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LEHE0386-05 Merged Compressed

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0% found this document useful (0 votes)
4 views

LEHE0386-05 Merged Compressed

Uploaded by

Bymen Ehab
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

Enclosures

C15 High Ambient Acoustic


Enclosures
50 Hz / 60 Hz
These high ambient, factory installed enclosures incorporate
internally mounted residential level silencers, designed for safety
and aesthetic value on integral fuel tank base or optional dual
wall integral fuel tank base for total fluid containment. These
enclosures are of extremely rugged construction to withstand
exposure to the elements and provide weather protection.

Image shown may not represent actual configuration

Features
Robust/Highly Corrosion Resistant Construction
• Factory installed on integral fuel tank base
• Environmentally friendly, polyester powder baked paint
• 1.6 mm (0.063 in) galvanized steel
• All round overhanging base to protect enclosure
• High-grade engineering thermoplastic corner posts for protection
• Integral lifting frame
• Compression door latches giving solid door seal
• Zinc plated or black coated stainless steel fasteners
• Internally mounted residential silencing system

Excellent Access
• Large cable entry area for installation ease
• Accommodates rear mounted breaker and control panel
• Double doors on both sides
• Vertically hinged doors with solid bar door stays to hold doors open at 135° rotation
• Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves
• Radiator fill cover

Security and Safety


• Lockable access doors which give full access to control panel and breaker
• Cooling fan and battery charging alternator fully guarded
• Fuel fill, oil fill and battery can only be reached via lockable access
• Externally mounted emergency stop button
• Designed for spreader-bar lifting to ensure safety
• Control panel viewing window
• Stub-up area is rodent proof

Options
• Caterpillar yellow or white paint
• Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant)

LEHE0386-05 1/2
Enclosures

Enclosure Package Operating Characteristics


Sound Pressure Levels dBA Ambient Capability
Air Flow Rate
Model kVA ekW SB/PP 1m (3.3ft) 7m (23ft) at 100% Load*
75% Load 100% Load 75% Load 100% Load m3/s cfm °C °F
50 Hz
455 364 PP 86 86 77 78 7.0 14762 52 126
DE500E0
500 400 SB 86 86 77 78 7.0 14762 54 129
500 400 PP 86 86 77 78 7.0 14762 49 120
DE550E0
550 440 SB 86 86 77 78 7.0 14762 50 122
60 Hz
513 410 PP 87 88 79 80 9.0 18999 47 117
DE450SE0
563 450 SB 87 88 79 80 9.0 18999 49 120
569 455 PP 87 88 79 80 9.0 18999 43 109
DE500SE0
625 500 SB 87 88 79 80 9.0 18999 45 113
*Ambient capability measured with the Cat extended life coolant at sea level.

2317
1658 4930

Approximate weight of enclosure package: 5071 kg (11180 lb). Exact weight is dependent on options. Enclosure weight includes: high
ambient enclosure, exhaust system, base and generator set.

www.Cat.com/electricpower
All rights reserved.
Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication.
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and
LEHE0386-05 (06/20) Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission
2/2
ATTACHMENTS

C13/C15 INTEGRAL
FUEL TANK BASE

Diesel Generator Set


350 – 550 kVA 50 Hz
Image shown may not reflect actual package. 320 – 500 kW 60 Hz

FEATURES DESCRIPTION – SINGLE WALL TANKS


l  ank design provides capacity for thermal
T l  ingle wall design
S
expansion of fuel l Heavy construction 6 mm (0.24 in) steel plate
l Integral diesel fuel tank is incorporated into the side channels and 4 mm (0.16 in) sheet steel
generator set base frame tank design
l Direct reading fuel level gauge l Standard offering for open and enclosed
l Fuel supply dip tubes positioned so as not (High Ambient and Sound Attenuated)
to pick up fuel sediment generator sets
l Fuel return and supply dip tubes are separated by
an internal baffle to prevent recirculation of heated DESCRIPTION – DUAL WALL TANKS
return fuel l  econdary containment – Open top design
S
l Fuel fill – 76.2 mm (3 in), lockable flip top cap l Welded steel basin designed to contain a
l Tanks are leak tested at 31 kPa (4.5 psi) minimum minimum of 110% of primary tank capacity
(total fluid containment)
l Heavy gauge steel gussets suitable for lifting
package l Heavy construction 6 mm (0.24 in) steel plate
side channels and 4 mm (0.16 in) sheet steel
l Polyester powder coating – Gloss black textured
tank design
finish
l Option for enclosed (High Ambient and
l Primary tanks are equipped with customer
Sound Attenuated) generator sets
connections for remote fuel transfer, return
and vent
OPTIONS
l Sloped top tank plate to front to contain accidental
coolant, oil and fuel spillages l  anual fuel transfer pump
M
l Sloped bottom tank plate to middle for fuel l Low fuel level alarm
drainage l Low fuel level shutdown
l Rear stub-up access l High fuel level alarm

