Indu Sol Whitepaper Profinet Concept - Eng
Indu Sol Whitepaper Profinet Concept - Eng
PROFINET
OPTIMAL PERFORMANCE
FROM THE FIRST TELEGRAM
WHITE PAPER
CONTENTS
ABOUT INDU-SOL
Indu-Sol is a technology company
with international operations. It
is a key supplier of reliable net-
work infrastructure in production
(operational technology/OT) and
industrial IT (IIT).
2
together to achieve a stable PROFINET network
3
THE SWITCH AS CENTRE-
PIECE OF NETWORKED
STRUCTURES
Page 12
4
CENTRAL CONDITION MONI-
TORING BY SOFTWARE
Page 16
5
Bringing together distributed diagnostic data
ON A SUSTAINABLE NETWORK
STRUCTURE
Indu-Sol 3 White paper
1
DO TOO MANY COOKS
REALLY SPOIL THE BROTH?
How planners, designers, and operators work
together to achieve a stable PROFINET network
Nowadays, machines and systems in industrial produc- What factors can actually endanger stable operation?
tion are not isolated units. Rather, they are connected to The “Field Service Excellence” working group from the user
one other by networks of varying complexity. As different organisation PROFIBUS & PROFINET International (PI),
as the perspectives and priorities of planners, designers and Indu-Sol GmbH measurement engineers, undertake
and operators, etc., involved in this system may some- a great number of service calls annually to evaluate the
times be, they are all united by a common objective: The communication quality in industrial networks. In the ma-
machines and systems – often designed for a life-span of jority of cases, it is a troubleshooting. The communication
10 to 15 years or longer – should produce continuously quality had already noticeably worsened and the affected
from day one; and the products should satisfy the high- company could not solve the problem itself, and so had
est quality standards. The “too many cooks” proverb can to call in external support. When the service technician
be proved wrong in this case if all the participants work arrived, there was often no diagnostic data available. This
together to establish the prerequisites for stable network lengthened the service call unnecessarily. The VORTEX re-
operation. In addition to the right network structure, this port from Indu-Sol GmbH summarises the annual findings
especially involves selecting infrastructure components on the possible causes of deteriorations in communication
based on needs. quality in industrial networks:
Other
Cables
Connectors
PROFINET ‒
THE MOST IMPORTANT FACTS
■■ Ethernet-based automation technology
■■ Data transmission up to max. 100 Mbps
■■ Simultaneous sending and transmission of data possible (Full-duplex mode)
■■ Organisation of data communication via switches, which, as intelligent data intersections,
transmit the information to suitable receivers
■■ Cyclic data volume controllable by setting the update rate per device
■■ Explanatory video: This is how PROFINET works. Watch online now:
www.indu-sol.com/pn19-film
Quality parameters at a
glance: Which values influence
the stability of PROFINET
communication?
In PROFINET, telegrams are checked by the switch at verification are thus already the basis for stable data
the latest during transmission. Faulty telegrams – caused communication.
by abraded contacts or cable breaks – are discarded and The VORTEX report mentioned previously, and statistics
counted as errors in the port statistics of the switch. from the user organization PROFIBUS & PROFINET Inter-
This means that they never reach their destination. Even national (PI/“Field Service Excellence” working group),
if error telegrams do not lead directly to a machine/ also underline the huge importance of electromagnet-
plant standstill, they are a clear indicator of what will ically compatible machine and plant installation for
happen if measures are not taken. The quality of the stable operation. Among other things, the rise in the
machine/plant installation and its measurement-based use of higher frequency power electronics (e.g. frequency
to grounding and shielding in the OT area, as any writ- ernet-based technology, PROFINET also enables different
ten specifications that did exist were technically very protocols to communicate via the same infrastructure.
outdated. With the PI guideline “Functional Bonding As well as cyclic process data traffic required for con-
and Shielding of PROFIBUS and PROFINET”, the field- trolling the automation processes, there is also acyclic
bus user organization has for the first time attempted data traffic (e.g. BDE data, touch panel commands, or
to present on paper the current state-of-the-art re- TCP/IP data of a monitoring camera), which all increase
garding protective and functional grounding, as well as the network load.
In order to ensure a permanently stable network The network limit thus has a huge influence on the
operation in spite of this, the user organisation performance of the network. In many cases, it also ex-
PROFIBUS & PROFINET International (PI) specifies in plains “mysterious” events (sporadic events that cannot
the
PROFINET D
esign and Commissioning Guideline be reproduced) in the network whose occurrence seems
that the basic load in the network should not be al- to lack a definite pattern. As a result of acyclic data
lowed to exceed 20%: traffic, temporary peak loads can occur that prevent
controller in PROFINET does not perform any preventative discarded (Discards, image below).
when action is already acutely re- Overview Netload m/s Discards Error
measurement-based checking of
Port 7 Port 8 Port 9
these leakage currents poses two 0 0% 0%
Partner: 10.1.9.24 Partner: - Partner: -
challenges: On the one hand, in a
network there are typically many
lines reaching several kilometres in total length. Moni- Even faulty telegrams (error telegrams) − caused perhaps by defective cables or
electromagnetic couplings − are displayed in the web interface.
