Service Repair Manual

Models

5130 MINING EXCAVATOR

5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 1/4

Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580024

Crankshaft Front Seal & Wear Sleeve

SMCS - 1160-011; 1160-012

Remove Crankshaft Front Seal & Wear Sleeve

Start By:

a. remove crankshaft pulley and vibration damper

NOTICE

Any time the crankshaft seal is removed from the wear sleeve, a new
sleeve and seal must be installed as a set. If the old seal is put back on
the sleeve, the seal will leak.

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1. Remove four bolts (1) from adapter (2), and install two 5/16" - 13 NC forcing screws in the
adapter to remove it from the drive housing.

2. Remove O-ring seal (4) and crankshaft seal (3) from adapter (2).

Typical Example

3. Install tool (B) in the adapter bore as shown.

4. Install tool (A) between tool (B) and wear sleeve (5). Turn tool (A) until the edge of the tool
makes a flat place (crease) in the wear sleeve. Do this several places around the wear sleeve until
the sleeve can be removed from the end of the crankshaft by hand.

Install Crankshaft Front Seal & Wear Sleeve

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NOTICE

Any time the crankshaft seal is removed from the wear sleeve, a new
sleeve and seal must be installed as a unit. If the old seal is put back on
the sleeve, the seal will leak.

1. Install adapter (3) on tooling (A) as shown.

NOTICE

If the crankshaft seal and wear sleeve come apart during installation,
the seal and sleeve become scrap, and a new seal and sleeve must be
used as a replacement.

NOTE: The front seal and wear sleeve cannot be exchanged with the rear seal and wear sleeve.
There are grooves in the sealing lip of the seals that direct the oil back into the crankcase as the
crankshaft turns. An exchange of front and rear seals would pump the oil out of the crankcase.

2. Put crankshaft seal (2) and wear sleeve (1) as a unit in position on adapter (3). Make sure the lip
of the seal is up as shown. Install the O-ring seal on adapter (3).

3. Install tool (B) over the studs of tooling (A). Install nuts (C), and tighten the nuts evenly until
the seal is against the bottom of the adapter bore.

4. Remove nuts (C), tool (B) and tooling (A) from the adapter.

NOTE: Do not put engine oil on seal during installation. Lubrication of the seal at installation can
be a false indication of leakage at a later time.

5. Clean the outer surface of the crankshaft with 6V1541 Quick Cure Primer. Put 9S3265
Retaining Compound on the outside diameter of the crankshaft and the inside diameter of the
wear sleeve.

6. Put clean engine oil on the adapter O-ring seal.

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7. Install tooling (D) on the end of the crankshaft.

8. Install guide bolts (E) in the drive housing. Put adapter (3) in position on guide bolts (E) and
over tooling (D). Make sure the wear sleeve makes contact with the end of the crankshaft.

9. Install tool (B) over the small outside diameter of tool (F) until tool (B) is against the shoulder
on tool (F).

10. Install tooling (B) and (F) as a unit on the guide bolts and over the locator.

11. Put clean 1P0808 All Purpose Lubricant on the face of nut (G), and install nut (G) on the
locator. Tighten nut (G) until the wear sleeve and adapter are in position.

12. Remove the tooling from the engine.

13. Install bolts (4) to hold adapter (3) in position.

End By:

a. install crankshaft pulley and vibration damper

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 13:56:38 UTC+0800 2021
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Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580025

Crankshaft Rear Seal & Wear Sleeve

SMCS - 1161-011; 1161-012

Remove Crankshaft Rear Seal & Wear Sleeve

Start By:

a. remove flywheel

NOTICE

Any time the crankshaft seal is removed from the wear sleeve, a new
sleeve and seal must be installed as a unit. If the old seal is put back on
the sleeve, the seal will be damaged.

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1. Remove the bolts from adapter (1). Install two 5/16"-18 NC forcing screws in the adapter to
remove it from the flywheel housing.

