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RINA
WATERJET PROPULSION 5
11 - 12 December 2008
The Institution is not, as a body, responsible for the opinions expressed by the individual authors or
speakers
CONTENTS
Waterjet Applications in Vessels that Operate in Multiple Modes
D Borrett and P Rae, Hamilton Jet, New Zealand
Off-Design Behaviour of Waterjets
N Bulten and R Verbeek, Wärtsilä Propulsion Netherlands BV, The Netherlands
Research on the Optimum Blades Number of Mixed Flow Pump Based on CFD
Qiongfang Yang, Yongsheng Wang, Zhihong Zhang, and Mingmin Zhang, Naval
University of Engineering, China
A Multi-Objective Automatic Optomisation Stratergy for Design of Waterjet
Pumps
M Zangeneh, University College London, UK
Waterjet Pump Development for High Performance and Higher Power Density
R Aartojärvi and M Heder, Rolls-Royce AB, Sweden
Research on Hydrodynamic Performance of Hybrid Propulsion System
C Sun, Y Wang and Z Li, University of Naval Engineering, China
Testing Air-Augmented Waterjet Propulsion
A Gany, A Shemer, A Gofer and D Har-Lev, Faculty of Aerospace Engineering,
Technion – Israel Institute of Technology, Haifa, Israel
Simulation of Dynamic Characteristics of Waterjet and its Application on
Troubleshooting
Yongsheng Wang and Jiangming Ding, University of Naval Engineering, China;
Zhirong Liu and Wenshan Xu, Guangzhou Marine Engineering Corp., China
Numerical Simulation and Analysis of Cavitation Performance of Waterjet
Chengjiang Liu, Yongsheng Wang and Zhihong Zhang, Naval University of
Engineering, China
Overview of Recent Developments in Testing of Waterjets at NSWCCD
M Donnelly and S Gowing, Naval Surface Warfare Center, Carderock Division,
W.Bethesda, MD, USA
Active Rudder Control
Nils Morén, MJP Marine Jet Power AB, Sweden
Stanislav Pavlov, MTD Company, Ltd., Russia
Scaling of Waterjet Propulsor Inlet Wakes
M B Wilson, Naval Surface Warfare Center, Carderock Division (NSWCCD), USA
Calculation and Analysis for Vortex-Induced Vibration of Waterjet Grid
Shuping Chang, Yongsheng Wang and Zhiyang Pang, Naval University of
Engineering, China
Wenshan Xu, Guangzhou Marine Engineering Corporation
Authors’ Contact Details
SUMMARY
Commercial waterjet installations emerged predominantly in high-speed vessels such as passenger ferries that operate
over a relatively narrow displacement and speed range. The design goals have therefore focused mainly on high-speed
propulsive efficiency. However, waterjets are increasingly employed in vessels that have significant duty-cycles over a
wide range of speeds and loading conditions, together with demanding manoeuvring requirements, Understanding the
design characteristics that enable waterjets to achieve both high-speed efficiency and high manoeuvrability is critical to
meeting the requirements of emerging waterjet markets.
A waterjet's ability to absorb high power without breakaway cavitation is governed by the nozzle-to-inlet diameter ratio,
pump configuration and intake geometry. Steering nozzles and reverse deflectors can be designed to allow the waterjet
to effectively emulate an azimuth thruster. With minimal dead band, low actuation loads and dedicated electro-hydraulic
controls, rapid, accurate and efficient thrust vectoring is possible.
An offshore crew boat equipped with a dynamic positioning system is used to illustrate the requirements and capabilities
of waterjets in “multi-mode” applications. Waterjets for this type of vessel must perform over the wide range of transit
speeds resulting from variations in cargo loading, and deliver the high manoeuvrability needed for accurate station
keeping. In addition to the waterjet propulsive efficiency at speed, key factors in achieving these goals are the steering
efficiency, cavitation margins under high loading conditions, high available static thrust, and the speed and accuracy of
thrust vectoring.
With careful design optimisation, waterjets can offer efficient performance across a wide range of vessel operating
modes, providing an effective and versatile propulsion solution.
Commercial waterjet installations emerged Pilot boats typically have twin or triple waterjets giving a
predominantly in high-speed vessels such as passenger transit speed in the 30 to 35 knot range. They have
ferries that operate over a relatively narrow displacement special manoeuvring requirements for transferring pilots
and speed range. The design goals have therefore focused to and from large vessels that are making way at around
mainly on high-speed propulsive efficiency. However, 8-10 knots. The transfer process is a potentially
waterjets are increasingly employed in vessels that have dangerous operation due to interaction between the two
to perform well in several different operating modes, moving vessels, and requires a high degree of skill on the
covering a wide range of speeds and loading conditions, boat operator’s part. High thrust levels with very rapid
together with demanding manoeuvring and station response are needed. A common technique while
keeping in offshore conditions. manoeuvring alongside a moving vessel is to run the
engines at a fixed high RPM and 'trim' the waterjet
This paper introduces some typical multi-mode vessel reverse buckets to control the forward speed. The jet
applications, examines the design characteristics that thrust response is therefore dependent only on the reverse
enable waterjet propulsion systems to achieve high and steering hydraulics and not the engine response.
performance levels over these wide ranging types of Combined with small travel on the helm wheel, this
vessel operations, and looks in more detail at the allows very precise control during the critical pilot
propulsion solution for an offshore crew boat. transfer stage with the ability to quickly pull away from
the moving vessel when required.
2. MULTIPLE MODE VESSEL For pilot boats the key waterjet requirements are to
APPLICATIONS provide high thrust without cavitation at relatively low
forward speeds, together with rapid response of the
The following section outlines the special requirements reverse bucket and steering nozzle. These characteristics
of three different vessel types that operate for significant are simply not available with other types of propulsor.
periods in distinct, multiple modes.
2.2 PATROL BOATS
perhaps 70-80% power) and a high-speed chase/attack propulsive coefficient or QPC) is determined mainly by
mode. They have to manoeuvre close to other vessels for the uniformity of the flow field entering the pump, the
boarding and may also perform rescue duties. Their efficiency of the pump and discharge nozzle, and the
particular type of high-speed operation requires the minimisation of losses from other necessary features
ability to manoeuvre aggressively and to accelerate and such as intake screens. Other variables affecting the
decelerate rapidly. overall propulsive coefficient (OPC) such as the wake
fraction and thrust deduction values are hull and speed
Many different propulsion configurations are used dependent and are not included in this discussion.
including propellers, waterjets, surface drives and
combinations of these systems. Waterjets are well suited 2.4 (a) Intake Flow Uniformity
for this application due to their good manoeuvring
characteristics for both low and high speed operations, An ideal intake would present a uniform flow field to the
rapid acceleration for chase/attack, 'crash stop' capability pump rotor under all operating conditions. Achieving this
and high efficiency at transit speeds. Triple waterjet would necessitate a variable geometry intake which is
installations are common, with the centre unit often being generally deemed too complex and costly. The challenge
of a smaller size to provide efficient loitering capability. for the waterjet designer therefore is to achieve good
The centre jet may also be employed to provide high- performance across the required range of operating
speed boost as well as loitering and therefore must conditions within the fixed-geometry constraints. In the
operate over a very wide speed range. type of vessels being discussed, the duty cycle can
involve significant periods of operation anywhere from
The key waterjet requirements are the ability to provide zero up to 50 knots..
efficient loitering and transiting, rapid acceleration
without cavitating, and responsive manoeuvring at both A long shallow intake is the obvious solution to
high and low speeds. achieving good flow uniformity at the impeller plane
under high-speed conditions. Such long intakes generally
2.3 CREW BOATS have a less than desirable shape for good low speed and
static thrust performance, where a steeper ramp and
Crew boats are used to transfer personnel and cargo to intake floor plus larger radii around the sides and rear of
and from offshore platforms. In recent years these vessels the intake are desirable. Long intakes also increase the
have increased in size to the point where they now carry entrained water mass, lengthen the drive shaft and
out many of the tasks previously done by offshore supply increase the inboard structural intrusion. Waterjet
vessels, such as transferring cargo, fuel and other liquids. performance tests at Hamilton Jet have shown that a
number of intake designs intended for optimal high speed
The cargo-carrying role of these vessels means that they performance could, in fact be reduced in length by 20%
operate at greatly different displacements between with no reduction in the high-speed performance of the
lightship and full load. One reason for the success of waterjet.
waterjets in these vessels is that, compared to an
equivalent propeller driven boat, waterjets make use of An important feature of the waterjet intake is the
full engine power irrespective of the state of loading and cutwater, or ’lip' at the rear of the intake opening. For
transit speed. Propellers have to be 'pitched' to meet the high-speed it is generally best to employ a small lip
required speed at the maximum loading condition and radius, no ramp underneath the lip and a shallow intake
cannot propel the boat significantly faster when it is floor. However, this is virtually the opposite of the
light. Waterjets, however, allow the full engine power to geometry required for good low speed performance,
be used at all conditions: this translates into significantly which profoundly affects bollard pull and manoeuvring
higher speeds when a vessel is light or partially loaded. thrust. A larger lip radius can be employed on an intake
otherwise optimised for higher speeds, in order to
The second requirement of these vessels is for accurate improve the static thrust performance.
station keeping while at an offshore platform.
