®

12V/24V
Diaphragm Pumps
USER MANUAL
It is the installer’s responsibility to read, understand, and comply with these instructions.
 A Guide to Your Diaphragm Pump
The high pressure 12V-DC (p/n 36667) or 24V-DC (p/n 36674) dia-
phragm pump is ideal for many different applications. Its solid construc-
tion and thick casings result in extraordinarily quiet and reliable opera-
tion. The pump is controlled automatically by a built-in pressure switch.

1. FEATURES
• 4 chamber diaphragm pump • Run dry capable for normal
• Continuous duty workloads
• Bypass: reduces cycling • Automatic: controlled by pres-
• Self priming sure switch
• Quiet operation • Industry standard mounting
• Ignition protected pattern

2. APPLICATIONS
• Solar rainwater harvesting system
• Water purification systems
• Yacht/RV/caravan pressurized water system
• Sprayer fixtures (vehicle-mounted sprayers, electric sprayers)
• Food beverage filling and liquid transfer
• Any other pressurization systems

3. DIMENSIONS

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4. INSTALLATION
Materials
- 1 diaphragm pump with related accessories
- 2 (at least) pieces of flexible, reinforced hose piping, with collapsing
strength of twice the inlet collapsing pressure, hose must be mini-
mum 1/2” ID
- 4 stainless steel hose clamps and screws
- 4 screws to fasten the pump to the mounting surface
- 1 electrical cutoff switch
- 1 fuse
- 1 screwdriver
- 1 strong, cutting implement for tubing
- Teflon tape or sealant (if desired)

Setup
1. The pump may be mounted in any position. If mounted vertically, the
pump head should be in the down position to avoid leakage into the
motor casing in the event of a malfunction.
2. Secure the feet, but do not compress them. Over-tightening the se-
curing screws may reduce their ability to dissipate noise and vibra-
tion.
3. Intake hose must be minimum ½” (13 mm) ID reinforced hose. Main
distribution line from pump outlet should also be ½” (13 mm) ID with
branch and individual supply lines to outlets no smaller than ⅜” (10
mm).
4. Plumb the system using high pressure (2 x pump rating) braided,
flexible tubing to minimize vibration/noise.
5. Do not apply inlet pressure in excess of 30 PSI. In general, try to
avoid any inlet pressure completely.
6. Avoid any kinks or fittings which could cause excessive restrictions.
7. Strainer should be attached to the inlet side.
8. The fittings must be secured to avoid leakage.
9. Use clamps at both ends of hose to prevent air leaks into the water
line.
10. If a check valve is installed in the plumbing, it must have a cracking
pressure of no more than 2 PSI.
11. If applying a sealer or plumbing tape, be careful to not over-tighten,
as they may be sucked into pump.
12. This pump should be wired on its own dedicated circuit. Connect
the positive lead (red) to the positive terminal of the battery and the
negative wire (black) to negative terminal of the battery.
13. In an easily accessible location, install a switch to control electricity
to the pump. Turn the pump off when not used for extended periods
or when the tank is empty.
14. The electrical circuit should be protected with an over-current protec-
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 tion device (fuse) in the positive lead. This pump requires a 10 amp
fuse (12V) or a 5 amp fuse (24V).
15. The pump circuit should not include any other electrical loads.
16. As the water supply pump is non-essential, reference the wire chart
under the electrical information. Be sure to have the correct wire
sizing for the length of wire you are using.
17. After installation, check the voltage at the pump motor. Voltage
should be checked when pump is operating. Full voltage must be
available at the pump motor at all times.

Notes:
1. Flexible potable water hose or PEX tubing is recommended instead
of rigid piping at pump. If using rigid piping, provide a short length of
hose between pipe and the pump to avoid noise and vibration.
2. Metal fittings are not recommended. When possible, use the provid-
ed plastic fittings.
3. Do not adjust the bypass without the help of a technician.
4. Lack of sanitizing and maintenance is one of the main reasons of
under performance of the pump. Please perform maintenance and
winterize the pump at appropriate times, especially before and after
a period of storage.

About the Bypass

Please consult a professional technician in the case that the bypass
needs adjustment. Improper adjustment of the bypass may damage the
pump.
The bypass comes preset for optimal operation of the pump. If your
application calls for a different setting for the bypass, you may change it
yourself. Carefully tighten the screw to increase or loosen the screw to
decrease the minimum operational pressure of the bypass.

CAUTION
Please follow the instruction manual to install the product. Any action
outside what is recommended in this manual may bring damage to the
pump. Any inappropriate installation or operation that causes the pump
damage is not covered by warranty.