NOTE: On machines that do not have adapter (1), use tooling (C) to remove the lip seal from the
flywheel housing bore.

Typical Example

2. Remove O-ring seal (3) and crankshaft seal (2) from adapter (1).

3. Install tool (B) in the adapter bore as shown.

4. Install tool (A) between tool (B) and wear sleeve (4). Turn tool (A) until the edge of the tool
makes a flat place (crease) in the wear sleeve. Do this several places around the wear sleeve until
the sleeve can be removed from the end of the crankshaft by hand.

Install Crankshaft Rear Seal & Wear Sleeve

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NOTICE

Any time the crankshaft seal is removed from the wear sleeve, a new
sleeve and seal must be installed as a unit. If the old seal is put back on
the sleeve, the seal will be damaged.

1. Install adapter (3) on tooling (A) as shown.

NOTICE

If the crankshaft seal and wear sleeve come apart during installation,
the seal and sleeve become scrap, and a new seal and sleeve as a unit
must be used as a replacement.

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NOTE: The rear seal and wear sleeve can not be exchanged with the front seal and wear sleeve.
There are grooves in the sealing lip of the seals that direct the oil back into the crankcase as the
crankshaft turns. An exchange of front and rear seals can cause the oil to come out of the
crankcase.

2. Put crankshaft seal (2) and wear sleeve (1) as a unit in position on adapter (3). Make sure the lip
of the seal is up as shown. Install the O-ring seal on adapter (3).

3. Install tool (B) over the studs of tooling (A). Install nuts (C), and tighten the nuts evenly until
the seal is against the bottom of the adapter bore.

4. Remove nuts (C), tool (B) and tooling (A) from the adapter.

NOTICE

Do not put engine oil on the seal during installation. Lubrication of the
seal at installation can give a false indication of leakage at a later time.

5. Clean the outer surface of the crankshaft with 6V1541 Quick Cure Primer.

6. Put clean engine oil on the O-ring seal, and install the seal on the adapter and put 9S3265
Retaining Compound on the outside diameter of the crankshaft and the inside diameter of the
wear sleeve.

7. Install tooling (D) on the end of the crankshaft.

8. Install guide bolts (E) in the drive housing. Put adapter (3) in position on guide bolts (E) and
over tooling (D). Make sure the wear sleeve makes contact with the end of the crankshaft.

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9. Install tool (B) over the small outside diameter of tool (F) until tool (B) is against the shoulder
on tool (F).

10. Install tooling (B) and (F) as a unit on the guide bolts and over locator.

11. Put clean 1P0808 All Purpose Lubricant on the face of nut (G), and install nut (G) on the
locator. Tighten nut (G) until the wear sleeve and adapter are in position.

12. Remove the tooling from the engine.

NOTE: On engines that do not have adapter (3), use tool (H) in place of tooling (B) and (F).

13. Install bolts (4) to hold adapter (3) in position.

End By:

a. install flywheel

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 13:57:33 UTC+0800 2021
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Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580026

Auxiliary Drive
SMCS - 1165-010; 1165-017

Remove & Install Auxiliary Drive

Start By:

a. remove air conditioning compressor

b. remove pump drive lubrication pump *

c. hydraulic oil cooler fan drive pump *

*
See the Machine Systems Disassembly & Assembly Manual for these procedures.

1. Attach a hoist to the auxiliary drive group.

2. Remove bolts (1).

3. Remove the auxiliary drive group from the engine. The weight of the auxiliary drive group is
112 kg (246 lb). Remove the gasket.

NOTE: The following steps are for the installation of the auxiliary drive group.

4. Install a new gasket.

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5. Use a hoist to install the auxiliary drive group on the engine. Install bolts (1) that hold it.

End By:

a. install hydraulic oil cooler fan drive pump *

b. install pump drive lubrication pump *

c. install air conditioning compressor

*
See the Machine Systems Disassembly & Assembly Manual for these procedures.

