-077


and front right combination light connector Q-005.
Check for Open

Tester Specified + - 2 4 6 8 10
Condition
Connection Condition 1 3 5 7 9

B-077 (18) -
Always Continuity Q-005
Q-005 (3)

Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-077 (18) or
Q-005 (3) - Always No continuity
B-077
Body ground
RM16361240
B-077 (18) or
Q-005 (3) - Always No continuity
Battery positive

NG Replace or repair related connector or 36


wire harness

OK

5 Check right position light ground wire

a. Check the wire harness between rear right combination


light (fixed part) connector B-073 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
B-073 (4) - Body
Always Continuity 1 2 3 4 5 6
ground

B-073

RM16361250

Chery Automobile Co., Ltd. 36–57


36 - LIGHTING SYSTEM

b. Check the wire harness between rear right combination


light (movable part) connector T-008 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
T-008 (4) - Body 1 2 3 4 5 6
Always Continuity
ground
T-008

RM16361260

c. Check the wire harness between right headlight


connector Q-005 and body ground.
36 Check for Open

Tester Specified + -
Condition
Connection Condition
Q-005 (4) - Body 2 4 6 8 10
Always Continuity 1 3 5 7 9
ground

Q-005
NG Replace or repair related connector or
wire harness

RM16361270

OK

6 Replace BCM

a. Replace BCM.
b. Connect related wire harness connectors.
c. Connect the negative battery cable.
d. Turn ignition switch to ON.
e. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

OK

System operates normally

36–58 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC B1005-12 Low Beam Control Circuit Short to Battery

DTC B1005-13 Low Beam Control Circuit Open

DTC B1006-12 High Beam Control Circuit Short to Battery

DTC B1006-13 High Beam Control Circuit Open

36

Chery Automobile Co., Ltd. 36–59


36 - LIGHTING SYSTEM

BATTERY

5 1 5 1
LOW HIGH ENGING
BEAM BEAM COMPARTMENT
RELAY RELAY FUSE AND
3 2 3 2 RELAY BOX
(C/F)
Q-018
EF16 B-022
EF15 EF17 EF14
15A 10A 15A 10A

C7 C1 F10 C8 C6 F11

GW
GrO

RW
YR

RB

RL

Br
I-021

36 COMBINATION

POSITION
LIGHT SWITCH

FLASH
HIGH

LOW
OFF
I-006
8 9 8 9

LEFT RIGHT 9 8
HEADLIGHT HEADLIGHT
WB

W
Q-014 Q-005

5 4 5 4
Br

Br

Br

Br

3-25 3-24 1-6 1-5


BCM (1/3)
I-008
Br

Br

B-077
Q-015 Q-003

5 10
C1 C2 C3 C4 C5
4 9 2 4 6 8 10
3 8 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
1 3 5 7 9
C6 C7 C8 C9 C10 2 7
F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
1 6
Q-014 Q-005
Q-018 B B
L I-006
B B-022
W

1 2 3 4 5 6 7 8 9 10 11 12 13 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 15 16 17 18 19 20 21 22 23 24 25 26

B-077
W
I-008
G
EM16360190

36–60 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Cause
Condition
Low Beam Control
B1005-12
Circuit Short to Battery
 Low beam light relay
Low Beam Control
B1005-13  High beam light relay
Circuit Open
Engine switch ON  Fuse
High Beam Control
B1006-12  Wire harness or connector
Circuit Short to Battery
 BCM
High Beam Control
B1006-13
Circuit Open

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure 36


Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check low beam light bulb and high beam light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the left low beam light bulb and high beam light bulb, and check if bulb filaments are blown.
d. Remove the right low beam light bulb and high beam light bulb, and check if bulb filaments are blown.

NG Replace low beam light bulb and high


beam light bulb

OK

2 Check fuse and relay

a. Remove fuses EF15 (15A), EF17 (10A), EF14 (15A) and EF16 (10A) from engine compartment fuse and
relay box.
b. Remove the low beam light relay and high beam light relay from engine compartment fuse and relay box.

Chery Automobile Co., Ltd. 36–61


36 - LIGHTING SYSTEM

c. Check fuses and relays for blown and damage.

NG Repair or replace damaged fuses and


relays

OK

3 Check grounding points, connector and wire harness

a. Check BCM grounding point B-050 (See page 53-28).


b. Disconnect the BCM connector B-077, engine compartment fuse and relay box connectors B-022 and 
Q-018.
c. Disconnect the right headlight connector Q-005, and left headlight connector Q-014.
d. Check if wire harnesses are worn, pierced, pinched or partially broken.
e. Look for broken, bent, protruded or corroded terminals.
f. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness
36
OK

36–62 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

4 Check low beam light and high beam light control circuits

a. Check the wire harness between BCM connector B-077


and engine compartment fuse and relay box connector 
B-022.
Check for Open
+ -

Tester Specified
Condition F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
Connection Condition
F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
B-077(24) - B-022
Always Continuity
(F11)
B-022
B-077 (25) -
Always Continuity
B-022 (F10)

Check for Short 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26
Tester Specified
Condition
Connection Condition
B-077
RM16361280
B-077 (24) or
B-022 (F11) - Always No continuity 36
Body ground
B-077 (25) or
B-022 (F10) - Always No continuity
Body ground
B-077 (24) or
B-022 (F11) - Always No continuity
Battery positive
B-077 (25) or
B-022 (F10) - Always No continuity
Battery positive

Chery Automobile Co., Ltd. 36–63


36 - LIGHTING SYSTEM

b. Check the wire harness between right headlight


connector Q-005 and engine compartment fuse and relay
box connector Q-018.
Check for Open
+ -

Tester Specified 2 4 6 8 10
Condition
Connection Condition 1 3 5 7 9

Q-005 (8) -
Always Continuity Q-005
Q-018 (C8)
Q-005 (9) -
Always Continuity
Q-018 (C6)
C1 C2 C3 C4 C5

