OIL IMMERSED TRANSFORMERS

Hermet cally Sealed & Conservator Type

 ELTAS Transformatör A.Ş. s one of the lead ng
transformer manufacturer of Turkey w th 41 years
of exper ence.

Today w th more than 10.000 transformers we

produced, we are n more than 90 countr es;
Power Created st We are n everywhere where energy ex st.
by Quality YEAR

ELTAS Transformatör A.Ş. strengths are unique

engineering and design features and flexibility to
meet all the customer requirements on time. Each
power transformer is designed according to its
We as Team are; BUSINESS SECTORS required specification and suitable to its application
area.
X O R C W • Do our best

P Y U C I • Never comprom se on qual ty Power Transm ss on

and D str but on
Publ c Areas Industr al Fac l t es
Product Groups:
• Susta ned develop ng • H gh Voltage Large Power Transformers
E A S E F up to 250 MVA at 420 kV
• Creat ve and nnovat ve
R L T S T
• Hardwork ng, devoted, Solar PV Energy W nd Energy Hydroelectr c Energy • Cast Res n Dry Type Transformers
T W S well- nformed up to 25 MVA at 36 kV
O I • Honest, fa r, transparent
• O l Immersed Transformers
R B • Customer-or ented Geothermal Energy Iron & Steel Industry Foss l Fuels Energy
Hermet cally Sealed & Conservator Type

T L • Env ronment fr endly

• Solar & W nd Appl cat on Transformers
H E • UL/cUL L sted Transformers
M n ng Industry Mar ne and Ports Ra lways
Y
• Mob le Transformers

• Rect f er Transformers

• Spec al Transformers

• Earth ng Transformers

• Auto Transformers

• Ser al & Shunt Reactors

O l Immersed
Transformers
O l Immersed Transformers Product Types
• Hermetically Sealed Distribution Transformers
• Conservator Type Distribution Transformers
• Renewable Energy Application Transformers
• UL/cUL Listed Transformers
Windings
W nd ngs for d str but on transformers for the low voltage
• Mobile Transformers
co ls, e ther copper or alum num can be used as conductor
• Rectifier Transformers
mater al. The w nd ngs are made of fo l or a flattened and
• Mono-phase Transformers paper or Nomex nsulated w re. If the co ls are made of fo l,
• Earthing Transformers the layers are nsulated us ng a thermal upgraded paper as
• Auto Transformers well as a cover ng made of DDP res n.
• Serial and Shunt Reactors
The h gh voltage co ls are also made of copper or alum num
conductors. For the w nd ngs, an enameled or a paper Core
nsulated round or flattened type of w re s used. The layer The core of transformers The cho ce of the mater al s made
nsulat on looks l ke a dagger, because of the str pped are made of cold rolled accord ng to no-load values requ red by the
electr cal nsulat on paper (kraft or thermal-upgraded, gra n or ented s l con customer.
d amond patterned). The structure of th s spec ally formed steel. Cores are produced
layer nsulat on ncreases the mpulse voltage propert es. The by us ng f rst class Cores are sl tt ng, cutt ng to length w thout
layer nsulat on also helps n ach ev ng another mportant goal: qual ty of steel. burr and stack ng by Well-Known, Next
to produce a r g d co l w thout space. In other words a co l of Generat on, Automat cal Fully Integrated
excellent qual ty. Georg and Tuboly Mach nes n house.

Act ve Part & Cover

The assembly of core, co l and des gned to
ncrease the res stance aga nst short c rcu t
forces. The top cover, nclud ng the act ve part
of standard transformers, s mounted to the
tank w th bolts. Another appl cat on s the d rect
assembly of act ve part to the tank.

