Collaborative Approaches in Sustainable and Resilient Manufacturingjournal of Intelligent Manufacturing
Collaborative Approaches in Sustainable and Resilient Manufacturingjournal of Intelligent Manufacturing
https://doi.org/10.1007/s10845-022-02060-6
Received: 31 March 2022 / Accepted: 19 November 2022 / Published online: 5 December 2022
© The Author(s) 2022
Abstract
In recent years, the manufacturing sector is going through a major transformation, as reflected in the concept of Industry
4.0 and digital transformation. The urge for such transformation is intensified when we consider the growing societal
demands for sustainability. The notion of sustainable manufacturing has emerged as a result of this trend. Additionally,
industries and the whole society face the challenges of an increasing number of disruptive events, either natural or human-
caused, that can severely affect the normal operation of systems. Furthermore, the growing interconnectivity between
organizations, people, and physical systems, supported by recent developments in information and communication tech-
nologies, highlights the important role that collaborative networks can play in the digital transformation processes. As
such, this article analyses potential synergies between the areas of sustainable and resilient manufacturing and collabora-
tive networks. The work also discusses how the responsibility for the various facets of sustainability can be distributed
among the multiple entities involved in manufacturing. The study is based on a literature survey, complemented with the
experience gained from various research projects and related initiatives in the area, and is organized according to various
dimensions of Industry 4.0. A brief review of proposed approaches and indicators for measuring sustainability from the
networked manufacturing perspective is also included. Finally, a set of key research challenges are identified to comple-
ment strategic research agendas in manufacturing.
Keywords Collaborative networks · Sustainable manufacturing · Resilience · Industry 4.0 · Digital transformation ·
Industry 5.0 · Sustainability indicators
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“take-make-dispose” to a circular model in which the waste term transformative resilience (Dahlberg, 2015) is some-
of some processes is valorised as a resource for others. times used to describe systems that resist to disruptions/
Circular economy is a more general concept, which shocks and not just conserve their structures, but rather “re-
focuses on “higher resource utilisation by recollecting and organize, reconfigure, restructure, and even reinvent them-
reusing components of products after their use is over” selves” (Ramezani & Camarinha-Matos, 2020) in response
(Pomponi & Moncaster, 2017). As such, it “enables the to disruptions.
reintegration of materials into production processes through Antifragility, which is a characteristic of systems that
their reuse, recycling, and recovery” (Azevedo et al., 2010). can absorb shocks / attacks and get better afterwards (Taleb,
From a traditional point of view, while the circular economy 2012). Thus, a property of systems that adapt to disruptive
focuses on the entire economy, sustainable production may and volatile contexts, learn from experiences and incidents,
seem focused only on the manufacturing stage (Enyoghasi and become stronger.
& Badurdeen, 2021). However, when we take the view of Alo related are recent discussions on viability, a notion
Industry 4.0, and more specifically the notions of extended that has been extended to encompass resilience and sustain-
and smart product, considering the entire product life cycle, ability, as reflected in:
the notions of sustainable manufacturing and circular econ- Viable business ecosystems and supply networks,
omy overlap more. which refer to systems that are dynamically adaptive and
The effective implementation of all these notions requires structurally changeable, to be agile, resilient, and able to
some form of collaboration between the actors involved, so survive at times of long-term global disruptions, in line with
the role of collaborative networks in supporting sustainable sustainability developments (Ivanov, 2020). This notion is
production deserves attention. Indeed, the usual notion of also related to the earlier concept of Minimum Viable Eco-
collaborative network as “composed of a variety of entities system (Adner, 2013), which was less concerned with sus-
– organizations people and even smart machines – which tainability in general.
are largely autonomous, geographically distributed, and
heterogeneous in terms of their operating environment,
culture, social capital and goals… that collaborate to (bet- Research method
ter) achieve common or compatible goals” (Camarinha-
Matos et al., 2009) encompasses a comprehensive view of In this work, we pursue the goal of understanding the syner-
the interactions and inter-dependencies that exist between gies between the areas of sustainability, manufacturing and
the multiple entities involved in a manufacturing system. collaborative networks. For this purpose, we have adopted
Furthermore, the notion of business community or busi- a mixed method, combining a systematic literature-based
ness ecosystem, as represented by the Virtual organization mapping study with case studies/experiences gained from
Breeding Environments, helps to achieve a better percep- various research projects.