Increasingly, and predominately for safety reasons, this is For a given nozzle size, power input, vessel speed and
being done under automatic control via a dedicated therefore flow rate, a waterjet design with a smaller inlet
dynamic positioning (DP) system. The waterjets are diameter (larger Nozzle-to-Inlet Ratio or NIR) has higher
required to deliver high thrust without cavitation at inlet velocities, an improved Inlet Velocity Ratio (IVR)
'bollard pull' conditions for this mode of operation, as and greater impeller plane flow uniformity at high speed.
well as fast and accurate response of the control surfaces. Increasing the waterjet NIR has a much greater influence
over the QPC at higher speeds than changes to the intake
2.4 HYDRODYNAMIC DESIGN ASPECTS OF geometry. The downside of a higher NIR waterjet design
WATERJETS FOR MULTIPLE MODES is reduced cavitation performance and static thrust for a
given pump configuration, unless a large impeller blade
For a given waterjet nozzle size, power input and vessel area is employed - with consequential loss of pump
speed, the efficiency of the waterjet system (quasi- efficiency.
2.4 (b) Pump Performance Comparing two commercially available waterjets from
different manufacturers, one axial flow and the other
The waterjet NIR is the principal design parameter that mixed flow, both of the same nozzle size and operating at
determines the pump configuration to be employed. A the same power input and rpm, the axial flow waterjet
larger NIR pump will generally be selected for high has a 5-6 knot lower speed limit for continuous
speed as noted above. However, larger NIR pumps can cavitation-free operation, and over 20% higher maximum
exhibit poor low speed or static thrust performance and static thrust, which greatly increases its versatility in
significant pump taper (radius change) is required to multi-mode applications.
achieve even a minimum acceptable level of cavitation
performance. 2.4 (c) Steering Efficiency
Figure 1 shows the relationship between NIR and A further design consideration that has a particular
maximum static thrust (bollard pull) for a family of bearing on the vessel OPC is the performance of the
similar waterjet pumps operating on the same intake, waterjet steering system.
showing the reduction in static thrust with increased NIR.
When a vessel is operating in a seaway with significant
The ability of a particular waterjet design to be wind and wave conditions, the steering demands are
successful in a wide range of vessel applications is often high in order to maintain a set course. Experience
critically dependent on the choice of NIR. It is fair to say with well-designed nozzle type steering systems has
that in hydrodynamic design, reducing the trade-offs shown that transit times can be reduced by up to 5% on
between good low and high speed performance is a longer runs, when compared to external deflector type
significant area of research for most major waterjet systems, translating directly into an improvement in
manufacturers. overall propulsive efficiency of the same order. This
’course-keeping’ efficiency has less benefit on shorter
runs in calm waters, but these conditions are generally
much less common.
NIR High Medium Medium/ Low power only results in increased cavitation and reduced
low thrust. With the engine matching shown, high levels of
Pump Efficien Efficien Breakawa Breaka cavitation are avoided, with maximum thrust being
optimis cy cy with y way achieved at the full engine power. For station keeping,
ed cavitati cavitation cavitati thrust at this maximum power level would normally only
for on resistance on occur for short periods, and practical experience with
margins resistan crew boats over many years has shown that cavitation
for ce related damage is therefore avoided.
unlimite
d
operatio
n
Steerin High High Fast Fast
g course course response, respons
Nozzle keeping keeping high e most
efficien efficien accuracy importa
cy cy nt
Reverse N/A N/A Fast Fast
Duct response, respons
high e
accuracy
this design are more limited in manoeuvring capability The 'Starboard' component which goes into
and are not well suited to DP operations. the starboard side of the reverse duct.
When the reverse duct is fully raised all the flow goes
astern, providing maximum ahead thrust. This is the
normal under-way condition. By moving the steering
nozzle, this flow (shown right in plan view) can be
diverted to provide steering forces.
Ahead
Steering Steering
to Port Centred
Figure 4 - View into Reverse Duct along Jet Stream
When the thrust from the ahead and astern components is
Figure 4 shows a view looking aft along the jet axis into in equilibrium, the jet is said to be at the 'zero speed'
the reverse duct, which is partly lowered into the jet position. The key feature of the split passage reverse duct
stream. In this view the steering nozzle is angled slightly is that in this condition, even though there is no net
to starboard. The jet stream is split into three components ahead/astern thrust, by moving the steering nozzle, side
as follows: thrust is generated, allowing the vessel to 'steer' even
when stationary. In the case of DP operations, this side
The 'Ahead' component which goes thrust can be directly used with thrust from a bow
underneath the reverse duct. thruster to hold the vessel against cross winds and
The 'Port' component which goes into the currents.
port side of the reverse duct.
When the reverse duct is fully lowered, it captures all the above a value of IJr = 0.25, position errors increase
flow and maximum astern thrust is produced. By moving exponentially.
the steering nozzle, the ratio of flow entering the port and
starboard passages can be varied, thus providing steering In addition, with a slower hydraulic response, since the
forces in the astern direction. vessel moves further off position, the correcting thrust
has to be applied for longer, possibly involving a higher
engine speed and resulting in more energy being used.
Applying a correcting thrust rapidly and early is more
fuel efficient.
Steering Steering
to Port Centred
IJr = 1
When the jet stream is deflected by the steering nozzle
and reverse duct, some energy is lost. With an efficient
steering nozzle design this loss may be no more than 5% IJr = 0
at maximum steering deflection.
limited by the engine response. This mode of operation is four waterjets, an excess of thrust is available at the stern
commonly used on pilot boats and it is also applicable to of the vessel for manoeuvring and the maximum
station-keeping. athwartships thrust is limited by the bow thruster
capability not by the waterjets. Selecting waterjets as the
2.8 THRUST RESOLUTION main propulsion provides powerful manoeuvring
thrusters ‘for free’.
Waterjets provide virtually infinite thrust resolution
during manoeuvring. At lower thrust levels this is
dependent on the accuracy with which the reverse duct 3. CASE STUDY – OFFSHORE CREW BOAT
and steering nozzle can be positioned. Using electronic
closed loop control, positioning accuracy of a hydraulic This section examines in more detail the application of
cylinder to better than 1% is readily achievable and this waterjet propulsion to a recent offshore crew boat, the
equates to a resolution of about 0.2% of the maximum ‘Joyce McCall’.
thrust. At higher thrust levels, the resolution is dependent
on how accurately the engine speed can be controlled. 3.1 MARKET DRIVERS
Given engine speed control to within 10 RPM for
example, about 0.7% thrust resolution would be obtained Over the last 8 years waterjets have taken significant
for an HM811 waterjet. market share from conventional propeller systems in
crew boats built in the USA. This is quite surprising
since most crew boats are designed for speeds somewhat
below the typical waterjet domain, and therefore cannot
compete with propellers on grounds of propulsive
efficiency alone. The primary drivers cited for selecting
Maximum
waterjets for these vessels are as follows:-
Using main drive propulsion (propellers or waterjets) for 3.2 PROPULSION REQUIREMENTS
manoeuvring of high speed craft represents a
compromise that cannot match the efficiency of At 54 metres in length with a loaded displacement of 500
dedicated manoeuvring thrusters. However, to fit vessels tonnes, this vessel is near the top of the current size range
such as crew boats with a full set of separate thrusters for for crew boats. Waterjet selection was based on the
station keeping is not considered a viable option due to required speeds at light and loaded displacements and the
the added weight, cost and complexity. need to maintain adequate cavitation margins under full
Typical thrust/power figures for a propeller azimuth load cruise and while manoeuvring. Four waterjets were
thruster are quoted as 150N/kW1. By comparison, main specified, this being the most common arrangement,
drive waterjets achieve approximately 72N/kW. This although some vessels using six jets are now under
reduced efficiency is compensated by the fact that high construction in the USA.
power levels are available from the main engines. With
The selected HM811 waterjets have the following In contrast, the waterjet absorbs power more consistently
characteristics:- across the whole operating speed range of the vessel. It
cannot overload the engine, even when the vessel is fully
Max. Continuous Power (cruise) 2800 skW laden. When the vessel is running light, the waterjet can
Max. Continuous Power (DP) 1000 skW convert the available engine power into a much higher
Max. Thrust (DP) 70 kN transit speed. Figure 7 shows the jet thrust and resistance
curves for the 'Joyce McCall' at the different loading
In order to meet the requirements for dynamic conditions.
positioning, this vessel is fitted with a retractable azimuth
thruster at the bow. A separate tunnel thruster uses the
same power source for docking purposes. The particulars
for the 'Joyce McCall', are summarised in Jet Thrust 450 LT
Table 2.
330 LT
210 LT
available. This is not really a problem, since these vessels Assuming that the current and wave drift forces act at the
would normally hold station bow or stern-on to the wind vessel mid point (centre of rotation) while the wind
and waves forces act 3 metres ahead of this point in the same
direction, each waterjet need only produce about 15% of
it's available side thrust in order to balance the bow
thruster and 10 knot wind moments. Thus the main
propulsion would operate at quite low power levels to
hold station against these side forces, resulting in good
fuel efficiency.