Disassemble & Assemble Auxiliary Drive

Start By:

a. remove auxiliary drive

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1. Remove the bolts holding cover (1). Remove cover (1) and the gasket.

2. Remove cup plug (6).

3. Remove adapter assembly (7). Remove seal (5) and O-ring seal (3) from adapter assembly (7).

4. Remove twelve bolts and washers (2).

5. Hold gear (11) from the top while removing shaft assembly (9). Remove gear (11) out of the
top.

6. Remove thrust washer (10) from shaft assembly (9). Remove the setscrew.

7. If necessary, remove sleeve bearings (4) and (8).

NOTE: The following steps are for the assembly of the auxiliary drive.

8. If removed, install new sleeve bearings (4) and (8).

9. Install thrust washer (10) to shaft assembly (9). Align and install the setscrew.

10. Insert gear (11) in the top. Install shaft assembly (9) through gear (11).

11. Install twelve bolts (2).

12. Install adapter assembly (7) with a new seal and O-ring seal. Lubricate the O-ring seal with
clean engine oil.

13. Coat plug (6) with 7M7456 Bearing Mount. Install plug (6).

14. Install cover (1) and the gasket. Install the bolts holding cover (1).

End By:

a. install auxiliary drive

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 13:58:29 UTC+0800 2021
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Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580027

Flywheel Housing
SMCS - 1157-011

Remove Flywheel Housing

Start By:

a. remove engine

b. remove electric starting motors

c. remove oil pan, (rear half only)

d. remove crankshaft rear seal and wear sleeve

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1. Remove covers (1) from flywheel housing (4). Check the condition of the gaskets beneath
covers (1) and replace as needed.

2. Remove the bolt and timing ring (2).

3. Remove the bolt and plate (5) from camshaft drive gear (3).

4. Put the three washers from tooling (A) behind plate (5) and install the bolt and plate (5).

NOTICE

Do not apply more than 51675 kPa (7500 psi) pressure to 1P820
Hydraulic Puller. 8B7559 adapters are rated at 6 1/2 ton each and

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1P820 Hydraulic Puller is rated at 17 ton at 68900 kPa (10000 psi). If to

much pressure is applied, the gear may be damaged.

5. Install tooling (A) on camshaft drive gear (3). Apply 51 675 kPa (7500 psi) to the puller. If
necessary, use a hammer to impact the head of the puller screw on tooling (A). This should break
the gear free from the tapered end of the camshaft.

6. Install tooling (A) on the remaining camshaft drive gear (3) and repeat step 5.

7. Put stands or blocks under the rear of the engine block. The weight of the engine is
approximately 6090 kg (13,400 lb.).

8. Install tooling (B) on the top of flywheel housing (4) and attach a hoist.

9. Remove all bolts that fasten flywheel housing (4) to the engine block.

NOTICE

Dowel pins are used for the correct alignment and positioning of
flywheel housing (4) to the engine block. Removal of the locating dowel
pins may help to free flywheel housing (4) from the engine block.

10. Remove flywheel housing (4) from the engine. The weight of the flywheel housing is 210 kg
(454 lb.).

NOTE: Use the following steps to install the flywheel housing. Also refer to Specifications
Manual SENR5189 for additional information.

11. Use 6V1541 Quick Cure Primer to clean the mating surfaces of the flywheel housing and the
cylinder block. Put 6V6640 Gasket Maker on the mating surfaces of the flywheel housing and
cylinder block.

12. Use a hoist and tooling (B) to position flywheel housing (4) onto the cylinder block.

13. If the locating dowel pins were removed from flywheel housing (4) and the cylinder block,
install the dowel pins. Make sure the dowel pins are properly seated.

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13. Install the bolts for flywheel housing (4) in their respective locations. See the Installation
Chart. Tighten the 1/2" - NC bolts to a torque of 135 ± 15 N·m (100 ± 11 lb. ft.). Tighten the 5/8"
NC bolts to a torque of 270 ± 25 N·m (200 ± 18 lb. ft.).