tion of co-responsibility of all involved actors regarding the The Systematic Literature Review (SLR) method has
challenges of sustainability (Camarinha-Matos et al., 2010). been applied in different research fields and aims at aggre-
In this direction the notion of circular ecosystem has also gating evidence through a “systematic, replicable, and trans-
been introduced (Konietzko et al., 2020). parent process” to synthetize research results and existing
On the other hand, contemporary manufacturing systems practices (Kitchenham et al., 2009). However, considering
are increasingly exposed to a variety of disruptive events that we are not focused on a single area but rather interested
that may severely affect their operation. Such events may in identifying synergies among three different areas, we had
result from a large variety of factors, including natural to follow a light version of SLR more focused on a mapping
disasters, pandemic situations such as COVID-19, terror- study.
ism, wars and political instability, climate change, economic In order to guide the SLR part the main research question
crisis, demographic shifts, etc. (Chroust & Aumayr, 2017; was further sub-divided into related sub-questions: (1) How
Ramezani & Camarinha-Matos, 2019; Ivanov & Dolgui are collaborative networks aspects supporting sustainability
2021). Such disruptive events appear to be increasing in fre- in the various dimensions of manufacturing systems?, (2)
quency and in harmful effects, which may seriously affect Which performance assessment frameworks, metrics and
the socio-economic dimensions of sustainability. As such, indicators have been suggested for sustainable and collab-
new terms became widely used: orative manufacturing systems?
Resilience, which is a characteristic of systems that, Well known indexing databases were used for search,
after a brief temporary change as a result of a disruption, namely Google Scholar, SCOPUS and Web of Science.
can recover from such event and return to some acceptable Although aiming at including a good sample of reported
state (not necessarily the same as before). Furthermore, the results, we mainly focus on classification and mapping,
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rather than on performing a statistical analysis of existing mutually supportive roles, contributing to sustainability and
empirical evidence (Petersen et al., 2015). The period 2017– viability. By further discussing these ideas, we hope to gain
2021 was the main target in order to capture recent results, new insights into better organizational structures and gov-
but given the exploratory nature of the mapping exercise, ernance principles that will likely contribute to more sus-
in some cases it was relevant to trace back some lines of tainable and resilient manufacturing ecosystems. Thus, this
development and include some earlier references. Through work is also guided by the general principles of strategic
a preliminary screening phase, only those works with a con- research roadmapping (Camarinha-Matos & Afsarmanesh,
tribution to the mentioned research questions were retained 2004), namely in terms of (i) analysis of baseline, (ii) iden-
for analysis. tification of strategic visions, (iii) research gap analysis, and
Regarding direct experience collected from research proj- (iv) proposition of actions to complement existing research
ects, the authors have been involved in dozens of European agendas, namely the ones mentioned later in the section on
and national projects with links to the addressed topics, but Research Challenges.
for illustration purposes only two of them are highlighted,
illustrating the discussed issues in different dimensions of
manufacturing systems. It shall be mentioned that many Collaborative networks in advanced
other projects are in fact considered through the analysis of manufacturing systems
publications that originated in such projects.