Check for Short


C6 C7 C8 C9 C10
Tester Specified
Condition
Connection Condition Q-018
RM16361290
Q-005 (8) or
Q-018 (C8) - Always No continuity
Body ground
Q-005 (9) or
36 Q-018 (C6) - Always No continuity
Body ground
Q-005 (8) or
Q-018 (C8) - Always No continuity
Battery positive
Q-005 (9) or
Q-018 (C6) - Always No continuity
Battery positive

36–64 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

c. Check the wire harness between left headlight connector


Q-014 and engine compartment fuse and relay box
connector Q-018.
Check for Open
+ -

Tester Specified 2 4 6 8 10
Condition
Connection Condition 1 3 5 7 9

Q-014 (8) -
Always Continuity Q-014
Q-018 (C7)
Q-014 (9) -
Always Continuity
Q-018 (C1)
C1 C2 C3 C4 C5

Check for Short


C6 C7 C8 C9 C10
Tester Specified
Condition
Connection Condition Q-018
RM16361300
Q-014 (8) or
Q-018 (C7) - Always No continuity
Body ground
Q-014 (9) or
Q-018 (C1) - Always No continuity 36
Body ground
Q-014 (8) or
Q-018 (C7) - Always No continuity
Battery positive
Q-014 (9) or
Q-018 (C1) - Always No continuity
Battery positive

NG Repair or replace related connector or


wire harness

OK

Chery Automobile Co., Ltd. 36–65


36 - LIGHTING SYSTEM

5 Check low beam light and high beam light ground circuits

a. Check the wire harness between right headlight


connector Q-005 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
Q-005 (5) - Body
Always Continuity 2 4 6 8 10
ground 1 3 5 7 9

Q-005 (4) - Body


Always Continuity
ground Q-005

RM16361310

36
b. Check the wire harness between left headlight connector
Q-014 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
Q-014 (5) - Body
Always Continuity 2 4 6 8 10
ground 1 3 5 7 9

Q-014 (4) - Body


Always Continuity
ground Q-014

NG Repair or replace low beam light and high


beam light ground circuits

RM16361320

OK

36–66 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

6 Reconfirm DTCs

a. Connect related wire harness connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

NG Repair or replace BCM

OK

System operates normally

36

Chery Automobile Co., Ltd. 36–67


36 - LIGHTING SYSTEM

DTC B1007-12 Front Fog Control Circuit Short to Battery

DTC B1007-13 Front Fog Control Circuit Open

36

36–68 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

BATTERY

POWER 5 1 ENGINE
FB03 FUSE BOX
FRONT COMPARTMENT
B-025 FUSE AND
50A FOG LIGHT
RELAY RELAY BOX (C/G)
3 2 Q-018
B-020
EF12
15A

C4 G8

W
RY

I-021

Br
R

2
FRONT
FOG
RY

RY
LIGHT
SWITCH COMBINATION
2 FRONT 2 FRONT
LIGHT
LEFT RIGHT
REAR SWITCH
FOG FOG
I-006
36
FOG
LIGHT LIGHT LIGHT
Q-010 Q-007 SWITCH
1 1
5 3
Br

Br

B-050
Br

WG

WV
Q-015 Q-003
4-1 4-2 3-23 1-17 1-18

BCM (1/3/4)
I-008
B-077
B-078

5 10
4 9
C1 C2 C3 C4 C5
3 8
2 7
G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 1 6
C6 C7 C8 C9 C10

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40 I-006
Q-018 B
L
2
B-020 1 2
W 1

B-078
P
Q-007 Q-010
B B
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 15 16 17 18 19 20 21 22 23 24 25 26

B-077
I-008 W
G B-025
EM16360200

Chery Automobile Co., Ltd. 36–69


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Cause
Condition
Front Fog Control  Fuse
B1007-12
Circuit Short to Battery  Front fog light relay
Ignition switch ON
Front Fog Control  Wire harness or connector
B1007-13
Circuit Open  BCM

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
36  Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check front fog light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the front fog light bulb, and check if bulb filament is blown.

NG Replace damaged front fog light bulb

OK

2 Check fuse and relay

a. Remove the fuse EF12 (15A) from engine compartment fuse and relay box.
b. Remove the front fog light relay from engine compartment fuse and relay box.
c. Check fuses and relays for blown and damage.

NG Repair or replace damaged fuses and


relays

OK

36–70 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

3 Check grounding points, connector and wire harness

a. Check BCM grounding point B-050 (See page 53-28).


b. Disconnect the BCM connector B-077, engine compartment fuse and relay box connectors B-020 and 
Q-018.
c. Disconnect the front right fog light connector Q-007, front left fog light connector Q-010.
d. Check if wire harnesses are worn, pierced, pinched or partially broken.
e. Look for broken, bent, protruded or corroded terminals.
f. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness

OK

4 Check front fog light control circuit

a. Check the wire harness between BCM connector B-077


and engine compartment fuse and relay box connector  36
B-020.
Check for Open
+ -

Tester Specified 1 2 3 4 5 6 7 8 9 10 11 12 13
Condition
Connection Condition 14 15 16 17 18 19 20 21 22 23 24 25 26

B-077 (23) -
Always Continuity
B-020 (G8) B-077

Check for Short

Tester Specified
Condition G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20

Connection Condition G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40

B-077 (23) or
B-020 (G8) - Always No continuity
B-020
Body ground RM16361330

B-077 (23) or
B-020 (G8) - Always No continuity
Battery negative

Chery Automobile Co., Ltd. 36–71


36 - LIGHTING SYSTEM

b. Check the wire harness between engine compartment


fuse and relay box connector Q-018 and front left fog light
connector Q-010.
Check for Open
+ -
1 2
Tester Specified
Condition
Connection Condition
Q-018 (C4) -
Always Continuity
Q-010 (2) Q-010

Check for Short


C1 C2 C3 C4 C5
Tester Specified
Condition
Connection Condition
C6 C7 C8 C9 C10
Q-018 (C4) or
Q-010 (2) - Body Always No continuity Q-018
ground RM16361340