The connect on parts of the top cover, the h gh

Our Transformers can be designed and produced; voltage bush ngs, and the arch ng horns are
• According to International and National Standards made of sta nless mater als or of mater als
(such as IEC 60076-1, ANSI/IEEE, BSI, DIN, etc.) or covered by a spec al coat ng wh ch s res stant
Customer Specific Standards to corros on. The arrangement of the bush ng,
• with ONAN, ONAF, ODAF , OFAF, OWAF cooling systems the accessor es, the protect on box or the cable
• mineral oil and natural & synthetic ester fluids box s done on the top or the s de of the
• with off-load tap changers or on-load tap changers transformer accord ng to customer requests.
• with cable box or protection box
• with porcelain bushings, resin type plug-in
bushings or busbar bushings
 O l Immersed
Transformers
Pa nt ng
Transformers are n the colour of RAL 7033 as a
standard. Transformer tanks are pa nted by the
Dry ng & O l F ll ng method of d pp ng or spray ng. Method of pa nt ng
s chosen n accordance w th customer requests
The act ve parts of transformers such as
and work ng cond t ons of the transformer.
core and co ls are dr ed under h gh vacuum
n a furnace. The process of dry ng var es
accord ng to transformer’s type, power and
voltage. O l s f lled under h gh vacuum.

Tank
Tanks and top covers for transformers are made of m ld Also, t s poss ble to use rad ators
steel. The cool ng surfaces of d st rbut on transformers are as cool ng surfaces. Every
made of corrugated walls and they also form the s des of transformer tank needs to pass
the bank. Bottom plate, s des and frame are sealed by an o l leakage test after weld ng. ELTAŞ A.Ş. offers d fferent appl cat ons, d fferent
weld ng. For transformers up to 4000 kVA, corrugated Therefore, each tank s taken th ckness of f lm or transformers w th d fferent
cool ng walls can be used as cool ng surfaces. under pressure afterbe ng colours as per customer requests. Also, f
produced. requested, hot d p galvan zed tanks can be
produced.

F n shed tanks and top covers are sandblasted

commensurate w th DIN spec f cat ons.

If the customer has spec f c request or

demands related to sandblast ng, ELTAŞ A.Ş. has
suff c ent mach nery o fulf ll all these
requ rements. It s poss ble to enclose the
bush ngs on the top cover nto a protect on box
made of appropr ate steel accord ng to IEC
60144. Accord ng to BS 2562, the cable box can
be attached to the s des of the tank.
O l Immersed
Transformers
Test Laboratory
3 of Test Laborator es & Chem cal Laboratory
of ELTAŞ A.Ş. have been accred ted w th n the The Follow ng Equ pments are Used n
scope of ISO/IEC 17025. O l Type D str but on Test Laboratory for Rout ne,
• H gh Voltage Transformer Test Laboratory Type & Spec al Tests of Transformers;
• O l Immersed D str but on Transformer Test Laboratory
• Dry Type Transformer Test Laboratory • 100 kV, 30 kVA 0,3 A s ngle-phase test ng transformer
• Chem cal Laboratory 400 kV, 20 kJ 4 stages l ghtn ng mpulse generator