Complementarily, through discussion sessions and pan- Several recent works have advocated the adoption of col-
els in a series of recent conferences (e.g. PRO-VE, INDIN, laborative networks as one of the core enablers for Indus-
IoT, and DoCEIS), the authors collected feedback on the try 4.0 and the associated digital transformation processes
trends in sustainable and resilient manufacturing, which (Camarinha-Matos et al., 2017, 2019; Santos et al., 2021;
contributed to consolidating the findings presented in this Torn & Vaneker, 2019). Indeed, when we consider the vari-
article. For instance, a position paper (Camarinha-Matos at ous dimensions of the fourth industrial revolution, includ-
al., 2017) was presented, followed by discussions in focus ing both the manufacturing system and the product/service
groups and panels along the last four to five years. Most of perspectives (Table 1), it becomes clear that we need to deal,
the consensus achieved in those discussions has not been in all these dimensions, with networks involving multiple
reported, with the exception of a summary on trends in IoT actors, being organizations, people, smart machines, and
research, which nevertheless was not restricted to manufac- intelligent systems, with different degrees of heterogeneity
turing (Camarinha-Matos & Katkoori, 2022). and autonomy. More than integration, we need to deal with
In order to facilitate the aimed mapping and identifica- smart, heterogeneous, and autonomous elements whose
tion of synergies, next section introduces a classification of potential can be harnessed when we move from a focus
six dimensions of analysis for advanced manufacturing sys- on interoperability and control, to a context of negotiation,
tems. This classification was first introduced in (Camarinha- contracting, and sharing, which are characteristics of a col-
Matos et al., 2021), but is discussed here under the laborative environment.
perspective of analyzing the role of collaborative networks Some highlights of this trend toward collaborative sys-
in sustainable manufacturing. These dimensions are later tems are illustrated in Figs. 1 and 2, which go far beyond
used to frame the findings on trends. It should be noted that the traditional view where networks were only considered
among the few systematic reviews on sustainable manu- in relation to value chains, and rather fundamentally influ-
facturing, such as (Jamwal et al., 2021), only the interre- ence all dimensions of Industry 4.0. The included examples
lationships between sustainability and manufacturing are do not intend to be a comprehensive list, but rather an illus-
considered, and the collaboration perspective that is central tration of the idea. In fact, it is too early to attempt a com-
to our study is mostly missing. prehensive categorization of aspects as many new ideas for
We also hope that the identification of synergies among the adoption of a collaborative perspective in this sector are
the considered areas will contribute to a better understand- still emerging.
ing and characterization of the next generation of collab- Of particular relevance in vertical integration is the inter-
orative networks. Typically, a business ecosystem or any connection of the physical and the cyber worlds as reflected
other form of collaborative network does not just involve in the areas of Cyber-Physical Systems (CPS) and Internet
collaboration, but rather comprises a complex and dynamic of Things (IoT) (Oztemel & Gursev, 2020). As part of this
combination of collaboration and competition. In these integration, the representation of physical entities (e.g., shop
business communities, one can typically observe some floor equipment) in the cyber world led to the concept of
form of “survival instinct” and shared vision that can lead “digital twin” (Lim et al., 2020). A digital twin constitutes a
members to align their activities and commitments and play cyber “reflection” of a physical entity, being “synchronized”
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with that entity. As devices and machines become smarter, additive manufacturing (e.g., through Fab Labs), and even
acquiring increased levels of autonomy, we can refer to the movement of “bring factories back to the cities” (Jura-
smarter or cognitive digital twins, and the shopfloor can be schek et al., 2016), require and fully embed the notion of
seen as a collaborative ecosystem of digital twins. Thus, collaborative networks in manufacturing.
instead of monolithic manufacturing execution systems, we In terms of the acceleration of the manufacturing dimen-
can think of dynamic consortia formation (of digital twins) sion, we observe the “arrival” in the manufacturing sector of
according to the production needs. Similarly, at the upper a number of new “actors” representing the so-called “expo-
levels of the enterprise, instead of large monolithic systems nential technologies” (Deloitte, 2015), which bring new
like the traditional ERP systems, we move to federations of ways of work, which require effective collaboration with
(collaborative) services. This leads to a view of the enter- the traditional manufacturing stakeholders. These new tech-
prise as a multi-layered collaborative network ecosystem of nologies also bring new forms of human-machine/system
smart components and people. interaction (e.g. virtual reality, augmented reality, remote
At the horizontal integration level, the aim is to bring all and mobile interaction), which give rise to new forms of
stakeholders in the value chain into closer relationships with collaboration such as nomadic collaboration, collaborative
each other. This involves networking of suppliers, manu- robotics, etc.
facturers, distributors, service providers, product recycling This view of a manufacturing system as being composed
entities, and even the customers. Collaboration not only of multiple inter-related networks of autonomous or par-
contributes to an improved operation of the supply chain, tially autonomous entities implicitly entails the notion of a
but also helps to increase resilience and implement circular distribution of responsibilities among these entities. Conse-
economy. As we move from large and centralized manufac- quently, the issue of sustainability also needs to be viewed
turing facilities to smaller, distributed manufacturing units, from a collaborative networks perspective, since multiple
there is a clear need to increase the networking and collabo- entities/sub-systems are co-responsible for the level of
ration among such units. Visionary ideas such as personal sustainability that can be achieved by the manufacturing
or social manufacturing, inspired by the possibilities of system.
