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تعليمات تصنيع طيارة

This user manual provides detailed specifications and assembly instructions for a model aircraft designed for use with the DJI Action 2 camera and FPV systems. It includes print settings, recommended RC equipment, parts lists, and step-by-step guidance for assembling the fuselage, wings, and electronics. The manual emphasizes the importance of achieving the correct center of gravity for optimal flight performance.

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wlydalfsy
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0% found this document useful (0 votes)
54 views27 pages

تعليمات تصنيع طيارة

This user manual provides detailed specifications and assembly instructions for a model aircraft designed for use with the DJI Action 2 camera and FPV systems. It includes print settings, recommended RC equipment, parts lists, and step-by-step guidance for assembling the fuselage, wings, and electronics. The manual emphasizes the importance of achieving the correct center of gravity for optimal flight performance.

Uploaded by

wlydalfsy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

USER MANUAL

V.1

USER MANUAL 1
General Aircraft Data

235mm

570mm

1090mm

- Wingspan: 1090mm
- Length: 570mm
- CG: 235mm from nose
- Print Weight: around 400g

Airframe printed with LW-PLA. This is version for DJI


ACTION 2 camera and FPV Walksnail Avatar HD
system. You can choose version without action cam
and FPV system. More variants for other action
cameras and FPV systems coming soon.

USER MANUAL 2
Print Settings

Slicer software you need to use is Ultimater Cura. All elements from LW-PLA
are best printed with ready-made settings prepared in a profile that you can
download. Settings are prepared a standard 0.4mm nozzle. Download link is
available on the Stingray product page and on Flightory Blog.

Main features of slicer LW-PLA profile The rest of the detailed settings are
saved in the profile.
• layer height: 0,25 mm
• single wall 0,8mm thickness To print hard PLA or PET-G parts, use
• 6% Gyroid infill.
a default profile in CURA called
• Temperature: 235 degrees,
• flow 60% Draft. Layer height is 0.2 mm, infill
• fan speed: 0% is 20% Grid pattern. Set the
temperature around 220 degrees.
You can fine-tune these parameters
to suit your needs and your printer.

USER MANUAL 3
Print Settings

All parts are suitable for printing on any standard printer with a small
working area. I printed all parts on a 230 x 230mm area. Only the wing
segments do not fit in any position. Just set them along the diagonal
of the bed and then they fit easily.

All elements can be printed without supports, but your printer


may have a problem with some horizontal surfaces in some
places. Depending on the effects, you may then consider turning
on supports for some elements and cleaning the printed
elements afterwards.

USER MANUAL 4
Reccomended RC Equipment

• Motor: 2830 1200KV Propdrive


• ESC: 40A
• Propeller: APC 9×5 or 10x5
• Baterry: 3700 mAh 4S LiPo (largest recommended pack)
• Servos: 2x Corona 929MG Metal Gear or similar Micro Servos.

Of course, you can choose similar


equipment yourself, however, the
given set is proven and works
very well.

USER MANUAL 5
Required accesories

ITEM QUANTITY

LW-PLA preferably 500g

PLA or PET-G 100g

Thick CA GLUE 2x 20g tube

Thin CA Glue 20g tube

CA Activator 1 (optional but useful)

M3 Threaded Insert (Outer Ø5mm, 10


height 5mm)
M3 screw 10mm 8

M3 screw 16mm 2

M3 screw 20mm 4

M3 nut 4

Carbon rod Ø1,5 mm 6 x 1000mm (optional)

Carbon tube outer Ø9mm 1000mm

Polyester hinge 20x25mm 8

Pen spring 2

Aileron horn 2

Battery strap 2

Servo extension cable 2 (optional)

USER MANUAL 6
PARTS LIST - FUSELAGE

PART MATERIAL

FUSELAGE LEFT 1 LW-PLA

FUSELAGE LEFT 2 LW-PLA

FUSELAGE LEFT 2 NO CAM LW-PLA

FUSELAGE LEFT 3 LW-PLA

FUSELAGE LEFT 3 NO CAM LW-PLA

FUSELAGE LEFT 4 LW-PLA

FUSELAGE LEFT 5 LW-PLA

FUSELAGE LEFT 6 LW-PLA

FUSELAGE RIGHT 1 LW-PLA

FUSELAGE RIGHT 2 LW-PLA

FUSELAGE RIGHT 3 LW-PLA

FUSELAGE RIGHT 4 LW-PLA

FUSELAGE RIGHT 5 LW-PLA

FUSELAGE RIGHT 6 LW-PLA

FRONT HATCH 1 LW-PLA

FRONT HATCH 2 LW-PLA

REAR HATCH LW-PLA

NOSE ACTION 2 LW-PLA

NOSE NO CAM LW-PLA

USER MANUAL 7
PARTS LIST - WINGS

PART MATERIAL

WING LEFT 1 LW-PLA

WING LEFT 2 LW-PLA

WINGLET LEFT 1 LW-PLA

WINGLET LEFT 2 LW-PLA

WING RIGHT 1 LW-PLA

WING RIGHT 2 LW-PLA

WINGLET RIGHT 1 LW-PLA

WINGLET RIGHT 2 LW-PLA

AILERON LEFT 1 LW-PLA

AILERON LEFT 2 LW-PLA

AILERON RIGHT 1 LW-PLA

AILERON RIGHT 2 LW-PLA

SERVO COVER LEFT LW-PLA / PET-G

SERVO COVER RIGHT LW-PLA /PET-G

USER MANUAL 8
PARTS LIST - ACCESSORIES

PART MATERIAL

HATCH LOCK 1 (PRINT 2 pcs) PLA / PET-G

HATCH LOCK 2 (PRINT 2 pcs) PLA / PET-G

BATTERY PAD PLA / PET-G

FIREWALL PLA / PET-G

DJI ACTION 2 MOUNT PLA / PET-G

AVATAR NANO CAMERA COVER PLA / PET-G

AVATAR VTX COVER PLA / PET-G

JOINER BIG PLA / PET-G

JOINER SMALL PLA / PET-G

USER MANUAL 9
Available options

Version with DJI Action 2 camera and


Walksnail Avatar HD Nano KIT

Version without action camera and FPV


system

Instead of FUSELAGE LEFT 2 and 3 print


FUSELAGE LEFT 2-3 NO CAM

USER MANUAL 10
Fuselage assembly

Prepare all fuselage segments.