14. Remove tooling (B).

15. Put the camshaft timing pins in position and put the timing bolt in the flywheel with number 1
piston at the compression stroke. See the topic, Install Camshafts in this module. Be sure gear
backlash is removed.

16. Install two camshaft drive gears (3).

17. Install the bolt and plate (5).

18. Position timing ring (2) onto the camshaft and locating dowel. Install the washer and bolt for
timing ring (2).

19. Use the following steps to seat the camshaft gears onto the tapered ends of the camshafts:

a. Tighten the bolt holding timing ring (2) to a torque of 360 ± 50 N·m (265 ± 35 lb. ft.).

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b. Use a soft hammer to hit the head of the bolt holding timing ring (2). This will help seat
camshaft drive gear (3) the gear on the camshaft.

c. Again tighten the bolt holding timing ring (2) to a torque of 360 ± 50 N·m (265 ± 35 lb. ft.). Put
a mark on the bolt and timing ring (2).

d. Repeat Steps b and c until the bolt holding timing ring (2) no longer moves (the marks stay
aligned) after reaching the proper torque.

e. Repeat Steps a through d to seat the remaining camshaft drive gear (3) located beneath the bolt
and plate (5).

20. Remove the timing pins from the camshafts and the flywheel.

21. Install the covers (1) in their respective positions.

End By:

a. install crankshaft rear seal and wear sleeve

b. install oil pan, (rear half only)

c. install electric starting motors

d. install engine

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 13:59:25 UTC+0800 2021
All Rights Reserved.
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Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580028

Front Drive Housing

SMCS - 1151-010

Remove & Install Front Drive Housing

Start By:

a. remove alternator

b. remove accessory drive (front)

c. remove oil and water pump drive

d. remove auxiliary water pump

e. remove air compressor

f. remove air conditioning compressor, bracket and belt tightener assembly

g. remove engine front support

h. remove crankshaft front seal and wear sleeve

i. remove electronic fuel control module

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1. Remove the three bolts that fasten shaft (1) to the front drive housing and the engine block.

2. Use tooling (A) and remove shaft (1), gear (2) and washer (3) from the front drive housing.
Remove O-ring seal (4) from shaft (1).

3. If necessary, remove the bearing from gear (2).

4. Remove cover (5) from the left front side of the drive housing. Remove the shaft gear (6) and
washer (7), using tooling (A), the same as in Steps 1 through 3.

Typical Example

5. Install tooling (B) on top of the front drive housing and fasten a hoist. Remove two bolts, and
install two 5/8" - 11 NC guide bolts (11). Remove the remainder of the bolts and remove front
drive housing (10) from the engine block. The weight of the front drive housing is 209 kg (460
lb.).

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NOTE: The following steps are for installation of the front drive housing.

6. Install the front drive housing in the reverse order of removal.

7. Install a new front drive housing gasket. After the front drive housing is fastened to the engine
block, trim the gasket flush with the bottom of the front drive housing.

8. If gear assembly (6) was disassembled heat the larger gear of gear assembly (6) to a maximum
temperature of 400° (752°F) for installation onto the smaller gear of gear assembly (6).

9. Use tooling (C) to install the bearings in gears (2) and (6) until they are centered in the bore of
the gears. After installation, the inside diameter of the bearing in gear (2) must be 90.00 ± 0.065
mm (3.543 ± .002 in.). Gear (6) must be 106.00 ± 0.065 mm (4.173 ± .002 in.).

NOTICE

Lubricate all seals, bearings, shafts and O-ring seals prior to

assembling.

10. Install the shafts and gears (2) and (6), and washers (3) and (7) in their respective locations.
Make sure the pin in washer (3) and washer (7) aligns with the holes in the shaft and engine block.