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Regarding the product/service perspective, an overview these “history records”, we can envision a kind of “stig-
is presented in Fig. 2. Similar to Fig. 1, the included exam- mergic collaboration” (Camarinha-Matos & Afsarmanesh,
ples are given only for illustration purposes. 2018) among the various stakeholders in the manufacturing
With regard to the end-to-end engineering dimension, value chain. This dimension is also related to the addition of
where the aim is to integrate all engineering activities business services to the physical product, as reflected in the
involved in the entire product life-cycle, from design and terms “service-enhanced product”, “extended product”, or
manufacturing to disposal and recycling, both internal and “product-service system”, whose effective implementation
external collaboration needs to be promoted. Internal to the requires collaboration among multiple enterprises.
manufacturing company, this involves collaboration among The intense networking and ongoing digital transfor-
various departments (e.g., market research, product design, mation processes induce the emergence of new business
service design, production planning, and manufacturing models. This includes, for instance, exploitation of closer
departments). External collaboration involves suppliers and customer relationships (“customer intimacy”), exploita-
customers in co-design/co-innovation, and even involve- tion of global markets with adaptation to local/regional
ment in social networks to better perceive market trends. specificities/“flavors” (the notion of “glocal enterprise”),
The aspects of servicing during product use, and recycling combination of non-profit and for-profit stakeholders to
at the end of the product life, expand the need for external solve societal problems (notion of “hybrid value chains”),
collaboration. creation of new bigdata-related services, etc. In all these
Smart products and digitalization comprise two main models, effective collaboration among multiple stakeholders
sub-dimensions: elaboration of digital models of products is a key issue. Particularly during the COVID-19 pandemic,
(and services) and development of smart products. In other new ways of taking advantage of networked collaboration
words, digitalization involves not only the creation of digital were noticeable in many sectors, reflecting some forms of
models of products, but also a progressive evolution towards transformative resilience or even antifragility.
smart products that embed computing, sensing, actua- In past literature, the role of collaborative networks in
tion, and communication capabilities. In particular, adding supporting sustainability has been widely addressed in rela-
“memory tags” to products allows for recording of products’ tion to the “horizontal integration dimension”, namely in
history and thus facilitates tracking and traceability. Through terms of circular economy and industrial symbiosis, or in
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relation to “new business models”, as we can find in some resilience and antifragility have been around for some time
cases of hybrid value chains (Baldassarre et al., 2019; Aze- (Ramezani & Camarinha-Matos, 2019), their positioning in
vedo et al., 2017). However, the issue has been less studied the context of collaborative and sustainable manufacturing
for the other dimensions, which justifies an effort to analyze is still limited.