Q-018 (C4) or
Q-010 (2) - Always No continuity
Battery negative
36 c. Check the wire harness between engine compartment
fuse and relay box connector Q-018 and front right fog
light connector Q-007.
Check for Open
+ -
1 2
Tester Specified
Condition
Connection Condition
Q-018 (C4) -
Always Continuity
Q-007 (2) Q-007

Check for Short


C1 C2 C3 C4 C5
Tester Specified
Condition
Connection Condition
C6 C7 C8 C9 C10
Q-018 (C4) or
Q-007 (2) - Body Always No continuity Q-018
ground RM16361350

Q-018 (C4) or
Q-007 (2) - Always No continuity
Battery negative

NG Repair or replace related connector or


wire harness

OK

36–72 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

5 Check front fog light ground circuit

a. Check the wire harness between front left fog light


connector Q-010 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
Q-010 (1) - Body
Always Continuity
ground 1 2

Q-010

RM16361360

36
b. Check the wire harness between front right fog light
connector Q-007 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
Q-007 (1) - Body
Always Continuity
ground 1 2

NG Repair or replace front fog light ground


wire
Q-007

RM16361370

OK

Chery Automobile Co., Ltd. 36–73


36 - LIGHTING SYSTEM

6 Reconfirm DTCs

a. Connect related wire harness connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

NG Repair or replace BCM

OK

System operates normally

36

36–74 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

LIGHTING SYSTEM

DTC B1008-12 Rear Fog Control Circuit Short to Battery

DTC B1008-13 Rear Fog Control Circuit Open

BATTERY
10

POWER 85 30
FUSE BOX REAR
FB03 FB02 B-025 FOG
50A 40A B-018 LIGHT TRUNK FUSE
RELAY AND RELAY BOX
86 87 B-061
TF02 I-021

Br
10A
2
6 7
FRONT
FOG
RY
W

LIGHT
SWITCH COMBINATION
LIGHT
14 B-064 REAR
SWITCH
T-005 FOG
LIGHT
I-006
36
RY

SWITCH
R

3
REAR LEFT 5 3
REAR COMBINATION
FOG
LIGHT
LIGHT
T-001
2
Br

T-005
8 1 B-064

B-050
Br

Br

WG

WV

B-062
4-1 4-2 2-30 1-17 1-18
BCM (1/2/4)
I-008
B-048
B-078

7 6 5 4 3 2 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 15 14 13 12 11 10 9 8
6 7 8 9 10 11 12 13 14

B-048 B-061
L W B-064
W

5 10
4 9
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
3 8 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6
2 7
1
1 6

T-001 B-078
W B-018 B-025 I-006 P
I-008
B
G
EM16360210

Chery Automobile Co., Ltd. 36–75


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Causes
Condition
Rear Fog Control  Fuse
B1008-12
Circuit Short to Battery  Rear fog light relay
Ignition switch ON
Rear Fog Control  Wire harness or connector
B1008-13
Circuit Open  BCM

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
36  Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check front fog light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the rear fog light bulb, and check if bulb filament is blown.

NG Replace damaged rear fog light bulb

OK

2 Check fuse and relay

a. Remove the fuse FB02 (40 A) from power supply fuse box.
b. Remove the fuse TF02 (10 A) from luggage compartment fuse and relay box.
c. Remove the rear fog light relay from luggage compartment fuse and relay box.
d. Check the fuses and relays for blown and damage.

NG Repair or replace damaged fuses and


relays

OK

36–76 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

3 Check grounding points, connector and wire harness

a. Check BCM grounding point B-050 (See page 53-28).


b. Disconnect the BCM connector B-048, luggage compartment fuse and relay box connector B-061.
c. Disconnect the rear fog connector T-001.
d. Check if wire harnesses are worn, pierced, pinched or partially broken.
e. Look for broken, bent, protruded or corroded terminals.
f. Check if related connector terminal contact pins are in good condition.

NG Repair or replace related connector or


wire harness

OK

4 Check rear fog light control circuit

a. Check the wire harness between power supply fuse box


connector B-018 and luggage compartment fuse and
relay box connector B-061. 36
Check for Open
+ -

Tester Specified
Condition
Connection Condition 1 2 3 4 5

B-018 - 6 7 8 9 10 11 12 13 14
Always Continuity
B-061(10)
B-061
Check for Short

Tester Specified
Condition
Connection Condition
B-018 or B-061
(10) - Body Always No continuity B-018
ground RM16361380

B-018 or B-061
(10) - Battery Always No continuity
negative

Chery Automobile Co., Ltd. 36–77


36 - LIGHTING SYSTEM

b. Check the wire harness between luggage compartment


fuse and relay box connector B-061 and BCM connector
B-048.
Check for Open
+ - 1 2 3 4 5

Tester Specified 6 7 8 9 10 11 12 13 14
Condition
Connection Condition
B-061
B-061 (6) -
Always Continuity
B-048 (30)

Check for Short


17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Tester Specified 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Condition
Connection Condition
B-061 (6) or
B-048 (30) - Body Always No continuity B-048
ground RM16361390

B-061 (6) or
B-048 (30) - Always No continuity
Battery negative
36 c. Check the wire harness between luggage compartment
fuse and relay box connector B-061 and rear fog light
connector T-001.
Check for Open
+ -

Tester Specified 1 2 3 4 5
Condition
Connection Condition 6 7 8 9 10 11 12 13 14

B-061 (7) - T-001


Always Continuity B-061
(3)

Check for Short

Tester Specified
Condition
Connection Condition 1 2 3 4 5 6

B-061 (7) or
T-001 (3) - Body Always No continuity T-001
ground RM16361400

B-061 (7) or
T-001 (3) - Battery Always No continuity
negative

NG Repair or replace related connector or


wire harness

OK

36–78 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

5 Check rear fog light ground circuit

a. Check the wire harness between rear fog light connector


T-001 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
T-001 (2) - Body
Always Continuity 1 2 3 4 5 6
ground

NG Repair or replace front fog light ground T-001

wire

RM16361410

36
OK

6 Reconfirm DTCs

a. Connect related wire harness connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