As shown, the jet and bow thruster vectors are directed Figure Figure 9(b) and (c) illustrate two alternative
athwartships together to generate sway thrust while methods for producing side thrust using four waterjets.
balancing the rotational moment; the jet side thrust being Both methods make use of the excess jet thrust that is
allocated equally to all waterjets. available in the longitudinal direction to produce
additional side thrust by a ‘push-pull’ technique (used in
6. AUTHORS BIOGRAPHIES
SUMMARY
Waterjets and waterjet inlets are usually designed for a limited number of operational conditions. During a turn and in
manoeuvring conditions the flow in the inlet will deviate quite considerably from the flow in normal sailing conditions.
This will have an effect on the required shaft torque and the available pressure just upstream of the pump, expressed in
available NPSH. A third typical off-design condition, besides low speed manoeuvring and high speed steering is three jet
operation for a vessel with four waterjets installed. Simulations of the effects in off-design conditions are carried out
with aid of a commercial CFD code. The paper gives an overview of the different phenomena occurring at the various
off-design conditions and how this will affect overall performance. The effects on the performance are also reviewed in
light of the improved cavitation behaviour of the new axial flow pump types LJX and WLD.
D Drift angle [degrees] The numerical analyses are based on the Reynolds-
H Inlet loss coefficient [-] Averaged Navier Stokes (RANS) equations. For the
N Pump specific NPSH [-] calculations a mesh has been built, which includes the
U Density [kg m-3] waterjet inlet duct, the E-type impeller, stator bowl and
the nozzle. The CFD method and the generation of the
mesh are described in detail in the PhD-thesis of Bulten
1. INTRODUCTION [1].
Evaluation of the performance of a waterjet installation is Figure 1 shows a picture of the complete mesh as used in
mainly based on the design operating condition. When the CFD analyses. The numerical domain is meshed with
the performance of various installations at the design hexahedral cells, based on a multi-block approach. This
point is more or less identical, additional operating method ensures good control over the quality of the cells
conditions can be included in the evaluation. In this near the walls, in which the effects of the boundary layer
paper the performance at some typical off-design development are modelled. The complete mesh of the
conditions will be addressed. Examples of these pump unit consists of about 1.35 M cells.
conditions are: (i) low speed manoeuvring, (ii) high
speed steering and (iii) 3 jet operation at a vessel with 4 Effects of turbulent flow are captured with the standard
installations. Differences in performance can be related k-H turbulence model. This model is utilised at the
to the propulsive efficiency, power absorption of the authors’ company for many years. Implementation of the
pump or the available margins against cavitation. Large body forces due to rotation of the impeller is based on the
variations in power absorption can lead either to quasi-steady Multiple-Frame-of-Reference method. In
overloading of the engine, resulting in black smoke in the this way the impeller is frozen at a certain fixed angular
exhaust gases or in over-speeding of the impeller. position.
Reduction of the cavitation margins will result in more
cavitation and in extreme cases even to thrust break- The inflow is prescribed at the front plane and depending
down due to severe cavitation. on the drift angle on one of the side planes. The
remainder of the sides of the numerical domain are
The research described in this paper is based on treated as constant-pressure planes. The flow rate
numerical analyses of the flow through a complete through the pump is governed by the prescribed RPM of
waterjet installation of the Lips-Jets E-type pump. The the impeller.
background of the Computational Fluid Dynamics (CFD)
method is described in the following section. It has been found that the results of calculations of the
waterjet installation operating at free sailing operating
Section 3 deals with the descriptions of the analysed conditions were in good agreement with the full scale
conditions. The calculated performance for the various performance of the installation [2].
120%
CAVITATION
LIMIT
100%
100%
Figure 1: mesh of complete waterjet installation as used Normalised thrust [%]
90%
80%
in CFD analyses 80%
60%
3. ANALYSED CONDITIONS
40%
80%
knots. The revolutions of the pump are set to a realistic 100%
value corresponding to about 30% power. This condition 90%
80%
is marked in figure 2 (6 knots, 31% power). The drift 60%
3.2 HIGH SPEED STEERING Figure 2: E-type thrust diagram for 4 jets (top) and 3 jets
for given resistance line
The calculations for the high speed steering are
performed for 30 and 35 knots. Though this is a few
knots below the design speed, it is expected to represent 4. PERFORMANCE EVALUATION AT OFF-
a realistic condition, since the vessel will always lose DESIGN CONDITIONS
some speed during a steering manoeuvre [3]. The
revolutions of the pump are selected to simulate 100% The performance analysis of the waterjet installation is
power. The drift angles have been varied between -30 based on the impeller torque and the available total
pressure just upstream of the impeller among others.
ptot
NPSH A [1]
Ug 95%
NPSH variation
due to the applied method of normalising the results,
both available NPSH values are set to 100% at zero drift
102%
angle. It is now clearly shown that the effect of the drift
3 knots
6 knots angle is identical for both ship speeds. Comparison of
100%
figures 4 and 6 learns that the amount of NPSH reduction
at high speed is obtained at lower drift angles. A
Normalised NPSH [-]
98%
reduction of 8% at 6 knots is found at a drift angle of 60
degrees, whereas 30 degrees drift angle is found at high
96%
speed. In general, the critical margins against cavitation
94%
are found below 30 knots. It is therefore concluded that
high speed steering is regarded to be a critical off-design
92%
condition.
30 knots
Figure 4: normalised NPSH variation at low speed 35 knots
100%
manoeuvring for 3 and 6 knots
100%
98%
96%
20 25 30 35 40 45 50
Ship speed [knots]
110%
100%
Normalised NPSH [%]
90%
Figure 9: Cross-sectional views of mixed-flow E-type
and axial flow LJX/WLD-types
80%
5.1 EFFECT OF IMPROVED CAVITATION
70% MARGINS FOR MANOEUVRING
120%
5. EFFECT OF IMPROVED CAVITATION CAVITATION
LIMIT
MARGINS ON PERFORMANCE
100%
100%
5.1 DESCRIPTION OF NEW PUMP TYPES
Normalised thrust [%]
80% 90%
80%
The CFD analyses presented in the section before are
60%
based on the Lips-Jets E-type waterjet installation, which
has been introduced about 10 years ago. Since some
years, Wartsila has two new pump types in its portfolio, 40%
40%
namely the LJX and the WLD type. One of the main
differences between the two new pumps and the 20% Thrust - 4 jets
conventional E-type is the building type of the pump. Resistance
cavitation margins of the mixed-flow E-type are met. The effects of drift angles on torque and NPSH are
This compensates the effects of the inflow under drift significant at low speed manoeuvring conditions.
angles by far. Available margins for engine overloading and cavitation
might not be sufficient for all conditions encountered.
When the benefits of the improved cavitation margins are
expressed in the increase of available thrust, an increase High speed steering seems to be less sensitive to the
of 20% (83/69) is found. Increase in thrust increases the variations in torque and NPSH under normal conditions.
operational envelope of the installation, which will result Torque increase at realistic drift angles is only a few
in better acceleration amongst others. percent. In general the cavitation margins are substantial
above 30 knots (assumed all jets in operation).
5.2 EFFECT OF IMPROVED CAVITATION Consequently, the decrease of NPSH should not lead to
MARGINS FOR THREE JET OPERATION increased cavitation.
The evaluation of three jet operation for a given When a vessel with four waterjet installations is operated
resistance curve, as shown in figure 2, revealed that the with only three jets, the available cavitation margins at
available cavitation margins vanished for the E-type full power decrease significantly and they might even
pump. The same evaluation is shown in figure 11 for the vanish completely. A reduction in NPSH of almost 30%
axial flow pump types. At full power the speed margin is is found when the ship speed drops from 44 knots (with
about 6 knots. This is sufficient for good operation of the four jets in operation) to 34 knots with three jets.
vessel even at three jets.
Two new axial flow pump types, denoted LJX and WLD
120%
have been developed with improved cavitation margins.
6 knots
The axial pump types can absorb almost 30% more
100% CAVITATION
LIMIT power at manoeuvring speeds before the cavitation limits
are reached, which results in about 20% more available
Normalised thrust [%]
80%
thrust.
100%
60% 90%
80% The increased cavitation performance of the axial pump
enables operation of a vessel with three jets at full power,
40% whilst keeping sufficient margins against cavitation.
