CD5.

241
CD-Series DC/DC Converter 24V, 5A, 120W

DC/DC CONVERTER
▪ 24V DC-Input
▪ Isolated 24Vdc Output
▪ Efficiency up to 90.3%
▪ Width only 32mm
▪ 20% Output Power Reserves (PowerBoost)
▪ Full Power Between -25°C and +60°C
▪ Soft-start Function Included
▪ Minimal Inrush Current Surge
▪ Reverse Input Polarity Protection
▪ 3 Year Warranty

PRODUCT DESCRIPTION SHORT-FORM DATA

The Dimension CD-Series offer DIN rail DC/DC converters in the Output voltage DC 24V
92-120W output power range in a very compact housing. These Adjustment range 24 - 28V *)
DC/DC converters are allowed to run with a battery or similar
Output current 5.0 - 4.3A up to +60°C ambient
sources or can also be used to refresh and stabilize the 24Vdc on
3.8 - 3.2A at +70°C ambient
the end of long cable runs. The basic units include all the
essential basic functions while the -S1 version is equipped with Derate linearly between +60°C and +70°C
quick-connect spring clamp terminals, a DC-OK-contact which PowerBoost 6.0A up to +45°C ambient
monitors the output and an input-low-relay-contact. The –L1 Linear decrease to nominal power
version additionally fulfills the NEC Class 2 requirements. All between +45°C and +60°C
devices except the CD5.241-L1 also offer PowerBoost: Power Output ripple < 50mVpp 20Hz to 20MHz
reserves of 20%, which may even be used continuously at Input voltage DC 24V
temperatures up to +45°C. Input voltage range 18.0 to 32.4Vdc full power
14.4 to 18.0Vdc with derating
CD5.051 24V->5V
Input current typ. 5.5A at 24Vdc input
CD-Series Input inrush current typ. 1.2Apeak
Related products CD5.121 24V->12V
Efficiency 90.3% at 24Vdc input
24V->24V CD5.243 12V->24V Losses 12.9W at 24Vdc input
CD5.241
Temperature range -25°C to +70°C operational
CD5.242 48V->24V
Hold-up time typ. 6ms at 24Vdc input
24V->24V, NEC Class 2,
SLD2.100 CD5.241-L1 Spring-clamp-terminals, Dimensions 32x124x102mm WxHxD
24V->5V 24V->24V,
CD5.241-S1 Spring-clamp-terminals, Weight 425g
Input-low, DC-OK signals
*) extended guaranteed adjustment range down to 23V.

ORDER NUMBERS MAIN APPROVALS

DC/DC Converter CD5.241 Standard unit For details and the complete approval list, see chapter 18

Accessory ZM1.WALL Wall mounting bracket

ZM10.WALL Wall mounting bracket
ZM11.SIDE Side mounting bracket UL 508 UL 60950-1 Class I Div 2
UF20.241 Buffer Module
YR40.241 Redundancy Module
YR2.DIODE Redundancy Module ATEX Marine Marine

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 1/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

INDEX
Page Page
1. Intended Use .....................................................................3 21. Accessories ......................................................................21
2. Installation Instructions .....................................................3 21.1. ZM1.WALL - Wall mounting bracket ..................... 21
3. Input Voltage .....................................................................5 21.2. ZM10.WALL - Wall/Panel Mount Bracket ............. 21
4. Soft-start and Input Inrush Current Surge .........................6 21.3. ZM11.SIDE - Side mounting bracket ..................... 22
5. Output ...............................................................................7 21.4. UF20.241 - Buffer module .................................... 22
6. Hold-up Time .....................................................................8 21.5. YR40.241 - Redundancy Module .......................... 23
7. Efficiency and Power Losses ..............................................9 21.6. YR2.DIODE - Redundancy Module ........................ 23
8. Functional Diagram..........................................................10 22. Application Notes ............................................................24
9. Front Side and User Elements..........................................10 22.1. Peak Current Capability ........................................ 24
10. Terminals and Wiring.......................................................11 22.2. Back-feeding Loads ............................................... 24
11. Lifetime Expectancy .........................................................12 22.3. Inductive and Capacitive Loads ............................ 24
12. MTBF ...............................................................................12 22.4. Charging of Batteries ............................................ 25
13. EMC .................................................................................13 22.5. External Input Protection ..................................... 25
14. Environment ....................................................................14 22.6. Requirements for the Supplying Source ............... 25
15. Protection Features .........................................................15 22.7. Parallel Use to Increase Output Power................. 26
16. Safety Features ................................................................15 22.8. Parallel Use for Redundancy ................................ 26
17. Dielectric Strength ...........................................................16 22.9. Daisy Chaining of Outputs .................................... 27
18. Approved, Fulfilled or Tested Standards..........................17 22.10. Series Operation ................................................... 27
19. Regulatory Product Compliance ......................................19 22.11. Use in a Tightly Sealed Enclosure ......................... 27
20. Physical Dimensions and Weight .....................................20 22.12. Mounting Orientations ......................................... 28

The information presented in this document is believed to be accurate and reliable and may change without notice.
Some parts of this unit are patent by PULS (US patent No 091662,063, Des. 424,529, …).

No part of this document may be reproduced or utilized in any form without permission in writing from PULS GmbH.

TERMINOLOGY AND ABREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
t.b.d. To be defined, value or description will follow later.
DC 24V A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances
included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
24Vdc A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 2/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

1. INTENDED USE
This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control,
monitoring and measurement equipment or the like. Do not use this device in equipment where malfunction may cause severe personal
injury or threaten human life.
If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.