LEHE0391-01 (05/13)
ATTACHMENTS

C13/C15 Fuel TankS Base (Integral) DIMENSIONS AND CAPACITIES

Single / Fillable Capacity Usable Capacity Weight (Dry)


Configuration Dual Wall Litres Gallons Litres Gallons kg lb
Open (Standard) Single 888 235 839 222 524 1155
Enclosed* (Standard) Single 887 234 842 222 810 1786
Enclosed* (Option) Dual 873 231 827 218 1021 2251

Package Height Package Height


Single / Width Length 'L' Height 'H' C13 C15
Configuration Dual Wall mm in mm in mm in mm in mm in
Open (Standard) Single 1110 43.7 3800 149.6 430 16.9 2156 84.9 2215 87.2
Enclosed* (Standard) Single 1620 63.8 4930 194.1 340 13.4 2317 91.2 2317 91.2
Enclosed* (Option) Dual 1620 63.8 4930 194.1 390 15.4 2367 93.2 2367 93.2
*Available for both Sound Attenuated and High Ambient Enclosed Generator Sets.

The heights listed above do not include lumber used during manufacturing and shipping.
Weight is for tank only. Does not include additions or removals required by price list.
All fuel tanks are shipped “installed.”

www.Cat-ElectricPower.com
2013 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the
FTBDW56 “Power Edge” trade dress, as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be
LEHE0391-01 (05/13) used without permission.
Cat® C15
DIESEL GENERATOR SETS

500 kVA – 550 kVA


450 ekW – 500 ekW
50/60 Hz
Standby Prime
DE500E0 500 kVA 450 kVA
DE550E0 550 kVA 500 kVA
DE550E3 550 kVA 500 kVA
DE450SE0 450 ekW 410 ekW
Image shown may not reflect actual configuration.
DE500SE0 500 ekW 455 ekW

BENEFITS & FEATURES SPECIFICATIONS


CAT GENERATOR SET PACKAGE
®
ENGINE SPECIFICATIONS
Cat® generator set packages have been fully prototype tested Engine Model Cat® C15 In-line 6, 4-cycle diesel
and certified torsional vibration analysis reports are available. Bore x Stroke 137 mm x 171 mm (5.4 in x 6.8 in)
The packages are designed to meet the NFPA 110 requirement for Displacement 15.2 L (928 in³)
loading, conform to the ISO 8528-5 steady state and fill transient Compression Ratio 16.1:1
response requirements.
Aspiration Turbocharged Air-to-Air Aftercooled
CAT DIESEL ENGINES Fuel Injection System MEUI
The four-cycle Cat diesel engine combines consistent performance Governor Electronic ADEM™ A4
with excellent fuel economy and transient response that meets EU Stage IIIA, Low Fuel Consumption,
or exceeds ISO 8528-5. The engines feature a reliable, rugged, Emission Certifications
China Non-road III
and durable design that has been field proven in thousands of
applications worldwide in emergency standby installations.
GENERATOR SET SPECIFICATIONS
COOLING SYSTEM Alternator Design Brushless Single Bearing, 4 Pole
The cooling system has been designed and tested to ensure proper Stator 2/3 Pitch
generator set cooling, and includes the radiator, fan, belts, and all No. of Leads 12
guarding installed as standard. Contact your Cat dealer for specific
ambient and altitude capabilities. Available Voltage Options 220V/240V/380V/440V/480V
Frequency 50Hz or 60 Hz
GENERATORS Alternator Voltage 24V
The generators used on Cat packages have been designed and Alternator Insulation & IP Class H; IP21; IP23 (Optional)
tested to work with the Cat engine. The generators are built with
Standard Temperature Rise 125/130 Deg C
robust Class H insulation and provide industry-leading motor starting
capability and altitude capabilities. Available Excitation Options Self-Excited, PMG
Voltage Regulation,
≤1%
GCCP CONTROL PANELS Steady State+/-
The GCCP controller features the reliability and durability you have
to come to expect from your Cat equipment. Monitoring an extensive
number of engine parameters, the controller will display warnings,
shutdown and engine status information on the back-lit LCD screen,
illuminated LEDs and remote PC. The controllers offer extensive
number of flexible inputs, outputs and extensive engine protections
so the system can be easily adapted to meet the most demanding
industry requirements.