40%
20% Thrust - 3 jets
Resistance 7. REFERENCES
0%
0 10 20 30 40 50 1. Bulten, N.W.H., ‘Numerical Analysis of Waterjet
Ship speed [knots]
Propulsion System’, PhD thesis, Technical University of
Eindhoven, 2006
Figure 11: LJX/WLD-type thrust diagram for 3 jets
operation for given resistance line 2. Bulten, N.W.H., Verbeek, R., Van Esch, B.P.M.,
‘CFD simulations of the flow through a waterjet
installation’, International Journal of Maritime
6. CONCLUSIONS Engineering, Vol 148 part A3, pp 23-34, 2006
Both at low speed manoeuvring and high speed steering 3. Verbeek, R. & Bulten, N., 'Recent developments in
shaft torque of the impeller is influenced by the inflow waterjet design', RINA Waterjet Propulsion II
field under a drift angle. Negative drift results in a conference, Amsterdam, 1998
decrease of torque and positive drift lead to a higher
torque. The variation in torque is related to the presence
of pre-swirl in the inlet ducting. If the pump has to 8. AUTHORS BIOGRAPHY
operate at large positive drift angles an increase of torque
of about 5% is observed. This might lead to overloading Norbert Bulten is team leader of the CFD department of
of the engine. Wärtsilä Propulsion Netherlands BV. He has written a
PhD thesis at the Eindhoven Technical University (TU/e)
The available NPSH is influenced both at low speed about the numerical analysis of a waterjet installation.
manoeuvring and high speed steering. The decrease of
NPSH is related to the magnitude of the drift angle. Rob Verbeek is responsible for waterjet hydrodynamics
However, the behaviour is more or less identical for and product development within Wärtsilä Propulsion
negative and positive drift angles. Netherlands BV, formerly known as Lips Jets.
Qiongfang Yang, Yongsheng Wang, Zhihong Zhang, and Mingmin Zhang, Naval University of Engineering, China
SUMMARY
Effects of changing the number of pump blades of both rotor and stator on the characteristics of flow pattern and
waterjet propulsion performances are principally investigated in this paper, which includes the changes of rotor's blades
from 5 to 7 to the effect of Stodola slip factor, of stator's vanes from 9 to 13 to the effect of straightening the outflow of
impeller, and of both rotor and stator's blade numbers simultaneously. It shows that, given the condition of fixed pump
revolution and vessel speed, the Stodola slip factor, the head, axial-thrust and brake power are all incline as the number
of rotor's blades increase, but the efficiencies decline; the circumferential velocity of the nozzle outflow weakens with
the increase of number of stator's vanes, but the improvement is approximately unchangeable when it comes to 11. The
waterjet performances are close when the stator's vanes are 10 and 11, both of their head and axial-thrust are bigger
than that of with 12 or 13 stator's vanes; The waterjet optimum propulsion performances can obtained when 5 blades of
rotor match 9 vanes of stator, while the rotor blades are 6 or 7, the best number of stator's vanes both are 11, but the 7
blades and 11 vanes combination presents a better cavitaion performances.
pressure gradients[6,7].
Fa
Rotor irin
Equations governing the turbulent incompressible flow gr
oo
within the rotor are formulated in a rotating reference m
frame. The continuity and momentum equations are:
3. VALIDATION OF FLOW FIELD The mixed plane interfaces are used to handle with the
COMPUTATION rotating and stationary domains. Throughout the
computations presented in subsections, such schemes are
The grid used in the computations has about one million. used unless otherwise stated.
The inlet duct and the FCV are discretized into
unstructured cells as a whole. Special emphasis was put Results for the waterjet show comparison between
on modeling the inlet lip turbulent eddy motion and computed and manufacturer global data on design speed
computing streamwise acceleration of the boundary and revolution and off-design conditions, see Fig.4,
layer near the hull, so fine grid spacing are used in such where all wall forces due to pressure and wall shear
local region. The rest solution domain are filled with stress are integrated to get the thrust. All variables are
hexahedral cells. Considering the periodicity of the normalized by the design value. The power absorption
blade passages, Fig.3 shows the single blade to blade prediction differs by less than 2%, while the difference
channel surface mesh for both the rotor and stator. for the thrust is a litter higher, but still less than 4%.
1.2
manufacturer data
Interface 1.1
CFD prediction
1.0
Nondimensional thrust T
0.9
Outlet Inlet
0.8
0.7
0.6
0.5
0.4
0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
Nozzle Stator Rotor Nondimensional speed Vs
(a)
Fig.3 Surface mesh of the waterjet single passage
1.2
An appropriate mesh density gives a compromise manufacturer data
between the accuracy and the computational cost. Miner 1.1
CFD prediction
[8] made a comparison of the velocity profiles with an
Nondimensional power N
1.0
axial flow impeller from two meshes, one with 22176
0.9
nodes and the other with 40131 nodes, and showed no
significant differences. A continuation of work referring 0.8
to a mixed flow pump (specific speed is 388.54) was 0.7
performed by him later[3]. Based on the experience
0.6
gained in the analysis of the axial flow impeller, the
rotor model has 26299 nodes and the stator with 20519 0.5
nodes, the shapes and magnitudes of the velocity and 0.4
0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
static pressure profiles were correctly predicted again. Nondimensional speed Vs
As the mixed flow waterjet pump for this study is close
to that of Miner both on the specific speed and design (b)
parameters, the mesh resolution of the rotor and stator
gets 20000 nodes as basic orders of magnitude Fig.4 Thrust and power versus speed: (a) thrust and (b)
throughout the computations presented in subsections. power
The height of the first cell adjacent to the blade surface
is approximately 0.00001 D1m , which is 3 to 50 in terms
4. EFFECTS OF VARIABLE NUMBLE OF
of y for all surfaces, where D1m is the average BLADES ON PROPULSION
diameter at the inlet of the rotor. Ten layers of PERFORMANCES
hexahedral cells have been attached to the surface with a
grid-stretching ratio equal to 1.1. The number of the This section will describe different number of blades for
computational elements of the inlet duct and FCV rotor-stator interaction on the waterjet performances
domain is approximately 190000 after a comparison. with three steps. Firstly, just changing only the rotor's
Velocity components of uniform stream with the given blades from 5 to 7, the Stodola slip factor will change
inflow speed are imposed. On the nozzle exit boundary, subsequently. Secondly, increase of the stator's vanes
the static pressure is set to background pressure while resulting in different commutating action is of our
other variables are extrapolated, which assumes the jet interest. Finally, several configuration by changing both
diameter at vena contracta equals to nozzle diameter. of the rotor and stator's blades simultaneously, the
D2 m
D2 a
m1
D2 e
of the rotor on design ship speed and rotational speed
are specific speed ns=465.7, average diameter of the
rotor at inlet D1m=0.136m and at outlet D2m=0.137m, e1
width of outlet b2=0.073m, minimum and maximum
D1m
D3
D1a
diameter at outlet D2e=0.887m and D2a=0.950m
D1e
respectively, the mean blade angel at the discharge
Eb2 =21.6°, and the Stodola slip factor SS=0.803, which
are calculated based on literatures[2,9]. Changing only
Fig.5 Meridional surface and geometrical parameters
the rotor's blades, the solidity s l / t m will vary
significantly, where l is the chord of the blade 1.02
Normalized Head
89.2
Efficiency Eta/%
measured in the developed meridional plane (Fig.5), t m is 0.99 88.8
the cascade interval, while the response of the other 88.4
0.96
geometrical parameters are entirely negligible[10], see 88
Table1. Fig.5 shows a significant fraction of the 0.94 87.6
geometrical parameters on the meridional plane. On this 5 6 7 5 6 7
Number of blades Number of blades
surface, the subscripts 1 and 2 denote particular values
at inlet and discharge, and the corresponding subscripts (a) (b)
a , e and m relate to the tip, root and mean span 1.01 1.01
Normalized Power
Normalized Thrust
number of rotor's blades turns to five, a light condition nine to thirteen vanes, combines the origin six blades
will present, the engine is not able to deliver the rotor to be analyzed. And both of the shroud and hub for
maximum power again in such a case. Integrating the the rotor- stator interaction is the same as the origin. The
flow and propulsion predictions, the waterjet device computational condition is the same as section 4.1.
reaches the optimum propulsion performances with the
six blades impeller. The same conclusion can also be Fig.8 shows the iso-velocity plot distribution at the exit
obtained under the other four off-design points, see of the nozzle for five waterjet devices with different
Fig.7. number of vanes stator, the corresponding predicted
thrust and power can be found in Table2. As the number
0.97
Five blades rotor of vanes gets larger, the rotating component of the
Six blades rotor outflow increasingly weakens, however, it shows no
0.90 significant difference when it comes to 11. Uniting
Seven blades rotor
Nondimensional thrust T
0.74
0.64
0.46
(b)
Fig.7 Waterjet propulsion predictions under off-design
conditions: (a) thrust versus speed and (b) power versus
speed (c) (d)
1.02 90.0
4.3 CHANGE ROTOR'S BLADES AND STATOR'S
Efficiency Eta/%
Normalized Head
1.01 89.2
VANES SIMULTANEOUSLY 1.00
0.99 88.4
The stator of the mixed flow pump is 3-dimention with a 0.98 87.6
0.97
long axial distance but short spanwise. The rotor-stator 0.96 86.8
interaction should be taken into account when the 9 10 11 12 13 8 9 10 11 12 13
Number of stator's vanes Number of stator's vanes
stator's vanes are designed, so the vanes should be
matched the discharge of the rotor. Fig.9 shows the (a) (b)
pressure distribution of the origin waterjet pump's 1.01 1.04
Normalized Power
Normalized Thrust
meridional surface, including both of the rotor and 1.00 1.02
stator. The leading edge of the vane is approximately 0.99 1.00
parallel to the trailing edge of the rotor's blade, and the 0.98
0.98
0.96
axial distance between them are very small. Such stator's 0.97 0.94
vanes are generally called with big distortion. The 0.96 0.92
variety of rotor's blades and stator's vanes simultaneous 8 9 10 11 12 13 14 8 9 10 11 12 14
Number of stator's vanes Number of stator's vanes
will result in the change of the meridional surface of the
pump, hence of the streamline within the blade passage, (c) (d)
which will affect the waterjet propulsion performances.