2. INSTALLATION INSTRUCTIONS

WARNING Risk of electrical shock, fire, personal injury or death.

- Turn power off before working on the device and protect against inadvertent re-powering.
- Do not open, modify or repair the device.
- Use caution to prevent any foreign objects from entering into the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surface may cause burns.

Obey the following installation instructions:

This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for
inspection.
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN rail according to EN 60715 with the input terminals on the bottom of the device. Other mounting
orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper cables that are designed for a
minimum operating temperature of 60°C for ambient temperatures up to +45°C, 75°C for ambient temperatures up to +60°C and 90°C
for ambient temperatures up to +70°C.
Ensure that all strands of a stranded wire enter the terminal connection. Unused screw terminals should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of 1.5kV according to IEC 60664-1.
The input can be powered from batteries or similar DC sources. The voltage between the input terminals and ground must not exceed
60Vdc continuously. The ripple voltage in the low frequency range between 50Hz and 10kHz must be negligible when used in marine
applications.
The input must be powered from a PELV or SELV source or an "Isolated Secondary Circuit" in order to maintain a SELV or PELV output.
Check for correct input polarity. The device will not operate when the voltage is reversed.
A disconnecting means shall be provided for the input of the device.
The device is designed as “Class of Protection III” equipment according to IEC 61140. A PE (ground) connection is not required. However,
connecting the chassis ground terminal to ground can be beneficial to gain a high EMI immunity.
The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation
grid!
The device is designed for altitudes up to 5000m. Above 2000m a reduction in output current is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and right side. Increase the 5mm to
15mm in case the adjacent device is a heat source. When the device is permanently loaded with less than 50%, the 5mm can be reduced
to zero.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 3/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

The device is designed, tested and approved for branch circuits up to 50A without additional protection device.
If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or 8A C-Characteristic to avoid a nuisance tripping of the
circuit breaker.
The maximum surrounding air temperature is +70°C. The operational temperature is the same as the ambient or surrounding air
temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.

Installation Instructions for Hazardous Location Areas

The device is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3 (Zone 2) environments.
Classification: ATEX: EPS 08 ATEX 1 142 X, II 3G Ex ec nC IIC T4 Gc / IECEx EPS 14.0001X

WARNING EXPLOSION HAZARDS!

Substitution of components may impair suitability for this environment.
Do not disconnect the device or operate the voltage adjustment unless power has been switched off or the area is known to be non-
hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the requirements of the
EN 60079-0.
Reduced output current conditions must be considered for high ambient temperatures and non-standard mounting orientations.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 4/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

3. INPUT VOLTAGE
Input voltage nom. DC 24V
Input voltage range 18.0-32.4Vdc full power, see Fig. 3-2 for derating below 18.0Vdc
14.4-18.0Vdc max. 60s or with derating see Fig. 3-2
max. 36.0Vdc absolute maximum continuous input voltage with no damage to
the DC/DC converter
Allowed voltage between input and max. 60Vdc or in case the output voltage is not grounded.
earth 42.2Vac
Allowed input ripple voltage max. 5Vpp 47Hz-500Hz, the momentary input voltage must always be within
the specified limits
Turn-on voltage typ. 17.5Vdc steady-state value, see Fig. 3-1
Shut-down voltage typ. 14.0Vdc steady-state value, see Fig. 3-1
typ. 35.0Vdc steady-state value, see Fig. 3-1
Input current typ. 5.5A at 24Vdc input and output 24V, 5A, see Fig. 3-4
Start-up delay typ. 650ms see Fig. 3-1
Rise time typ. 80ms 0mF, 24V, constant current load 5A, see Fig. 3-3
typ. 150ms 5mF, 24V, constant current load 5A, see Fig. 3-3
Turn-on overshoot max. 500mV see Fig. 3-3
Input capacitance typ. 3 000µF external capacitors on the input voltage bus are allowed without
any limitations

Fig. 3-2 Allowable output current below 18V input

Fig. 3-1 Input voltage range
voltage

Rated input range Output Current

POUT
6A
5
Shut -dow n

Turn-on

4
3
(a) Ambient < 45°C
VIN 2 (b) Ambient < 60°C
(c) Ambient < 70°C
14.0Vdc

17.5Vdc
18.0Vdc

32.4Vdc
35.0Vdc

1
Input Voltage
0
14.4
14 16 18 20 22 24Vdc

Fig. 3-3 Turn-on behavior, definitions Fig. 3-4 Input current vs. output load

Input
Input 8A Current, d c
Voltage typ.
t: 18V
In pu Vd c
6 : 24
ut
In p
4
Output - 5%
Overshoot

Voltage 2
Start-up Rise Output Current
delay Time 0
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6A

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 5/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

4. SOFT-START AND INPUT INRUSH CURRENT SURGE

Inrush current limitation
An active inrush limitation circuit (inrush limiting resistor which is bypassed by a relay contact) limits the input inrush current after turn-
on of the input voltage.
The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.