LEHE1636-04 Page 1 of 6
Cat® C15
DIESEL GENERATOR SETS

STANDARD EQUIPMENT OPTIONAL EQUIPMENT


Air cleaner– Non-canister disposable Single element air cleaner
Air inlet system Air inlet system
paper filter Dual element air cleaner
Control panels GCCP1.3 control panel GCCP1.4 control panel
Control panels
Telematics PL444 4G LTE Local & remote annunciator
Radiator and cooling fan with guard Telematics PLG601, PLG641
Coolant drain line with valve 3 & 4 Pole circuit breakers: 800, 1250, 1600,
Cooling system
Fan drive, battery charging alternator drive- 2000 Amps
Circuit breakers
Caterpillar Extended Life Coolant 3 & 4 Pole motorised circuit breakers: 800,
Standard open set fuel tank/base supplied 1250, 1600, 2000 Amps
Fuel Storage Base, formed steel with single wall integral Sound attenuated (SA)
Enclosures
8-hour fuel tank High ambient SA enclosure
Primary fuel filter w/integral water separator Radiator duct flange
Cooling system
& secondary filter-Fuel cooler Stone guards
Fuel system Fuel priming pump Exhaust system 10, 25, 35 dBA attenuation mufflers
Flexible fuel lines
Fuel storage Integral dual wall
Engine fuel transfer pump
Manual fuel transfer pump
12/6 leads Fuel system
Fuel transfer system with controls
A frame generator – IP21 Protection
Optional LC frame generator – Permanent magnet alternators (PMG)
Generators and
Generators and IP23 Protection Ingress protection cover plates
generator
generator Integrated voltage regulator Coastal ingress protection generator
attachments
attachments Power centre-IP22 Space heater controls
Segregated low voltage (AC/DC) wiring panel Lube system Manual sump pump
Mandatory Option circuit breaker, IEC, Jacket Water
3- pole, mounted in power centre 240V AC Heater
Heater
Governing system Cat electronic governor (ADEM A4) Mounting system Narrow skid base
Oil cooler Starting/charging 5 Amp, 220-240V AC, Control panel mounted
Lube system
Oil drain valves system battery charger
Captive linear vibration isolators between
base and engine-generator
Mounting system
Includes lifting provisions and termination
points for coolant and lube oil drain lines
Starting/charging
24V battery with rack and cables
system
Engine and alternator pre-paint,
General
Caterpillar Yellow

WEIGHTS & DIMENSIONS

Genset Generator
Length “A” Width “B” Height “C”
Package mm (in) mm (in) mm (in) Set Weight
kg (lb)

Open 3830 (151) 1130 (45) 2215 (87) 3700 (8157)

Note: General configuration not to be used for installation.


See general dimension drawings for detail.

LEHE1636-04 Page 2 of 6
Cat® C15
INTEGRAL FUEL TANK BASE

INTEGRAL FUEL TANK BASE

Image shown may not reflect actual configuration.

FEATURES SINGLE WALL TANKS


• Tank design provides capacity for thermal expansion of fuel • Single wall design | Heavy construction 6 mm (0.24 in) steel plate
• Integral diesel fuel tank is incorporated into the generator set base side channels and 4 mm (0.16 in) sheet steel tank design
frame • Standard offering for open and enclosed (High Ambient and Sound
• Direct reading fuel level gauge | Fuel supply dip tubes positioned Attenuated) generator sets
so as not to pick up fuel sediment
• Fuel return and supply dip tubes are separated by an internal baffle
DUAL WALL TANKS
to prevent recirculation of heated return fuel • Secondary containment – Open top design | Welded steel basin
designed to contain a minimum of 110% of primary tank capacity
• Fuel fill – 76.2 mm (3 in), lockable flip top cap | Tanks are leak
(total fluid containment) | Heavy construction 6 mm (0.24 in) steel
tested at 31 kPa (4.5 psi) minimum
plate side channels and 4 mm (0.16 in) sheet steel tank design
• Heavy gauge steel gussets suitable for lifting package
• Option for enclosed (High Ambient and Sound Attenuated)
• Polyester powder coating – Gloss black textured finish generator sets
• Primary tanks are equipped with customer connections for remote
fuel transfer, return and vent
• Sloped top tank plate to front to contain accidental coolant, oil and
fuel spillages
• Sloped bottom tank plate to middle for fuel drainage
• Rear stub-up access

CAPACITIES & DIMENSIONS


Fillable Capacity Usable Capacity Weight (Dry)
Configuration Single/Dual Wall
Litres Gallons Litres Gallons kg lb
Open Single 888 235 839 222 524 1155
Enclosed* Single 887 234 842 222 810 1786
Enclosed* Dual 873 231 827 218 1021 2251

Width “W” Length “L” Height “H” Package Height


Configuration Single/Dual Wall
mm in mm in mm in mm in
Open Single 1110 43.7 3800 149.6 430 16.9 2156 84.9
Enclosed* Single 1620 63.8 4930 194.1 340 13.4 2317 91.2
Enclosed* Dual 1620 63.8 4930 194.1 390 15.4 2367 93.2
*Available for both Sound Attenuated and High Ambient Enclosed Generator Sets.

The heights listed above do not include lumber used during manufacturing and shipping. Weight is for tank only. Does not include additions or removals required by price list.
All fuel tanks are shipped “installed.”
LEHE1636-04 Page 3 of 6
Cat® C15
ENCLOSURES

SOUND ATTENUATED &


HIGH AMBIENT ENCLOSURES
50 Hz/60 Hz

Image shown may not reflect actual configuration.