Five blades rotor
The operational point is also the same as that in section
4.1. Six blades rotor
Seven blades rotor
For different combination between rotor's blades and
stator's vanes, Fig.10 shows the comparison of the head, Fig.10 Waterjet propulsion predictions for the
propulsion efficiency, thrust and the absorbed power of different combination between rotor's blades and stator's
the different waterjet devices. For the waterjet attached vanes: (a) head, (b) efficiency, (c) thrust and (d) power
by the six blades rotor, all the global quantities lie
intermediately compared to that of five-blade rotor and
seven-blade rotor matched by five different stator's 5. COMPARISON OF PUMP INCIPIENT
vanes. Under the same operational point, the head of the CAVITATION PERFORMANCES WITH 6
waterjet with seven blades rotor gets the maximum BLADES ROTOR TO 7
value, but its efficiency is the lowest, however, as for
five blades rotor, it is just on the contrary, which is the Since we have concluded that the optimum propulsion
same as just changing the rotor's blades only. All the performances of the waterjet can be presented by
global quantities of the six blade rotor integrating with combination of 6 or 7 blades rotor and 11 vanes stator,
the series of stator's vanes vary similarly with that of now form the pump incipient cavitation point of view
seven blades rotor. When the rotor's blades is five, the there are some basic introduce. Cavitation is defined as
optimum propulsion performances can be obtained by the process of formation and disappearance of the vapor
attaching the nine vanes stator. Another optimum match phase of a liquid when it is subjected to reduced and
is seven blades rotor and eleven vanes stator, which is subsequently increased pressure at constant ambient
the same as the combination for six blades rotor. temperatures. The potential for cavitation is typically
evaluated in terms of cavitaion parameters: net positive
Exit of rotor suction head, NPSH, which is regarded as a measure for
the margin against vaporization of the fluid entering the
pump. The formula to compute it reads:
p01 pv
NPSH (5)
Ug
1
Fig.9 Pressure distribution of the origin waterjet p01 p1 UV 2 (6)
pump's meridional surface 2
evaluating rotors with regards to suction performance. in which p 1' is the pipe inlet static pressure, see
By definition (5) one has
Fig.11. Then, substituting equation (5) and (6) in
equation (10) it gets:
p01, i pv
NPSH i (7)
Ug pv' p '01 UgNPSH (11)
0
Cp
-2
-6
To determine the region where the local static pressure
-8
drops below the vapor pressure,(i.e. p pv ), another
-10
parameter pv' is introduced, with reference to equation -0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
streamwise(0 1)
(8), the formula reads:
Fig.13 Comparison of the pressure coefficient at
pv' pv ( p 1' p1 ) (10) 0.7span location between the 6 blades and 7 blades
6. CONCLUSIONS 8. REFERENCES
Based on CFD, the flow pattern and propulsion 1. STEPANOFF A J. Centrifugal and Axial Flow
performances of the waterjet are analyzed on both Pumps[M]. New York: John Wiley & Sons.INC.,1957.
design and off-design conditions. Effects of the rotor's
blades and stator's vanes to the propulsion performances 2. GUANG Xingfang. The Master Handbook of Modern
are mainly investigated, and the results obtained are as Pumps[M]. Beijing: Press of Astronautics, 1995.(in
follows: Chinese)
(1) Given the operational points with dynamic 3. MINER S M. CFD Analysis of The First-Stage Rotor
parameters, the propulsion efficiency reaches the highest and Stator in A Two-Stage Mixed Flow Pump[J].
with the five blades rotor configuration, the lowest with International Journal of Rotating Machinery, 2005(1):
the seven blades rotor; while both the thrust and brake 23-29.
power are just on the contrast, the lowest with five
blades rotor and the highest with seven blades rotor. As 4. HU P, ZANGENEH M. CFD Calculation of The
the increase of rotor's blades number, the Stodola slip Flow Through A Waterjet Pump[C]. International
factor gets larger, which weakens the rotational flow Conference on Waterjet Propulsion III, Sweden: RINA,
within the blade passage, hence results in the increase of 2001: 1-10.
the head.
5. BULTEN N. Numerical Analysis of a Waterjet
(2) Just changing the stator's vanes only, the rotating Propulsion System[D]. PhD dissertation, Library
discharge flow at the exit of the nozzle tends to Eindhoven University of Technology, Netherlands, 2006.
uniformity as the vanes' number get larger, but the
improvement is approximately unchangeable when the 6. LLOYD G, ASTILLEROS E. Best Practice
vanes comes to 11, and makes the efficiency decline due Guidelines for Marine Applications of Computational
to frictional losses at the same time. Under the certain Fluid Dynamics[R]. WS Atkins Consultants and
operational point, compared to the waterjet with a members of the NSC, MARNET-CFD Thernatic
eleven-vane stator, the thrust and brake power of the Network, 2002: 37-42.
waterjet with twelve or thirteen vanes are much smaller,
and the hydrodynamic characteristics for the twelve and 7. MENTER F R. Ten Years of Industrial Experience
thirteen vanes are similarity as well. with SST Turbulence Model[C]. Fourth International
Symposium on Turbulence, Heat and Mass Transfer
(3) Increasing the rotor's blades from five to seven, and (ICHMT), Turkey: Antalya, 2003: 625–632.
changing the stator's vanes from nine to thirteen at the
same time, it can reconstruct 15 different waterjet 8. MINER S M. 3D Viscous Flow Analysis of An Axial
pumps. In which the characteristics for the series of six Flow Pump Impeller[C]. International Symposium on
blades rotor lie intermediately compared to that of Transport Phenomena and Dynamics of Rotating
five-blade rotor and seven-blade rotor matching five Machinery (ISROMAC’96), Hawaii: Honolulu, 1996, 2:
different stator's vanes respectively. The waterjet series 336-344.
with five-blade rotor get the maximum efficiency and
minimum head, while the waterjet series with 9. HE Xijie, LAO Xuesu. Design Method of
seven-blade rotor are on the contrast. A five blades rotor Mixed-Flow Pump Impeller's Blade[J]. Journal of Hebei
combining a nine vanes stator can obtained the optimum Engineering and Technical College, 2000(1): 1-5.(in
propulsion performances, when the number of rotor's Chinese)
blades is six or seven, the optimum match is both the
eleven-vane stator, while the 6 blades rotor pump's local 10. YAN Bipeng, TANG Fangping. Study on The
low pressure region is bigger and so is easier to incipient Performance of Axial-Flow Pump by Changing The
cavitation. Number of Its Blades[J]. Journal of Yangzhou
University, 1998, 1(3): 53-55.(in Chinese)
of New Technology of Marine Propulsion, has received Zhihong Zhang holds the current position of Director at
the first scalar award in Hubei province for his B.S. the Department of Fluid Mechanics, professor.
thesis, and has written 8 papers in the area of marine
propulsor up to now. Mingmin Zhang is a member of the Institute of
Underwater Acoustics, professor, mainly focuses on the
Yongsheng Wang holds the current position of Director underwater radiated noise of the navy machinery.
at the Office of New Technology of Marine Propulsion.
He is Professor of Marine Engineering in the University
of Naval Engineering.
Number Specific Width Average Average Velocity Maximum Minimum Blade Stodoal
of speed of diameter diameter meridional diameter diameter angle slip
blades outlet at inlet at outlet at outlet at outlet at outlet e) factor
(m) (m) (m) (m/s) (m) (m)
TABLE 2 Waterjet propulsion prediction with 6 blades rotor attached by different stator's vanes
Number of vanes Thrust (kN) Brake power (kW) Propulsion efficiency (%) Head (m)
SUMMARY
A methodology is presented for designing waterjet pumps to meet multi-objective design criteria. The method combines
a 3D inviscid inverse design method with multi-objective genetic algorithm to design pumps which meet various
aerodynamic and geometrical requirements. The parameterization of the blade shape through the blade loading enables
3D optimization with very few design parameters. A generic pump stage is used to demonstrate the proposed
methodology. The main design objectives are improving cavitation performance and reducing leading edge sweep. The
optimization is performed subject to certain constraints on Euler head, throat area, thickness and meridional shape so
that the resulting pump can meet both design and off-design conditions. A Pareto Front is generated for the two
objective functions and 3 different configurations on the Pareto front are selected for detailed study by 3D RANS code.
The CFD results confirm the main outcomes of the optimization process.
2. METHODOLOGY
performance. The red dots represent the Pareto Front or pressure and flow angles and the mass flow rate
the “optimum” sets of configurations for the design boundary condition is used at the outflow.
space.
For cavitation analysis, a two phase Rayleigh-Plesset
Three impeller designs along the Pareto front (shown by model is used. The interphase transfer is governed by a
A, B and C) are selected for further detailed study. In mixture model where the interface length scale is 1 mm.