O l Immersed D str but on Transformer • 380 Vac suppl ed, 250 kVA, 0-380 Vac Var ac 630
Test Laboratory kVA 4,8/0,38 kV step-up transformer
O l Type D str but on Transformer Test Laboratory s able
to do rout ne, type & spec al tests of transformers & • 55 kW - 160 kVA 50-150 Hz frequency converter generator
shunt reactors up to 31,5 MVA 66 kV, accord ng to IEC,
IEEE, ANSI standards, domest c & fore gn customer • 66 kV, 600 A Transformer loss measurement system L st of Type & Spec al Tests for O l İmmersed
spec f cat ons.
D str but on Transformer Test Laboratory
• 1500 kVA 70/7 kV step-up transformer
Test area of O l type D str but on & Med um Power 1. Determ nat on of Capac tances
Transformer Test Laboratory s 5 x 8 m (w dth & length). • 9,7 MVAr 0,44 kV......10 kV var able capac tor bank W nd ngs-To-Earth and Between W nd ngs
(IEC 60076-1 Clause 11.1.2.2)
In order to obta n the ground ng res stance value below 2. Measurement of D.C. Insulat on Res stance Between
0,5 Ω, ground ng rods that connected to each other, Each W nd ng to Earth and Between W nd ngs
p led under test area. Surface of test area was covered (IEC 60076-1 Clause 11.1.2.2) 10. Pa nts and Varn shes - Cross-Cut Test
L st of Rout ne Tests for O l İmmersed
by alum num plate that connected to ground ng rods v a 3. Measurement of D ss pat on Factor (tan δ) (ISO 2409:2007)
D str but on Transformer Test Laboratory
d fferent po nts. of the Insulat on System Capac tances 11. Measurement Th ckness of Pa nt
1. Measurement of W nd ng Res stances (IEC 60076-1 Clause 11.1.2.2) 12. Check of Core and Frame Insulat on
(IEC 60076-1 Clause 11.2) 4. Measurement of No-Load Loss and Current for L qu d Immersed Transformers
2. Measurement of Voltage Rat o & Check of at 90 % and 110 % of Rated Voltage w th Core or Frame Insulat on
Phase D splacement (IEC 60076-1 Clause 11.3) (IEC 60076-1 Clause 11.5) (IEC 60076-1 Clause 11.12)
3. Measurement of Short-C rcu t Impedance and 5. Temperature-R se Type Test 13. Insulat on of Aux l ary W r ng
Load Loss (IEC 60076-1 Clause 11.4) (IEC 60076-2) (Auxw) (IEC 60076-3 Clause 9)
4. Measurement of No-Load Loss and Current 6. Measurement of the Power 14. L ne Term nal AC W thstand Test
(IEC 60076-1 Clause 11.5) Taken by the Fan and L qu d Pump Motors (LTAC) (IEC 60076-3 Clause 12)
5. Appl ed Voltage Test (AV) (IEC 60076-3 Clause 10) (IEC 60076-1 Clause 11.1.3) 15. Full Wave L ghtn ng Impulse Test
6. Induced Voltage W thstand Test (IVW) 7. Determ nat on of Trans ent Voltage (LI) (IEC 60076-3 Clause 13.2)
(IEC 60076-3 Clause 11.2) Transfer Character st cs 16. Chopped Wave L ghtn ng Impulse Test
7. Tests on On-Load Tap-Changers - Operat on Test (Annex B of IEC 60076-3:2000) (LIC) (IEC 60076-3 Clause 13.3)
(IEC 60076-1 Clause 11.7) 8. Measurement of Zero-Sequence Impedance (S) 17. L ghtn ng Impulse Test on a Neutral Term nal
8. Leak Test ng W th Pressure For L qu d Immersed on Three-Phase Transformers (LIN) (IEC 60076-3 Clause 13.4)
Transformers (T ghtness Test) (IEC 60076-1 Clause 11.8) (IEC 60076-1 Clause 11.6) 18. DIRANA (D electr c Response Analys s -
9. Check of the Rat o and Polar ty of Bu lt-In Current 9. Measurement of Frequency Response Determ nat on of Water Content n Insulat on Mater al)
O l Type D str but on Transformers, Med um Power Transformers (IEC 60076-1 Clause 11.1.2.1) (Frequency Response Analys s or FRA). Test
Transformers, Earth ng Transformers, Rect f er 10. Check of core and Frame Insulat on for L qu d The Test Procedure Shall be Agreed Between 19. Measurement of Exc tat on Current
Transformers, Booster Transformers, S ngle-phase Immersed Transformers w th Core or Frame Manufacturer and Purchaser. 20. Measurement of Harmon cs of the No-Load Current
Transformers & Shunt Reactors can be tested n O l Type Insulat on (IEC 60076-1 Clause 11.12)
D str but on & Med um Power Transformer Test Laboratory.
 Our Qual ty &
Env ronment
9001 17025 14001 45001 Approach
ELTAŞ A.Ş. s determ ned to contr bute to “The EU
Qual ty Cert f cates
Green Deal”. We are aware of our respons b l t es to
• Qual ty Management System Cert f cate
protect our planet w th our products and serv ce
(TS EN ISO 9001:2015)
network spread over more than 90 countr es.
• Internat onal Accred tat on Cert f cate
(TS EN ISO IEC 17025:2017)
• Env ronmental Management System Cert f cate Our products are des gned and manufactured
(TS EN ISO 14001:2015) accord ng to EU Eco Des gn Regulat ons for
• Occupat onal Health and Safety Management System Cert f cate carbon - neutral soc ety.
(TS ISO 45001:2018)
• UL/cUL Cert f cate Also n accordance w th the "Our V s on of
O l tests and DGA (D ssolved Gas Analys s) are The test dev ces and measur ng • CE Conform ty Susta nab l ty", we reduce the amount of water we
carr ed out n ELTAS A.Ş. o l laboratory as a qual ty methods are be ng used; comply (Ecodes gn Regulat on 548-2014_IEC 60076-1 & 11) use n our processes day by day, and keep our waste
control of process determ nat on of faults n w th nat onal and nternat onal • GOST-Russ a Cert f cate water under control by constantly hav ng t analyzed.
transformers, cond t on mon tor n of transformers norms such as IEC, ISO, ASTM, VDE, • Cert f cate of Conform ty to Turk sh Standarts /Dry Type
n serv ce, ncom ng qual ty control of o l that s BS, JIS, TSE and TEİAŞ. Test results (TS EN 60076-11) The qual ty of raw mater als, processes, and waste
used for transformers. are annotat oned n accordance • Cert f cate of Conform ty to Turk sh Standarts / O l Immersed management pol c es are mproved day by day
w th nternat onal standarts by our (TS EN 60076-1) accord ng to L fe-Cycle Assessment.
team who are experts n the r f eld. • Serv ce Qual f cat on Cert f cate
(TS 12809)