Inrush current max. 1.6Apeak -25°C to +70°C, input: 24Vdc

typ. 1.2Apeak -25°C to +70°C, input: 24Vdc
Inrush energy typ. negligible -25°C to +70°C, input: 24Vdc

Fig. 4-1 Input inrush current, typical behavior

Input: 24Vdc
Output: 24V, 5A, constant current load
Ambient: 25°C

Input Current
Upper curve: Input current 2A / DIV
Input Voltage Middle curve: Input voltage 20V / DIV
Lower curve: Output voltage 20V / DIV
Time basis: 100ms / DIV
Output Voltage

Soft-start function:
After the DC/DC converter is turned on, the internal output current rises slowly to its nominal value. This method charges the output
capacitors (internal and external capacitors) slowly and avoids high input currents during turn-on. High input currents can produce a
high voltage drop on the input wiring (especially with long and thin cables) which reduces the terminal voltage on the DC/DC converter.
If the terminal voltage is below the shut-down voltage, the DC/DC converter will turn-off and will make a new start-up attempt. This
effect is avoided with the integrated soft-start function. Please note, that this function increases the rise time of the output voltage by a
small amount.

Fig. 4-2 Soft-start behavior

Input: 24Vdc
Output: 24V, 5A, constant current load
Ambient: 25°C
No additional external output capacitors
Input Current

Upper curve: Input current 2A / DIV

Lower curve: Output voltage 10V / DIV
Time basis: 20ms / DIV
Output Voltage

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 6/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

5. OUTPUT
Output voltage nom. 24V
Adjustment range 24-28V **)

max. 30V at clockwise end position of potentiometer

Factory setting 24.1V ±0.2%, at full load, cold unit
Line regulation max. 25mV Input voltage variations between 18 to 32.4Vdc
Load regulation max. 100mV static value, 0A → 5A
Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm
Output capacitance typ. 2 200µF
Output current nom. 5.0A at 24V and up to +60°C ambient temperature
nom. 3.8A at 24V and +70°C ambient temperature
nom. 4.3A at 28V and up to+ 60°C ambient temperature
nom. 3.2A at 28V and +70°C ambient temperature
Input voltage range 18.0 to 32.4Vdc: Derate linearly between +60°C and +70°C, see chapter 3
Input voltage range 14.4 to 18.0Vdc: Derate linearly between +45°C and +70°C, see chapter 3
PowerBoost*) nom. 6.0A at 24V and up to +45°C ambient temperature
nom. 5.1A at 28V and up to +45°C ambient temperature
PowerBoost decreases linearly to nominal power between +45°C and +60°C, see chapter 14
Short-circuit current min. 7A continuous current, short circuit impedance 200mOhm
max. 10A continuous current, short circuit impedance 200mOhm
*) PowerBoost
This power/ current is continuously allowed up to an ambient temperature of +45°C.
Above +45°C, do not use this power/ current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
**) extended guaranteed adjustment range down to 23V.

Fig. 5-1 Output voltage vs. output current at 24Vdc input Fig. 5-2 Current limitation vs. input voltage, (23V
voltage, typ. constant voltage load), typ.

Output Voltage Output Current

Adjustment
28V Range 6.6A
24 6.5
20 6.4
6.3
16
6.2
12
6.1
8 6.0
4 5.9
Output Current Input Voltage
0 5.8
0 2 4 6 8 10 12A 15 18 21 24 27 30 33Vdc

Peak current capability (up to several milliseconds)

The DC/DC converter can deliver a peak current, which is higher than the specified short term current. This helps to start current
demanding loads or to safely operate subsequent circuit breakers.
The extra current is supplied by the output capacitors inside the DC/DC converter. During this event, the capacitors will be discharged
and causes a voltage dip on the output. Detailed curves can be found in chapter 22.1.
Peak current voltage dips typ. from 24V to 18V at 10A for 50ms, resistive load
typ. from 24V to 15V at 20A for 2ms, resistive load
typ. from 24V to 11.5V at 20A for 5ms, resistive load

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 7/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

6. HOLD-UP TIME
The input side of the DC/DC converter is equipped with a bulk capacitor which keeps the output voltage alive for a certain period of time
when the input voltage dips or is removed. The bulk capacitor can be discharged by loading the DC/DC converter on the output side or
through a load which is parallel to the input. There is no protection in the DC/DC converter which prevents current from flowing back to
the input terminals. If prevention is needed, an external diode should be used.

Hold-up Time typ. 11.8ms input 24Vdc, output: 24Vdc, 2.5A, see Fig. 6-1
typ. 6ms input 24Vdc, output: 24Vdc, 5A, see Fig. 6-1

Fig. 6-1 Hold-up time vs. input voltage

Hold-up Time
12ms
10
(a)
(b)
8
(c)
6 (d)

4 (a) 24V, 2.5A, typ.

(b) 24V, 2.5A, min.
2 (c) 24V, 5A, typ.
Input Voltage (d) 24V, 5A, min.
0
18 20 22 24 26 28Vdc

Fig. 6-2 Shut-down test setup Fig. 6-3 Shut-down behavior, definitions

S1 opens
Intput
DC/DC Voltage
S1 Converter
+ Input + +
DC - 5%
CD5 Load Output
Source
- Voltage
Output - -
Hold-up Time

Note: At no load, the hold-up time can be up to several seconds. The green DC-OK LED is also on during this time.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 8/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

7. EFFICIENCY AND POWER LOSSES

Input 24Vdc
Efficiency typ. 90.3% at 24V, 5A
Power losses typ. 0.7W at no output load
typ. 6.2W at 24V, 2.5A
typ. 12.9W at 24V, 5A
typ. 16.3W at 24V, 6A (PowerBoost)

Fig. 7-1 Efficiency vs. output current at 24V output and Fig. 7-2 Losses vs. output current at 24V output and
24Vdc input voltage, typ. 24Vdc input voltage, typ.
Efficiency Power Losses
91% 18W
90 15
89 12
88 9
87 6
86 3
Output Current Output Current
85 0
1 2 3 4 5 6A 0 1 2 3 4 5 6A