NG Repair or replace BCM

OK

System operates normally

Chery Automobile Co., Ltd. 36–79


36 - LIGHTING SYSTEM

DTC B100A-16 Dome Lights Control Circuit Voltage Below Threshold

DTC B100A-17 Dome Lights Control Circuit Voltage Over Threshold

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
POWER PANEL FUSE
FB03 FUSE BOX BOX (A/B/D)
RF10 RF08
50A B-025 I-009
10A 10A
I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/3/4) I-008 B-077 B-078

3-8 3-22 4-2

RW
Gr

TO ILLUMINATION

36 4 14 15
B-046
C-004
RW

Br
GBr
Gr

RW

6 5
RW

5
FRT DOME LP

B-050
FR READING LP

FL READING LP

FRONT REAR
DOME DOME
LIGHT LIGHT
C-003 C-001
OFF ON

DOOR 4
Br

1 4
Br

17 C-004
B-046
Br

B-052

A1 A2 A3 A4 A5 A6 A7 A8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-025
I-008
I-009
G
W

1 2
1 2 3 4 5 6 7 8 9 B1 B2
1 2 3 4 5 6 7 8 9 10 11 12 13 3 4 5 6
B-077 B3 B4
W 10 11 12 13 14 15 16 17 18
14 15 16 17 18 19 20 21 22 23 24 25 26
I-010 C-001
B-046 W
W
W

1 2 3
I-011 C-003 2 B-078
D1 D2 D3
R 4 5 6 7 8 W P
1
EM16360120

36–80 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Causes
Condition
Dome Lights Control
B100A-16 Circuit Voltage Below  Wire harness or connector
Threshold  Front dome light assembly
Ignition switch ON
Dome Lights Control  Rear dome light assembly
B100A-17 Circuit Voltage Over  BCM
Threshold

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK. 36
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check dome light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the front dome light bulb and rear dome light bulb, and check if bulb filaments are blown.

NG Replace damaged dome light bulbs

OK

2 Check grounding points, connector and wire harness

a. Check BCM grounding point B-050 (See page 53-28).


b. Disconnect the BCM connector B-077.
c. Disconnect the front dome light connector C-003 and rear dome light connector C-001.
d. Check if wire harnesses are worn, pierced, pinched or partially broken.
e. Look for broken, bent, protruded or corroded terminals.
f. Check if related connector terminal contact pins are in good condition.

Chery Automobile Co., Ltd. 36–81


36 - LIGHTING SYSTEM

NG Repair or replace related connector or


wire harness

OK

3 Check supply voltage of dome light

a. Connect the negative battery cable.


b. Check the voltage between BCM (3) terminal 22 (connect
with connector B-077) and body ground.
V
Tester Specified + -
Condition
Connection Condition
Terminal 22 - 13 12 11 10 9 8 7 6 5 4 3 2 1
Ignition switch ON 11 - 14 V 26 25 24 23 22 21 20 19 18 17 16 15 14
Body ground

NG Go to step 7
PP4

36 PP3

9DW

PP1 PP2

RM16361420

OK

4 Check dome light control circuit

a. Disconnect the negative battery cable.


b. Check the wire harness between BCM connector B-077
and rear dome light connector C-001.
Check for Open
+ - 1 2

Tester Specified 3 4 5 6
Condition
Connection Condition
C-001
B-077 (22) -
Always Continuity
C-001 (5)

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition 14 15 16 17 18 19 20 21 22 23 24 25 26
Connection Condition
B-077 (22) or B-077

C-001 (5) - Body Always No continuity


ground RM16361430

B-077 (22) or
C-001 (5) - Always No continuity
Battery positive

36–82 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

c. Check the wire harness between BCM connector B-077


and front dome light connector C-003.
Check for Open

Tester Specified + - 1 2 3
Condition
Connection Condition 4 5 6 7 8

B-077 (22) -
Always Continuity C-003
C-003 (5)

Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-077 (22) or
C-003 (5) - Body Always No continuity B-077
ground
RM16361440
B-077 (22) or
C-003 (5) - Always No continuity
Battery positive

NG Replace or repair related connector or 36


wire harness

OK

5 Check dome light ground wire

a. Check the wire harness between rear dome light


connector C-001 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
1 2
C-001 (4) - Body
Always Continuity 3 4 5 6
ground

C-001

RM16361450

Chery Automobile Co., Ltd. 36–83


36 - LIGHTING SYSTEM

b. Check the wire harness between front dome light


connector C-003 and body ground.
Check for Open

Tester Specified + -
Condition
Connection Condition
1 2 3
C-003 (4) - Body
Always Continuity 4 5 6 7 8
ground
C-003

RM16361460

c. Check the wire harness between front dome light


connector C-003 and BCM connector B-077.
36 Check for Open

Tester Specified + - 1 2 3
Condition
Connection Condition 4 5 6 7 8

C-003 (1) - B-077


Always Continuity C-003
(8)

Check for Short

Tester Specified
Condition 1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
C-003 (1) or
B-077 (8) - Body Always No continuity B-077
ground
RM16361470
C-003 (1) or
B-077 (8) - Always No continuity
Battery positive

NG Replace or repair related connector or


wire harness

OK

6 Check front dome light assembly and rear dome light assembly

a. Remove the front dome light assembly (See page 36-99).


b. Remove the rear dome light assembly (See page 36-101).
c. Check the front dome light assembly (See page 36-99).
d. Check the rear dome light assembly (See page 36-101).

