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Carbozinc 12 R
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C A T I O N D AT A
Generic Type Solvent based inorganic zinc silicate

Carbozinc 12 R is a self curing two pack inorganic zinc silicate primer for the protection of steel
Description
against corrosion. It protects galvanically & prevents undercutting corrosion. Typical applications
include steel bridges, structural steel and tank exterior , cranes, exterior of barges, ships etc.

Features Excellent corrosion protection in many weathering exposures

Outstanding application properties in the field & shop
Accepts a variety of topcoats.
Can be applied with airless or conventional spray equipment

Color Gray

Finish Flat

Primer Self Priming

Dry Film Thickness 60 - 75 microns

Dry film thickness in excess of 110 microns per coat is not recommended.

Solid(s) Content By Volume 55% +/- 2%

Total Zinc Dust in Dry By Weight: 70%

Film

2
Theoretical 9.2 m /l at 60 microns DFT
Coverage Rate 2
7.3 m /l at 75 microns DFT

Allow for loss in mixing and application.

Limitations Not recommended for immersion service or direct or indirect exposure to acids or
without a recommended topcoat.

Topcoats Epoxies, acrylics, silicones or others as recommended by your Carboline sales

representative.
Under certain conditions a mist coat or tie coat is required to minimize topcoat bubbling.

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Carbozinc 12 R
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C A T I O N D AT A
Untopcoated
Continuous: 400°C
Maximum Service Non-Continuous: 427°C
Temperature

S U B S T R AT E S & S U R FA C E P R E PA R AT I O N

Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

Steel Blast clean to SSPC-SP10 and obtain a 40- 70 microns angular blast profile.

MIXING & THINNING

Power mix base, then combine and power mix as follows. Pour zinc filler very slowly into premixed
base with continuous agitation. Mix until free of lumps. Pour mixture through a 30 mesh screen.
Mixing
Sifting zinc through a screen will aid in the mixing process by breaking up or catching dry zinc
lumps. DO NOT MIX PARTIAL KITS.

May be thinned up to 16% with Thinner 26 or 33 for ambient and warm surfaces. Thinner
consumption may be higher for extremely warm or windy conditions . In cool weather (below
Thinning 40°F /4°C), thin up to 6% with Thinner 21. Use of thinners other than those supplied or
recommended by Carboline may adversely affect product performance and void product
warranty, whether expressed or implied.

Carbozinc 12R : 20 Liters

Ratio
Part A (Base) : 17.5 Liters
Zinc Filler : 2.5 Liters

Pot life
4 hours at 30 Deg C and less at higher temperatures. Pot life ends when the coating becomes too
viscous to use.

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Carbozinc 12 R
PRODUCT DATA SHEET

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

The following spray equipment has been found suitable and is available from equipment
Spray Application manufacturers. Keep material under mild agitation during application. If spraying stops for more
(General) than 10 minutes, recirculate the material remaining in the spray line. Do not leave mixed coating in
the hoses during work stoppages.

Agitated pressure pot equipped with dual regulators, 3/8” (0.95 cm) I.D. minimum material hose,
Conventional Spray
with a maximum length of 50 feet; 0.070” (0.18 cm) I.D. fluid tip and appropriate air cap.

Pump Ratio: 30:1 (min.)

GPM Output: 3.0 (min.)
Material Hose: 3/8” (0.95 cm) I.D. (min.)
Airless Spray
Tip Size: 0.019-0.023” (0.05-0.06 cm)
Output PSI: 1500-2000 Filter Size: 60 mesh
PTFE packings are recommended and available from the pump manufacturer.

For touch-up of areas less than one square foot only. Use medium bristle brush and avoid
Brush
rebrushing.

Roller Not recommended.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum - 18°C -18°C -18°C 30%
Maximum 45°C 55°C 45°C 95%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal application conditions.

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Carbozinc 12 R
PRODUCT DATA SHEET

CURING SCHEDULE
Surface Temp. Touch Dry Hard Dry
16°C 45 Minutes 24 Hours
30°C 25 Minutes 10 Hours
38°C 15 Minutes 8 Hours

These times are based on a 3.0-4.0 mil (65-75 microns) dry film thickness. Higher film thickness, insufficient ventilation and/or
cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Humidity levels
below 60% will require longer cure times. Notes: Maximum recoat time is unlimited. Must have a clean, dry surface free of chalk,
zinc salts, etc per typical good painting practices. Consult Carboline Technical Service for specific information. Also, loose zinc
must be removed from the cured film by rubbing with fiberglass screen wire when "dry spray/overspray" is evident on the cured
film and a topcoat will be applied. For accelerated curing or where the relative humidity is below 60%, allow an initial 2-hour
ambient cure followed by misting with clean potable water or steam to keep the coating wet for a minimum of 8 hours. The coating
is considered cured sufficiently to topcoat when the coating achieves a minimum rating of 4 per ASTM D4752.

CLEANUP & SAFETY

Use Thinner 21 or Isopropyl Alcohol. In case of spillage, absorb and dispose of in accordance with
Cleanup
local applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety
Employ normal workmanlike safety precautions.

In enclosed areas, thorough air circulation must be used during and after application until the
coating is cured. The ventilation system should be capable of preventing the solvent vapor
Ventilation concentration from reaching the lower explosion limit for the solvents used. In addition to ensuring
proper ventilation, appropriate respirators must be used by all application personnel.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A : 6 months at 24°C
Part B : 24 months at 24°C
Shelf Life
Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Storage Temperature & 4-38°C

Humidity 0-90% Relative Humidity

Store Indoors.

Storage Always inspect the product prior to use to make sure it is smooth and homogeneous when
properly mixed.

Part A: 15°C)
Flash Point
Zinc Filler: NA

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Carbozinc 12 R
PRODUCT DATA SHEET

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to
change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

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