existing trends and relevant examples to identify research The association of a collaborative networks perspec-
gaps. tive with these systems is often not very explicit in the
manufacturing literature. The exception is the case of the
horizontal dimension, where networks of enterprises have
Trends and examples been extensively studied. However, in many publications,
it can be identified that collaboration is an essential aspect
While Industry 4.0 has typically been more concerned of the design and operation of the addressed complex envi-
with technology development and integration, some recent ronments. For example, we can find the implementation of
developments have begun to place some emphasis on solu- shopfloors where machines collaborate with each other and/
tions aimed at introducing more sustainable manufactur- or with human operators. Another case widely observed in
ing practices, not only from a cost and profit perspective, the literature is the optimization of distributed manufactur-
but also considering the other two pillars of sustainability, ing systems where different plants, suppliers and transporta-
namely social and environmental aspects. Although this tion systems work together to optimize their operation as a
trend towards more sustainable ecosystems is more fre- whole. New products are also emerging with new features
quently mentioned in recent literature, there is generally such as communication, sensing, computing, and cloud
no assessment of how aspects of collaboration are directly connectivity that allow manufacturers to extract data from
or indirectly related to the improvement of these complex products and remotely modify their functionality. These
ecosystems. These distributed and complex systems imply facets also bring a new impetus to the old idea of concur-
more intense communication between actors to optimize rent engineering, contributing to the fact that product design
the systems, whether from an economic, social and/or envi- is done in collaboration between different departments in
ronmental perspective. Similarly, although the issues of the company, including the customer, and using the product
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Table 2 – Examples of collaboration and sustainability aspects in the manufacturing system dimensions
Economic Social Environmental
Vertical Integration • Cost reduction & increase of productivity: • Improve working conditions • Reduce energy & resources
- Machine collaboration (Adamson et al., 2017; & reduce health problems: consumption:
Zhou et al., 2018; Wang et al., 2020). - Human-robot collaboration - Shared factories (Li & Jiang,
- Collaborative robotics (Calvo & Gil, 2022). (Renteria & Mozos, 2019; 2021).
- Human-robot collaboration (Gualtieri et al., Gualtieri et al., 2020; Ansari et - Collaborative agent-based Cyber-
2020; Lv et al., 2021). al. 2020; Lv et al., 2021; Pos- Physical System and optimization
• Increase efficiency: chmann et al., 2021). engine (Raileanu et al., 2017).
- Self-organization and shared resources (Li & • Support short-term workforce • Reduce waste & improve
Jiang, 2021). displacement: recyclability:
• Improve interoperability in collaborative - Collaborative robotics & social - Human-robot collaboration in
automation: impact (Calvo & Gil, 2022). circular economy (Renteria &
- Semantic aware communication (Lu et al., Mozos, 2019; Poschmann et al.,
2020). 2021).
Horizontal • Cost reduction: • Increase social welfare and • Reduce resources’ waste:
Integration - Auction-based and PSS-based logistics (Kang human rights: - Sharing spaces and machines
et al., 2021). - Collaboration, blockchain and (Wang et al., 2021).
- Blockchain in reducing transaction costs social responsibility (Upadhyay - Auction-based and PSS-based
(Kang et al., 2021). et al., 2021). logistics (Kang et al., 2021).
- Collaborative strategies and eco-packages to • Improve customer value: - Industrial symbiosis and waste
minimize operational costs (Wang et al., 2021b). - Green supply chain and supply management (Chen & Liu, 2021)
- Environmental collaboration and cost saving risks (Lintukangas et al., 2016). • Reduce carbon footprint and
(Grekova et al., 2016). • Increase resilience: energy consumption:
• Improve resource allocation: - Sustainable collaborative gov- - Sustainable collaborative supply
- Collaborative resource allocation (Li et al., ernance of supply chains (Wang chains (Upadhyay et al., 2021;
2018; Upadhyay et al., 2021). & Ran, 2018). Glatt et al., 2021).
• Increase resilience: - Methods to select suppliers for
- Machine Learning & Data-driven simulation sustainable supply chains (Sarkis
of supplier selection (Cavalcante et al., 2019). & Dhavale, 2015; Trapp & Sarkis,
2016; Wu & Barnes, 2016; Caval-
cante et al., 2019).
Acceleration of • Interoperability and integration of resources: • Include customer in the • Reduce energy & resources
Manufacturing - Collaborative CPS in resource sharing (Adam- process: consumption:
son et al., 2017). - Through additive manufactur- - Distributed manufacturing of 3D
- Semantic-aware CPS for machine-to-machine ing / 3D printing (Rayna et al., printed products (Cerdas et al.,
communications (Lu et al., 2020). 2015; Turner et al., 2019). 2017).