Fig. 4, comparison of the leading edge shape of the A Flow is assumed to be homogeneous and isothermal at
impeller impeller C is presented. One can see clearly that 293.15 K. The saturation pressure is 3619 Pa and the
the A impeller has, as expected, a significantly reduced mean nucleation site diameter is 2e-03 mm.
leading edge sweep as compared to impeller C.
4.2 COMPARISON OF BASIC PERFORMANCE
PARAMETERS
(b) Impeller B
or diffuser designs that meet contrasting requirements 12. Deb,K., Pratap, A., Agarwal,K. and Meyarivan, T.
relating to efficiency, suction performance, 2002, A Fast and Elitist Multiobjective Genetic
manufacturing limitations, mechanical constraints or Algorithm: NSGA-II, IEEE Transactions On
cost. Evolutionary Computation, Vol. 6, No. 2, pp. 182-189.
1. Taylor, T.E. and J.E. Kerwin (1998), ‘Waterjet pump Mehrdad Zangeneh is Professor of Thermofluids at
design and analysis using a coupled lifting-surface and University College London. His research interest relate
RANS procedure’, International Conference on Waterjet to development of design methods for turbomachinery
Propulsion Latest Developments, 22 & 23 October 1998, based on 3D inverse design approach and automatic
Amsterdam. optimization methods.
2. Taylor, T.E., and R.W. Kimball (1999), ‘Experimental Kasra Daneshkhah is a senior design engineer at
validation of a coupled lifting-surface/RANS procedure’, Advanced design technology and has been involved in
5th International Conference on Fast Sea Transportation, design of various industrial and marine pumps as well as
Seattle, Washington, USA, Sept 1999. low speed fans.
3. Huntsman, I., Hothersall, R., 2001, “Developmet of Bruno Da Costa was an intern student at Advanced
Quasi 3D Methods and 3D Flow Solvers for the Design Technology from University of Centrale Paris,
Hydrodynamic Design France.
of Water Jets”, Proceedings of Waterjet Propulsion III
Conference.
SUMMARY
This paper presents the development of a new high performance mixed-flow waterjet pump with a higher power density
than the previous design. The design objective has been to improve the cavitation performance of the pump in order
enable a significant size reduction for a given ship speed and engine power. This will result in lower weight the pump
unit as well as for the whole propulsion system. Size reduction has a positive effect also on the inflow to the pump and
thereby the interaction between inlet duct and pump. An increase of the power density of the waterjet unit presents a
number of challenges. One is to maintain high propulsive efficiency. Another challenge is to cope with the structural
loads. The aim of this paper has been to focus on structural issues in the design process of the new pump.
Figure 6. Strain signals from the 4 gauges on the pressure Figure 7. FE model of impeller.
side in Fig. 5.
4. FE ANALYSIS OF IMPELLER
The smean stress of the new impeller is on approximately Fig. 10 shows the non-dimensional dynamic stress
the same level as of the present impeller. The resulting obtained in the positions of the strain gauges obtained
stress level is well below the design criteria. from Fig. 6. All located were on the pressure side of the
Consequently the static stress has not been the main blade in the area close to the leading edge, see Fig. 5.
concern in the design process. Instead the focus has been
on the dynamic stress and fatigue of the impeller blade. The figure shows the stress amplitude under an operating
condition corresponding to a 45 kn ferry. The amplitudes
have been normalized against the maximum value in
5. FATIGUE OF IMPELLER BLADES order to show the relative distribution. The result shows
that the amplitude is approximately the same in gauge
In the previous section it was shown how mean stress of PS1, PS2 and PS4. A tendency of decreasing amplitude
the impeller employing pressure obtained by CFD can be along the chord can be seen. This has been confirmed
computed in a good agreement with to the result of from tests with gauges located close to the trailing edge
model tests. The dynamic stress of the impeller can on where very low amplitudes were found. The amplitude in
the other hand only be obtained by scaling the result of gauge PS4 shows the amplitude is approximately
the model test. Factors like the influence of cavitation constant in radial direction.
can presently not easily and efficiently be represented in
CFD analysis. Also the number of operating conditions Based on the stress amplitude of the impeller blade the
to be studied would render a CFD analysis of the system fatigue life can be estimated employing the Palmgren-
very time consuming. Miner cumulative damage rule. An SN curve has been
established based on a combination of testing and
At an early stage of the design process it was found that extensive full scale experience. In the fatigue test a
the highest stress amplitude will occur in the same area specimen of the actual cast duplex stainless steel was
as the highest mean stress found in the FE analysis. The subjected to an environment of sea water.
dynamic stress in this area is caused by pressure
fluctuations when the blade is passing the wake in the Based on the design life and the operating profile of
intake. Therefore the focus of the design process was to different vessels the cumulative damaged has been
carefully choose a thickness distribution of the blade in computed under different operating conditions. The
order to achieve a constant static and dynamic stress resulting cumulative damage is on the same level as of
spread out over the area close to the leading edge. In this the present Kamewa SII waterjets.
way the material will be utilized in a more efficient way
than if a single hotspot would be present.
6. CONCLUSIONS
7. AUTHORS BIOGRAPHY
SUMMARY
Hybrid propulsion systems of waterjet(s) and propeller(s) have many advantages. An existing ship, South African Navy
3500 ton corvette which was reported in Waterjet Propulsion 4, has greatly proven that. When waterjet(s) and
propeller(s) are combined in a ship, not only the interactions of waterjet-hull and propeller-hull, but also the interaction
between waterjet(s) and propeller(s) should be considered. In this paper, hybrid propulsion system of a waterjet and two
propellers is studied particularly. An isolated waterjet propulsion system and open-water propeller performances are
studied and results are validated by experimental data. Flow region of the hybrid propulsion system is simulated by
solving RANS equations and interactions of the two kinds of propulsors are analyzed. Inflow and outflow of waterjet
and propellers are different from isolated conditions. Performances of propellers are changed more widely than the
waterjet. Different rotating direction of the propellers will affect the velocity distribution at ducting inlet and then the
performance of waterjet. Efficiency of the propulsion system and non-uniformity of pump inflow are better when
propellers rotate outward. Both calculation and theory analysis show that propellers are more sensitive to the change of
flow field on hybrid propulsion system. More attention should be given to propellers when a hybrid propulsion system is
designed.
1. INTRODUCTION
2. CONCEPT DESIGN INTEGRATION
Hybrid propulsion systems of waterjet(s) and propeller(s)
have been applied on fast yachts, ferries and warships for Parameters of MEKO A-200 Corvette were reported
some time. Higher efficiency and more operation modes detailed in Waterjet propulsion 4[1]. A simple hybrid
are the main characteristics of these applications. From propulsion system similar to MEKO A-200 is selected
the appearance of such systems, the question of how to for this research work. Power ratio, diameter ratio of
tackle the issue of cruising at high overall efficiency with waterjet to propeller are just same as MEKO A-200.
a diesel and/or gas turbine plant is sometimes solved. At However, the selected hybrid propulsion system is small,
low or medium speeds the propellers are driven by waterjet and propellers are different from MEKO A-200.
diesel(s) so that propellers have good efficiency and Furthermore, the main issue concerned is the interaction
diesel engine(s) are loaded in an optimum way. At higher of waterjet and propellers so that only stern part of vessel
is considered and no particular ship model is used. To
further simplify the problem, the ship is truncated at the bottom to represent the boundaries of the calculated flow
design waterline, eliminating the need to define the free field. The optimum domain of the control volume from
surface. Table 1 displays the data of selected hybrid my research group is 20D upstream of the inlet, 10D and
propulsion system. 8D of width and depth respectively. D is the rotor inlet
diameter of waterjet.
Table 1 Selected Hybrid Propulsion System Data
Design speed 30knot The generation of the mesh of the complete waterjet is
Waterjet intake duct diameter 71cm split into three separate parts; the inlet mesh and the
Propeller diameter 1.15m pump meshes with rotor and statorbowl. The mesh of
Power of propellers in mode III 2*600kW inlet is done with the commercial mesh code ICEM CFD.
Power of waterjet in mode III 2000kW Near the surface of the ducting, shaft and hull bottom a
Propeller speed 732rpm special procedure is applied to create fine cells at the
Waterjet speed 850rpm walls. This ensures good quality of the y+ values.
1.8
CFD
H/D=I CFD
KaMeWa 1.5 Experiment
Cavitation region
p1 1.2 II
p2 10KM
III
kT,10KM
0.9
Thrust
p3
0.6 Kt
0.3
p4
III II I
0
J
-0.3 0 3 05 07 09 11 13 15
Ship speed
The CFD analysis of the open water propeller is 4. CFD ANALYSIS OF HYBRID PROPULSION
described in 2 parts. First the generation of the numerical SYSTEM
model will be discussed. Then the CFD predictions of
thrust and torque will be compared with experimental After the computational results of isolated waterjet and
data. open water propeller are validated, the hybrid propulsion
system is analyzed. Mesh is generated according to the
The present simulations are performed on a 4 blades isolated waterjet and the open water propeller system, the
propeller with the diameter D=0.25m. The computational mesh is shown in fig.5. Most boundary conditions are
domain has been identified with a cylinder surrounding same as the isolated waterjet and propeller. For lack of
the propeller and aligned with the shaft axis. The inlet is better option, the top surface (which would otherwise be
4D upstream, the outflow 6D downstream, the diameter the free surface) was set as a symmetry plane. This
of the lateral cylindrical boundary is 5D. The whole restricts the water available to the inlet by denying the
domain is spilt into 2 parts to generate mesh. One domain ability for the inlet to draw water from above the
is just around the propeller which is filled with waterline.
tetrahedral cells, ten lays of prismatic cells have been
attached to the blades and hub surface. Another domain is
meshed by hexagonal cells. The mesh is shown in fig.3.