These Sound Attenuated & High Ambient, factory installed enclosures incorporate internally mounted super critical level silencers and
residential level silencers respectively, designed for safety and aesthetic value on integral fuel tank base or optional dual wall integral fuel tank
base for total fluid containment. These enclosures are of extremely rugged construction to withstand exposure to the elements and provide
weather protection.

FEATURES
Robust/Highly Corrosion Resistant Construction Security and Safety
• Factory installed on integral fuel tank base • Lockable access doors which give full access to control panel
• Environmentally friendly, polyester powder baked paint and breaker
• 1.6 mm (0.063 in) galvanized steel • Cooling fan and battery charging alternator fully guarded
• All round overhanging base to protect enclosure • Fuel fill, oil fill and battery can only be reached via lockable access
• High-grade engineering thermoplastic corner posts for protection • Externally mounted emergency stop button
• Integral lifting frame • Designed for spreader-bar lifting to ensure safety
• Compression door latches giving solid door seal • Control panel viewing window
• Zinc plated or black coated stainless steel fasteners • Stub-up area is rodent proof
• Internally mounted super critical exhaust silencing system
Options
Excellent Access • Caterpillar yellow or white paint
• Large cable entry area for installation ease • Integral dual wall fuel tank base for total fluid containment (fuel,
• Accommodates rear mounted breaker and control panel oil and coolant)
• Double doors on both sides
• Vertically hinged doors with solid bar door stays to hold doors open
at 135° rotation
• Lube oil and coolant drains pipes to exterior of enclosure and
terminated drain valves
• Radiator fill cover

LEHE1636-04 Page 4 of 6
Cat® C15
ENCLOSURES

ENCLOSURE PACKAGE OPERATING CHARACTERISTICS


Sound Pressure Levels dBA Ambient Capability
Air Flow Rate
1m (3.3 ft) 1.5m (4.9 ft) 7m (23 ft) @ 100% Load*
kVA ekW SB/PP
75% 100% 75% 100% 75% 100%
m3/s cfm ºC ºF
Load Load Load Load Load Load
50 Hz Sound Attenuated
410 328 PP 76 77 76 77 69 70 5.7 12078 49 120
450 360 SB 76 77 76 77 69 70 5.7 12078 50 122
455 364 PP 76 77 76 77 69 70 5.7 12078 44 111
500 400 SB 77 78 77 78 69 70 5.7 12078 45 113
500 400 PP 77 78 77 78 69 70 5.7 12078 48 118
550 440 SB 77 78 77 78 70 71 5.7 12078 49 120
50 Hz High Ambient
455 364 PP 86 86 – – 77 78 7.0 14762 52 126
500 400 SB 86 86 – – 77 78 7.0 14762 54 129
500 400 PP 86 86 – – 77 78 7.0 14762 49 120
550 440 SB 86 86 – – 77 78 7.0 14762 50 122

Sound Pressure Levels dBA Ambient Capability


Air Flow Rate
1m (3.3 ft) 1.5m (4.9 ft) 7m (23 ft) @ 100% Load*
kVA ekW SB/PP
75% 100% 75% 100% 75% 100%
m3/s cfm ºC ºF
Load Load Load Load Load Load
60 Hz Sound Attenuated
456 365 PP 81 82 79 80 71 72 6.3 13349 52 126
500 400 SB 81 82 79 80 71 72 6.3 13349 54 129
513 410 PP 81 82 79 80 71 72 6.3 13349 48 118
563 450 SB 82 83 79 81 71 73 6.3 13349 49 120
569 455 PP 82 83 79 81 71 73 6.3 13349 43 109
625 500 SB 82 83 80 81 72 73 6.3 13349 45 113
60 Hz High Ambient
513 410 PP 81 82 – – 71 72 9.0 18999 47 117
563 450 SB 82 83 – – 71 73 9.0 18999 49 120
569 455 PP 82 83 – – 71 73 9.0 18999 43 109
625 500 SB 82 83 – – 72 73 9.0 18999 45 113
*Ambient capability measured with the Cat extended life coolant at sea level.

WEIGHTS & DIMENSIONS


Approximate weight of enclosure package: 5071 kg (11,1380 lb).
Exact weight is dependent on options.
Enclosure weight includes: high ambient enclosure,
exhaust system, base and generator set.