toring these lines with a mobile measuring device (for ex-
ample, a leakage current clamp) would be difficult, and
could only be done one line after the other. On the other rarily. In order to avoid the necessity of regular manual
hand, the load on the equipotential bonding and the data measurements so that the level of the shield currents can
shielding is not constant. It changes for certain work pro- at least be approximated over time, permanent monitoring
cesses, for example, or if devices are switched on tempo- is recommended, including alarms as soon as measured
19 mA
0 mA 200 mA 400 mA
Communication in PROFINET and Ethernet networks in determining how the network performs. Planners
is controlled by intelligent infrastructure components and designers can thus greatly influence the stability
(switches). These connect the devices in a PROFINET/ of the later application's communication by selecting
Ethernet network, read out incoming data packages, switches that at a minimum satisfy requirements.
and transmit them to the port with the right receiver.
The packages are also checked for errors and discard-
ed if necessary. Such and similar events are docu-
mented in the port statistics that each switch keeps.
PROFINET switches also give PROFINET data priority
over acyclical non-PROFINET data.
Beyond their role as data intersections (comparable
to logistics centres), switches can contribute signif-
icantly to efficient network diagnostics. The perfor-
mance capacity of the switches is therefore significant Source: Scene from “Switches − Professionals in the network | Technology in simple terms”
Only managed switches are detected during a topology scan (see red marking in image). However, this is absolutely necessary to gain a complete
overview of the network, and to enable a precise reaction if an error occurs.
Multicast/
Conformance Class C < 1% < 5% < 10%
Broadcast
Clock-synchronised communication
for PROFINET IRT
Conformance Class B
Cyclical and acyclical data exchange;
Device diagnostics;
Continuous determination of topology;
Network diagnostics;
Device identification;
PI-certification
Conformance Class A
IT-compatible switches
incl. prioritisation
ms
90
rused. 80
70
The same is true for many industrial companies. The
Percent %
60
40
number of sensors records operating parameters such as
30
0
1 2 3 4 5 6 7 8 9
it can be processed by the human operators (Big Data). 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Port load Total utilization
Besides, the job of a maintenance employee usually in-
volves more than just evaluating data. Algorithms have
to be created that transform the data into information This current and historical status data forms an indis-
(Smart Data), while also detecting and reporting anom- pensable basis for network management. The basic task
alies. of network monitoring is to visualise all deviations when
In the context of industrial networks, the challenge monitoring processes, and thus to detect network anom-
is to centrally bundle into a clear overall picture, the alies or overloads in the form of discards and jitters, for
port statistics collected decentrally by the switches. example. If this monitoring is automated and combined
Here, two advantages of using managed switches become with alarm management that issues notifications when
clear: They are the only ones that make diagnostic data anomalies occur, the entire package remains manageable
available for retrieval. This data is also captured by a in terms of the work to be performed by technical staff.
topology scan so that anomalies are quickly located if re- (See also www.indu-sol.com/pn19-monitoring).
quired. This saves valuable time during troubleshooting With this in mind, it is difficult to understand why
and therefore money. network monitoring in industrial automation has been
H
C
IT
SW
1 Gbps 10 Gbps
PROmesh P28-RL
IIT
2x 1 Gbps 2x 1 Gbps
1 Gbps
PROFINET-INspektor® NT PROmesh P9
PROmesh P9
PROmesh FX PROmesh FX
PROmesh P7X
☑ Plan
Information Technology (IIT) level, the bulk of TCP/IP network structure
data traffic and the machine/machine communication (PROFINET vs. non-PROFINET
can be processed. The actual machine network (OT traffic or connection of acyclically
communicating devices)
level) is relieved considerably and gains reserves so
⇨ Consider the PROFINET
that it can meet the increasing demands on machine Design and Commissioning
control. Guideline from PI
☑ Select
with high-performance quality of service functions. The
and set up monitoring
switches in the IT area are designed for high transmis- system
!
☑ Specify
sion rates and highly redundant transmission.
responsibilities for net-
The logical consequence of this structuring would work management; if necessary
then be to define at least one fixed administrator for train/instruct personnel
☑ Perform
the IIT and OT networks, who would bring together acceptance
knowledge from network technology that is typically measurement with documentation
available in the IT area and the requirements of OT (current topology plan + report
on results of quality analysis)
networks (high availability, shortest possible delays).
Alternatively, the administration can be managed in
collaboration with external service providers. It will
certainly be interesting to see which solutions are ulti-
mately successful on the market.
Indu-Sol GmbH
Blumenstrasse 3
04626 Schmoelln
Telephone: +49 (0) 34491 5818-0
Telefax: +49 (0) 34491 5818-99
[email protected] SWITCHES - Professionals in the network
| Technology in simple terms
www.indu-sol.com
www.indu-sol.com/pn19-switch
Certified according to DIN EN ISO 9001:2015 or simply use the QR code
Updated 11/2019