NG Replace or repair front dome light


assembly and rear dome light assembly

36–84 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

OK

7 Replace BCM

a. Replace BCM.
b. Connect related wire harness connectors.
c. Connect the negative battery cable.
d. Turn ignition switch to ON.
e. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

OK

System operates normally

36

Chery Automobile Co., Ltd. 36–85


36 - LIGHTING SYSTEM

DTC B100B-16 Truck Lamp Control Circuit Voltage Below Threshold

DTC B100B-17 Truck Lamp Control Circuit Voltage Over Threshold

IGNITION SWITCH IGNITION SWITCH


BATTERY
ACC ON OR START

D2 B2 INSTRUMENT
POWER PANEL FUSE
FB03 FUSE RF10 RF08 BOX (A/B/D)
50A BOX 10A 10A I-009
B-025 I-010
I-011
A4 A11

RG
RY
R

4-1 1-2 1-3

BCM (1/2/3/4) I-008 B-048 B-077 B-078

4-2 3-22 3-17 2-18

YR
36
B-064
12
GW
RW
Br

T-005
YR

2 2
TRUNK
TRUNK LIGHT LOCK
B-063 ACTUATOR
T-002
B-050 1
1
Br

T-005
8 B-064
Br

B-062

A1 A2 A3 A4 A5 A6 A7 A8
I-009 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

A9 A10 A11 A12 A13 A14 A15 A16 A17 A18


W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-048
L

1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4
14 15 16 17 18 19 20 21 22 23 24 25 26 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
T-002 B-025
B-077 B
W
I-008
G
B1 B2 2 7 6 5 4 3 2 1
B3 B4 B-064 1 2
1 16 15 14 13 12 11 10 9 8 D1 D2 D3
W
I-010 B-063
W B-078 B
I-011
P
R EM16360130

36–86 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

DTC Detection
DTC DTC Definition Possible Causes
Condition
Truck Lamp Control
B100B-16 Circuit Voltage Below
Threshold  Wire harness or connector
Ignition switch ON
Truck Lamp Control  BCM
B100B-17 Circuit Voltage Over
Threshold

CAUTION

 When performing electrical equipment diagnosis and test, always refer to the circuit diagram for related
circuit and component information. component information.

DTC Confirmation Procedure


Confirm that battery voltage is normal before performing the following procedures.
 Turn ignition switch to LOCK. 36
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC).
 Turn ignition switch to ON.
 Use X-431 3G diagnostic tester to record and clear DTCs stored in BCM.
 Turn ignition switch to LOCK and wait for a few seconds.
 Use X-431 3G diagnostic tester to select Read Trouble Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If no DTC is detected, malfunction indicated by DTC is intermittent (See page 36-26).

Diagnosis Procedure

1 Check luggage compartment light bulb

a. Turn off all electrical equipment and the ignition switch.


b. Disconnect the negative battery cable.
c. Remove the luggage compartment light bulb, and check if bulb filament is blown.

NG Replace luggage compartment light bulb

OK

2 Check grounding points, connector and wire harness

a. Check BCM grounding point B-050 (See page 53-28).


b. Disconnect the BCM connector B-077.
c. Disconnect the luggage compartment light connector B-063.
d. Check if wire harnesses are worn, pierced, pinched or partially broken.
e. Look for broken, bent, protruded or corroded terminals.
f. Check if related connector terminal contact pins are in good condition.

Chery Automobile Co., Ltd. 36–87


36 - LIGHTING SYSTEM

NG Repair or replace related connector or


wire harness

OK

3 Check supply voltage of luggage compartment light

a. Connect the negative battery cable.


b. Check the voltage between BCM (3) terminal 22 (connect
with connector B-077) and body ground.
V
Tester Specified + -
Condition
Connection Condition
Terminal 22 - 13 12 11 10 9 8 7 6 5 4 3 2 1
Always 11 - 14 V 26 25 24 23 22 21 20 19 18 17 16 15 14
Body ground

NG Go to step 6
PP4

36 PP3

9DW

PP1 PP2

RM16361420

OK

4 Check luggage compartment light control circuit

a. Disconnect the negative battery cable.


b. Check the wire harness between BCM connector B-077
and luggage compartment light connector B-063.
Check for Open
+ -
1 2
Tester Specified
Condition
Connection Condition B-063

B-077 (22) -
Always Continuity
B-063 (1)

Check for Short


1 2 3 4 5 6 7 8 9 10 11 12 13
Tester Specified
Condition 14 15 16 17 18 19 20 21 22 23 24 25 26
Connection Condition
B-077 (22) or B-077

B-063 (1) - Body Always No continuity


ground RM16361480

B-077 (22) or
B-063 (1) - Always No continuity
Battery positive

36–88 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

NG Replace or repair related connector or


wire harness

OK

5 Check luggage compartment light ground wire

a. Check the wire harness between luggage compartment


light connector B-063 and BCM connector B-077.
Check for Open

Tester Specified + -
Condition 1 2
Connection Condition
B-063 (2) - B-077 B-063
Always Continuity
(17)

Check for Short

Tester Specified
Condition
36
1 2 3 4 5 6 7 8 9 10 11 12 13
Connection Condition
14 15 16 17 18 19 20 21 22 23 24 25 26
B-063 (2) or
B-077 (17) - Body Always No continuity B-077
ground
RM16361490
B-063 (2) or
B-077 (17) - Always No continuity
Battery positive

NG Replace or repair related connector or


wire harness

OK

6 Replace BCM

a. Replace BCM.
b. Connect related wire harness connectors.
c. Connect the negative battery cable.
d. Turn ignition switch to ON.
e. Connect X-431 3G diagnostic tester to Data Link Connector, and check if DTC is detected.

OK

System operates normally

Chery Automobile Co., Ltd. 36–89


36 - LIGHTING SYSTEM

ON-VEHICLE SERVICE
Combination Light Switch Assembly
Removal
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the driver airbag (See page 32-84).
4. Remove the steering wheel (See page 28-25).
5. Remove the combination switch cover (See page 28-28).
6. Remove the spiral cable (See page 32-87).
7. Remove the combination switch assembly.
a. Disconnect the combination light switch connector (1)
and wiper switch connector (2).

INT
OFF MIST
OFF
H
INT
OFF PUL
L LO
HI

36 CARD

1 2
MENU

A/C

AUTO

SE

RM16360030

b. Loosen the combination switch clamp, pull


combination switch outward, disconnect the
connection between combination switch and steering
column and remove the combination switch. OFF MIST
INT

OFF
H
INT
OFF PUL
L LO
HI

MENU

CARD

A/C

AUTO

SE

RM16360040

c. Press the claw (arrow) on wiper switch, and separate


wiper switch and combination light switch assembly.