The tests are be ng performed us ng the state of

art dev ces n our lab;
Internat onal Test Cert f cates that
OIL TESTS we have from ndependent laborator es
• Breakdown Voltage • Dens ty Type Test Reports (KEMA, CESI, VNL VEIKI)
• Interfac al Tens on • V scos ty • Short C rcu t Test
• Power Factor • Color - 80/100 MVA 154/33,6 kV Short C rcu t Test (KEMA)
• Ac t dy • An l ne Po nt - 50/62,5 MVA 154/33,6 kV Short C rcu t Test (KEMA)
• Water Content - O l Immersed 6000 kVA 21,2 /10,6 kV Shot C rcu t Test (ICMET)
- O l Immersed 4000 kVA 20/0,48 kV Short C rcu t Test (VNL VEIKI)
GAS ANALYSES - Dry Type 5500 kVA 34,5/0,69 kV Short C rcu t Test (CESI)
• Hydrogen - (H2) • Carbonmonox de - (CO) - Dry Type 2500 kVA 33/0,415 kV Short C rcu t Test (KEMA)
• Methane - (CH4) • Carbon d ox de - (CO2) • L ghtn ng Impulse Test
• Ethane - (C2H6) • Oxygen - (O2) • Temperature R se Test
• Ethylene - (C2H4) • N trogen - (N2) • No se Level Test
• Acetylene - (C2H2)
• Spec al Test Reports
- E2, C2, F1 Tests

Chem cal
- The Se sm c Qual f cat on Test

VIRLAB,S.A.
Division de Urbar Ingenieros, s.a.

IPH ICMET SEISMIC

Qualification Certificate

Laboratory
ELECTRICAL LTD
Pad Mounted
Transformers
Pad mounted transformers is one of the
product groups that is within ELTAS A.Ş. scope
of manufacturing. As definition, pad mounted
transformers which are installed over a gravel
or concrete pad, have underground cable
connections and have access restrictions.
Generally pad mounted transformers are Currently, pad-mounted transformers are
located in open public areas and they need to designed in accordance with the latest
be of robust design as to prevent unwanted version of ANSI/IEEE C57 and NEMA
access. standards. Upon request, UL Listed
transformers are available as well.
Construction-wise LV and HV bushings are
located in a cabinet which if formed of 2
compartments. Protection devices, de- Applications such as solar skids Type of bushings are deadfront and livefront on HV side.
energized tap changer, and other may require LV bushing to be Livefront bushings generally have porcelain insulators
installed in their own separate and have live parts exposed. Deadfront bushings are
accessories are located in this cabinet.
cabinet which can be located on made of epoxy and their connections are made by
short walls of the transformer means of cable connectors which prevents live parts to
(Segment 2 or Segment 4). be exposed.