Fig. 7-3 Efficiency vs. input voltage at 24V, 5A, typ. Fig. 7-4 Losses vs. input voltage at 24V, 5A, typ.
Efficiency Power Losses
91% 18W
90.5 15
90.0 12
89.5 9
89.0 6
88.5 3
Input Voltage Input Voltage
88.0 0
18 20 22 24 26 28 30 32Vdc 18 20 22 24 26 28 30 32Vdc

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 9/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

8. FUNCTIONAL DIAGRAM
Fig. 8-1 Functional diagram

Output
Voltage
Regulator VOUT

+ Reverse +
Polarity
Input Fuse
Protection Power Output +
- & & Converter Filter
Chassis
Input Filter Inrush -
Limiter
Ground -

Over- Output
Temperature Over- DC
Protection Voltage ok
Protection

9. FRONT SIDE AND USER ELEMENTS

Fig. 9-1 Front side

A Input terminals
Screw terminals
+ Positive input
- Negative (return) input
Chassis ground: can be used to bond the housing to PE
Ground this terminal to minimize high-frequency emissions.

B Output terminals
Screw terminals, dual terminals per pole, both pins are equal
+ Positive output
- Negative (return) output Screw terminals

C Output voltage potentiometer

Open the flap to set the output voltage. Factory set: 24.1V

D DC-OK LED (green)

On when the voltage on the output terminals is > 21V

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 10/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

10. TERMINALS AND WIRING

Input Output
Type screw terminals screw terminals
Solid wire max. 6mm2 max. 6mm2
Stranded wire max. 4mm2 max. 4mm2
American Wire Gauge 20-10 AWG 20-10 AWG
Wire stripping length 7mm 7mm
Screwdriver 3.5mm slotted or Pozidrive 3.5mm slotted or Pozidrive
No 2 No 2
Recommended tightening torque 1Nm 1Nm
Instructions:
a) The external circuitry of all terminals must meet the safety requirements stipulated by IEC/EN/UL 60950-1: SELV.
b) Use appropriate copper cables that are designed for an operating temperature of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C minimum.
c) Follow national installation codes and installation regulations!
d) Ensure that all strands of a stranded wire enter the terminal connection!
e) Do not load the terminals with more than 25A! See chapter 22.9
f) Screws of unused terminal compartments should be securely tightened.
g) Ferrules are allowed.
h) Do not connect or disconnect the wires from the terminals below -25°C.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 11/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

11. LIFETIME EXPECTANCY

The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The prediction model allows only a calculation of up to 15 years from date of shipment.

Input 24Vdc
Lifetime expectancy 183 000h at 24V, 2.5A and 40°C
65 000h at 24V, 5A and 40°C
37 000h at 24V, 6A and 40°C
185 000h at 24V, 5A and 25°C

12. MTBF
MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit
has been running for 50 000h or only for 100h.

Input 24Vdc
MTBF SN 29500, IEC 61709 1 178 000h at 24V, 5A and 40°C
1 932 000h at 24V, 5A and 25°C
MTBF MIL HDBK 217F 625 000h at 24V, 5A and 40°C; Ground Benign GB40
838 000h at 24V, 5A and 25°C; Ground Benign GB25

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 12/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

13. EMC
The DC/DC converter is suitable for applications in industrial environment as well as in residential, commercial and light industry
environment without any restrictions.

EMC Immunity Generic standards: EN 61000-6-1 and EN 61000-6-2

Electrostatic discharge EN 61000-4-2 Contact discharge 8kV Criterion A
Air discharge 15kV Criterion A
Electromagnetic RF field EN 61000-4-3 80MHz-2.7GHz 10V/m Criterion A
Fast transients (Burst) EN 61000-4-4 Input lines 4kV Criterion A
Output lines 2kV Criterion A
Surge voltage on input EN 61000-4-5 +→- 1kV Criterion A
+/- → chassis ground 2kV Criterion A
Surge voltage on output EN 61000-4-5 +→- 500V Criterion A
+ / - → chassis ground 1kV Criterion A
Conducted disturbance EN 61000-4-6 0.15-80MHz 10V Criterion A
Criterions:
A: DC/DC converter shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. DC/DC converter may shut-down and restarts by itself. No damage or hazards for the DC/DC converter will occur.

EMC Emission Generic standards: EN 61000-6-3 and EN 61000-6-4

Conducted emission on input Limits for DC power ports
IEC/CISPR 16-1-2, IEC/CISPR 16-2-1
acc. EN 61000-6-3 fulfilled
Radiated emission EN 55011, EN 55032 Class B
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.

Switching frequency
Variable between 90kHz and 135kHz depending on load and input voltage
(output current > 0.5A)

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 13/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

14. ENVIRONMENT
Operational temperature *) -25°C to +70°C reduce output power according Fig. 14-1
Storage temperature -40 to +85°C for storage and transportation
Output derating 3W/K between +60°C and +70°C
Additional derating is required for input voltages below 18.0Vdc, see chapter 3
Humidity **) 5 to 95% r.H. IEC 60068-2-30
Vibration sinusoidal ***) 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g IEC 60068-2-6
2 hours / axis
Shock ***) 30g 6ms, 20g 11ms IEC 60068-2-27
3 bumps / direction, 18 bumps in total
Altitude 0 to 6000m reduce output power or ambient temperature above
2000m sea level
Altitude derating 7.5W/1000m or 5K/1000m for altitudes >2000m, see Fig. 14-2
Over-voltage category III IEC 62477-1, EN 50178, altitudes up to 2000m
II altitudes from 2000m to 6000m
Degree of pollution 2 IEC 62477-1, EN 50178, not conductive
*) Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.
**) Do not energize while condensation is present
***) Tested in combination with DIN rails according to EN 60715 with a height of 15mm and a thickness of 1.3mm and standard mounting orientation.