Fig. 3 Mesh of the open water propeller Figure 6 shows the streamline of hybrid propulsion
system. There is an important difference with the isolated
Boundary conditions are set to simulate the flow around waterjet and propeller. For hybrid propulsion system,
a rotating propeller in open water: on the inlet boundary, both waterjet and propeller are sucking water from the
velocity components of uniform stream with the given same direction and origin. Space between two propellers
inflow speed are imposed; on the exit boundary, the static is narrower than inflow width of the isolated waterjet
pressure is set; on the outer boundary, the opening plus propellers. The suction flow of propellers are
boundary condition is imposed; on the blade and hub inclined to the side of the ship. After water been
surface, the no-slip condition is imposed. accelerated by propellers and ducting inlet, they flow to
the stern part of the ship. However, velocity of water 4.2 INFLUENCE OF THE RELATIVE POSITION
around the ducting inlet is higher than the water OF PROPELLERS AND WATERJET
accelerated by propellers, shapes of propellers' streamline
are seriously distorted. For hybrid propulsion system, the waterjet permits to be
moved as far aft in the ship as desired without the
Furthermore, propellers' blades pressure distribution are problem of unacceptable large inclination of the shaftline
greatly changed. Pressure distribution on four blades is and the engine foundation. So the relative position
not identical. Fig. 7(a) shows the pressure coefficient of between waterjet inlet and propellers can be changed
blade 1 and blade 3 at four different blade spans. more widely. In this paper, performances of five different
Pressure coefficient on blade 1 which is near the ducting positions of propellers are analyzed. The sketch map of
inlet is lower than blade 3. Cavitation should be propellers' positions is shown in figure 8. From position
restricted at blade 1 and 4, especially at the region near 1 to position 5, propellers are close to the ducting inlet
the hub. gradually. When the calculations are done, mesh size is
identical for five positions.
5 4 3 2 1
1
r/R=0.5 Consequently, a relatively small change of the volume
0 0 flow rate can lead to a large change in the thrust of the
0 0. 2 0. 0. 6 0. 8 1 0 0. 2 0. 4 0. 6 0. 8 1
-1
streamwise
-1
-2
streamwise installation. The other is the change of wake fraction.
-2
Blade 1 Blade 3
When a waterjet and two propellers work together,
2
Cp r/R=0.7 Cp
1
r/R=0.9
velocity at the region of ducting inlet is higher than the
1 0. 5 isolated condition and wake fraction is larger. For the two
0 0
0 0. 2 0. 4 0. 6 0 8
0. 5
0 0. 2 0. 4 0. 6 0. 8 reasons we can learn that thrust of hybrid propulsion is
-1
streamwise -1 streamwise
smaller than the isolated conditions and some
-2
fluctuations may exist, it can be seen in figure 9(a).
a. pressure values of blade 1 and blade 3.
Furthermore, pressure distribution along the cutwater is
changed. Analysis of the pressure in figure 10 shows that
although the two locations of the stagnation point and
minimum value are almost the same for five propellers'
positions, pressure values are different. Minimum
pressure of position 5 is lowest.
4
4
1
3
1
Easy Cavitation region 3 Compared with the waterjet, thrust and torque of
propellers fluctuate widely. The deviation can reach to
2 2 6%, it is shown more detail in figure 9(b). This is mainly
due to the decrease of advance ratio. Figure 9(d) shows
the velocity at propeller disc plane of five positions.
b. pressure contours of propellers' blades
From position 1 to position 5, velocity decreases
Fig. 7 Pressure distribution of propellers blades
gradually and thus the advance ratio. We can derived the
(IILFLHQF\
Over the complete propellers' positions of calculated 3URSHOOHU
2YHUDOO Outward
conditions, performances of waterjet and propellers are
all changed. However, there are only a rather limited
varying of efficiency. This is shown in figure 9(c).
SRVLWLRQ
7KUXVW 7RUXTH
Inward
c efficiency of waterjet and propeller
:DWHUMHW 7KUXVW
:DWHUMHW 7RUTXH
Outward
Inward
Outward
3RVLWLRQ
Inward
7KUXVW7RUTXH
Outward
d mass flow rate and velocity
Fig. 9 Comparison of calculations of some results for
five different propellers' positions
Position
1.5
0 03 Position 1
0 02
1 0 01
Isolated wa erjet
0
Cp [-]
-0 01
-0 02
0.5 -0 03
Position 5
-0 04
-0 49 0.485 0 48 0.475 0.47 0.465
Distances along cutwater [mm]
Cp [-]
0.2 Position 1
-0.5 0.18
0.16
S>0 Isolated waterjet
Cp [-]
0.14
0.12
-1 S=0 0.1
Position 5
0.08
S<0 0.06
0.335 0.34 0.345 0.35 0.355 0.36 0.365 0.37 0.375 0.38
Distance s a ong cutwater [mm]
-1.5
-0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0 0.1 0.2 0.3 0.4
Distance s along cutwater [mm]
Fig. 10 Calculated pressure coefficient Cp along the cutwater for different positions of propellers.
.VL
and velocity distribution under the hull are different at
two cases. Figure 9 displays the comparison of the
results of two cases. Obviously, thrust and torque of
waterjet is more close to isolated condition when
propellers rotate outward. This is mainly due to
3RVLWLRQ
varying of wake fraction for the increase of mass flow
rate when propellers rotate outward cannot change the
values so much.
Fig. 12 Comparision of non-uniformity at two
propeller rotation direction
where v is the local axial velocity and v pump the speed has increased to v A 'v . The pressure in the
average axial velocity. Non-uniform pump inflow slipstream is the same as the pressure in the
velocity distribution can cause flow rate fluctuations undisturbed flow. Figure 13 shows a sketch of the
through an impeller channel and the variations of the control volume of an open propeller with the
inflow angle at the leading edge of the blade[5]. nomenclature of the velocities.
Obviously, the non-uniformity should be kept minimal
Undisturbed flow
from a hydrodynamic point of view. Calculation Slipstream
Propeller disc
D0 A 0
results show that the level of non-uniformity of D A
D1 A 1
outward rotating propellers is smaller than inward p0 p 'p p p0
Tprop
CTprop 6. CONCLUSION
1/ 2 U vA 2 Aprop
Behavior of the flow pattern though a hybrid
Where Aprop is the cross-sectional area of the propulsion system of a waterjet and two propellers is
simulated and some results are analyzed. Results show
propeller disk, based on the propeller diameter. Jet
that hydrodynamics of hybrid propulsion are obviously
velocity ratio P is defined as: different from the isolated conditions. Flow field of
waterjet and propellers interact on each other.
vin Efficiency and non-uniformity of pump inflow in
P
vout outward rotating condition are better than in inward
So, condition. Both calculation and theory analysis show
that propellers are more sensitive to the change of flow
Tprop (v A 'v) 2 1 P2 field on hybrid propulsion system. More attention
CTprop 1
1/ 2 U v A 2 Aprop vA2 P2 should be given to propellers when a hybrid
propulsion system is designed.
5.2 WATERJET THRUST
8. AUTHORS BIOGRAPHY
A Gany, A Shemer, A Gofer and D Har-Lev, Faculty of Aerospace Engineering, Technion – Israel Institute of
Technology, Haifa, Israel
SUMMARY
A unique concept of an air-augmented waterjet propulsion system has been successfully tested, resulting in a remarkable
increase in the system’s thrust. This research may present a conceptual revolution for increasing boost capability and
maximum attainable speed from a given waterjet system, similarly to the role played by an after-burner in a jet engine.
Static tests in a water-tank have been conducted using a Yamaha jet-ski waterjet propulsion unit. Data obtained from the
original motor operation at different rpm's have been used as a reference. Air injection in the air-augmented tests has
been done through an extension section specially designed and installed between the pump and the nozzle exit cone.
Typical thrust increase in the range of 15-30% and more compared to the original thrust has been obtained due to the
injection of air bubbles, without affecting the pump operation and without causing cavitation problems. Such a
capability may have significant implications on improving vessel’s maneuvering, boost and speed.
1. INTRODUCTION
Diffuser Air Inlet Nozzle
Marine two-phase jet propulsion has been studied
extensively at the Technion - Israel Institute of
Technology for nearly two decades. The main idea of the Water Bubbly
two-phase jet propulsion is that gas or air bubbles
injected into the water flow within the propulsion unit
Flow
convert their expansion work, ³ PdV , into kinetic energy
of the flow, hence increasing the exhaust jet speed and
generating thrust. (inf)
The thrust generated by both aeronautical and marine jet Mixing Chamber
engines, including the marine two-phase jet propulsor,
can be expressed by Figure 1: Illustration of a marine two-phase ramjet
propulsion unit.