Some features of pad mounted transformers are:

• Liquid options: Mineral oil, Natural ester (FR3)
• Bushings: Deadfront, Livefront
• Pressure relief valve
• Pressure vacuum gauge
• Liquid temperature gauge
• Liquid level gauge
• Drain & sampling valves
• De-energized tap changer
• Load break switch (2 or 4 positions)
• CLFs, bayonet of expulsion fuses

Additional valves, gauges (with or without contacts)

are also optionally available.

ELTAS A.Ş. makes the designs in accordance with DOE

2016 where applicable. Other desired efficiency levels
or characteristics can also be provided.
 Renewable
Energy
Appl cat ons
Transformers for W nd Appl cat ons
ELTAŞ A.Ş. also manufactures liquid immersed
transformers suitable for installation in wind turbines.
Since the space inside the wind turbine is limited, the
transformers which are going to be located inside
have to be very compact. Liquid immersed wind
Transformers for Solar Appl cat ons turbine transformers can be designed using natural
Transformers used in solar power plants are the main Designs and production solutions or synthetic ester oil, with air or water cooler. Air or
product of ELTAS A.Ş. in the liquid immersed distribution for specific brand inverters are also water cooled transformers become more compact
transformers group. These transformers, which have been possible. Among these solutions, and it makes a liquid immersed transformer a perfect
produced in large numbers, are customized according to the there are also transformers for fit for wind applications.
needs in the field. They can be designed for single or double "solar skid" applications, which are
inverter connection. being preferred frequently in If more compact designs are needed, insulation
recent years. material suitable for high temperature class is used
and overall dimensions can be reduced further.

These transformers, almost all of which are designed as In solar skid applications, the dimensions and
hermetically sealed, have a static screen as standard. When the terminals of the transformer are customized to
transformer is completely filled with oil, an integrated be suitable for LV and HV switchgear connections
protection relay is installed as standard. Optionally, this relay and skid dimensions. Busbar type bushings are
can be equipped with a PT100. commonly used in LV terminals while on HV side,
plug-in bushings are mainly used. Bushings can
Depending on the constraints such as size and cooling capacity, be indoor or outdoor type, depending on
ELTAS A.Ş. design and production capability is 6 MVA for a single requirements. In accordance with the skid
secondary transformer while it is 10 MVA for double secondary design, the terminal outputs can be located on
transformer. Solar transformers can be made more compact the transformer cover or side wall. Some optional
by utilizing high temperature insulation material, thus features are:
increasing thermal class of transformer. • Cable box
• Busduct flange
ELTAS A.Ş. can optimize the rated power of a transformer with • Oil bund (10% additional capacity)
respect to a given load curve (solar load profile). In this case, • Hydrocarbon filter for oil bund
the transformer is operated at overload during peak hours. • Bushing locking mechanism
However, since the transformer is going to rest during night
hours, overall ageing rate is lower than 1. It means that
transformer ageing is slower than nominal ageing rate, thus
increasing transformer overall life.
Des gn
Research &
Development
ELTAS A.Ş. works to international standards,
whereby our strength lines in the engineering
approach to design transformers based on the Special Software n House are:
customer’s specific requirements and flexibility to • The calculation of two-dimensional plane or axis symmetric
meet wishes on time and accurate way. electrostatic field.

We thereby use engineering tools equipped with • The calculation of impulse stresses on main and longitudinal
fully integrated design software which has been insulations of Transformers. It is intended for definition of
developed both in-house and externally. impulse voltages between any points of windings.