RM16360050

36–90 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Inspection
1. Check combination light switch.
a. Using the ohm band of digital multimeter, measure the
resistance between terminals as shown in the table.
+ -
Combination Light Switch Assembly (Position Light/
Low Beam Light/High Beam Light Switch)
6 7 8 9 10
1 2 3 4 5

Tester Switch Specified


Connection Condition Condition
Terminal 8 -
Switch OFF No continuity
Terminal 2
Terminal 8 - Switch in position RM16360060
220 Ω
Terminal 2 light
Terminal 8 - Switch in low
150 Ω
Terminal 2 beam
Terminal 9 - Switch in high
150 Ω
Terminal 2 beam
Terminal 9 - Switch in passing
330 Ω
Terminal 2 light
36
If result is not as specified, replace combination light
switch assembly.
b. Using the ohm band of digital multimeter, check for
continuity between terminals as shown in the table.
+ -
Combination Light Switch Assembly (Front Fog Light/
Rear Fog Light Switch)
6 7 8 9 10
1 2 3 4 5

Tester Switch Specified


Connection Condition Condition
Terminal 5 - Switch in front fog
Continuity
Terminal 2 light
Terminal 3 - Switch in rear fog RM16360060
Continuity
Terminal 2 light
Terminal 5 -
Terminal 2
Switch OFF No continuity
Terminal 3 -
Terminal 2

If result is not as specified, replace combination light


switch assembly.

Chery Automobile Co., Ltd. 36–91


36 - LIGHTING SYSTEM

c. Using the ohm band of digital multimeter, measure the


resistance between terminals as shown in the table.
+ -
Combination Light Switch Assembly (Turn Signal
Light Switch)
6 7 8 9 10
1 2 3 4 5

Tester Switch Specified


Connection Condition Condition
Terminal 10 - Switch in left turn
150 Ω
Terminal 2 position
Terminal 10 - Switch in right RM16360060
330 Ω
Terminal 2 turn position

If result is not as specified, replace combination light


switch assembly.

Installation
Installation is in the reverse order of removal.

CAUTION

 Always install spiral cable correctly according to specified operating instructions.


36
 Check that horn operates properly after installation.
 Check SRS warning light after installation, and make sure that supplementary restraint system operates
normally.

36–92 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Adjustment Switch Assembly


Removal
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the adjustment switch assembly.
a. Using a screwdriver wrapped with protective tape, pry
both ends of adjustment switch carefully to remove it.

RM16360070

b. Disconnect the adjustment switch wire harness


connector (arrow), and remove adjustment switch
assembly. 36

RM16360080

Inspection
1. Check the headlight leveling switch.
a. Check the resistance of headlight leveling switch.
7 1
8 2
Tester Specified + -
Condition 3
Connection Condition 4
9 5

Resistance value 10 6
Terminal 2 -
increases
Terminal 4
gradually
Turn headlight
Resistance value
Terminal 3 - leveling switch
decreases
Terminal 4 (level 0 to level 3)
gradually RM16360090

Terminal 2 - Resistance value


Terminal 3 does not change

If result is not as specified, replace the adjustment


switch assembly.

Chery Automobile Co., Ltd. 36–93


36 - LIGHTING SYSTEM

b. Check the headlight leveling switch backlight


illumination. + - 7
8
1
2
3
Battery Specified 4
Condition
Connection Condition 9 5
10 6

Battery positive
(+) - Terminal 1 Backlight comes
Always
Battery negative on
(-) - Terminal 2
RM16360100
If result is not as specified, replace the leveling switch
assembly.
2. Check backlight adjustment switch.
a. Check the backlight adjustment switch illumination.
+ - 7 1
8 2
Battery Specified
Condition 3
Connection Condition 4
9 5

Battery positive 10 6

(+) - Terminal 9 Backlight comes


Always
Battery negative on
36 (-) - Terminal 8
Battery positive
Backlight RM16360100
(+) - Terminal 10 Turn backlight
brightness
Battery negative adjustment switch
shades
(-) - Terminal 8

If result is not as specified, replace the adjustment


switch assembly.

Installation
Installation is in the reverse order of removal.

36–94 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Warning Light Switch


Removal
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the lower center storage box assembly.
a. Using a screwdriver wrapped with protective tape, pry
the clips on lower center storage box assembly and
A/C OFF

AUTO

remove the lower center storage box assembly. SET OFF

120W
LE

OUT
ER

12V
POW

RM16430021

4. Remove the center control panel integration assembly (See page 31-79).
5. Remove the center left outlet panel assembly (See page 40-34).
6. Remove the warning light switch.
36
a. Disconnect the warning light switch connector (arrow).

RM16360110

b. Press the claws (arrow) on both ends of warning light


switch by hand, and push outward forcefully to
remove it.

RM16360111

Chery Automobile Co., Ltd. 36–95


36 - LIGHTING SYSTEM

Inspection
1. Check warning light switch.
a. Using the ohm band of digital multimeter, check for
continuity between terminals of warning light switch as
shown in the table. + -
2
4
Tester Switch Specified
1 3
Connection Condition Condition
Terminal 2 -
Switch pushed Continuity
Terminal 4
Terminal 2 -
Switch released No continuity
Terminal 4 RM16360120

If result is not as specified, replace the warning light


switch.
2. Check warning light switch illumination.
a. Check warning light switch illumination as shown in
the table. + -

2
Battery Specified
36 Connection
Condition
Condition
4
1 3
Battery positive
Warning light
(+) - Terminal 1
Always switch illumination
Battery negative
comes on
(-) - Terminal 4
Battery positive RM16360121
Warning light
(+) - Terminal 3
Always switch illumination
Battery negative
comes on
(-) - Terminal 4

If result is not as specified, replace the warning light


switch.

Installation
Installation is in the reverse order of removal.

36–96 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Back-up Light Switch Assembly


Removal

WARNING

 Be sure to wear necessary safety equipment to prevent accidents, when removing back-up light switch.
 Check if safety lock of lift is locked, when performing vehicle lift repair and inspection.