LEHE1636-04 Page 5 of 6
Cat® C15
CONTROL PANEL

SPECIFICATION
DC SUPPLY
CONTINUOUS VOLTAGE RATING
8V to 35V Continuous
5V for upto 1 minute
CRANKING CROPOUTS
Able to survive 0V for 100mS, providing supply was at least 10V before
dropout and supply recovers to 5V. This is achieved without the need for
internal batteries.
LEDs and backlight will not be maintained during cranking.
MAXIMUM OPERATING CURRENT
260 mA at 12V, 150 mA at 24V

Image shown may not reflect actual configuration. MAXIMUM STANDBY CURRENT
145 mA at 12V, 85 mA at 24V
CHARGE FAIL/EXCITATION RANGE
GCCP 1.3 – Control Panel 0V to 35V
GCCP 1.3 Control Module is suitable for a wide variety of generator set GENERATOR & MAINS (UTILITY) VOLTAGE RANGE
applications. It controls operation of the generator, monitors an extensive number 15V to 415V AC (Ph to N)
of engine parameters, and displays warnings, shutdown, and engine status 26V to 719V AC (Ph to Ph)
information on the back-lit LCD screen, illuminated LEDs and remote PC, FREQUENCY RANGE
if desired 3.5 Hz to 75 Hz
MAGNETIC PICKUP VOLTAGE RANGE
KEY FEATURES +/-0.5V TO 70V
• 4-line back-lit LCD text display
• Multiple display languages FREQUENCY RANGE
• Five-key menu navigation 10,000 Hz (max)
• LCD alarm indication
• Customisable power-up text and images INPUTS
• Data logging facility
• Internal PLC editor DIGITAL INPUTS A TO H
• Protections disable feature Negative switching
• Fully configurable via PC using USB & RS485 communication ANALOGUE INPUTS A & D
• Front panel configuration with PIN protection Configurable as:
• Power save mode Negative switching digital input 0V to 10V sensor
• 3-phase generator sensing and protection 4 mA 20 mA sensor resistive sensor
• 3-phase mains (utility) sensing and protection (Optional)
• Automatic load transfer control (optional) ANALOGUE INPUTS B & C
• Auto Mains (Utility) Failure capable (optional) Configurable as:
• Mains (utility) current and power monitoring (kW, kvar, kVA, pf) (Optional) Negative switching digital input resistive sensor
• Generator current and power monitoring (kW, kvar, kVA, pf)
• kW and kvar overload and reverse power alarms OUTPUTS
• Over current protection
• Unbalanced load protection OUTPUT A 7B (FUEL & START)
• Breaker control via fascia buttons 15A DC at supply voltage
• Fuel and start outputs configurable when using CAN AUXILIARY OUTPUTS C, D, E, F, G & H
• Support for 0 V to 10 V & 4 mA to 20 mA sensors 2A DC at supply voltage
• 8 configurable digital inputs (3 available for Customer use)
• 8 configurable digital outputs (5 available for Customer use) DIMENSIONS OVERALL
• 4 configurable analogue outputs (3 available for Customer Use) 216 mm x 158 mm x 43 mm
• CAN, MPU and alternator frequency speed sensing in one variant 8.5” x 6.2” x 1.5”
• Real time clock
PANEL CUT-OUT
• Engine pre-heat and post-heat functions
184 mm x 137 mm
• Engine run-time scheduler
7.2” x 5.3”
• Engine idle control for starting & stopping
• Fuel usage monitor and low fuel level alarms MAXIMUM PANEL THICKNESS
• 3 configurable maintenance alarms 8 mm
0.3”
BENEFITS
• Hours counter provides accurate information for monitoring and maintenance periods STORAGE TEMPERATURE RANGE
• User-friendly set-up and button layout for ease of use -40ºC TO +85ºC
• Multiple parameters are monitored & displayed simultaneously for full visibility -40ºF TO 185ºF
• The module can be configured to suit a wide range of applications for user flexibility
• PLC editor allows user configurable functions to meet user specific application requirements. OPERATING TEMPERATURE RANGE
• RS485 Communication port can be used for the Remote Monitoring Communication -30ºC to +70ºC
(Compatible with Cat PLG) -22ºF to +158ºF

www.cat.com/electricpower
©2023 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, LET’S DO THE WORK,
their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well
LEHE1636-04 (01/23) as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Cat C15
®
DIESEL GENERATOR SETS

Standby & Prime: 50Hz

Engine Model Cat® C15 In-line 6, 4-cycle Diesel


Bore x Stroke 137 mm x 171 mm (5.4 in x 6.8 in)
Displacement 15.2 L (928 in³)
Compression Ratio 16.1:1
Aspiration Turbocharged Air-to-Air Aftercooled
Fuel Injection System MEUI
Governor Electronic ADEM™ A4 - G3 Class* capable
Image shown might not reflect actual configuration

Model Standby Prime Emission Strategy


DE550E0 550 kVA, 440 ekW 500 kVA, 400 ekW Non-Certified Emissions

PACKAGE PERFORMANCE
Performance Standby Prime
Frequency 50 Hz
Genset Power Rating 550 kVA 500 kVA
Genset power rating with fan @ 0.8 pf 440 ekW 400 ekW
Emissions Non-Certified Emissions
Performance Number DM8495 DM8494
Fuel Consumption
100% load with fan, L/hr (gal/hr) 109.4 (28.9) 99.2 (26.2)
75% load with fan, L/hr (gal/hr) 81.8 (21.6) 74.1 (19.5)
50% load with fan, L/hr (gal/hr) 57.5 (15.2) 52.5 (13.8)
25% load with fan, L/hr (gal/hr) 34.6 (9.1) 31.8 (8.4)
Cooling System 1