• The calculation of transformer tanks, yoke beams and pressing 3-D CAD Package S mulat on (by Ansys Fea)
Benefits of engineering tools, we use: rings for mechanical strength at short circuit, pressing, lifting, It is used for design mechanical It is used for mechanical analysis. The vibration levels
• Reliable design vacuuming and transportation modes. form of transformer tank, on the end panel of a transformer tank are calculated
• Electrical stresses within safe limits coolers and active part. It and compared with the measured values.
• Optimized insulation structure • The calculation of electrodynamic stability of transformer reduces lead time and increases
• Low risk of failure windings at short circuit. accuracy.
• Long lifetime
• Optimized tank design
• Lower tank weight
• Lower noise
• Increased reliability In order to meet the demand of energy sector, The
ELTAS A.Ş. R&D activities plays important role to
ensure reliability of product and to improve
techniques:

• Design optimization (considering of design relation

to labor and material costs)
• loss evaluation and noise level
• distribution of voltage stresses under impulse
lightning and switching surge conditions,
• behavior during short circuit conditions, both
transient electrodynamics and continuous thermal
withstand analysis of those areas where high
electrical stresses can occur,
• optimization of the insulation structure design,
• calculation of stray losses and thermal effects.

Some studies are made with international working

groups such as TUBITAK , CIGRE, IEEE and
transformers are tested at international
laboratories when needed.
 Transport &
After Sales
Serv ce
On-s te serv ces that we prov de dur ng On-s te serv ces that we prov de for newly nstalled
ma ntenance are as follows; transformers are as follows;
• Assembly, vacuum o l f ll & test ng • Assembly and comm s on ng
• Bush ng & cooler changeouts • Insulat on res stance test (Megger)
• Relocat on • Turn rat o test
• Regasket ng, leak repa r • W nd ng res stance test
• O l f ltrat on & refurb shment • Insulat on power factor
• Load tap changer ma ntenance • SFRA
• Cond t on assessment • T ghtness under pressure test
• Mon tor ng systems • D scharge and f ll ng of transformer o l under
• Spare parts management vacuum
One of ELTAŞ A.Ş.’s pr nc ples s to prov de Transformers are d spatched w th • D electr c strength test of o l
Our transformer repa r serv ces are as follows;
customers w th tranformers a long serv ce l fe. complete or part al assembly • Power factor of o l
• Co l replacement
Prevent ve measures are taken for tranformer's accord ng to the r d mens ons and • Measurement of water n o l
• Core replacement
durab l ty are carr ed out on-s te under appropr ate transportat on cond t ons. • Gas analys s of o l
• Repa r or replacement of mechan cal accessor es
cond t ons. • Funct onal tests of protect on elements
• Conservator replacement
• General check ng of transformers
• Dry ng n kerosene vapor spray ng vacuum furnaces
• El m nat on of o l leaks and prov s on of permanent
• Isolat on renewal
solut ons
• Ma ntenance of low voltage and h gh voltage
nsulators, mprovement of connect ons and
replacement of nsulators when necessary
• Funct onal tests of protect on elements and
replacement of defect ve elements w th modern zed
protect on elements
• Electr cal tests of transformers
• Sampl ng of transformer o l and o l analys s
• D scharge of transformer o l on-s te w th
modern zed systems
• Replacement of transformer o l
• Replacement of necessary seals
• Modern zat on or replacement of ava lable control
panel
• Replacement and capac ty ncrease of cool ng
system
• Prov s on of automated voltage regulator panel and
ts adaptat on to ava lable system
• Prov s on of parallel operat on panel and parallel
operat on of transformers
• Tap changer ma ntenance.
• Adaptat on of onl ne mon tor ng modules to the
transformer
n more than 90 countr es,
wherever energy ex st, we are there

Transformatör Sanayi ve Ticaret A.Ş.

Head Quarter:
A.O.S.B. 10046 Sokak No: 4 Ç ğl , İZMİR / TÜRKİYE
Product on Plants:
Çoraklar Mahalles 5011 Sokak No: 5 ALOSBİ Al ağa, İZMİR / TÜRKİYE
T: + 90 232 398 15 00 | F: + 90 232 376 77 64
www.eltas.com.tr