• Collaboration in product design: • Improve social aspects: - Digital Twins in shared manufac-
- Digital twins to support the design of products - Blockchain in collaborative turing (Wang et al., 2021; Glatt et
by different teams and at different stages (RTao distributed ecosystem & trust al., 2021).
et al., 2019). increase (Upadhyay et al., - Self-organizing agents the idle
• Improve shared manufacturing: 2021). or excess shared resources (Li &
- Digital Twin-driven and credit-based resources - Cyber-Physical-Social- Jiang, 2021).
allocation (Wang et al., 2021). connected and service-oriented - Cloud-based manufacturing
- Self-organizing agents (Li & Jiang, 2021). manufacturing (Jiang et al., services ecosystem (Zhang et al.,
- Cloud-based manufacturing services ecosys- 2016). 2019).
tem (Zhang et al., 2019). - Blockchain to handle cyber- - Blockchain to support trustable
• Increase resilience: credits among makers in “social consumption reduction in collabor-
- Machine learning in resilient supplier selection manufacturing” (Leng et al., ative and sustainable supply chains
& delivery reliability (Cavalcante et al., 2019). 2019). (Upadhyay et al., 2021).
• Increase collaboration • Implementation of circular
between humans and robots: economy:
- Digital Twins in collaborative - Machine learning for circular
assembly (Lv et al., 2021). manufacturing systems (Paraschos
et al., 2022).
itself as a “means of interaction” in this process (some form Table 2 shows a summary of representative studies
of stigmergy). This new reality is becoming clear with the focused on the development of sustainable manufacturing
introduction of new emerging technologies such as Cyber- systems in which collaborative aspects are present. This
Physical Systems, Artificial Intelligence or Additive Manu- table covers the infrastructure or manufacturing system
facturing, which will force companies to apply new business perspective and presents examples of proposals that aim
models.
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at increasing the sustainability of manufacturing systems From the cases studied, it can be seen that the facets of
through collaboration. collaboration are already present in some cases of applica-
Similar to Tables 2 and 3 presents the elements of col- tion of Industry 4.0 concepts to achieve sustainability. We
laboration and added value regarding sustainability that are can also notice that these facets appear more frequently at
found in various works addressing the dimensions of “end- the level of the vertical and horizontal integration dimen-
to-end engineering”, “smart products”, and the “creation of sions. Another interesting point is that emerging technolo-
new business models”. gies, included in the “acceleration of the manufacturing”
The results summarized in Tables 2 and 3 demonstrate dimension, are particularly relevant for the efficient applica-
that several efforts have already been made to develop more tion of the collaboration aspects. However, it is important
sustainable systems by combining Industry 4.0 practices to note that the combination of manufacturing, sustain-
and models and mechanisms from collaborative network. ability, resilience, and collaborative networks is not always
However, in most of the articles studied, the aspects of col- explicitly presented in the studied literature, but it is pos-
laboration are usually not highlighted; nevertheless, the sible to infer its importance, as summarized in Tables 2 and
synergy between sustainable production and collaborative 3. Regarding antifragility, although various examples in
networks can be inferred. For example, two research proj- other domains can be found in the literature (Ramezani &
ects in sustainable production in which our research center Camarinha-Matos, 2020), it is still difficult to find practical
was involved are illustrated in Figs. 3 and 4, from which it cases in manufacturing.
is possible to observe aspects of collaboration at different
levels of abstraction.
In the first example (Fig. 3), the GO0DMAN project had Measuring sustainability
its main objective to use different tools, either hardware or
software based, to create an environment capable of pre- Although the idea that sustainability is a major concern
dicting quality problems related to parameterizations and for modern manufacturing is gaining wide acceptance, its
deviations in the manufacturing process and the evolution effectiveness needs to be measured, for which appropriate
of the product along the manufacturing line. Thus, several sustainability-related performance indicators must be estab-
solutions have been developed that work together to deliver lished. As illustrated in Tables 4 and 5, some examples of
these forecasts. These tools focus on product inspection, efforts to measure sustainability in a context combining col-
process, and data extraction on the shop floor. In the cloud, laboration aspects and manufacturing and addressing eco-
we have software tools responsible for analyzing the col- nomic, social and environmental concerns can already be
lected data, creating forecast models, and interacting with found in the literature, although not yet fully developed.