F m (ue u) (1)
1.7
1.6
1000
Fmix/Fwj
1.5
1.4
500
1.3
1.2
0
1000 2000 3000 4000 5000 6000 7000 1.1
RPM
1
0 20 40 60 80 100 120 140 160 180
mdota [gr/sec]
Figure 5: Thrust vs. rpm for the original waterjet and for
the waterjet with a mixing chamber extension. No air
injection. Figure 6: Thrust ratio of waterjet engine with and without
air injection vs. airflow rate. Engine at 2000 rpm.
3.2 THRUST AUGMENTATION BY AIR 1.7
INJECTION Theory, 70% Air Expansion Efficiency
1.6 Experimental Results
1.2
wexp RT ln r (2)
1.1
Figure 6 presents the thrust ratio with and without air as a 1.25
function of airflow rate, for waterjet engine operating at
Fmix/Fwj
1.2
6. GANY, A., "Analysis of a New Thermodynamic Power
1.15 Cycle for a Two-Phase Waterjet," International Conference
Waterjet Propulsion ,4RINA , London, UK, May 26-27, 2004.
1.1
Venez-vous?
CORALIE.
A tout à l'heure!
Elle sort.
SCÈNE VIII
Au revoir, monsieur.
Montjoie fait quelques pas vers la porte; puis tout à coup, s'arrêtant.
MONTJOIE.
A moi?
MONTJOIE.
ÉDITH, souriant.
Je dirais la vérité.
MONTJOIE, avec émotion.
Chère Édith!
MONTJOIE.
Vous me pardonnez?
ÉDITH, s'éloignant et allant au piano.
A vous!
DANIEL.
Et c'est le fils de Coralie qui parle ainsi! Pauvre garçon! (Il regarde un
instant Daniel, qui cause avec Édith.) Cet honnête homme souffrirait trop,
je me tairai. (Haut.) Vous ne sauriez croire, monsieur, combien vos
paroles loyales m'ont ému. (Il lui tend la main.—A Édith.) Je vous ai déjà
fait compliment de votre mariage, mademoiselle. Permettez-moi
d'insister. Il y a certains hommes qu'on estime plus à mesure qu'on
les connaît davantage.
Il salue et sort.
SCÈNE IX
ÉDITH, DANIEL.
DANIEL.
DANIEL.
Je suis bien heureux!...
ÉDITH.
Moi, j'ai demandé qui vous étiez. On m'a répondu: «—C'est lui qui
s'est battu si héroïquement sous les murs de Metz.» Alors j'ai songé
que vous deviez être bon, puisque vous étiez brave. Vous m'avez
quittée pendant dix minutes, mais je sentais que vous me regardiez
de loin. Je vous ai regardé aussi. Ma tante est venue me chercher
pour partir; j'étais toute troublée, mon regard avait croisé le vôtre.
Alors, elle m'a demandé si j'étais souffrante. J'ai hoché la tête en
souriant. Je n'étais pas souffrante: je vous aimais.
DANIEL.
Chère Édith! quand je pense que votre père a failli répondre non! Et
je vous aurais perdue, et nous nous serions aimés sans pouvoir nous
le dire!
ÉDITH.
Combien de temps?
ÉDITH.
Toujours.
DANIEL.
Quand on oublie celui qu'on aime, c'est qu'on ne l'a jamais aimé.
DANIEL.
Édith!
ÉDITH.
Rien.
DANIEL.
Rien que deux! Mon amour est plus ancien que le vôtre, puisque moi
je vous connaissais... avant de vous connaître.
DANIEL, couvrant sa main de baisers.
Même décor.
Une grande table au milieu de la scène, le lendemain, de jour.
SCÈNE PREMIÈRE
GODEFROY, CÉSARINE.
Césarine lisant un journal de romans.—Godefroy furette dans ses vitrines.
Ça?
GODEFROY.
Césarine!
CÉSARINE.
SCÈNE II
BONCHAMP.
Tu vas bien. Bonjour, ma chère amie. Madame Dubois n'est pas là?
Bravo, je vois que j'arrive le premier. Elle est très bien, la tante de
Daniel.
GODEFROY, vivement.
Beaucoup, bien que je l'aie vue hier pour la première fois. Elle adore
son neveu. Elle m'a parlé de lui avec une émotion touchante.
GODEFROY.
Aussi, plus j'y réfléchis, plus je suis satisfait de mon futur gendre. Je
suis bien obligé d'en convenir, jamais je n'aurais osé espérer pour
É
Édith un aussi beau parti.
BONCHAMP.
SCÈNE III
Par hasard?
ÉDITH, très confuse.
Mon parrain...
Elle s'éloigne et va au fond, près du perron, regardant.
GODEFROY, à Bonchamp.
Tu ris; ça la trouble.
BONCHAMP.
Et pourquoi pas?
Madame Dubois et Daniel paraissent au fond.
SCÈNE IV
CORALIE.
J'ai apporté les pièces nécessaires pour régler nos affaires d'un seul
coup. (Montrant Édith et Daniel.) Ces enfants vont aller se promener
pendant ce temps-là.
CÉSARINE.
BONCHAMP.
SCÈNE V
CORALIE, GODEFROY, BONCHAMP.
BONCHAMP.
Veuillez vous asseoir, chère madame. (Tous les trois prennent place, il
déplie quelques papiers.) Un contrat de mariage est généralement chose
très embrouillée... Avez-vous remarqué les défiances naïves qu'on
s'y témoigne? La crainte d'être volées que les parties contractantes
ne se cachent pas réciproquement? J'ai souvent fait cette
supposition invraisemblable: une bande de galériens se constituant
en société... anonyme et rédigeant un acte. J'imagine qu'ils ne
prendront pas plus de précautions que les honnêtes gens.
GODEFROY, à Coralie.
Ah!
BONCHAMP.
Ah!
GODEFROY, un peu timidement.
Mon Dieu, cher monsieur, ma pauvre sœur n'a pas fait de testament;
j'étais son héritière naturelle, la fortune de mon père se partageait
donc entre nous deux; à son lit de mort, elle m'a chargée de veiller
sur les intérêts de son enfant, et de lui remettre purement et
simplement la part qui lui reviendrait. C'est ce que vous appelez, je
crois, un fidéicommis en termes de droit?
BONCHAMP.
Un fidéicommis.
CORALIE.
Je dis que...
BONCHAMP, à part.
Comme elle est troublée! (Haut.) Enfin, quelle est votre opinion?
CORALIE, toujours très émue.
Vous voulez?...
BONCHAMP, même jeu.
SCÈNE VI
BONCHAMP, GODEFROY.
BONCHAMP.
Sur quoi?
BONCHAMP.
La mère de Daniel!
BONCHAMP.
Tu me renverses!
BONCHAMP.
La mère de Daniel!
BONCHAMP.
Quand tu répéteras cela jusqu'à demain? Mme Dubois est, après tout,
une femme intelligente, distinguée; mais sa tendresse pour Daniel,
c'est de la tendresse maternelle.
LE DOMESTIQUE, entrant.
M. de Montjoie, M. Morisseau.
GODEFROY.
Il y a un moyen bien simple de recueillir des renseignements. M. de
Montjoie la connaît, je crois, à ce que m'a dit Édith, ou du moins ils
ont un ami commun.
BONCHAMP.
Ah!
GODEFROY.
Faites entrer.
BONCHAMP, à part et préoccupé.
Un ami commun?
SCÈNE VII
CLAUDE.
Vous partez?
MONTJOIE.
Demain ou après-demain au plus tard.
BONCHAMP.
Moi?
CLAUDE.
Monsieur Morisseau!
BONCHAMP.
Hein?
CLAUDE.
Ah!
MONTJOIE.
Monsieur Morisseau...
CLAUDE.
Vous ne nierez pas que cette ressemblance vous ait frappé. Moi je
l'ai trouvée sans hésiter. Le coup d'œil de l'artiste! (A Bonchamp.) C'est
vraiment extraordinaire. Les mêmes yeux profonds et étranges, le
même nez, la même bouche. Une seule différence: Coralie était
blonde, et madame Dubois est brune. (A Montjoie.) Vous ne direz pas
le contraire.
MONTJOIE.
Vous les évoquiez vous-même hier encore. Mais, j'y pense, vous
avez causé longuement avec madame Dubois. Vous avez un ami
commun, paraît-il?
MONTJOIE.
Enfin... (A Claude.) Vous allez en forêt? Je vais faire un tour avec vous.
CLAUDE.
SCÈNE VIII
BONCHAMP, MONTJOIE.
Un moment de silence.
Vous m'apprenez là, monsieur, des choses que je n'ai pas le droit de
connaître, et...
BONCHAMP.
Monsieur...
BONCHAMP.
MONTJOIE.
SCÈNE IX
SCÈNE X
CORALIE, BONCHAMP.
BONCHAMP, à part.
Inutile, madame.
CORALIE.
Ah!
BONCHAMP.
Le misérable!
BONCHAMP.
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