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5. SPECIFICATIONS
Pump
4 chamber positive displacement diaphragm
Type
pump, self priming, capable of being run dry
Control Type Pressure switch and bypass control
Max Recommended
140°F (60°C)
Temperature
Priming Capabilities 6 ft. (1.8m) suction lift
Shut-off pressure 55 PSI : 41 PSI ± 5 PSI (±0.3
Re-start Pressure
bar)
Inlet/Outlet Ports 1/2"-14 MNPT
Weight 4.0 lbs. (1.9 kg)

Motor
16 AWG, 9.4 in. (24 cm) long with 2-pin connec-
Leads
tor/leads
Duty Cycle Intermittent
Max. Amp Draw 7.00A(12V)/3.37A(24V)
Fuse 10A(12V)/5A(24V)

Standard Pump Configuration

Part Control
Voltage Open Flow Max Draw
Numbers Type
36667/ 3.0 GPM Switch and
12V/24V 7.00A/3.37A
36674 (11.3 LPM) bypass
Shut-off Wire
Valves Diaphragm Ports
Pressure Connections
55 PSI 1/2”-14
EPDM Santoprene 2-pin/leads
(3.8 bar) MNPT

Performance
Pressure Flow Current (Amps)
PSI Bar GPM LPM 12V 24V
0 0.00 2.85 10.80 3.9 1.15
10 0.69 2.27 8.60 4.5 1.84
20 1.38 1.96 7.40 5.1 2.24
30 2.07 1.59 6.00 5.8 2.64

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 40 2.72 1.32 5.00 6.3 2.97
50 3.45 1.11 4.20 6.7 3.28
55 3.80 0 0 7 3.37

6. ELECTRICAL INFORMATION

Ft. AWG
0-20 16 AWG
20-30 14 AWG
30-50 12 AWG
50-65 10 AWG

7. REPAIR KITS
A D

B
4 6
3
1 2
5
C

Key Description Quantity

A Pump Head Assembly 1
B Valve Assembly 1
C Diaphragm Assembly 1
D Motor Assembly 1
1 Pressure Switch 1
2 Diaphragm of Pressure Switch 1
3 Pump Head 1
4 Diaphragm 1
5 Rubber Feet 1
6 Motor 1

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8. TROUBLESHOOTING
Pulsating Flow - Pump Cycles On and Off
• Check line for kinks.
• Plumbing lines or fittings may be too small.
• Clean faucets and filters.
• Check all fittings for air leaks and tighten as needed.

Noisy
• Check if the mounting feet are compressed too tightly.
• If the mounting surface is flexible, it may be adding noise.
• Check for loose head/screws.
• If the pump is plumbed with rigid pipe, then it may transmit noise
more easily.

Failure to Prime but Motor Operates - No Pump Discharge

• Restricted intake or discharge line.
• Air leak in the intake line.
• Punctured pump diaphragm.
• Initial amp supply is not enough to sufficiently start the motor.
• Debris clogged in the valves.
• Crack in pump housing.

Motor Fails to Turn On

• Loose or improper wiring.
• Pump circuit has no power.
• Blown fuse or thermal protection tripped.
• Failed pressure switch.
• Defective motor.

Pump Fails to Turn Off After All Fixtures are Closed

• Punctured diaphragm.
• Discharge line leak.
• Defective pressure switch.
• Insufficient voltage.
• Clogged valves in pump head.

Low Flow and Pressure

• Air leak at pump intake.
• Accumulation of debris inside pump or plumbing.
• Worn pump bearing (possibly accompanied by loud noise).
• Punctured diaphragm.
• Defective motor.

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Use the following process to adjust shut-off and bypass pressures

Picture 1

pressure valve
gauge outlet
pump

water tank

Picture 2
1. pressure adjustment
set screw type; 5/64 (2mm)
allen key

2. bypass adjustment
set screw type; 5/64 (2mm)
allen key

3.

*Remove the pressure adjustment screw completely, mark the screw in

relation to the switch housing for reference as to number of “turns”, start
screwing the set screw clockwise “9 to 9½ turns”, as the 3 in picture 2
indicates. This will increase the pressure to shut-off at approximately 60
PSI.

*Remove the bypass adjustment screw completely, mark the screw in

relation to the bypass housing for reference as to number of “turns”, start
screwing the set screw clockwise “10½ to 11 turns” (See Picture 2, Note
3.). This will increase the maximum bypass pressure to approximately 67
PSI.

*How to verify the shut-off and bypass pressures

After adjusting the screw, slowly close the valve until shutoff. The pres-
sure gauge pointer will indicate shut-off/bypass pressure.

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