End By:

a. install crankshaft front seal and wear sleeve

b. install engine front support

c. install auxiliary water pump

d. install air compressor

e. install air conditioning compressor, bracket and belt tightener assembly

f. install oil and water pump drive

g. install accessory drive (front)

h. install alternator

i. install electronic fuel control module

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 14:00:20 UTC+0800 2021
All Rights Reserved.
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Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580029

Accessory Drive (Rear)

SMCS - 1207-011; 1207-012

Remove Accessory Drive

Start By:

a. remove flywheel housing

1. Remove the nut and washer that holds the yoke to the accessory drive, and remove the yoke.

Typical Example

2. Remove the bolts and adapter assembly (3) from the flywheel housing. If necessary, use two
3/8" - 16 NC forcing screws to remove adapter assembly (3). Remove O-ring seal (4) from the
adapter assembly.

3. Remove the lip-type seal from the adapter assembly.

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4. If necessary, remove the bearing from adapter assembly (3) with tool (A).

5. Remove washer (2) from shaft (1).

Typical Example

6. Remove the bolts that hold shaft (1) to gear (5), and remove the shaft.

Typical Example

7. Remove gear (5) from the flywheel housing.

8. Remove washer (6) from cage assembly (7).

Typical Example

9. Remove the bolts and cage assembly (7) from the flywheel housing.

10. If necessary, remove two dowels (8) and bearing (9) from the cage assembly.

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Typical Example

11. Remove the nuts from the studs in shaft (13). Remove the shaft from gear assembly (10).

12. Remove washer (11) and O-ring seal (14) from the shaft.

13. Remove gear assembly (10) from the flywheel housing.

14. If necessary, remove bearing (12) from gear assembly (10) with tool (B).

15. Remove the washer from the flywheel housing.

Install Accessory Drive (Rear)

1. Install the washer (11). Make sure the washer is installed with the small dowel hole toward the
top of the flywheel housing.

2. If bearing (12) was removed from gear (10), use tooling (A) to install a new bearing (12). Install
bearing (12) until it is 1.0 ± 0.5 mm (.04 ± .02 in.) below the surface of the small gear. The inside
diameter of bearing (12) must measure 94.000 ± 0.055 mm (3.7007 ± .0022 in.) after installation.

3. Install gear (10) in the flywheel housing. The small diameter of gear (10) should face toward
the flywheel.

4. Put O-ring seal (14) and washer (11) in position on shaft (13). Put clean engine oil on the O-
ring seal. Tighten the studs in shaft (13) to a torque of 100 ± 15 N·m (75 ± 11 lb. ft.).

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5. Position shaft (13) into gear (10) and the flywheel housing.

6. Put 5P3413 Pipe Sealant on the nut end of the studs in shaft (13). Install the washers and nuts
to hold the shaft in place. Tighten the nuts to a torque of 220 ± 25 N·m (160 ± 18 lb. ft.).

7. If bearing (9) was removed from cage assembly (7), align the lubrication holes in bearing (9)
and assembly (7). Use tooling (B) to install bearing (9). Install bearing (9) until it is 1.0 ± 0.5 mm
(.04 ± .02 in.) below the surface of cage assembly (7). The inside diameter of bearing (9) must
measure 63.500 ± 0.038 mm (2.5000 ± .0014 in.) after installation.

8. If dowels (8) were removed from the cage assembly, install dowels (8) 3.5 ± 0.5 mm (.14 ± .02
in.) above the surface of cage assembly (7).

9. Position cage assembly (7) and install the bolts.

10. Put washer (6) in position on the dowels in cage assembly (7).

11. Install gear (5) in the flywheel housing.

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12. Put shaft (1) in position in gear (5), and install the bolts that hold the shaft to the gear. Tighten
the bolts to a torque of 90 ± 15 N·m (65 ± 11 lb. ft.).

13. If the bearing was removed from adapter assembly (3), use tooling (A) to install a new
bearing. Install the bearing 1.0 ± 0.5 mm (.04 ± .02 in.) below surface (X). The inside diameter of
the bearing must be 63.500 ± 0.038 (2.5000 ± .0014 in.) after installation.