Fig. 14-1 Output current vs. ambient temp. Fig. 14-2 Output current vs. altitude at 24V
(Inom 5A; Iout with PowerBoost = 6A)

Allowable Output Allowable Output

Current at 24V short Current at 24V short term
term
6A 6A
continuous B C
5 5
A
4 4
3 3
2 2
A... Tamb < 60°C
1 1 B... Tamb < 50°C
Ambient Temperature C... Tamb < 40°C Altitude
0 0
-25 0 20 40 60 70°C 0 2000 4000 6000m

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 14/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

15. PROTECTION FEATURES

Output protection Electronically protected against overload, no-load and short-circuits *)
Output over-voltage protection typ. 31Vdc In case of an internal power supply defect, a redundant circuit
max. 32Vdc limits the maximum output voltage. The output shuts down and
automatically attempts to restart.
Reverse input polarity protection Included unit does not start when input voltage is reversed
Output over-current protection electronically limited *) see Fig. 5-1
Degree of protection IP 20 EN/IEC 60529
Penetration protection > 3.5mm e.g. screws, small parts
Over-temperature protection yes output shut-down with automatic restart
Input transient protection MOV Metal Oxide Varistor
Internal input fuse included not user replaceable
*) In case of a protection event, audible noise may occur.

16. SAFETY FEATURES

Classification of output voltage SELV *) IEC/EN 60950-1
PELV *) IEC/EN 60204-1, EN 50178, IEC 62477-1, IEC 60364-4-41
Class of protection III PE (Protective Earth) connection not required. A connection of
the “Chassis Ground” pin to earth is recommended for best EMI
performance
Isolation resistance > 5MOhm input to output, 500Vdc
PE resistance < 0.1Ohm between housing and Chassis Ground terminal
Touch current (leakage current) The leakage current which is produced by the DC/DC converter itself depends on the input
voltage ripple and need to be investigated in the final application.
For a smooth DC input voltage, the produced leakage current is less than 100µA.
*) provided, that the input voltage meets the requirements of chapter 2.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

17. DIELECTRIC STRENGTH

The output voltage is floating and has no ohmic connection to the ground.
Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test
equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all input terminals together as well as all output
poles before conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 17-1 Dielectric strength A B C
Type test 60s 1500Vac 1500Vac 500Vac
Input Factory test 5s 1500Vac 1500Vac 500Vac
+
B Field test 5s 1000Vac 1000Vac 500Vac
-
Output
Cut-off current setting > 30mA > 30mA > 12mA
A +
- To fulfill the PELV requirements according to EN60204-1 § 6.4.1, we
Chassis C
recommend that either the + pole, the – pole or any other part of the output
ground
circuit shall be connected to the protective earth system. This helps to avoid
situations in which a load starts unexpectedly or can not be switched off
when unnoticed earth faults occur.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 16/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

18. APPROVED, FULFILLED OR TESTED STANDARDS

UL 508 UL Certificate
Listed equipment for category NMTR - Industrial Control Equipment
Applicable for US and Canada
E-File: E198865
IEC 61010-1 CB Scheme Certificate
Safety requirements for electrical equipment for measurement, control
and laboratory use - General requirements
UL 61010-1 UL Certificate
Recognized component for category QQHC - Safety Requirements for
Electrical Equipment for Measurement, Control, and Laboratory Use -
General Requirements
Applicable for US and Canada
E-File: E326782
IEC 60950-1 CB Scheme Certificate
General safety requirements for Information Technology Equipment (ITE)

UL 60950-1 UL Certificate
Recognized component for category QQGQ - Information Technology
Equipment (ITE)
Applicable for US and Canada
E-File: E137006
ATEX Agency Certificate (Bureau Veritas)
EN 60079-0 Explosive atmospheres - General requirements
EN 60079-7, EN 60079-15 Equipment protection by type of protection
"e" and "n"
Certificate: EPS 08 ATEX 1 142 X
Temperature Code: T4
Type of Protection: ec nC
IECEx IECEx Certificate
IEC 60079-0 Explosive atmospheres - General requirements
IEC 60079-15 Equipment protection by type of protection "n"
Certificate: IECEx EPS 14.0001X
Temperature Code: T4
Type of Protection: ec nC
Class I Div 2 CSA Certificate
Power Supplies for Hazardous Location
Applicable for Canada and US
CSA Class: 5318-01 (Canada), 5318-81 (USA)
Temperature Code: T4
Groups: A, B, C and D
Class I Div 2 UL Certificate
Listed equipment for category NRAD - Listed equipment Industrial
Control Equipment for Use in Hazardous Locations
Applicable for US and Canada
E-File: E327416
Temperature Code: T4A
Groups: A, B, C and D

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 17/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