Radiator air flow restriction (system), kPa (in. water) 0.12 (0.48) 0.12 (0.48)
Radiator air flow, m3/min (CFM) 476 (16810) 476 (16810)
Engine coolant capacity, L (gal) 20.8 (5.5) 20.8 (5.5)
Radiator coolant capacity, L (gal) 27 (7.1) 27 (7.1)
Total coolant capacity, L (gal) 47.8 (12.6) 47.8 (12.6)
Inlet Air
Combustion air inlet flow rate, m³/min (CFM) 29.9 (1056.8) 28.1 (992.2)
Max. allowable air intake restriction, (kPA 3.7 (clean element) / 6.2 (dirty element)
Exhaust System
Exhaust stack gas temperature, °C (°F) 527.0 (980.5) 511.3 (952.4)
Exhaust gas flow rate, m³/min (CFM) 86.0 (3037.7) 79.2 (2797.7)
Exhaust system backpressure (maximum allowable), kPa (in. water) 10.0 (40.0) 10.0 (40.0)
Heat Rejection
Heat rejection to jacket water, kW (BTU/min) 166 (9441) 149 (8458)
Heat rejection to exhaust (total), kW (BTU/min) 398 (22635) 360 (20485)
Heat rejection to aftercooler, kW (BTU/min) 83 (4715) 75 (4272)
Heat rejection to atmosphere from engine, kW (BTU/min) 70 (3975) 46 (2605)

LEHE1638-03 1/3
Cat C15
®
DIESEL GENERATOR SETS

Emissions2 (Nominal) Standby Prime


NOx, mg/Nm³ (g/hp-hr) 3689.6 (7.2) 3438.4 (6.8)
CO, mg/Nm³ (g/hp-hr) 168.2 (0.3) 170.2 (0.3)
HC, mg/Nm³ (g/hp-hr) 5.8 (0.01) 5.3 (0.01)
PM, mg/Nm³ (g/hp-hr) 7.0 (0.02) 7.9 (0.02)

Alternator³
Duty Cycle Standby Prime
Phase 3-Phase 3-Phase
Voltages, V 380 400 415 380 400 415
Current, Amps 836 794 765 760 722 696

Frame: LC6114F Temperature Rise, @ 40°C 163 163 163 125 125 125
Excitation: SE Motor Starting Capability @ 30% Voltage Dip, skVA 1106 1213 1296 1106 1213 1296

Frame: LC6114G Temperature Rise, @ 40°C 130 130 130 105 105 105
Excitation: SE Motor Starting Capability @ 30% Voltage Dip, skVA 1117 1227 1311 1117 1227 1311

Frame: A2985L4 Temperature Rise, @ 40°C 150 150 125 125


Excitation: SE Motor Starting Capability @ 30% Voltage Dip ,skVA 1291 1391 1291 1391

LEHE1638-03 2/3
Cat C15
®
DIESEL GENERATOR SETS

WEIGHTS & DIMENSIONS

A B
Note: General configuration not to be used for installation. See general dimension drawings for detail.

Dim “A” mm (in) Dim “B” mm (in) Dim “C” mm (in) Dry Weight kg (lb)
3830 (151) 1130 (44) 2255 (89) 3700 (8157)

APPLICABLE CODES AND STANDARDS: DEFINITIONS AND CONDITIONS


AS1359, IEC60034-1, ISO3046, ISO8528, NEMA MG1-33, EAC,CE,UKCA. 1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction
Note: Codes may not be available in all model configurations. Please consult your (system) is added to existing restriction from factory.
local Cat Dealer representative for availability. 2
Emissions data measurement procedures are consistent with those described
STANDBY: Output available with varying load for the duration of the in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM,
interruption of the normal source power. Average power output is 70% of the NOx. Data shown is based on steady state operating conditions of 77° F, 28.42
standby power rating. Typical operation is 200 hours per year, with maximum in HG and number 2 diesel fuel with 35° API and LHV of 18,390 BTU/lb. The
expected usage of 500 hours per year. nominal emissions data shown is subject to instrumentation, measurement,
facility and engine to engine variations. Emissions data is based on 100% load
PRIME: Output available with varying load for an unlimited time. Average power
and thus cannot be used to compare to EPA regulations which use values based
output is 70% of the prime power rating. Typical peak demand is 100% of prime
on a weighted cycle.
rated ekW with 10% overload capability for emergency use for a maximum of 1
hour in 12. Overload operation cannot exceed 25 hours per year.
3
Generator temperature rise is based on a 40° C ambient per IEC60034-1.
* Governing Class capability as per ISO8528-5.Consult your local Cat dealer for
RATINGS: Ratings are based on SAE J1349 standard conditions. These ratings
configuration and site specific transient performance classification.
also apply at ISO3046 standard conditions.