1. Turn off all electrical equipment and the ignition switch.


2. Disconnect the negative battery cable.
3. Raise the vehicle with a lift.
4. Remove the engine lower protector body assembly (See page 49-22).
5. Remove the back-up light switch assembly.
a. Disconnect the back-up light switch assembly wire
harness connector (arrow).
b. Loosen the fixing nut, and remove back-up light
switch assembly (1).
(Tightening torque: 20 ± 2 N·m)
36
1

RM16360130

HINT:
Transmission oil may flow out when removing back-up light switch assembly. Use a container to collect the
oil.

ENVIRONMENTAL PROTECTION

 Drained transmission oil should be collected with a recovering tool.

Inspection
1. Check back-up light switch assembly.
a. Using ohm band of digital multimeter, check for
continuity between terminals of back-up light switch
+ -
assembly as shown in the table.

Tester Specified 1 2
Switch Position
Connection Condition
Terminal 1 -
Switch pushed Continuity
Terminal 2
Terminal 1 -
Switch released No continuity
Terminal 2 RM16360140

Chery Automobile Co., Ltd. 36–97


36 - LIGHTING SYSTEM

Installation
1. Apply thread locker to threads of back-up light switch assembly, and clean transmission oil on the area
between transmission and back-up light switch assembly, before installing the back-up light switch
assembly. Then install the back-up light switch assembly securely.
(Tightening torque: 20 ± 2 N·m)
2. Check if transmission oil level is in the proper position after installation.
a. It is necessary to fill transmission oil to the specified position, if it is not in the proper position (fill oil until
it flows out of retaining plug).
3. Other installation procedures are in the reverse order of removal.

36

36–98 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Front Dome Light Assembly


Removal
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the front dome light assembly.
a. Using a flat tip screwdriver wrapped with protective
tape, remove the front dome light assembly cover (1).

RM16360150

b. Remove 2 fixing screws (arrow) from front dome light


assembly.
(Tightening torque: 2.5 ± 0.5 N·m) 36
O

RM16360160

c. Disconnect the front dome light assembly wire


harness connector (arrow), and remove front dome
light assembly.

RM16360170

Chery Automobile Co., Ltd. 36–99


36 - LIGHTING SYSTEM

Inspection
1. Check the front dome light assembly.
a. Measure the front dome light assembly as shown in
the table.
+ -

Battery Specified
Condition
Connection Condition
1 4
Battery positive 2 5

(+) - Terminal 5 Dome light switch Dome light comes 6


7
Battery negative in DOOR position on 3 8
(-) - Terminal 1
Battery positive RM16360171

(+) - Terminal 5 Dome light switch Dome light comes


Battery negative ON on
(-) - Terminal 4
Battery positive
(+) - Terminal 5 Right map light Right map light
Battery negative switch ON comes on
(-) - Terminal 4
36 Battery positive
(+) - Terminal 5 Left map light Left map light
Battery negative switch ON comes on
(-) - Terminal 4

If result is not as specified, replace front dome light


assembly.

Installation
Installation is in the reverse order of removal.

36–100 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Rear Dome Light Assembly


Removal
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the rear dome light assembly.
a. Using a flat tip screwdriver wrapped with protective
tape, remove the rear dome light assembly cover.

RM16360180

b. Using a flat tip screwdriver wrapped with protective


tape, pry the rear dome light assembly to separate it
from roof. 36

RM16360190

c. Disconnect the rear dome light assembly wire harness


connector (arrow), and remove rear dome light
assembly.

RM16360200

Chery Automobile Co., Ltd. 36–101


36 - LIGHTING SYSTEM

Inspection
1. Check the rear dome light assembly.
a. Measure the rear dome light assembly as shown in
the table. + -

Terminal Specified 1 3
Switch Position
Connection Condition 4
5
Battery positive 2 6
(+) - Terminal 5 Rear dome light Rear dome light
Battery negative switch ON comes on
(-) - Terminal 4
RM16360210
If result is not as specified, replace rear dome light
assembly.

Installation
Installation is in the reverse order of removal.

36

36–102 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Headlight Assembly
Removal
HINT:
 Use same procedures for right and left sides.
 Removal procedures listed below are for left side.
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the front bumper (See page 49-8).
4. Remove the headlight assembly.
a. Remove 2 fixing bolts and a fixing clip (arrow) from
headlight assembly.
(Tightening torque: 4.5 ± 0.5 N·m)

36
RM16360220

b. Remove the fixing bolt (arrow) from front bumper left


mounting bracket.
(Tightening torque: 4.5 ± 1 N·m)

RM16360230

c. Disconnect the connection between headlight


assembly wire harness connector (1) and headlight
leveling adjustment motor connector (2), and remove
headlight assembly.
2

RM16360240

Installation
Installation is in the reverse order of removal.

CAUTION

 When installing headlight assembly, make sure headlight assembly is well fitted with hood, front wing
and front bumper. Adjust as necessary.

Chery Automobile Co., Ltd. 36–103


36 - LIGHTING SYSTEM

Adjustment
1. Preparations:
a. Tire inflation pressure comes up to standard.
b. Vehicle is unloaded (besides spare tire and tool kit, it is generally specified to include the weight of
driver).
c. Park vehicle on a level ground or a workplace.
d. Keep lens surface of headlight free from dirt.
e. Check if power supply operates normally and bulbs are installed correctly.
Headlight beam can be adjusted up and down, left and right by using headlight leveling switch or
adjustment area at the rear of headlight. Always perform adjustment according to the international
standard.

No. Item Standard


Up and down offset of left/
1 570 - 630 mm
right low beam
Left and right offset of left
2 Left offset no more than 170 mm, right offset no more than 350 mm
low beam
Left and right offset of right
3 Left offset no more than 170 mm, right offset no more than 350 mm
low beam
36
4 High beam light intensity > 30000 cd

2. Headlight leveling can be adjusted according to the number of passengers and loading condition.
There are 4 adjustment bands to select on headlight
leveling knob: 0, 1, 2 and 3.
Turn up: Raise headlight beam.
Turn down: Lower headlight beam. 3
Adjust the light according to the table below. 2
1
Passenger and Luggage Loading
O
Condition
Knob Position
Luggage
Occupant RM16360250
Loading
Driver None 0
Driver + Front
None 0
Passenger
Full Occupied None 1
Full Luggage
Full Occupied 2
Loading
Full Luggage
Driver 3
Loading

CAUTION

 Whether headlight leveling is correct or not will directly affects driving safety. Be sure to adjust the beam
with special tool according to related specification.