Marine (DNV) DNV Certificate

DNV Type approved product
Certificate: TAA00001ST
Temperature: Class D
Humidity: Class B
Vibration: Class C
EMC: Class A
Enclosure: Class A
Marine (ABS) ABS Design Assessment Certificate
ABS (American Bureau of Shipment) assessed product
Certificate: 17-HG1599236-PD
IEC 60068-2-60 Manufacturer's Declaration (Online Document)
Environmental Tests, Flowing Mixed Gas Corrosion Test
Test Ke - Method 4
H2S: 10ppb
NO2: 200ppb
Cl2: 10ppb
SO2: 200ppb
Test Duration: 3 weeks, which simulates a service life of at least 10 years.
ISA-71.04 G3 Manufacturer's Declaration (Online Document)
Airborne Contaminants Corrosion Test
Severity Level: G3 Harsh
H2S: 100ppb
NOx: 1250ppb
Cl2: 20ppb
SO2: 300ppb
Test Duration: 3 weeks, which simulates a service life of at least 10 years
VDMA 24364 Paint Wetting Impairment Substances Test (or LABS-Test)
Tested for Zone 2 and test class C1 according to VDMA 24364-C1-L/W for
solvents and water-based paints

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 18/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

19. REGULATORY PRODUCT COMPLIANCE

EU Declaration of Conformity The CE mark indicates conformance with the
- EMC directive
- ATEX directive
- RoHS directive
REACH Regulation (EU) Manufacturer's Declaration
EU regulation regarding the Registration, Evaluation, Authorisation and
Restriction of Chemicals (REACH) fulfilled.
EU Regulation (EC) 1907/2006.
WEEE Regulation Manufacturer's Declaration
EU Regulation on Waste Electrical and Electronic Equipment
Registered as business to business (B2B) products.
EU Regulation 2012/19/EU
KC KC Korean Certification
Korean - Registration of Broadcasting and Communication Equipment
Registered under Clause3, Article 58-2 of Radio Waves Act.
Registration No. R-R-PUG-CP5_241.
UKCA UKCA Declaration of Conformity
Trade conformity assessment for England, Scotland and Wales
The UKCA mark indicates conformity with the UK Statutory
Instruments
2016 No.1091,
2016 No.1107,
2012 No.3032
CCC CCC Certificate
Certificate for devices made in Suzhou/China (PULS Electronics):
2021122303114823
Certificate for devices made in Chomutov/Czech Republic (PULS
investiční): 2021122303114798
CCC-Ex

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 19/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

20. PHYSICAL DIMENSIONS AND WEIGHT

Weight 425g
DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
The DIN rail depth must be added to the unit depth (102mm) to calculate the total required installation
depth.
Installation Clearances See chapter 2

Fig. 20-1 Front view Fig. 20-2 Side view

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 20/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

21. ACCESSORIES

21.1. ZM1.WALL - WALL MOUNTING BRACKET

This bracket is used to mount specific Dimension units onto a flat surface without utilizing a DIN rail. The two aluminum brackets and
the black plastic slider of the unit have to be removed, so that the two steel brackets can be mounted.

Fig. 21-1 ZM1.WALL - Wall mounting bracket Fig. 21-2 ZM1.WALL attached to PSU*)

*) PSU for illustration purpose only.

21.2. ZM10.WALL - WALL/PANEL MOUNT BRACKET

This bracket is used to mount the devices on a wall/panel without utilizing the DIN rail. The bracket can be mounted without detaching
the DIN rail brackets from the power supply.

Fig. 21-3 ZM10.WALL - Wall mounting bracket Fig. 21-4 ZM10.WALL attached to PSU*)

*) PSU for illustration purpose only.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 21/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

21.3. ZM11.SIDE - SIDE MOUNTING BRACKET

This bracket is used to mount Dimension units sideways with or without utilizing a DIN rail. The two aluminum brackets and the black
plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on the steel bracket.

Fig. 21-5 ZM11.SIDE - Side mounting bracket*) Fig. 21-6 Side mounting with DIN rail brackets*)

*) PSU for illustration purpose only.

21.4. UF20.241 - BUFFER MODULE

This buffer unit is a supplementary device for DC 24V power supplies and DC/DC converter.
It delivers power to bridge typical mains failures or extends the hold-up time after turn-off
of the AC or DC power. In times when the DC/DC converter provides sufficient voltages, the
buffer unit stores energy in the integrated electrolytic capacitors. In case of mains voltage
fault, this energy is released again in a regulated process.
The buffer unit does not require any control wiring.
Power Buffer
It can be added in parallel to the load circuit at any AC Supply Unit(s)
Load
given point. Buffer units can be added in parallel to
increase the output ampacity or the hold-up time. DC +
-

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

21.5. YR40.241 - REDUNDANCY MODULE

The YR40.241 redundancy module is equipped with two input channels (20A each), which are
individually decoupled by utilizing MOSFET technology. The output current can go as high as
40A.
Using MOSFET instead of diodes reduces the heat generation and the voltage drop between
input and output. The YR40.241 does not require an additional auxiliary voltage and is self-
powered even in case of a short circuit across the output.
Due to the low power losses, the unit is very slender and only requires 36mm width on the DIN
rail.