14. Use tool (B) to install the seal in adapter assembly (3). The lip of the seal should face toward
the bearing in adapter assembly (3).

15. Put O-ring seal (4) in position on adapter assembly (3). Use clean engine oil to lubricate O-
ring seal (4) and the lip of the seal in adapter assembly (3).

16. Put adapter assembly (3) in position on the flywheel housing and install the bolts that hold it.

17. Install the yoke onto shaft (11). Tighten the nut holding the yoke to a torque of 600 ± 50 N·m
(440 ± 37 lb. ft.).

End by:

a. install flywheel housing

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 14:01:16 UTC+0800 2021
All Rights Reserved.
Private Network For SIS Licensees.

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5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 1/5

Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580030

Rear Gear Group

SMCS - 1212-011; 1212-012

Remove Rear Gear Group

Start By:

a. remove flywheel housing

1. Remove plate (1) to remove gear assembly (2) from the shaft.

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5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 2/5

2. Use tool group (A) and a press to remove bearing (3) from gear assembly (2).

3. Use tool group (A) and a press to make a separation of the gears for gear assembly (2).

4. Remove the bolts to remove the shafts, gears (4) and washers from the cylinder block.

5. Remove washers (6) and shafts (5) from gears (4).

6. Use tool group (A) and a press to remove the bearings from gears (4).

7. Remove shaft (7) from the cylinder block.

8. Remove the bolts, and remove gear (8) from the end of the crankshaft.

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5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 3/5

Install Rear Gear Group

1. Put gear (1) in position on the end of the crankshaft, and install the bolts.

2. Install shaft (2) on the cylinder block.

3. Use tool group (A) and a press to install the bearing in both gears (3) until the bearings are in
the center of their bores. The bore in the bearing must be 75.00 ± 0.053 mm (2.9531 ± .0021 in.)
after installation.

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5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 4/5

4. Put clean engine oil on the bearing, and install shafts (5) in gears (3). Install washers (4) on the
shafts.

5. Put gears (3) in position on the cylinder block, and install the bolts to hold the gears in position.
Tighten the bolts to a torque of 135 ± 15 N·m (100 ± 11 lb. ft.).

6. Use tool group (A) and a press to install bearing (6) in gear assembly (7). The bore in bearing
(6) must be 75.00 ± 0.053 mm (2.9531 ± .0021 in.) after installation.

7. Heat the larger gear of gear assembly (7) to a maximum temperature of 400° C (752° F), and
install it on the smaller gear as shown.

8. Put clean engine oil on the bearing, and install gear assembly (7) on the shaft.

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5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 5/5

9. Put plate (8) in position on gear assembly (7), and install the bolts.

End By:

a. install flywheel housing

Copyright 1993 - 2021 Caterpillar Inc. Thu Jan 28 14:02:12 UTC+0800 2021
All Rights Reserved.
Private Network For SIS Licensees.

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5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE(SE... 1/3

Shutdown SIS

Previous Screen

Product: MINING EXCAVATOR

Model: 5130 MINING EXCAVATOR 7TJ
Configuration: 5130 EXCAVATOR 7TJ00001-UP (MACHINE) POWERED BY 3508 ENGINE

Disassembly and Assembly

3508 ENGINE FOR 5130 EXCAVATOR
Media Number -SENR5558-00 Publication Date -28/07/1994 Date Updated -24/04/2013

SENR55580031

Aftercooler
SMCS - 1063-010

Remove & Install Aftercooler

1. Drain the coolant from the radiator until the level is below the aftercooler.

2. Remove the bolts that hold outlet adapters (2) to the aftercooler. Remove the bolts securing
pipes (1) and remove the pipes and adapters from the aftercooler.

3. Remove turbocharger inlet tubes (4).

4. Remove heat shields (3) to give access to the aftercooler housing mounting bolts.

5. Remove the elbow from the rear of the aftercooler.

6. Disconnect the front of the aftercooler.

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