Before gluing, you can gently sand
the surface of all elements,
especially the gluing surfaces.
Prepare the right amount of joiners
printed from a hard material such
as PLA or PET-G. The joiners fit into
the prepared holes in each of the
fuselage segments. First, glue the
corresponding left and right
segments.

It’s best to use thick CA glue.

Joiners between the last


segments are small, all
others are big

JOINER SMALL

JOINER BIG

USER MANUAL 11
Fuselage assembly

Now glue the fuselage segments


together in the same way.
It’s best to use thick CA glue.

Channels for 1,5mm carbon rods

For additional fuselage


reinforcement, you can
glue the carbon rods
into channels running
along the entire
fuselage. [OPTIONAL]

USER MANUAL 12
Fuselage assembly

The fuselage is already in one piece.

Nowe glue the Battery


Pad into the prepared
place.

It’s best to use thick CA glue.

USER MANUAL 13
Hatches

FRONT HATCH 1

FRONT HATCH 2

JOINER SMALL

Now glue the front hatch from


It’s best to use thick CA glue. two pieces. use small joiners

USER MANUAL 14
Hatches

It’s best to use thick CA glue.

Now prepare LOCK 1 and LOCK 2 and


glue into the prepared places in the
rear and front hatch. Put a small
spring in the back of the lock. You can
use an ordinary pen spring.

PLACE FOR THE SPRING

USER MANUAL 15
Hatches

Ready hatches can be tried on to


the fuselage. They should fit tight,
if it's too tight you can lightly sand
the edges.

USER MANUAL 16
Threaded Inserts

Now you can take the M3 threaded


inserts and push them into the
designated places on the front on the
side of fuselage

It’s best to take a slightly heated


soldering iron and press the
inserts with it. For additional
reinforcement, you can use CA
glue.

USER MANUAL 17
Wings assembly

Glue all wing elements together with thick CA glue. Use the same
joiners as for the fuselage. For additional strength, you can glue
carbon rods into the prepared channels. Press the threaded
inserts in the same way as in the fuselage.
The hinges of the aileron should preferably be polyester with
dimensions of 20x25mm. use a thin CA glue with a needle to glue
them. Be careful not to spill too much glue.

20x25mm Polyester Hinges

THIN CA

M3 Threaded Inserts

Channels for 1,5mm carbon rods

USER MANUAL 18
Wings assembly

Attach the servo to the wing. It should fit very well and tightly to
the designed place. Use some hot glue to stick them on. There
is a channel in the wing that leads the servo cable to the fuselage.
It is sized to fit a standard servo plug. Route the cable through this
channel.

There is no predetermined type of pushrod.


Use the pushrod and aileron horn you want.
You can easily attach the horn to the aileron,
for example by making a cut with a knife and
gluing it with CA glue. Finally, cover the servo
and fix it with short M3 screws.

USER MANUAL 19
Wings assembly

After assembling two wings, insert a 9mm carbon tube with an


into the fuselage. You can put the wings on and fit the whole
structure.

USER MANUAL 20
Wings assembly

Route the servo cable to the extension channel in the fuselage.


If there are difficulties, you can push the cable through with a thin
screwdriver. If you have too short servo cable, you may need to
connect extension cables to them in the fuselage or extend the
cables before.

After placing the servo cable, you can glue the


wings to the fuselage. Use thick CA glue and
big joiners in the designated areas.

USER MANUAL 21
Motor installation

Now glue the firewall with thick CA glue. Then screw the motor to
the frame and screw it to firewall with M3 screws. Place the nuts
on the inside of the fuselage. You can get there through the rear
hatch. Secure the bolts with nuts and the motor is ready.

USER MANUAL 22
Action cam installation

Now insert the camera into the DJI ACTION 2


Mount and screw it in the nose of the
fuselage using short M3 screws

if you chose the type of nose


without a camera,
of course you can skip this step

USER MANUAL 23
Electronics installation

Finally, you can start assembling the electronics. The front part of the fuselage is wide
enough to accommodate 3700mah 4s batteries horizontally. It is best to fix it with
battery straps using the battery pad. Move the battery to achieve proper balance.
In the center of the fuselage it is best to place the flight controller if you are using and
the receiver. The rear part of the fuselage will be perfect to place the GPS and ESC.

USER MANUAL 24
Electronics installation

This version is prepared for Walksnail Avatar HD NANO KIT. Solution prepared here fits
perfectly for this option. During assembly you have only to unclip the coaxial cable and
the antennas to lead them along the channels prepared. Versions for DJI FPV and
Analog will be ready soon

If you chose non FPV version, skip this step.

USER MANUAL 25
Center of Gravity

After placing all the equipment, measure 235mm from the


nose and mark the center of gravity there. Support the plane
at this point and check if it is in balance. If not, adjust the
position of the battery and balance the model accordingly.

Correct center of gravity is


very important before a flight

Check CG

USER MANUAL 26
USER MANUAL 27

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