Fig. 21-7 Typical 1+1 Redundant configuration for 20A with Fig. 21.5-8 Typical N+1 Redundant configuration for 60A with two dual redundancy modules and
one dual redundancy module und two DC/DC converters four DC/DC converters

Failure Failure
Monitor Monitor

+ - + - ++ -- + - + - ++ -- ++ -- + - + - ++ --
++ --
DC- Input Input ++ --
DC- DC- Input Input DC- DC- Input Input DC-
24V,20A OK 1 2 24V,20A OK 24V,20A OK 1 2 24V,20A OK 24V,20A OK 1 2 24V,20A OK

YR40.241 YR40.241 YR40.241

QTD20.241 QTD20.241 QTD20.241 Redundancy QTD20.241 QTD20.241 Redundancy QTD20.241
Redundancy Module
Module Module

Output Output
+ - PE
Output
+ - + - PE
+ - PE + - + - PE + - PE + - + - PE

20A 60A
Load Load

I I I I I I

+ +
- -
PE PE

21.6. YR2.DIODE - REDUNDANCY MODULE

The YR2.DIODE is a dual redundancy module, which has two diodes as decoupling devices
included. It can be used for various purposes.
The most popular application is to configure highly reliable and true redundant power supply
systems. Another interesting application is the separation of sensitive loads from non-sensitive
loads.
his avoids the distortion of the power quality for the sensitive loads which can cause controller
failures.
Due to the compact design, the unit is very slender and only requires 32mm width on the DIN
rail.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 23/28
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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

22. APPLICATION NOTES

22.1. PEAK CURRENT CAPABILITY

Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-
up coil is several times higher than the steady-state current and usually exceeds the nominal output current (including the PowerBoost)
The same situation applies, when starting a capacitive load.
Branch circuits are often protected with circuit breakers or fuses. In case of a short or an overload in the branch circuit, the fuse needs a
certain amount of over-current to trip or to blow. The peak current capability ensures the safe operation of subsequent circuit breakers.
Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the DC/DC converter can
deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following two examples show typical voltage
dips:

Fig. 22-1 Peak loading with 2x the nominal current for Fig. 22-2 Peak loading with 4x the nominal current for
50ms, typ. 5ms, typ.

Output
24V Voltage 24V
Output
10A Voltage
18V
20A
11.5V

Output Output
0A Current 0A Current
10ms/DIV
1ms/DIV

Peak load 10A (resistive load) for 50ms Peak load 20A (resistive load) for 5ms
Output voltage dips from 24V to 18V. Output voltage dips from 24V to 11.5V.

22.2. BACK-FEEDING LOADS

Loads such as decelerating motors and inductors can feed voltage back to the DC/DC converter. This feature is also called return voltage
immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This DC/DC converter is resistant and does not show malfunctioning when a load feeds back voltage to the DC/DC converter. It does not
matter, whether the DC/DC converter is on or off.
The maximum allowed feed-back-voltage is 30Vdc. The absorbing energy can be calculated according to the built-in large sized output
capacitance which is specified in chapter 5.

22.3. INDUCTIVE AND CAPACITIVE LOADS

The unit is designed to supply any kind of loads, including unlimited capacitive and inductive loads.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

22.4. CHARGING OF BATTERIES

The DC/DC converter can be used to charge lead-acid or maintenance free batteries. (Two 12V batteries in series)
Instructions for charging batteries:
a) Ensure that the ambient temperature of the DC/DC converter is below 45°C
b) Do not use DC/DC converters in mounting orientations other than the standard mounting orientation (input terminals on the
bottom and output terminals on top of the unit).
c) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge voltage.
End-of-charge voltage 27.8V 27.5V 27.15V 26.8V
Battery temperature 10°C 20°C 30°C 40°C
d) Use a 6A or 10A circuit breaker (or blocking diode) between the DC/DC converter and the battery.
e) Ensure that the output current of the DC/DC converter is below the allowed charging current of the battery.
f) Use only matched batteries when putting 12V types in series.
g) The return current to the DC/DC converter (battery discharge current) is typ. 26.4mA when the DC/DC converter is switched off
(except in case a blocking diode is utilized).

22.5. EXTERNAL INPUT PROTECTION

The unit is tested and approved for branch circuits up to 50A. An external protection is only required, if the supplying branch has an
ampacity greater than this. Check also local codes and local requirements. In some countries local regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit
breaker. A minimum value of 10A B- or 8A C-Characteristic breaker should be used.

22.6. REQUIREMENTS FOR THE SUPPLYING SOURCE

In certain circumstances, the input filter of the DC/DC converter can show a resonant effect which is caused by the supplying network.
Especially when additional external input filters are utilized, a superimposed AC voltage can be generated on the input terminals of the
DC/DC converter which might cause a malfunction of the unit. Therefore, additional input filters are not recommended. To avoid the
resonant effects, the minimal resistance of the supplying network which depends on the inductance of the input network, shall be
above the boundary curve in Fig. 22-3.

Fig. 22-3 External input filter requirements to avoid filter

instabilities

Resistance of the
supplying network
1 Ohm
(a)
(b)
100 mOhm

10 mOhm
(a) max.
(b) typ.
1 mOhm
0.1mH 1mH 10mH
Inductance of the supplying network

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

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 CD5.241
CD-Series DC/DC Converter 24V, 5A, 120W

22.7. PARALLEL USE TO INCREASE OUTPUT POWER Unit A

The DC/DC-converter can be paralleled to increase the output power. There are no feature Input +
included which balances the load current between the DC/DC-converters. Therefore some
restrictions and limitations apply. The DC/DC-converter with the higher adjusted output - Load
voltage draws current until it goes into current limitation. This means no harm or switch-off Output
+
to this DC/DC-converter as long as the ambient temperature stays below 45°C. The CD5.241 Unit B
can also be paralleled with power supplies from the DIMENSION CT, QS or QT-series. For Input +
other power supplies consult PULS. Set the “single use / parallel use” jumper to “parallel use” -
if such an option is available.
-
Output
The output voltages of all DC/DC-converters shall be adjusted to the same value (±100mV) at
full load. A fuse or diode on the output of each unit is only required if more than three units are connected in parallel. This avoid that
more than 2 times of the nominal output current can flow backwards into the DC/DC converter in case the output stage of the DC/DC
converter has a defect. If a fuse (or circuit breaker) is used, choose one with approximately 150% of the rated output current of one
DC/DC-converter. Keep an installation clearance of 15mm (left / right) between two DC/DC-converters and avoid installing the DC/DC-
converters on top of each other. Do not use DC/DC-converters in parallel in mounting orientations other than the standard mounting
orientation (input terminals on the bottom and output terminals on top of the unit).