the personnel responsible for process quality and mainte- The cases presented in Table 4, which address the manu-
nance. All these tools work in a collaborative ecosystem. facturing system perspective, mainly propose metrics and
Regarding the second example, the GLONET proj- performance indicators to assess sustainability that are often
ect (Fig. 4) (Camarinha-Matos et al., 2017) is focused on borrowed from traditional manufacturing and supply chain
supporting service-enhanced products in the areas of solar performance indicators. Other works, rather than proposing
energy and smart buildings. The project illustrates a case of specific indicators, offer some form of sustainability assess-
horizontal integration where a network of small and medium ment framework. Regarding the collaboration perspective, a
enterprises collaborate through a cloud-based platform to few initiatives can be found that highlight the importance of
develop a product and its associated business services. The collaboration between various stakeholders to achieve bet-
business services are collaboratively supported along the ter sustainability.
product life-cycle (which typically lasts 20–25 years). Table 5 includes some examples of works contributing
Sustainability aspects in GLONET are reflected in the to sustainability metrics and indicators, and assessment
product itself (renewable energy support), the “glocal enter- frameworks focused on “end-to-end engineering”, “smart
prise” concept, involving collaboration with local suppliers products, digitization”, and “new business models”. From
(close to the customer) and considering local specificities. this product/service perspective, the contributions identified
Being solar plants complex and highly customized “prod- are only preliminary approaches to measurement models,
ucts”, it is essential to involve the customer (and other local identification of benefits, and insights into their influence
suppliers, the social pillar) in the process of creating new on sustainable performance. However, with respect to this
services and/or sub-systems, which corresponds to a of co- perspective the number of developments is still very scarce.
creation/co-innovation process that also requires the cre- It should be noted that this study includes only some illus-
ation of temporary collaborative networks to develop these trative examples and not an exhaustive portfolio of cases.
new systems/services. Nevertheless, and despite the identified valuable attempts,
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Table 4 (continued)
Economic Social Environmental
Acceleration of • Economic sustainability metrics and • Social sustainability metrics and • Environmental sustainability
Manufacturing indicators: indicators: metrics and indicators:
- Sustainability metrics regarding impact - Sustainability metrics regarding - Sustainability metrics regarding
of Industry 4.0 technologies (Enyoghasi impact of Industry 4.0 technologies impact of Industry 4.0 technologies
& Badurdeen, 2021). (Enyoghasi & Badurdeen, 2021). (Enyoghasi & Badurdeen, 2021).
- Economic-oriented metrics for sustain- - Social-oriented metrics for sustain- - Environment-oriented metrics for
able smart manufacturing (Abubakr et able smart manufacturing (Abubakr et sustainable smart manufacturing
al., 2020). al., 2020). (Abubakr et al., 2020).
• Economic sustainability assessment • Social sustainability assessment • Environmental sustainability
framework: framework: assessment framework:
- Sustainability in cybermanufacturing - To assess ethical and sustainable - To assess ethical and sustainable
systems (Song & Moon, 2017). performance in Industry 4.0 (Gupta et performance in Industry 4.0 (Gupta
- Assess impact of Industry 4.0 technolo- al., 2021a). et al., 2021a).
gies on sustainability (Beltrami et al., - Sustainability in cybermanufactur- - Sustainability in cybermanufactur-
2021; Kamble et al., 2020). ing systems (Song & Moon, 2017). ing systems (Song & Moon, 2017).
- Assess impact of Industry 4.0 tech- - Assess impact of Industry 4.0 tech-
nologies on sustainability (Beltrami et nologies on sustainability (Beltrami
al., 2021; Kamble et al., 2020). et al., 2021; Kamble et al., 2020).
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Table 5 – Examples of sustainability metrics/indicators in the product/ in the agenda but looking at recent publications from the
service dimensions
academic community in China, one can see a growing atten-
Economic Social Environmental
tion devoted to the topic.