36–104 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

3. Manual headlight leveling: the headlight leveling can be changed by adjusting the following areas manually
as shown in the illustration.
Adjustment method for left headlight
HINT:
Left headlight adjustment has the symmetric distribution with right side. Left headlight adjustment method
is taken as an example. Use the same method to adjust the right headlight.
a. High/low beams up/down adjustment
When rotating screwdriver clockwise, the beam
moves downward;
When rotating screwdriver counterclockwise, the
beam moves upward.

RM16360260

b. High/low beams left/right adjustment


When rotating screwdriver clockwise, the beam
moves to right; 36
When rotating screwdriver counterclockwise, the
beam moves to left.

RM16360270

Chery Automobile Co., Ltd. 36–105


36 - LIGHTING SYSTEM

Front Fog Light Assembly


Removal
HINT:
 Use same procedures for front right and front left sides.
 Procedures listed below are for front left side.
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Raise the vehicle with a lift.
4. Turn the wheels.
5. Remove the front wheel house protector (See page 49-17).
6. Remove the front fog light assembly.
a. Disconnect the front fog light assembly wire harness
connector (arrow).

36

RM16360280

b. Remove 3 fixing screws (arrow) from front fog light


assembly.
(Tightening torque: 1.5 ± 0.5 N·m)

RM16360290

c. Remove the front fog light assembly from back of front bumper mounting hole.

Installation
Installation is in the reverse order of removal.

36–106 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Rear Combination Light Assembly (Fixed Part)


Removal
HINT:
 Use same procedures for rear right and rear left sides.
 Procedures listed below are for rear left side.
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the rear combination light assembly (fixed part).
a. Open the luggage compartment door, and remove the luggage compartment left wheel house
assembly.
b. Disconnect the rear combination light assembly (fixed
part) wire harness connector (arrow).

36
RM16360300

c. Remove 3 fixing nuts (arrow) from rear combination


light assembly (fixed part).
(Tightening torque: 4.0 ± 0.5 N·m)

RM16360310

d. Remove the rear combination light assembly (fixed part).

Installation
Installation is in the reverse order of removal.

CAUTION

 When installing rear combination light assembly, make sure rear combination light assembly is well fitted
with luggage compartment door and rear bumper. Adjust as necessary.

Chery Automobile Co., Ltd. 36–107


36 - LIGHTING SYSTEM

Rear Combination Light Assembly (Movable Part)


Removal
HINT:
 Use same procedures for rear right and rear left sides.
 Removal procedures listed below are for rear left side.
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the rear combination light assembly (movable part).
a. Open the luggage compartment door, and remove the luggage compartment door trim assembly.
b. Disconnect the rear combination light assembly
(movable part) wire harness connector (arrow).

36
RM16360320

c. Remove 4 fixing nuts (arrow) from rear combination


light assembly (movable part), and remove rear
combination light assembly (movable part). 
(Tightening torque: 4.0 ± 0.5 N·m)

RM16360330

Installation
Installation is in the reverse order of removal.

CAUTION

 When installing rear combination light assembly, make sure rear combination light assembly is well fitted
with luggage compartment door and rear bumper. Adjust as necessary.

36–108 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

Retro-reflector
Removal
HINT:
 Use same procedures for rear right and rear left sides.
 Procedures listed below are for rear left side.
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the rear bumper assembly (See page 49-23).
4. Remove the retro-reflector assembly.
a. Pinch the elastic clip from rear bumper to pop the clip
up from rear bumper mounting hole.

36
RM16360340

b. Remove the retro-reflector assembly.

Installation
Installation is in the reverse order of removal.

Chery Automobile Co., Ltd. 36–109


36 - LIGHTING SYSTEM

High Mounted Stop Light Assembly


Removal
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the tonneau cover assembly (See page 50-37).
4. Remove the high mounted stop light assembly.
a. Remove 2 fixing screws (arrow) from high mounted
stop light assembly.
(Tightening torque: 2.5 ± 0.5 N·m)

RM16360350

b. Remove the high mounted stop light assembly from tonneau cover assembly.
36
Installation
Installation is in the reverse order of removal.

36–110 Chery Automobile Co., Ltd.


36 - LIGHTING SYSTEM

License Plate Light Assembly


Removal
HINT:
 Use same procedures for right and left sides.
 Procedures listed below are for left side.
1. Turn off all electrical equipment and the ignition switch.
2. Disconnect the negative battery cable.
3. Remove the license plate light assembly.
a. Remove 2 fixing screws from license plate light cover,
and remove the license plate light cover together with
bulb.
(Tightening torque: 1.2 ± 0.2 N·m)

RM16360360
36
b. Remove the luggage compartment door trim assembly.
c. Push the elastic clamp of license plate light socket
from the metal plate hole, and detach the license plate
light socket.

RM16360370

d. Disconnect the license plate light wire harness


connector, and remove the license plate light socket.

RM16360380

Installation
Installation is in the reverse order of removal.

Chery Automobile Co., Ltd. 36–111


36 - LIGHTING SYSTEM

Luggage Compartment Light Assembly


Removal
1. Turn off all electrical equipment and the ignition switch.
2. Remove the luggage compartment light assembly.
a. Open the luggage compartment door.
b. Disconnect the negative battery cable.
c. Using a screwdriver wrapped with protective tape, pry
up the luggage compartment light cover in direction of
arrow as shown in illustration.

RM16360390

d. Disconnect the luggage compartment light assembly


36 wire harness connector (arrow).

RM16360400

e. Remove the luggage compartment light assembly.

Installation
Installation is in the reverse order of removal.

36–112 Chery Automobile Co., Ltd.

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