www.cat.com/electricpower
©2025 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, LET’S DO THE WORK,
their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well
LEHE1638-03 (04/25) as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

3/3
Circuit Breakers

Moulded Case and Insulated Case


Circuit Breakers:

400A – 2000A (50/60 Hz)

Standard Features Conformity with International Standards


• Shunt trip Circuit Breakers have been designed to comply with the
• Auxiliary contacts international standard IEC 60947-2
• Load side extension bars
• Maintenance-free operation
• Exceptional characteristics under short-circuit
• Adjustable trip settings
• Clear indication of breaker status with the international
standard IEC 60947-2

Circuit Breaker Table:

No of Poles Current (A) Frame Operation* Trip Units Auxillary options


3,4 400*Amp T5N MO Electronic LS/I 1 Form C + 1 Bell Alarm
250VAC/VDC Shunt Trip 24VDC
3,4 630 Amp T5N MO Electronic LS/I 1 Form C + 1 Bell Alarm
250VAC/VDC Shunt Trip 24VDC
3,4 800 Amp T6N MO Electronic LS/I 1 Form C + 1 Bell Alarm
250VAC/VDC Shunt Trip 24VDC
3,4 1000 Amp T7S MO Electronic LS/I 1 Form C + 1 Bell Alarm
400VAC/ 250VDC Shunt Trip 24VDC
3,4 1250 Amp T7S MO Electronic LS/I 1 Form C + 1 Bell Alarm
400VAC / 250VDC Shunt Trip 24VDC
3,4 1600 Amp T7S MO Electronic LS/I 1 Form C + 1 Bell Alarm
400VAC / 250VDC Shunt Trip 24VDC
3,4 2000 Amp E2.2N EO Electronic LI 110 -240 VDC / 110-240 VAC
Shunt Trip 24 VDC
*Not available on GC Models
MO = Manually Operated EO = Electrically Operated

LEHE1765-03 1/11
Circuit Breakers
Circuit Breaker Table

Model T5N T6N T7S E2.2N

Number of Poles 3, 4 3, 4 3, 4 3, 4

Rated Current (Amps) 400 -630 800 1600 2000

Voltage Rating (VAC) 690 IEC 690 IEC 600 IEC 690 IEC

240 V 65 65 65 65
Interrupt Rating
(UL/CSA) (60Hz) - kA RMS 480V 25 35 50 40

600V 18 20 25 25

220 / 230 70 70 85 66

380/400/415/440 V 36 36 50 66
Icu
500 V 25 25 40 66
IEC 60947-2 Rating 690 V 15 15 30 66
(50/60Hz) - kA RMS
220 / 230 70 7 85 66

380/400/415/440 V 36 36 50 66
Ics
500 V 25 25 40 66

690 V 15 20 30 66

LEHE1765-03 2/11
Circuit Breakers
Trip curves for power distribution
Circuit breakers with electronic trip units

250 / T5 400/600 – PR221DS 250 / 400/600


L-S Functions PR222DS/P and PR222DS/PD-A
Note: For T5 In = 600 A I2max = 9.5 x In L-S-I Functions (I2t const = ON)
Note: For T5 In = 600 A I2max = 9.5 x In, I3max = 9.5 x In

250 / 400/600 250 / 400/600


PR222DS/P and PR222DS/PD-A PR222DS/P and PR222DS/PD-A
L-S-I Functions (I2t const = OFF) G Function
Note: For T5 In = 600 A I2max = 9.5 x In, I3max = 9.5 x In

I4=0.2…0.49 x In inhibition at 4 x In
I4=0.5…0.79 x In inhibition at 6 x In
I4=0.8…1.00 x In inhibition at 8 x In

Figure 1

LEHE1765-03 3/11
Circuit Breakers
600 / 800 -PR221DS
L-I Functions

Figure 2

LEHE1765-03 4/11
Circuit Breakers
600 / 800 -PR221DS
L-S Functions

Figure 3

LEHE1765-03 5/11
Circuit Breakers
800 - PR222DS and PR222DS/PD-A
L-S-I Functions

Figure 4

LEHE1765-03 6/11
Circuit Breakers
1000/1200 - PR232/P
L-S-I Functions

Figure 5

LEHE1765-03 7/11
Circuit Breakers
1000/1200 - PR332/P
L-S-I Function s

Figure 6

LEHE1765-03 8/11
Circuit Breakers
800/1000/1250/1600 - PR231/P Functions L-S Trip Curves

Figure 7

LEHE1765-03 9/11
Circuit Breakers
800/1000/1250/1600 - PR231/P Functions L-I Trip Curves

Figure 8

LEHE1765-03 10/11
Circuit Breakers

Figure 9

LEHE1765-03 (10/20)

www.Cat.com/electricpower
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Corporate Yellow", the "Power Edge" and Cat “Modern Hex” trade
dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 11/11
Note : The Information on this Document comes from a Third Party Supplier and is not a Caterpillar Material
Telematics Hardware