End-to-End - • Social
Engineering sustainability As a result of the literature review and the findings of
metrics and panels and focus groups discussions (e.g. from PRO-VE,
indicators: DoCEIS, INDIN conferences in the last 3–4 years) summa-
- Value co-cre-
rized in previous sections (the baseline), and also taking into
ation metrics in
service design account the trends and limitations implicit in recent strategic
(including research agendas and policy reports, it is possible to iden-
some aspects tify several topics that require further research to leverage
of sustainabil-
synergies between collaborative networks and the vision of
ity) (Botti et
al., 2018). a resilient and sustainable manufacturing industry. Based on
Smart • Economic • Social • Environmental these gaps, a set of actions are proposed in complement to
products sustainability sustainability sustainability previous agendas / roadmaps, namely:
/ Digitalization metrics and metrics and metrics and
indicators: indicators: indicators:
- Economic- - Social-ori- - Environment-
Vertical integration
oriented ented metrics oriented metrics
metrics to to evaluate to evaluate smart
evaluate smart energy energy sys- ● At the shopfloor level, further rethink the organizational
smart energy systems transi- tems transition
systems tran- tion (Dincer & (Dincer & Acar,
structure and design principles for CPS in terms of a
sition (Dincer Acar, 2017). 2017). collaborative ecosystem of smart entities, embedding
& Acar, sustainability metrics.
2017). ● In terms of supervision, move from a “control orienta-
New Business • Economic • Social • Environmental tion” to a “collaborative orientation”, embedding the
Models sustainability sustainability sustainability
assessment assessment assessment notions of sharing, coordination, negotiation and con-
framework: framework: framework: tracting between sub-systems, under a perspective of co-
- Impact of - Implications - Impact of lean responsibility for sustainability.
lean produc- of servitiza- production and ● Further expand the notion of digital twin to more clearly
tion and ser- tion and servitization on
vitization on digitalization sustainable per- embed the collaborative perspective and sustainability
sustainable in improve- formance (Hao concerns.
performance ment of the et al., 2021). ● Extend the human-machine collaboration to a notion of
(Hao et al., organizational - Quantitative a community of humans, smart machines, and intelli-
2021). resilience analysis of the
- Perfor- and growth environmental gent systems (hybridization), guided by clear indicators
mance mea- in healthcare impact of Indus- of sustainability.
surement in manufacturing try 4.0 enabled
servitization firms during circular economy
(Brax et al., the COVID- (Spaltini et al.,
2021). 19 pandemic 2021). Horizontal integration
- Quantitative (Zhang & Qi, - A 3DR model
analysis of 2021). (disassembly,
the economic deconstruction ● Extend existing reference models to address the inter-
impact of and resilience) to
Industry evaluate the level dependencies and interactions among multiple dynamic
4.0 enabled of the circular- networks and develop corresponding governance mod-
circular ity of building els to better support the circular economy.
economy and demoli- ● Define clear metrics and indicators regarding co-respon-
(Spaltini et tion industry
al., 2021). (O’Grady et al., sibility in sustainability.
2021). ● Achieve a better understanding of issues in collabora-
tive networks involving hybrid value systems, enhanc-
current Industry 5.0 / Society 5.0 discussions, it also pro- ing collaboration between manufacturing companies
motes digital manufacturing ecosystems, collaborative and the other societal actors.
robotics, and includes some concerns for sustainable pro- ● Achieve a better understanding of the principles of
duction and green manufacturing practices. The aspects of self-organization and co-evolution when constrained
collaborative networks are not very explicitly emphasized
13
Journal of Intelligent Manufacturing (2024) 35:499–519 513
Fig. 5 Some strategic research agendas contributing to resilient and sustainable manufacturing
by performance indicators related to resilience and ● Find new ways to manage security and cyber-risks in
sustainability. hyper-connected environments, understand risk propa-
● Further explore the notions of resilience and antifragil- gation, and develop counter-attack strategies, guided by
ity in sustainable manufacturing under disruptive envi- sustainability principles.
ronments, in combination with the design of appropriate ● Further develop the smartness and sensing dimensions
assessment indicators. towards cognitive collaborative networks (distrib-
uted cognition and awareness) supporting sustainable
manufacturing.
Acceleration of manufacturing ● Explore data-rich and big data environments and mech-
anisms to support new services and better decision
making with respect to resilient and sustainable manu-
● Explore the principles of collaborative ecosystems for facturing. This should include special attention to fake
better integration of new technology players with tradi- data / data quality and how to deal with it collaboratively.
tional manufacturing players.
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Journal of Intelligent Manufacturing (2024) 35:499–519 515
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