22.8. PARALLEL USE FOR REDUNDANCY

The DC/DC converters can be paralleled for 1+1 redundancy to gain higher system availability. Redundant systems require a certain
amount of extra power to support the load in case one DC/DC converter fails. The simplest way is to put two DC/DC converters in
parallel. This is called a 1+1 redundancy. In case one DC/DC converter fails, the other one is automatically able to support the load
current without any interruption. Redundant systems for a higher power demand are usually built in an N+1 method. E.g. five DC/DC
converters, each rated for 5A are paralleled to build a 20A redundant system.
Furthermore, 1+1 redundant systems can be built by using a DC/DC converter powered from a battery and a power supply with AC
input.
Please note: This simple way to build a redundant system does not cover failures such as an internal short circuit in the secondary side
of the DC/DC-converter. In such a case, the defect unit becomes a load for the other DC/DC-converters and the output voltage can not
be maintained any more. This can only be avoided by utilizing decoupling diodes which are included in the decoupling module
YRM2.DIODE.
Recommendations for building redundant power systems:
a) Use separate input fuses for each DC/DC-converter.
b) Monitor the individual DC/DC-converter units. A DC-OK LED and a DC-OK contact is included in the redundancy module
YRM2.DIODE. This feature reports a faulty unit.
c) 1+1 Redundancy is allowed up to an ambient temperature of 60°C
N+1 Redundancy is allowed up to an ambient temperature of 45°C
d) It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

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CD-Series DC/DC Converter 24V, 5A, 120W

22.9. DAISY CHAINING OF OUTPUTS

Daisy chaining (jumping from one DC/DC-converter output to the next) is allowed as long as the average output current through one
terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block.
Fig. 22-4 Daisy chaining of outputs Fig. 22-5 Using distribution terminals

max 25A!

Output Output + - Output Output

+ + - - + + - - + + - - + + - - + -
Load
DC/DC DC/DC Load
DC/DC DC/DC
Converter Converter Converter Converter

Input Input
Distribution
Input Input Terminals

22.10. SERIES OPERATION Unit A

DC/DC converters of the exact same type can be connected in series for higher output Input +
voltages. It is possible to connect as many units in series as needed, providing the sum of the
Load
output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not SELV -
any more and can be dangerous. Such voltages must be installed with a protection against Output +
touching. Earthing of the output is required when the sum of the output voltage is above Unit B
60Vdc. Avoid return voltage (e.g. from a decelerating motor or battery) which is applied to Input +
-
the output terminals. Keep an installation clearance of 15mm (left / right) between two
DC/DC-converters and avoid installing the DC/DC-converters on top of each other. Do not use
-
DC/DC-converters in series in mounting orientations other than the standard mounting Output
orientation (input terminals on the bottom and output terminals on top of the unit).

22.11. USE IN A TIGHTLY SEALED ENCLOSURE

When the DC/DC-converter is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In
such situations, the inside temperature defines the ambient temperature for the DC/DC converter.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The DC/DC-converter is placed in the middle of the box, no other heat producing items are inside the box
Enclosure: Rittal Typ IP66 Box PK 9516 100, plastic, 110x180x165mm
Load: 24V, 4A; (=80%) load is placed outside the box
Input: 24Vdc
Temperature inside enclosure: 42.8°C (in the middle of the right side of the DC/DC converter with a distance of 2cm)
Temperature outside enclosure: 24.0°C
Temperature rise: 18.8K

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

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CD-Series DC/DC Converter 24V, 5A, 120W

22.12. MOUNTING ORIENTATIONS

Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power
or a limitation in the max. allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the DC/DC
converter. Therefore, two different derating curves for continuous operation can be found below:
Curve A1 Recommended output current.
Curve A2 Max allowed output current (results in approximately half the lifetime expectancy of A1).

Fig. 22-6 Output Current

Mounting OUTPUT 6A A1
Orientation A 5
(Standard 4
orientation) DC/DC
Converter 3
2
1
Ambient Temperature
INPUT 0
10 20 30 40 50 60°C

Fig. 22-7 Output Current

Mounting
INPUT
6A
Orientation B 5 A2
(Upside down) 4
Convert er A1
DC/DC 3
2
1
OUTPUT Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 22-8 Output Current

Mounting 6A
Orientation C 5
(Table-top A2
4
mounting) 3 A1
2
1
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 22-9 Output Current

Mounting 6A
Orientation D 5
Convert er

(Horizontal cw)
OUTPUT

A2
DC/DC

4
INPUT

A1
3
2
1
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 22-10 Output Current

Mounting 6A
Orientation E 5
Convert er

(Horizontal ccw)
OUTPUT

4 A2
DC/DC

INPUT

3 A1
2
1
Ambient Temperature
0
10 20 30 40 50 60°C

Apr. 2023 / Rev. 1.9 DS-CD5.241-EN

All parameters are specified at 24V, 5A, 24Vdc input voltage, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. 28/28
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