Cat® PL444 4G LTE


Radio (Model: PL444 EU)
Telematics Hardware
Product Description
The Caterpillar PL444 system is a Telematics product
that is designed to record and store data from multiple
datalinks (CAN J1939, Modbus RS485) present on
higher level systems, then transmit the data offboard via
wireless communications (cellular & Bluetooth®) to back
office systems for end customer use.
Features
Design Specifications: • Modbus datalink communication
• 4G LTE Category 4 Radio • Durable IP66/67-rated enclosure
• GNSS signal tracking
• CAN datalink communication

Radio Connections / Pinout


A B C D E F G K L M
1 CAN_H CAN_L Not used Not used Not used Not used Not used Not used KSW Batt+
2 Wireless
Not used Not used Not used Not used Not used Not used Not used Not used Batt-
Disable
3 RS485 RTN Not used Not used Not used Not used Not used LSD1 Not used Not used Not used
4 RS485_A RS485_B Not used Not used Not used Not used Not used Not used Not used Not used
CAN_H: CAN High
CAN_L: CAN Low
KSW: Keyswitch (Ignition) – Wakes the device up when
tied to Batt+ voltage
Batt+: 12/24V Input
Radio Dimensions Batt-: Ground/Return
Wireless Disable: When pulled to ground, disables all RF
transmissions (Cellular)
LSD1/2: Low Side Drivers 1 and 2. Connects a load with a
voltage source, to ground when enabled,
completing the circuit
RS485 RTN: RS-485 Shield
RS485A/B: RS-485 Modbus connections

*All dimensions are in millimeters.

LEHE20360-00 Page 1 of 2
Telematics Hardware

Technical Specifications
Input Voltage Positioning (GNSS)
Voltage Range........................................................... 9 to 32V DC Signal Tracking ..........................GPS/Galileo/GLONASS/BeiDou
Protection............................................................Reverse polarity Accuracy . ..................................................................<6 m (95%)
Current Consumption Antenna.............................................................................Internal
Idle Current (non-transmitting)...................................... < 300 mA Cellular Communications
Peak Current......................................................................... < 6A
Sleep Current..................................................................... <3 mA LTE Bands/Frequencies
Physical Specifications Band Frequencies (Uplink / Downlink) (MHz)
Enclosure Material...........................Plastic (PBT+ASA GF30 FR) 2 1920-1980 / 2110-2170
. Aluminum (AIMg2.5 / H22; H23)
4 1710-1785 / 1805-1880
Dimensions (mm)............................................ 215.5 x 141 x 36.5
Weight...............................................................................0.45 kg 5 2500-2570 / 2620-2690
Interface Connectors................................................ 48 pin Molex 7 880-915 / 925-960
Environment 12/17 832-862 / 791-821
Operating/Storage Temp...................................... -40°C to +85°C 13 703-748 / 758-803
Ingress Protection............................................................ IP66/67
Humidity......................................................................SAE J1455 3G (UMTS) Bands/Frequencies
Vibration............ 9.8 Grms random (24-2000 Hz), up to 0.5 g2/Hz
Band Frequencies (Uplink / Downlink) (MHz)
Regulatory Compliance
2 1920-1980 / 2110-2170
FCC, IC, CE RED, EN/UL/CSA 62368-1, RoHS, WEEE,
REACH 4 1710-1785 / 1805-1880
5 880-915 / 925-960
LEDs
Orange GNSS (Solid: GNSS Fix, 1Hz: Searching/no lock, 2G (GSM) Bands/Frequencies
Off: Fault) Band Frequencies (Uplink / Downlink) (MHz)
Blue Datalink (Flashing: Activity on J1939 or Modbus
Off: Fault or No Connection) 2 1710-1785 / 1805-1880
Yellow Cellular (Solid: Data connection established, 5 880-915 / 925-960
Flashing: Searching for signal, Antennas.................................... 2x internal (Primary + Diversity)
Off: Modem off or Fault) to support 2x2 MIMO
White Bluetooth® (Solid: Connection established, SIM............................................................................. eUICC chip
Flashing: Advertising mode, Off: Bluetooth off or Fault) Operating Temperature......................................... -30°C to +70°C
Secure Key Injection Bluetooth® Communications
Security................................... Unique and cryptographic identity Frequencies...................................................... 2402 – 2480 MHz
Communications Version.............................................................................BLE 5.0
Datalink ..................................................................... J1939/CAN Antenna.............................................................................internal
Datalink............................................................ Modbus (RS-485)
Wireless............................................ 4G LTE with 2G/3G fallback
Wireless . ....................................................... Bluetooth®/BLE 5.0
I/O
Low Side Drivers (300 mA max)..................................................2
Switch to Ground.........................................................................1
Keyswitch....................................................................................1

www.cat.com/electricpower
©2021 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”
the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity
LEHE20360-00 (06/21) used herein, are trademarks of Caterpillar and may not be used without permission.

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